Automatic blanking device and method of curling machine

Through the integration of mechanical linkage design and lubrication system, the problem of insufficient lubrication of traditional edge crimping equipment is solved, and efficient lubrication coverage and energy consumption are achieved, which is suitable for automobile manufacturing and metal processing.

CN120502633APending Publication Date: 2025-08-19QINGHAI QINGLE CHEM MASCH CO LTD
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Patent Information

Application Number
CN202510823698.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

The lubrication device of the traditional edge crimping machine has insufficient lubrication, resulting in wear and noise, serious waste of lubricating oil, and lack of power synchronization and lubrication system, resulting in high energy consumption and increased complexity of the equipment, and the presence of lubrication blind spots.

Method used

The mechanical linkage design is adopted to detect the material status through sensors to realize the integration of the conveying system and the lubrication mechanism. The lubricating components are integrated on the top of the support frame. The sponge and gear contact are fully covered lubricated, waste oil recycling, and the cylindrical cam and driven rod design withstand high frequency movements and reduce faults.

Benefits of technology

It improves lubrication coverage, reduces energy consumption, reduces oil consumption, extends equipment life, reduces failure rate, and improves automation level. It is suitable for automotive manufacturing and metal processing fields.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of blanking of curling machines, in particular to an automatic blanking device and method of a curling machine, comprising an inner connecting frame, supporting frames are fixedly connected to the front and rear sides of the inner connecting frame, and first supporting plates are fixedly connected to the rear side of the supporting frame on the rear side and the front side of the supporting frame on the front side; the top of the supporting frame on the front side is fixedly connected with a toothed plate, and a lubricating component is arranged on the top of the supporting frame. The material state is intelligently detected through a sensor, a motor and a lubricating system are automatically started and stopped, idle loss is avoided, smooth operation of a lubricating component is ensured through double guiding of a reciprocating lead screw and a limiting rod, high-frequency movement is tolerated through the hard contact design of a cylindrical cam and a driven rod, and the fault rate is reduced by 70% compared with traditional chain transmission; according to the device, through mechanical linkage innovation and resource recycling, the automation level and sustainability of the blanking procedure of the curling machine are remarkably improved, and the device has wide applicability in the fields of automobile manufacturing, metal machining and the like.
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Description

Technical Field

[0001] The invention relates to the technical field of crimping machine blanking, in particular to an automatic crimping machine blanking device and method. Background Art

[0002] As a key piece of metal sheet processing equipment, hemming machines are widely used in fields such as automotive manufacturing and home appliance production. Their core function is to shape and reinforce the edges of sheet metal through hemming. After the hemming process is completed, an automatic unloading device must efficiently transfer the finished product to the next workstation. Its stability and reliability directly affect production efficiency and product quality. However, traditional hemming machine unloading devices face the following technical bottlenecks in long-term operation: Existing unloading devices often use a multi-roller synchronous conveying structure, with power transmitted through a gear set to drive the conveyor rollers. However, long-term gear meshing can easily lead to tooth surface wear, increased noise, and even seizure due to insufficient lubrication. Traditional lubrication methods rely on regular manual oiling or a single-direction automatic oil dripping system, which suffers from problems such as incomplete coverage and oil waste. Especially during high-speed continuous operation, lubricating oil has difficulty penetrating the tooth root area, resulting in localized lubrication failure and shortened gear life. Most equipment uses an independent power source to drive the lubrication system, lacking a linkage mechanism with the conveying action. This leads to two possible problems: first, the mismatch between lubrication frequency and conveying speed, resulting in over-lubrication or under-lubrication; second, the additional power source increases energy consumption and equipment complexity. The linear lubrication track with a fixed stroke can only cover the gear tooth top area, and there are still lubrication blind spots on the tooth side and tooth root. Summary of the Invention

[0003] To this end, the present invention provides an automatic unloading device and method for a crimping machine to solve the above-mentioned problems.

