Laser processing equipment for optical lens
By designing closed-loop sealed space and automated assembly lines in optical lens laser processing equipment, the hazards of laser beam to operators and the environment are solved, safe and efficient optical lens processing is achieved, and processing accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202510891208.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing optical lens laser marking equipment lacks an effective protection mechanism, which causes the laser beam to cause harm to the operator and the environment, and the sealing protection effect is poor, and the structure is complex and inconvenient to use.
Design a laser processing equipment for optical lenses to form a closed-loop sealing space, confining the laser beam to the processing area through a hood and a sealing gasket, and using a rotating table and positioning components to ensure accurate positioning of the lens, combining the automated assembly lines of cleaning, drying and laser processing components to achieve safe and efficient processing.
Effectively prevent accidental leakage of laser beams, ensure the safety of operators, reduce laser escape, improve processing accuracy and yield rate, improve production efficiency, reduce labor costs, and realize water resource recycling and environmental protection.
Smart Images

Figure CN120502847A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical lens processing, and in particular to laser processing equipment for optical lenses. Background Art
[0002] Optical lenses are essential components in machine vision systems, directly impacting image quality and influencing algorithm implementation and effectiveness. Optical lenses are equivalent to the human eye in machine vision systems, focusing the target's optical image onto the photosensitive array of the image sensor (camera). Optical lenses are primarily used in traditional optical components, such as eyeglass lenses, camera lenses, and mobile phone lenses. Furthermore, optical lenses can also be used in optical components that are difficult to manufacture using conventional optical glass, such as Fresnel lenses and aspherical lenses.
[0003] At present, in the processing of optical lenses, laser marking machines are needed to mark them for reasons such as the uniqueness of optical lens identification, quality traceability requirements, process optimization requirements, anti-counterfeiting and brand protection. However, laser marking machines will generate high-energy laser beams during the marking process of optical lenses. Since there is no better protection mechanism, if the laser beam directly irradiates the operator or the surrounding environment, it will cause potential harm to the operator and the environment. For example, the laser beam may burn the operator's skin and cause irreversible damage to the eyes; if the laser beam accidentally irradiates the surrounding flammable and explosive items, it may also cause safety accidents. Although there are some protective devices for laser marking machines on the market, they generally have problems such as poor sealing protection effect, complex structure, and inconvenience in use. Therefore, it is urgent to design a laser processing equipment for optical lenses to solve the above problems. Summary of the Invention
[0004] In response to the shortcomings of the existing technology, the present invention provides a laser processing device for an optical lens, which forms a closed-loop sealed space for laser processing, preventing the laser beam from accidentally leaking and directly hitting the operator. It can also guide the laser beam vertically downward to act on the lens surface, reducing the possibility of laser escape, so that the laser beam is firmly confined to the processing area, providing reliable safety protection for the production environment, and solving the above-mentioned technical problems.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a laser processing device for an optical lens, comprising: The cabinet has columns installed at the four corners of its top, and a top frame installed on the top of the columns; A conveying mechanism, mounted on the top of the cabinet, for continuously inputting and outputting optical lenses; a fixed frame mounted on the conveying mechanism; A rotating table is movably arranged in the fixed frame, and a rotating mechanism for driving the rotating table to rotate is provided at the middle of the top of the cabinet. The circumference of the rotating table is provided with equidistantly distributed propulsion slots, and the inner walls of the propulsion slots are provided with positioning components; A mounting frame is installed on one side of the top of the fixed frame, and a cleaning component, a drying component and a laser processing component are installed on the mounting frame in sequence. The positions of the cleaning component, the drying component and the laser processing component correspond to the positions of the three adjacent propulsion slots. The laser processing assembly includes a processing cylinder mounted on one end of the mounting frame, and an annular telescopic tube is fixedly mounted on the top of the inner wall of the processing cylinder, a shielding cover is fixedly mounted on the inner wall of the annular telescopic tube, and a laser emitting head is fixedly mounted in the middle of the shielding cover, the bottom of the shielding cover is designed to be funnel-shaped, and a second sealing gasket is installed at the bottom end of the shielding cover, a laser marking machine is installed on one side of the top frame, and the laser marking machine and the laser emitting head are electrically connected to realize signal transmission and energy supply; A lifting assembly for adjusting the height of the laser processing assembly is provided in the top frame, and a dust exhaust assembly is provided at the bottom of the fixed frame and inside the cabinet, and the dust exhaust assembly is located below the laser processing assembly.
