Side mold module and hub side mold
By designing the block structure of the side mold module, and using the splicing connection between the second mold area and the third mold area, the deformation problem caused by uneven temperature during the casting process of the motorcycle wheel hub mold is solved, and the temperature uniformity and casting accuracy are improved.
Patent Information
- Application Number
- CN202510940688.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2025-08-19
AI Technical Summary
During the casting process, existing motorcycle hub side molds have deformation differences between the side molds due to uneven temperatures, especially in large-sized products, which affects production quality.
A side mold module is designed, including a block body, which has a mold clamping surface and a bonding module. The bonding module extends in the circumferential direction, including a first mold area, a second mold area and a third mold area. By splicing and connecting the second mold area and the third mold area of the adjacent block body, the contact area and heat conduction are increased, temperature uniformity is achieved, and deformation is reduced.
By synchronously moving the block, the temperature is achieved more uniform, the hub deformation is reduced, and the casting accuracy and production efficiency are improved.
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Figure CN120502659A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field, and more specifically, to a side mold module and a wheel hub side mold. Background Art
[0002] In the prior art, the side mold of a motorcycle wheel hub is made of multiple side mold modules assembled into a ring for use. The size of the mold increases as the size of the product increases. Since the temperatures of each side mold during casting are different, there will be different deformations between the side mold modules. The larger the size, the greater the deformation, which seriously affects the casting production. Therefore, a technical solution is needed to solve the above problems. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art, reduce the deformation differences between the various side molds, and provide a side mold module and a hub side mold.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] The present invention discloses a side mold module, including a block, the block including a mating surface and a mating module, the mating surface is an arc surface, part of the mating module is located on the mating surface, the mating module extends along the circumferential direction of the mating surface, the mating module includes a first mold area, a second mold area, and a third mold area, the first mold area is located within the range of the mating surface, the second mold area and the third mold area are respectively located on both sides of the first mold area, the second mold area is located outside the range of the mating surface, the second mold area includes a model surface and a first veneer, the model surface is connected to the first mold area, the third mold area includes a second veneer, when two adjacent blocks are molded, the second mold area of one block is spliced with the third mold area of the other block, and the first veneer of one block is mate with the second veneer of the other block.
[0006] Furthermore, the first surface is provided with a limiting groove, which extends along the length direction of the first surface, and the second surface is provided with a limiting strip corresponding to the limiting groove, which extends along the length direction of the second surface.
[0007] Furthermore, the contact surface between the limiting groove and the limiting strip is an arc surface.
[0008] Furthermore, the angle at which the second mold area extends in the circumferential direction is a, and the angle at which the third mold area extends in the circumferential direction is b, and the angle a is the same as the angle b.
[0009] Furthermore, the block includes a first side surface and a second side surface, the first side surface and the second side surface are respectively located on both sides of the mold surface, the first side surface and the second side surface extend radially along the mold surface, and when two adjacent blocks are molded, the first side surface of one block is fitted with the second side surface of the other block.
[0010] Furthermore, the included angle between the second side surface 14 and the central axis of the block 1 is c, the angle at which the second mold area 122 extends from the mold surface 11 in the circumferential direction is a, and the sum of the angle a and the angle c is less than or equal to 90 degrees.
[0011] Furthermore, the first side surface is provided with an insert block, the second side surface is provided with a slot corresponding to the insert block, the insert block includes a third side surface, and the third side surface is radially parallel to the center of the mold surface.
[0012] Furthermore, the block is a hollow structure, and the block includes a back side, which is located on the back side of the mold surface, and the back side is an arc surface. The back side is provided with an annular groove, and the annular groove extends along the length direction of the back side. The block includes multiple heat dissipation plates, which are located on the back side, and the multiple heat dissipation plates are arranged along the length direction of the back side.
[0013] A wheel hub side mold comprises the above-mentioned side mold module, wherein a plurality of the blocks can be assembled to form a cavity for casting the wheel hub, and the plurality of the blocks can synchronously approach or move away from the center of the wheel hub along the radial direction.