[0004] The present invention provides the following technical solution: an automatic unloading device for a crimping machine, comprising an inner connecting frame, wherein the front and rear sides of the inner connecting frame are fixedly connected to support frames, the rear side of the rear support frame and the front side of the front support frame are fixedly connected to a first support plate, the top of the front support frame is fixedly connected to a toothed plate, and the top of the support frame is provided with a lubricating component; The lubricating component includes a movable plate, a first L-shaped plate is fixedly connected to the front side of the movable plate, a second support plate is fixedly connected to the right side of the first L-shaped plate, a first rotating rod is rotatably connected to the inner wall of the second support plate, a limit frame is fixedly connected to the front side of the second support plate, a movable block is slidably connected to the inner wall of the limit frame, a second L-shaped plate is fixedly connected to the front side of the movable block, an oil box is fixedly connected to the rear side of the second L-shaped plate, a sponge is fixedly connected to the oil box, and the oil in the oil box is in contact with the sponge.

[0005] As a preferred solution of the present invention, a first connecting hole is formed through the front side of the first supporting plate, and the hole wall of the first connecting hole is rotatably connected to the second rotating rod, and the surface of the second rotating rod is fixedly connected to the conveying roller, the number of the second rotating rods is eleven, and the eleven second rotating rods are distributed in a linear array, the back surface of the first supporting plate on the rear side is fixedly connected to a rotating motor, the output end of the rotating motor is fixedly connected to the rear end of the second rotating rod on the far right through a coupling, the front end of the second rotating rod is fixedly connected to a third rotating rod, the front end of the third rotating rod is fixedly connected to the first gear, the front side of the first supporting plate on the front side is rotatably connected to the fourth rotating rod, and the front end of the fourth rotating rod is fixedly connected to the second gear, the number of the first gears is eleven, the number of the second gears is ten, and one second gear is located between two The first gear is meshed with the second gear, and the front end of the fifth rotating rod is fixedly connected to the first bevel gear, and the front side of the first support plate is fixedly connected to the third support plate. The left side of the fourth support plate is provided with a second connecting hole, and the left side of the fourth support plate is provided with a third connecting hole. The hole wall of the second connecting hole is rotatably connected to the reciprocating screw rod, and the hole wall of the third connecting hole is fixedly connected to the limit rod. The left side of the movable plate is provided with a fourth connecting hole, and the left side of the movable plate is provided with a fifth connecting hole, the hole wall of the fourth connecting hole is threadedly connected to the surface of the reciprocating screw rod, and the hole wall of the fifth connecting hole is slidably connected to the surface of the limit rod.

[0006] As a preferred solution of the present invention, an oil leakage groove is provided on the top of the third support plate, the surface of the limit rod is fixedly connected to the limit block, the reciprocating screw is located inside the limit block and does not contact the limit block, the limit block is close to the first bevel gear, and the surface of the reciprocating screw is fixedly connected to the second bevel gear, and the first bevel gear is meshed with the second bevel gear.

[0007] As a preferred solution of the present invention, the bottom of the first rotating rod is fixedly connected to a third gear, the third gear is meshed with the gear plate, the back surface of the moving block is fixedly connected to a driven rod, the top of the first rotating rod is fixedly connected to a cylindrical cam, the surface of the cylindrical cam is provided with a return groove connected end to end, the driven rod is slidably connected to the groove wall of the cylindrical cam, and the vertical distance of the return groove is equidistant from the vertical distance from the oil box to the bottom of the first support plate.

[0008] As a preferred solution of the present invention, a recovery box is fixedly connected to the front side of the front support frame, and a sensor is fixedly connected to the top of the first support plate.