[0006] Preferably, the conveying mechanism includes an L-shaped frame fixedly mounted on the cabinet, and both ends of the inner walls of the L-shaped frame are rotatably connected to transmission rollers, and the transmission rollers are respectively connected to the input belt and the output belt. A driving motor for driving the transmission rollers, the input belt and the output belt to rotate is installed on one side of the L-shaped frame, and the rotating table rotates in contact with the top surface of the input belt and the top surface of the output belt.
[0007] Preferably, the rotating mechanism includes a center hole opened in the middle of the top of the cabinet, and the inner wall of the center hole is rotatably connected to a rotating shaft through a bearing, the top of the rotating shaft is fixedly connected to the middle of the bottom of the rotating table, and a stepper motor for driving the rotating shaft to rotate is fixedly installed on the inner wall of the top of the cabinet.
[0008] Preferably, the positioning assembly includes a movable plate hinged on the inner walls at both ends of the propulsion groove, and one end of the movable plate is rotatably connected to a positioning wheel through a pin shaft, and one side of the two movable plates is installed with a V-shaped elastic plate on the inner walls at both ends of the propulsion groove. The V-shaped elastic plate enables the positioning wheel to fit tightly with the optical lens through elastic deformation, thereby realizing the positioning of the optical lens.
[0009] Preferably, the cleaning component includes an L-shaped partition fixed at the corner of the inner wall of the cabinet, and the L-shaped partition divides the corner of the cabinet into a water storage chamber, and the top of one side of the water storage chamber is equipped with an inlet and outlet pipe, and a valve is installed at one end of the inlet and outlet pipe, and a first fixed cover is installed at the other end of the mounting frame, and a reflux hole is opened on the top of the water storage chamber and located directly below the first fixed cover, and a water guide pipe is fixed on the top of the reflux hole, and a connecting groove is opened on one side of the bottom of the fixing frame and located directly below the first fixed cover, and a supporting mesh plate is fixedly installed on the inner wall of the connecting groove for supporting the optical lens and allowing cleaning waste water to pass through, a water pump is fixedly installed on the outer wall of one side of the cabinet, and a drainage pipe inserted in the first fixed cover is fixedly installed on the drainage end of the water pump, and a nozzle located in the first fixed cover is fixedly installed on one end of the drainage pipe, and a water inlet pipe inserted in the water storage chamber is fixedly installed on the water inlet end of the water pump, and a filter cover is fixedly installed on one end of the water suction pipe.
[0010] Preferably, the drying assembly includes a second fixed cover installed in the middle of the mounting frame, and a heater is fixedly installed on the top of the second fixed cover, and a heating pipe located in the second fixed cover is installed on the bottom of the heater.
[0011] Preferably, a first sealing gasket is fixedly installed on the bottom of the second fixed cover, the bottom of the first fixed cover and the bottom of the processing cylinder, and the first sealing gaskets are all affixed to the top of the fixed frame and the rotating table, and a third sealing gasket is fixedly installed on the top of the water pipe, and the third sealing gasket is affixed to the bottom of the connecting groove.
[0012] Preferably, the lifting assembly includes a threaded column rotatably arranged in the top frame, and a forward and reverse motor for driving the threaded column to rotate is installed on the top inner wall of the top frame, a door frame is screwed on the threaded column, and a guide opening for the door frame to pass through is opened at the bottom of the top frame, the bottom end of the door frame is fixedly connected to the top of the shielding cover, and two slide rails located at both ends of the door frame are installed on the inner wall of the top frame, and sliders inserted in the slide rails are fixedly installed at both ends of the door frame, a groove is opened on one side of the inner wall of the fixed frame, and the position of the groove corresponds to the position of the laser processing assembly, an infrared sensor is fixedly installed on the inner wall of the groove, and the infrared sensor is electrically connected to the forward and reverse motor, which is used to detect the position of the optical lens and control the start and stop of the forward and reverse motor to realize automatic lifting of the laser processing assembly.