[0014] Furthermore, there are four blocks, and the four blocks can synchronously approach or move away from the center of the hub in the front, rear, left and right directions in the horizontal direction. The blocks include a first state and a second state. In the first state, the four blocks are spliced together. In the second state, the second mold area of each block close to the end of the hub completely leaves the vertical projection range of the hub.
[0015] The beneficial effects of the present invention are:
[0016] The present invention uses multiple synchronously moving side module bodies, and multiple blocks can be spliced together to form a cavity for casting the hub. Multiple blocks can synchronously approach or move away from the center of the hub along the radial direction. The second mold area and the third mold area between adjacent side molds are spliced and connected to make the temperature between adjacent blocks more uniform, thereby reducing the deformation of the hub caused by temperature changes at different positions of the side molds. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the block in this embodiment.
[0018] Figure 2This is a schematic diagram of another direction of the block in this embodiment.
[0019] Figure 3 This is a top view of the block in this embodiment.
[0020] Figure 4 This is a schematic diagram of the hub side mold in this embodiment.
[0021] Figure 5 This is a cross-sectional view of the hub side mold in this embodiment.
[0022] Figure 6 This is a top view of the hub side mold in the second state in this embodiment.
[0023] Figure numerals: 1, block; 11, closing mold surface; 12, closing module; 121, first mold area; 122, second mold area; 1221, model surface; 1222, first veneer; 1223, limiting groove; 123, third mold area; 1231, second veneer; 1232, limiting strip; 13, first side; 14, second side; 15, back; 151, ring groove; 16, insert; 161, third side; 17, slot; 18, heat sink; 2, wheel hub; 21, rim. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in this embodiment with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0025] like Figures 1 to 6 As shown, this embodiment discloses a side mold module, including a block 1, the block 1 includes a mating surface 11 and a mating module 12, the mating surface 11 is an arc surface, the block 1 includes a first side surface 13 and a second side surface 14, the first side surface 13 and the second side surface 14 are respectively located on both sides of the mating surface 11, the first side surface 13 and the second side surface 14 extend radially along the mating surface 11, when two adjacent blocks 1 are mated, the first side surface 13 of one block 1 is fitted with the second side surface 14 of the other block 1, and multiple mating surfaces 11 can be pieced together into a circle, thereby forming the rim 21 of the hub 2.
[0026] Part of the closing module 12 is located on the closing surface 11, and the closing module 12 extends along the circumferential direction of the closing surface 11. The closing module 12 includes a first mold area 121, a second mold area 122, and a third mold area 123. The first mold area 121 is located within the range of the closing surface 11, the second mold area 122 and the third mold area 123 are respectively located on both sides of the first mold area 121, and the second mold area 122 is located outside the range of the closing surface 11. The second mold area 122 includes a model surface 1221 and a first veneer 1222. The model surface 1221 is connected to the first mold area 121, that is, the model surface 1221 and the first mold area 121 form the side of the block 1 forming the rim 21.
[0027] The third mold area 123 includes a second veneer 1231. When two adjacent blocks 1 are molded together, the second mold area 122 of one block 1 is spliced with the third mold area 123 of the other block 1, and the first veneer 1222 of one block 1 is spliced with the second veneer 1231 of the other block 1. The two adjacent blocks 1 are molded together so that a part of one block 1 can contact with the other block 1, thereby increasing the contact area between the two adjacent blocks 1. When the wheel hub 2 is cast, one block 1 can better conduct heat with the two adjacent blocks 1, the temperature between the multiple spliced blocks 1 is more balanced, and the degree of deformation between the blocks 1 is also the same, which can significantly eliminate the deformation of the rim 21 caused by the different deformations between the multiple blocks 1.