[0009] The automatic unloading method of the crimping machine adopts the automatic unloading device of the crimping machine, comprising the following steps: S1. Material conveying: When the sensor detects an object on the surface of the conveyor roller, the rotary motor is started, and the second rotary rod is driven by the rotary motor to drive the conveyor roller to rotate synchronously, and a continuous conveying plane is formed by the first gear and the second gear that are meshed with each other; S2, lubrication synchronization: When the conveying roller rotates, the third rotating rod drives the first gear to rotate, and the fifth rotating rod and the first bevel gear drive the reciprocating screw to rotate, so that the movable plate moves back and forth laterally along the limit rod; S3, Adaptive lubrication: When the movable plate moves horizontally, the engagement of the third gear and the toothed plate drives the first rotating rod to rotate, and the cooperation of the cylindrical cam and the driven rod causes the oil box to produce vertical reciprocating motion; S4, Circulation Lubrication: When the oil box descends, it contacts the first gear and the second gear through the sponge and applies oil on the surface. When it rises, it separates from the tooth surface to complete a single lubrication cycle; S5. Residual oil recovery: The oil dripping during the lubrication process flows into the recovery box through the oil leakage groove for recycling.

[0010] As a preferred solution of the present invention, the movement path of the oil box is a wavy linear movement, which is the same as the path formed on the upper surface of the gear set. Through the coordination of vertical movement and linear movement, the oil box completes the wavy linear movement, thereby achieving fit lubrication of the gear set and avoiding insufficient lubrication of the second gear.

[0011] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, the power of the conveying system is synchronously transmitted to the lubrication mechanism through mechanical transmission, realizing the integrated operation of material conveying and gear lubrication. No additional power source is required, and energy consumption is reduced by more than 30%. The synthetic motion trajectory of the oil box completely matches the gear meshing surface. The sponge contacts the tooth top, tooth root and side wall with constant pressure, and the lubrication coverage rate is increased to 98%, which is 40% more efficient than the traditional linear lubrication method. The oil leakage groove and the recovery box form an oil circulation path, and cooperate with the filter layer to realize the recycling of waste oil, reducing lubricating oil consumption by 60% and avoiding oil pollution in the working environment. The sensor intelligently detects the material status and automatically starts and stops. The motor and lubrication system avoid idling loss and extend the service life of the equipment. The lubrication components are integrated on the top of the support frame, and the gear set and conveyor rollers adopt a nested layout. The equipment footprint is reduced by 25%, making it suitable for workshop environments with limited space. The dual guide of the reciprocating screw and the limit rod ensures the smooth operation of the lubrication components. The hard contact design of the cylindrical cam and the driven rod can withstand high-frequency movement, and the failure rate is reduced by 70% compared with traditional chain transmission. Through mechanical linkage innovation and resource recycling, this device has significantly improved the automation level and sustainability of the curling machine's blanking process, and has wide applicability in automobile manufacturing, metal processing and other fields. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of the overall structure; Figure 3 For the present invention Figure 1 Schematic diagram of the local structure in; Figure 4 For the present invention Figure 3 Rear view of the local structure in; Figure 5 For the present invention Figure 3 Schematic diagram of the local structure in; Figure 6 It is an enlarged view of the lubrication component in the present invention; Figure 7 It is a plan view of the lubricating component in the present invention; Figure 8 This is a flow chart of the automatic unloading method of the curling machine in the present invention.

[0013] In the figure: 1, support frame; 2, inner connection frame; 3, lubrication component; 4, recovery box; 5, first support plate; 6, sensor; 7, rotating motor; 8, second rotating rod; 9, conveying roller; 10, fourth support plate; 11, third connecting hole; 12, second connecting hole; 13, third support plate; 14, first gear; 15, third rotating rod; 16, fourth rotating rod; 17, second gear; 18, limit rod; 19, reciprocating screw; 20, tooth plate; 21, limit block; 22, Fifth rotating rod; 23. First bevel gear; 24. Oil leakage groove; 25. Second bevel gear; 26. First connecting hole; 301. Moving plate; 302. Fourth connecting hole; 303. Fifth connecting hole; 304. First L-shaped plate; 305. Second support plate; 306. Second L-shaped plate; 307. Oil box; 308. Sponge; 309. First rotating rod; 310. Third gear; 311. Limiting frame; 312. Moving block; 313. Cylindrical cam; 314. Follower rod. DETAILED DESCRIPTION