[0013] Preferably, the dust exhaust assembly includes a U-shaped suction pipe fixed to one side of the bottom of the fixed frame, and the U-shaped suction pipe is located below the laser processing assembly, a first connecting pipe is fixed to one side of the U-shaped suction pipe, one end of the first connecting pipe is fixed to a connecting air duct, and a second connecting pipe plugged into the cabinet is fixed to one side of the bottom of the connecting air duct, a dust collecting box is fixedly installed on the bottom end of the second connecting pipe and the inner wall of the cabinet, and an exhaust port is opened on one side of the dust collecting box and one side of the cabinet, a filter is fixedly installed on the inner wall of the exhaust port, a connecting hole is opened at one end of the connecting air duct, and the connecting hole is fixed to the bottom end of the second connecting pipe and the inner wall of the cabinet The inner wall is rotatably connected to a connecting shaft through a bearing, and a fan blade located in the connecting duct is installed on the connecting shaft. A transmission shaft is fixedly installed at one end of one of the transmission rollers, and a bevel gear is fixedly installed at one end of the transmission shaft and one end of the connecting shaft, and the two bevel gears are meshed. A reinforcement plate is fixed to one side of the L-shaped frame, and a perforation is provided at one end of the reinforcement plate. The inner wall of the perforation is rotatably connected to the outer wall of the transmission shaft through a bearing, and ventilation holes distributed at equal distances are provided on the annular telescopic tube. A detachable filter bag is provided inside the dust box, and the filter bag is connected to the second connecting pipe.
[0014] Preferably, a control system is installed in the cabinet, and the control system is electrically connected to the conveying mechanism, rotating mechanism, positioning component, cleaning component, drying component, laser processing component, lifting component and dust removal component respectively, for controlling the operation of each component.
[0015] Compared with the prior art, the present invention provides a laser processing device for an optical lens, which has the following beneficial effects: This type of laser processing equipment for optical lenses achieves continuous input and output of optical lenses through the cooperation of the L-shaped frame, transmission rollers, input belt, output belt and drive motor in the conveying mechanism. At the same time, the stepping motor in the rotating mechanism is used to drive the rotating shaft to rotate, so that the rotating table rotates in contact with the top surfaces of the input belt and output belt. Under the coordination of the control system, the conveying mechanism and the rotating mechanism are precisely coordinated to ensure that the lens can enter the cleaning, drying and laser processing stations in sequence, without the need for frequent manual operation, greatly improving production efficiency and reducing labor costs. This type of laser processing equipment for optical lenses uses a positioning component arranged on the inner wall of a propulsion groove at the circumference of a rotating table to enable a positioning wheel to fit closely with the optical lens, thereby accurately positioning the lens from both sides. During the nozzle flushing of the cleaning component, the heating tube drying of the drying component, and the laser emission head processing of the laser processing component, the positioning component always keeps the lens position fixed, effectively avoiding processing errors caused by lens shaking and significantly improving processing accuracy and yield rate. This type of laser processing equipment for optical lenses flushes impurities from the lens surface through a drain pipe and nozzle, and quickly dries the cleaned lens through a heating tube at the bottom to prevent residual water stains from affecting subsequent processing. The laser processing component works in conjunction with the lifting component, causing the portal frame screwed to the threaded column to move up and down along the slide rail, thereby adjusting the height of the laser transmitter head. By controlling the start and stop of the forward and reverse motor, the laser processing component can be automatically and accurately raised and lowered to ensure that the laser transmitter head maintains an appropriate distance from the lens.
[0016] This type of laser processing equipment for optical lenses forms a wastewater recycling system through the water storage chamber, inlet and outlet water pipes, water pump, suction pipe, and filter cover of the cleaning component, so that water resources can be reused and waste can be reduced. Suction is generated by the dust exhaust component, so that dust enters the dust collection box through the U-shaped suction pipe, the first connecting pipe, the connecting air duct, and the second connecting pipe. The detachable filter bag in the dust collection box further filters the dust. The filter screen at the exhaust port prevents dust from leaking out, effectively avoiding dust pollution of the environment, and ensuring the stable operation of the equipment and the health of the operators. This optical lens laser processing equipment adopts a funnel-shaped design at the bottom of the shielding cover, and fits tightly with the optical lens through a second sealing gasket to form a closed-loop sealed space. This structure has an excellent restraining effect on the laser beam. On the one hand, it prevents the laser beam from accidentally leaking and directly hitting the operator, avoiding irreversible burns to human skin and eyes and even safety accidents such as fire. On the other hand, the funnel-shaped shielding cover can guide the laser beam vertically downward to act on the lens surface, reducing the possibility of laser escape, so that the laser beam is firmly confined to the processing area, providing reliable safety protection for the production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A perspective view of the present invention; Figure 2 It is a front view of the present invention; Figure 3 is a three-dimensional cross-sectional view of the present invention; Figure 4 This is a schematic structural diagram of the first fixed cover and the second fixed cover of the present invention; Figure 5 This is a schematic structural diagram of the water guide pipe and the water inlet and outlet pipes of the present invention; Figure 6 This is a schematic diagram of the L-shaped partition and water storage cavity structure of the present invention; Figure 7 This is a schematic diagram of the infrared sensor and support screen structure of the present invention; Figure 8 It is a cross-sectional view of the processing cylinder of the present invention; Figure 9 It is a schematic structural diagram of the lifting assembly of the present invention; Figure 10This is a schematic structural diagram of the positioning assembly of the present invention; Figure 11 It is a schematic structural diagram of the dust exhaust component of the present invention.