[0028] The first veneer 1222 is provided with a limiting groove 1223, and the limiting groove 1223 extends along the length direction of the first veneer 1222. The second veneer 1231 is provided with a limiting strip 1232 corresponding to the limiting groove 1223, and the limiting strip 1232 extends along the length direction of the second veneer 1231. The design of the limiting groove 1223 and the limiting strip 1232 can limit the adjacent second mold area 122 and the third mold area 123 to each other, and can form a vertical limit between the second mold area 122 and the third mold area 123. At the same time, it can increase the contact area between the first veneer 1222 and the second veneer 1231, so that the adjacent two blocks are The heat conduction between the bodies 1 is better, and the temperature changes of various parts of the entire side mold are more uniform; more preferably, the contact surface of the limit groove 1223 and the limit bar 1232 is an arc surface, and the arc-shaped contact surface makes the center of the limit groove 1223 the deepest part of the limit groove 1223, and the center of the limit bar 1232 is the most protruding part. The arc-shaped concave limit groove 1223 and the protruding limit bar 1232 can minimize the contact area between the limit groove 1223 and the limit bar 1232 when the two adjacent blocks 1 are molded or separated, thereby reducing the friction and wear generated by the contact between the limit groove 1223 and the limit bar 1232.
[0029] like Figure 3As shown, the angle at which the second mold area 122 extends along the circumferential direction is a, and the angle at which the third mold area 123 extends along the circumferential direction is b. Angle a is the same as angle b, that is, the length of the second mold area 122 corresponds to the length of the third mold area 123. The second mold area 122 and the third mold area 123 between two adjacent blocks 1 can be spliced together. The angle between the second side surface 14 and the central axis of the block 1 is c. The angle at which the second mold area 122 extends out of the mold surface 11 along the circumferential direction is a. The angle a plus the angle c is less than or equal to 90 degrees. The central axis of the block 1 is the direction in which the block 1 moves away from or close to the center of the hub 2. In order to ensure that the blocks 1 can be spliced together and that the block 1 does not interfere with the hub 2 when demolded, the angle between the end face of the second mold area 122 away from the second side surface 14 and the central axis of the block 1 cannot exceed 90 degrees.
[0030] like Figure 3 、 Figure 4 As shown, this embodiment also discloses a hub side mold, including four blocks 1, which can be assembled to form a cavity for casting the hub 2, and the four blocks 1 can synchronously approach or move away from the center of the hub 2 along the radial direction. When there are four blocks 1, the angle between the first side surface 13 and the second side surface 14 of each block 1 is 90 degrees, and the maximum angle a is 45 degrees. At this time, the length of the second mold area 122 is exactly half of the mold surface 11, so that the blocks 1 can achieve the maximum contact area without interfering with each other, and the blocks 1 will not generate excessive friction with the hub 2 during demolding.
[0031] like Figures 4 to 6 As shown, the four blocks 1 can synchronously approach or move away from the center of the wheel hub 2 in the horizontal front, rear, left and right directions. The four blocks 1 can synchronously approach or move away from each other by being driven by the cylinder to achieve synchronous demolding, so as to ensure that the blocks 1 do not interfere with each other. The block 1 includes a first state and a second state. In the first state, the four blocks 1 are spliced together. In the second state, the second mold area 122 of each block 1 close to the wheel hub 2 is completely out of the vertical projection range of the wheel hub 2. When the four blocks 1 are demolded, it is necessary to ensure that the second mold area 122 of each block 1 is completely out of the rim 21 before the wheel hub 2 can be ejected from the lower mold.
[0032] like Figure 2 、 Figure 3 、 Figure 6 As shown, the first side 13 is provided with an insert 16, and the second side 14 is provided with a slot 17 corresponding to the insert 16. Adjacent blocks 1 are corresponded by the insert 16 and the slot 17, which play a role in positioning and limiting, ensuring that the positions of the final blocks 1 are stable relative to each other. The insert 16 includes a third side 161, and the third side 161 is radially parallel to the center of the mold surface 11, and the third side 161 is parallel to the moving direction of the block 1.
[0033] like Figure 1 、 Figure 2 As shown, the block 1 is a hollow structure. The block 1 includes a back side 15, which is located on the back side of the mold surface 11. The back side 15 is an arc surface. The back side 15 is provided with an annular groove 151, which extends along the length direction of the back side 15. The annular groove 151 corresponds to the rim 21 which is recessed inward from the center, ensuring that the thickness of the part of the block 1 close to the hub 2 remains uniform and can just conduct heat outward. The block 1 includes multiple heat sinks 18, which are located on the back side 15. Multiple heat sinks 18 are arranged along the length direction of the back side 15. The hollow block 1 can provide an airflow channel for the heat dissipation of the block 1, so that the cooling effect of the block 1 is better. The heat sink 18 can increase the heat dissipation area on the back side of the block 1, so that the mold has a good cooling effect.