[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0015] See also Figures 1-8 The technical solution provided by the present invention specifically includes the following embodiments: Embodiment: An automatic unloading device for a crimping machine includes an inner connecting frame 2, the front and rear sides of the inner connecting frame 2 are fixedly connected to a support frame 1, the rear side of the rear support frame 1 and the front side of the front support frame 1 are fixedly connected to a first support plate 5, the top of the front support frame 1 is fixedly connected to a toothed plate 20, and the top of the support frame 1 is provided with a lubricating component 3; The lubricating component 3 includes a movable plate 301, a first L-shaped plate 304 being fixedly connected to the front side of the movable plate 301, a second support plate 305 being fixedly connected to the right side of the first L-shaped plate 304, a first rotating rod 309 being rotatably connected to the inner wall of the second support plate 305, a limit frame 311 being fixedly connected to the front side of the second support plate 305, a movable block 312 being slidably connected to the inner wall of the limit frame 311, a second L-shaped plate 306 being fixedly connected to the front side of the movable block 312, an oil box 307 being fixedly connected to the rear side of the second L-shaped plate 306, a sponge 308 being fixedly connected to the inside of the oil box 307, and the oil in the oil box 307 is in contact with the sponge 308; The lubricating component 3 is composed of a movable plate 301 and a first L-shaped plate 304. The second support plate 305 is fixed to the right side of the first L-shaped plate 304. The first rotating rod 309 is rotatably connected to the second support plate 305. The movable block 312 slidably installed in the limit frame 311 drives the second L-shaped plate 306 and the oil box 307 to move. The oil box is filled with a sponge 308 and soaked in oil. The sponge releases lubricating oil when it contacts the gear. When the movable plate 301 moves horizontally, it drives the oil box 307 to move along the direction of the gear plate 20. The sponge 308 contacts the surface of the gear and evenly applies oil. The limit frame 311 constrains the sliding path of the movable block 312 to ensure lubrication stability.

[0016] A first connecting hole 26 is provided on the front side of the first supporting plate 5, and the hole wall of the first connecting hole 26 is rotatably connected to the second rotating rod 8, and the surface of the second rotating rod 8 is fixedly connected to the conveying roller 9. The number of the second rotating rods 8 is eleven, and the eleven second rotating rods 8 are distributed in a linear array. The back surface of the first supporting plate 5 on the rear side is fixedly connected to the rotating motor 7, and the output end of the rotating motor 7 is fixedly connected to the rear end of the second rotating rod 8 on the far right through a coupling. The front end of the second rotating rod 8 is fixedly connected to the third rotating rod 15, and the front end of the third rotating rod 15 is fixedly connected to the first gear 14. The front side of the first supporting plate 5 on the front side is rotatably connected to the fourth rotating rod 16, and the front side of the fourth rotating rod 16 is fixedly connected to the second gear 17. The number of first gears 14 is eleven, and the number of second gears 17 is ten. One second gear 17 is located between two first gears 14, and the first gear 14 and the second gear The wheels 17 are meshed with each other, and the front side of the first gear 14 on the far right is fixedly connected to the fifth rotating rod 22, and the front end of the fifth rotating rod 22 is fixedly connected to the first bevel gear 23, the front side of the first support plate 5 is fixedly connected to the third support plate 13, and the left and right sides of the top of the third support plate 13 are fixedly connected to the fourth support plate 10, the left side of the fourth support plate 10 is penetrated by a second connecting hole 12, the left side of the fourth support plate 10 is penetrated by a third connecting hole 11, the hole wall of the second connecting hole 12 is rotatably connected to the reciprocating screw rod 19, the hole wall of the third connecting hole 11 is fixedly connected to the limiting rod 18, the left side of the movable plate 301 is penetrated by a fourth connecting hole 302, the left side of the movable plate 301 is penetrated by a fifth connecting hole 303, the hole wall of the fourth connecting hole 302 is threadedly connected to the surface of the reciprocating screw rod 19, and the hole wall of the fifth connecting hole 303 is slidably connected to the surface of the limiting rod 18; The eleven second rotating rods 8 are meshed with the ten second gears 17 through the first gear 14 to form a continuous conveying plane. The rotating motor 7 drives the second rotating rod 8 on the far right, and transmits power to the first gear 14 through the third rotating rod 15. The reciprocating screw 19 and the limit rod 18 pass through the fourth and fifth connecting holes of the movable plate 301 to realize the lateral reciprocating motion of the movable plate. The rotating motor 7 drives the second rotating rod 8 to rotate, and the conveying roller 9 rotates synchronously to convey the material. The first gear 14 drives the adjacent second gear 17 through meshing to form a continuous transmission chain. The reciprocating screw 19 is driven to rotate by the first bevel gear 23, and the movable plate 301 moves laterally under the constraints of the screw and the limit rod.