[0018] Among them: 1. Cabinet; 2. Conveying mechanism; 201. L-shaped frame; 202. Drive motor; 203. Input belt; 204. Output belt; 205. Drive roller; 3. Fixed frame; 4. Rotating table; 5. Top frame; 6. Laser marking machine; 7. Propelling trough; 8. Cleaning assembly; 801. First fixed cover; 802. Drain pipe; 803. Water pump; 804. Suction pipe; 805. Filter cover; 806. Water guide pipe; 807. Inlet and outlet pipes; 808. L-shaped partition; 809. Water storage chamber; 810. Backflow hole; 811. Nozzle; 812. Support screen; 9. Drying assembly; 901. Second fixed cover; 902. Heater; 10. Laser processing assembly; 1001. Processing cylinder; 1002. Shielding cover; 1003. Laser emission head; 1004 , annular telescopic tube; 1005, ventilation hole; 1006, second sealing gasket; 11, lifting assembly; 1101, forward and reverse motor; 1102, threaded column; 1103, door frame; 1104, slide rail; 12, mounting frame; 13, first sealing gasket; 14, dust exhaust assembly; 1401, U-shaped suction pipe; 1402, first connecting pipe; 1403, connecting air duct; 1404, bevel gear; 1405, second connecting pipe; 1406, dust collection box; 1407, transmission shaft; 1408, reinforcement plate; 1409, fan blade; 1410, exhaust port; 1411, filter; 15, rotating shaft; 16, stepping motor; 17, infrared sensor; 18, positioning assembly; 1801, movable plate; 1802, V-shaped elastic plate; 1803, positioning wheel. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figures 1-11 , a laser processing device for an optical lens, comprising: The cabinet 1 has columns installed at the four corners of its top, and a top frame 5 is installed on the top of the columns; The conveying mechanism 2 is mounted on the top of the cabinet 1 and is used to continuously input and output optical lenses. The conveying mechanism 2 includes an L-shaped frame 201 fixedly mounted on the cabinet 1, and transmission rollers 205 are rotatably connected to both ends of the inner wall of the L-shaped frame 201. The transmission rollers 205 are respectively connected to the input belt 203 and the output belt 204. A drive motor 202 is installed on one side of the L-shaped frame 201 to drive the transmission rollers 205, the input belt 203 and the output belt 204 to rotate. The rotating table 4 rotates in contact with the top surface of the input belt 203 and the top surface of the output belt 204; A fixed frame 3, which is mounted on the conveying mechanism 2; The rotating table 4 is movably arranged in the fixed frame 3, and a rotating mechanism for driving the rotating table 4 to rotate is provided in the middle of the top of the cabinet 1. The rotating mechanism includes a center hole opened in the middle of the top of the cabinet 1, and the inner wall of the center hole is rotatably connected to the rotating shaft 15 through a bearing. The top of the rotating shaft 15 is fixedly connected to the middle of the bottom of the rotating table 4. A stepping motor 16 for driving the rotating shaft 15 to rotate is fixedly installed on the inner wall of the top of the cabinet 1. Propulsion slots 7 with equal distances are opened on the circumference of the rotating table 4, and the inner walls of the propulsion slots 7 are provided with positioning components 18. The positioning components 18 include movable plates 1801 hinged on the inner walls of the two ends of the propulsion slots 7, and the movable plates 1801 are hinged on the inner walls of the two ends of the propulsion slots 7. One end of each plate 1801 is rotatably connected to a positioning wheel 1803 via a pin shaft. A V-shaped elastic plate 1802 is installed on one side of each of the two movable plates 1801 and on the inner walls of both ends of the propulsion groove 7. The V-shaped elastic plate 1802 enables the positioning wheel 1803 to fit closely with the optical lens through elastic deformation, thereby achieving the positioning of the optical lens. When the optical lens enters the propulsion groove 7 along the input belt 203, the V-shaped elastic plate 1802 elastically deforms, pushing the movable plate 1801 to rotate around the hinge point, so that the positioning wheel 1803 fits closely with the optical lens, accurately positioning the lens from both sides, always