[0034] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A side mold module, characterized in that: The invention comprises a block (1), wherein the block (1) comprises a mold surface (11) and a mold block (12), wherein the mold surface (11) is an arc surface, a portion of the mold block (12) is located on the mold surface (11), and the mold block (12) extends along the circumferential direction of the mold surface (11). The mold block (12) comprises a first mold area (121), a second mold area (122), and a third mold area (123), wherein the first mold area (121) is located within the mold surface (11), the second mold area (122) and the third mold area (123) are respectively located on both sides of the first mold area (121), and the second mold area (121) is located within the mold surface (11). 122) is located outside the range of the mold closing surface (11), the second mold area (122) includes a model surface (1221) and a first veneer (1222), the model surface (1221) is connected to the first mold area (121), and the third mold area (123) includes a second veneer (1231). When two adjacent blocks (1) are molded together, the second mold area (122) of one block (1) is spliced with the third mold area (123) of the other block (1), and the first veneer (1222) of one block (1) is affixed with the second veneer (1231) of the other block (1).
2. A side mold module according to claim 1, characterized in that: The first veneer (1222) is provided with a limiting groove (1223), and the limiting groove (1223) extends along the length direction of the first veneer (1222); the second veneer (1231) is provided with a limiting strip (1232) corresponding to the limiting groove (1223), and the limiting strip (1232) extends along the length direction of the second veneer (1231).
3. A side mold module according to claim 2, characterized in that: The contact surface between the limiting groove (1223) and the limiting strip (1232) is an arc surface.
4. A side mold module according to claim 1, characterized in that: The angle at which the second mold area (122) extends in the circumferential direction is a, and the angle at which the third mold area (123) extends in the circumferential direction is b, and the angle a is the same as the angle b.
5. The side mold module according to claim 1, characterized in that: The block (1) comprises a first side surface (13) and a second side surface (14), the first side surface (13) and the second side surface (14) are respectively located on both sides of the mold clamping surface (11), the first side surface (13) and the second side surface (14) extend radially along the mold clamping surface (11), and when two adjacent blocks (1) are molded together, the first side surface (13) of one block (1) is in contact with the second side surface (14) of the other block (1).
6. A side mold module according to claim 5, characterized in that: The angle between the second side surface (14) and the central axis of the block (1) is c, the angle at which the second mold area (122) extends from the mold surface (11) in the circumferential direction is a, and the sum of the angle a and the angle c is less than or equal to 90 degrees.
7. A side mold module according to claim 5, characterized in that: The first side surface (13) is provided with an insert block (16), the second side surface (14) is provided with a slot (17) corresponding to the insert block (16), the insert block (16) includes a third side surface (161), and the third side surface (161) is radially parallel to the center of the mold surface (11).
8. The side mold module according to claim 1, characterized in that: The block (1) is a hollow structure, and the block (1) includes a back surface (15), and the back surface (15) is located on the back side of the mold surface (11). The back surface (15) is an arc surface, and the back surface (15) is provided with an annular groove (151), and the annular groove (151) extends along the length direction of the back surface (15). The block (1) includes a plurality of heat dissipation plates (18), and the heat dissipation plates (18) are located on the back surface (15). The plurality of heat dissipation plates (18) are arranged along the length direction of the back surface (15).
9. A wheel hub side mold, characterized in that: It comprises a plurality of side mold modules according to any one of claims 1 to 8, wherein the plurality of blocks (1) can be assembled to form a cavity for casting a wheel hub (2), and the plurality of blocks (1) can synchronously approach or move away from the center of the wheel hub (2) along a radial direction.
10. A wheel hub side mold according to claim 9, characterized in that: There are four blocks (1), and the four blocks (1) can synchronously move toward or away from the center of the hub (2) in the front, rear, left, and right directions in the horizontal direction. The blocks (1) include a first state and a second state. In the first state, the four blocks (1) are spliced together. In the second state, the second mold area (122) of each block (1) close to the hub (2) is completely out of the vertical projection range of the hub (2).