[0017] An oil leakage groove 24 is formed through the top of the third support plate 13. The surface of the limit rod 18 is fixedly connected to the limit block 21. The reciprocating screw rod 19 is located inside the limit block 21 and does not contact the limit block 21. The limit block 21 is close to the first bevel gear 23. The surface of the reciprocating screw rod 19 is fixedly connected to the second bevel gear 25. The first bevel gear 23 meshes with the second bevel gear 25. The oil leakage groove 24 is opened at the top of the third support plate 13, the limit block 21 is fixed to the surface of the limit rod 18, the second bevel gear 25 is engaged with the first bevel gear 23 to transmit power, the first bevel gear 23 drives the second bevel gear 25 to rotate, and drives the reciprocating screw 19 to rotate. The oil leakage groove 24 diverts excess oil to the recovery box 4, and the limit block 21 prevents the movable plate 301 from excessive movement, causing it to hit the second bevel gear 25 and cause damage to the second bevel gear 25.

[0018] A third gear 310 is fixedly connected to the bottom of the first rotating rod 309, which meshes with the gear plate 20. A driven rod 314 is fixedly connected to the back surface of the moving block 312. A cylindrical cam 313 is fixedly connected to the top of the first rotating rod 309. The surface of the cylindrical cam 313 is provided with a return groove connected end to end. The driven rod 314 is slidably connected to the groove wall of the cylindrical cam 313. The vertical distance between the return groove is equal to the vertical distance from the oil box 307 to the bottom of the first support plate 5. The third gear 310 is engaged with the gear plate 20, and the cylindrical cam 313 cooperates with the driven rod 314 through the return groove to drive the oil box 307 to move vertically. When the movable plate 301 moves horizontally, the third gear 310 rolls along the gear plate 20, driving the first rotating rod 309 to rotate. The return groove of the cylindrical cam 313 pushes the driven rod 314 to move up and down, so that the oil box 307 periodically contacts the gear surface.

[0019] A recovery box 4 is fixedly connected to the front side of the front support frame 1, and a sensor 6 is fixedly connected to the top of the first support plate 5; The recovery box 4 is installed on the front support frame 1, and the sensor 6 is set on the top of the first support plate 5 to detect the material. After the sensor 6 detects the material, it triggers the rotation motor 7 to start. The oil dripping during the lubrication process flows into the recovery box 4 through the oil leakage groove 24, and can be re-injected into the oil box 307 after filtration.

[0020] The automatic unloading method of the crimping machine adopts the automatic unloading device of the crimping machine, comprising the following steps: S1. Material conveying: When the sensor 6 detects an object on the surface of the conveying roller 9, the rotary motor 7 is started, and the second rotary rod 8 is driven by the rotary motor 7 to drive the conveying roller 9 to rotate synchronously, and a continuous conveying plane is formed by the first gear 14 and the second gear 17 that mesh with each other; S2, lubrication synchronization: When the conveying roller 9 rotates, the third rotating rod 15 drives the first gear 14 to rotate, and the fifth rotating rod 22 and the first bevel gear 23 drive the reciprocating screw 19 to rotate, so that the movable plate 301 moves back and forth laterally along the limit rod 18; S3, Adaptive lubrication: When the movable plate 301 moves laterally, the engagement between the third gear 310 and the toothed plate 20 drives the first rotating rod 309 to rotate, and the cooperation between the cylindrical cam 313 and the driven rod 314 causes the oil box 307 to generate vertical reciprocating motion; S4, cyclic lubrication: When the oil box 307 descends, it contacts the first gear 14 and the second gear 17 through the sponge 308 and applies oil to the surface. When it rises, it separates from the tooth surface to complete a single lubrication cycle; S5, residual oil recovery: the oil dripping during the lubrication process flows into the recovery box 4 through the oil leakage groove 24 for recycling; The movement path of the oil box 307 is a wavy linear motion, which is the same as the path formed on the upper surface of the gear set. By coordinating vertical motion and linear motion, the oil box 307 completes the wavy linear motion, achieving close lubrication of the gear set and preventing the second gear 17 from being insufficiently lubricated. After the material triggers the sensor 6, the conveying roller 9 starts to rotate, and the gear transmission drives the reciprocating screw 19. While the oil box 307 moves laterally, it is lifted and lowered vertically through the cylindrical cam 313, forming a wave path to smear the oil. The waste oil is recycled through the recovery box 4. When the conveying roller 9 rotates, the power is transmitted to the reciprocating screw 19 through the bevel gear, driving the oil box 307 to move laterally; the third gear 310 engages with the tooth plate 20 to drive the cylindrical cam 313 to rotate, and the driven rod 314 moves along the return groove, causing the oil box 307 to lift and lower vertically. The two combine to form a wave motion, and the sponge 308 forms a uniform oil film on the gear surface.

[0021] In the present invention, when the sensor 6 detects the presence of material on the surface of the conveyor roller 9, it triggers the rotation motor 7 to start, and the motor output shaft drives the second rotating rod 8 on the far right to rotate through the coupling, thereby driving the conveyor roller 9 fixed on its surface to rotate; the eleven second rotating rods 8 are arranged in a linear array, and the front end of each rotating rod is fixed to the first gear 14 through the third rotating rod 15, and the adjacent first gears 14 are meshed and connected by the second gear 17. This design allows power to be transmitted step by step from the right motor end to the left, forming a continuously meshing gear transmission chain, ensuring the synchronous rotation of the eleven conveyor rollers 9 and forming a stable material conveying plane. During the conveying process, the meshing accuracy of the gear set 14 / 17 directly affects the transmission smoothness, and the intervention of the lubrication system ensures the long-term stable operation of the gears. The lubrication action forms a mechanical linkage with the conveying system. When the first gear 14 on the far right rotates with the second rotating rod 8, the fifth rotating rod 22 at its front end drives the first bevel gear 23 to rotate. The first bevel gear 23 meshes with the second bevel gear 25 on the reciprocating screw 19, converting the horizontal rotational motion into vertical screw rotation. The thread of the reciprocating screw 19 cooperates with the fourth connecting hole 302 of the movable plate 301, and under the constraint of the limit rod 18, drives the lubrication component 3 to reciprocate laterally along the tooth plate 20. The lateral movement of the mobile plate 301 triggers a dual action: Transverse motion synchronization: The third gear 310 fixed to the movable plate 301 engages with the toothed plate 20, driving the first rotating rod 309 to rotate; Vertical reciprocating motion: The cylindrical cam 313 at the top of the first rotating rod 309 has a folding groove connected end to end on its surface. The driven rod 314 is embedded in the groove and moves up and down as the cam rotates. The vertical stroke of the folding groove precisely matches the height of the gear meshing surface, driving the second L-shaped plate 306 and the oil box 307 to perform vertical reciprocating motion. The combined motion of lateral movement and vertical lifting causes the oil cartridge 307 to form a wavy trajectory, completely covering the tooth tops and roots of the first and second gears 14 and 17. As the oil cartridge 307 descends, the sponge 308 is pressed into contact with the gear surfaces, evenly applying the absorbed lubricant. As the cartridge 307 ascends, it disengages the meshing area to prevent over-lubrication. This design ensures that every gear meshing surface is fully covered in a single stroke, eliminating the dead angle problem associated with traditional linear lubrication. During the lubrication process, excess oil drips from the gear surface into the oil leakage groove 24 of the third support plate 13 and is then diverted into the front recovery box 4. The recovery box has a built-in filter layer that can separate impurities such as metal debris. The purified oil can be re-injected into the oil box 307 through the oil filling port, forming a closed circulation system. The sensor 6 monitors the material status in real time and automatically cuts off the motor power supply when there is no material, and the lubrication operation is stopped simultaneously, further reducing energy consumption and oil loss. Reciprocating screw and limit block: The limit block 21 is fixed to the surface of the limit rod 18 to limit the maximum stroke of the movable plate 301 and prevent it from excessive movement causing the second bevel gear 25 to collide with the first bevel gear 23; Cylindrical cam precision control: The vertical stroke of the return groove is equal to the distance from the highest point of the oil box 307 to the contact gear surface, ensuring that the sponge 308 contacts the tooth surface with constant pressure, avoiding insufficient lubrication or oil splashing due to uneven pressure; Gear group power distribution: Eleven first gears 14 and ten second gears 17 are alternately meshed to form a stable power distribution network. Even the far-end conveying roller can still maintain the same speed as the motor end, eliminating the risk of material conveying jams.

[0022] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. Automatic unloading device of the crimping machine, characterized by: The inner connecting frame (2) comprises an inner connecting frame (2), wherein the front and rear sides of the inner connecting frame (2) are both fixedly connected to a support frame (1), the rear side of the rear support frame (1) and the front side of the front support frame (1) are both fixedly connected to a first support plate (5), the top of the front support frame (1) is fixedly connected to a toothed plate (20), and the top of the support frame (1) is provided with a lubricating component (3); The lubricating component (3) comprises a movable plate (301), the front side of the movable plate (301) is fixedly connected to a first L-shaped plate (304), the right side of the first L-shaped plate (304) is fixedly connected to a second support plate (305), the inner wall of the second support plate (305) is rotatably connected to a first rotating rod (309), the front side of the second support plate (305) is fixedly connected to a limit frame (311), the inner wall of the limit frame (311) is slidably connected to a movable block (312), the front side of the movable block (312) is fixedly connected to a second L-shaped plate (306), the rear side of the second L-shaped plate (306) is fixedly connected to an oil box (307), a sponge (308) is fixedly connected inside the oil box (307), and the oil in the oil box (307) is in contact with the sponge (308).

2. The automatic unloading device for a crimping machine according to claim 1, characterized in that: The front side of the first support plate (5) is provided with a first connecting hole (26), the hole wall of the first connecting hole (26) is rotatably connected to a second rotating rod (8), the surface of the second rotating rod (8) is fixedly connected to a conveying roller (9), the number of the second rotating rods (8) is eleven, and the eleven second rotating rods (8) are distributed in a linear array, the back surface of the first support plate (5) on the rear side is fixedly connected to a rotating motor (7), the output end of the rotating motor (7) is fixedly connected to the rear end of the second rotating rod (8) on the rightmost side through a coupling, the front end of the second rotating rod (8) is fixedly connected to a third rotating rod (15), the front end of the third rotating rod (15) is fixedly connected to a first gear (14), the front side of the first support plate (5) on the front side is rotatably connected to a fourth rotating rod (16), the front side of the fourth rotating rod (16) is fixedly connected to a second gear (17), the number of the first gears (14) is eleven, the number of the second gears (17) is ten, one second gear (17) is located between two first gears (14), the first gear (14) ) is meshed with the second gear (17), the front side of the first gear (14) on the far right is fixedly connected to a fifth rotating rod (22), the front end of the fifth rotating rod (22) is fixedly connected to a first bevel gear (23), the front side of the first support plate (5) is fixedly connected to a third support plate (13), the left and right sides of the top of the third support plate (13) are fixedly connected to a fourth support plate (10), the left side of the fourth support plate (10) is penetrated by a second connecting hole (12), the left side of the fourth support plate (10) is penetrated by a first connecting hole (13), and the left side of the fourth support plate (10) is penetrated by a first connecting hole (13). There are three connecting holes (11), the hole wall of the second connecting hole (12) is rotatably connected to a reciprocating screw rod (19), the hole wall of the third connecting hole (11) is fixedly connected to a limiting rod (18), a fourth connecting hole (302) is opened through the left side of the movable plate (301), a fifth connecting hole (303) is opened through the left side of the movable plate (301), the hole wall of the fourth connecting hole (302) is threadedly connected to the surface of the reciprocating screw rod (19), and the hole wall of the fifth connecting hole (303) is slidably connected to the surface of the limiting rod (18).

3. The automatic unloading device for a crimping machine according to claim 2, characterized in that: An oil leakage groove (24) is formed through the top of the third support plate (13); the surface of the limit rod (18) is fixedly connected to the limit block (21); the reciprocating screw rod (19) is located inside the limit block (21) and does not contact the limit block (21); the limit block (21) is close to the first bevel gear (23); the surface of the reciprocating screw rod (19) is fixedly connected to the second bevel gear (25); the first bevel gear (23) is meshed with the second bevel gear (25).

4. The automatic unloading device for a crimping machine according to claim 1, characterized in that: The bottom of the first rotating rod (309) is fixedly connected to a third gear (310), and the third gear (310) is meshed with the tooth plate (20). The back surface of the moving block (312) is fixedly connected to a driven rod (314). The top of the first rotating rod (309) is fixedly connected to a cylindrical cam (313). The surface of the cylindrical cam (313) is provided with a return groove connected end to end. The driven rod (314) is slidably connected to the groove wall of the cylindrical cam (313). The vertical distance of the return groove is equal to the vertical distance from the oil box (307) to the bottom of the first support plate (5).

5. The automatic unloading device for a crimping machine according to claim 1, characterized in that: A recovery box (4) is fixedly connected to the front side of the front support frame (1), and a sensor (6) is fixedly connected to the top of the first support plate (5).

6. An automatic unloading method for a crimping machine, using the automatic unloading device for a crimping machine according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. Material conveying: When the sensor (6) detects that there is an object on the surface of the conveying roller (9), the rotating motor (7) is started, and the second rotating rod (8) is driven by the rotating motor (7) to drive the conveying roller (9) to rotate synchronously, and a continuous conveying plane is formed by the first gear (14) and the second gear (17) that are meshed with each other; S2, lubrication synchronization: when the conveying roller (9) rotates, the first gear (14) is driven to rotate via the third rotating rod (15), and the reciprocating screw (19) is driven to rotate via the fifth rotating rod (22) and the first bevel gear (23), so that the movable plate (301) moves back and forth laterally along the limit rod (18); S3, adaptive lubrication: When the movable plate (301) moves laterally, the first rotating rod (309) is driven to rotate by the meshing of the third gear (310) and the toothed plate (20), and the oil box (307) is caused to generate vertical reciprocating motion by the cooperation of the cylindrical cam (313) and the driven rod (314); S4, cyclic lubrication: when the oil box (307) descends, it contacts the first gear (14) and the second gear (17) through the sponge (308) and applies oil to the surface, and when it rises, it separates from the tooth surface to complete a single lubrication cycle; S5. Residual oil recovery: The oil dripping during the lubrication process flows into the recovery box (4) through the oil leakage groove (24) for recycling.

7. The automatic blanking method for a crimping machine according to claim 6, characterized in that: The movement path of the oil box (307) is a wave-shaped linear movement, which is the same as the path formed on the upper surface of the gear set. By coordinating vertical movement and linear movement, the oil box (307) completes the wave-shaped linear movement, thereby achieving conformable lubrication of the gear set and preventing the second gear (17) from being insufficiently lubricated.