keeping the lens position fixed, and effectively avoiding processing errors caused by lens shaking. A mounting frame 12 is mounted on one side of the top of the fixed frame 3, and a cleaning assembly 8, a drying assembly 9, and a laser processing assembly 10 are mounted on the mounting frame 12 in sequence. The positions of the cleaning assembly 8, the drying assembly 9, and the laser processing assembly 10 correspond to the positions of the three adjacent propulsion slots 7. The laser processing assembly 10 includes a processing cylinder 1001 mounted on one end of the mounting frame 12, and an annular telescopic tube 1004 is fixedly mounted on the top of the inner wall of the processing cylinder 1001, a shielding cover 1002 is fixedly mounted on the inner wall of the annular telescopic tube 1004, and a laser emitting head 1003 is fixedly mounted in the middle of the shielding cover 1002, the bottom of the shielding cover 1002 is designed to be funnel-shaped, and a second sealing gasket 1006 is installed at the bottom end of the shielding cover 1002, a laser marking machine 6 is installed on one side of the top frame 5, and the laser marking machine 6 is electrically connected to the laser emitting head 1003. To achieve signal transmission and energy supply, the bottom of the shielding cover 1002 adopts a funnel-shaped design and fits tightly with the optical lens through the second sealing gasket 1006 to form a closed-loop sealed space. On the one hand, it prevents the laser beam from accidentally leaking and directly hitting the operator, avoiding irreversible burns to human skin and eyes or even fire and other safety accidents. On the other hand, the funnel-shaped shielding cover 1002 can guide the laser beam vertically downward to act on the lens surface, reducing the possibility of laser escape and keeping the laser beam firmly confined to the processing area, providing reliable safety protection for the production environment. A lifting assembly 11 for adjusting the height of the laser processing assembly 10 is provided in the top frame 5. The lifting assembly 11 includes a threaded column 1102 rotatably provided in the top frame 5, and a forward and reverse motor 1101 for driving the threaded column 1102 to rotate is installed on the top inner wall of the top frame 5. A door frame 1103 is screwed on the threaded column 1102, and a guide opening for the door frame 1103 to pass through is provided at the bottom of the top frame 5. The bottom end of the door frame 1103 is fixedly connected to the top of the shielding cover 1002, and two slide rails 1104 located at both ends of the door frame 1103 are installed on the inner wall of the top frame 5, and sliders inserted in the slide rails 1104 are fixedly installed at both ends of the door frame 1103. A groove is provided on one side of the inner wall of the fixed frame 3, and the position of the groove corresponds to the position of the laser processing assembly 10. An infrared sensor 17 is fixedly installed on the inner wall of the groove, and the infrared sensor 17 is connected to the forward and reverse motor 110 1 is electrically connected to detect the position of the optical lens and control the start and stop of the forward and reverse motor 1101 to realize the automatic lifting of the laser processing assembly 10. A dust exhaust assembly 14 is provided at the bottom of the fixed frame 3 and the inside of the cabinet 1, and the dust exhaust assembly 14 is located below the laser processing assembly 10, so that the laser processing assembly 10 works in cooperation with the lifting assembly 11. At this time, the forward and reverse motor 1101 in the top frame 5 drives the threaded column 1102 to rotate, so that the door frame 1103 screwed on the threaded column 1102 moves up and down along the slide rail 1104. The bottom end of the door frame 1103 is connected to the shielding cover 1002, thereby adjusting the height of the laser transmitting head 1003. At the same time, after the infrared sensor 17 on the inner wall of the groove detects that the optical lens is in place, it controls the start and stop of the forward and reverse motor 1101 to realize the automatic and precise lifting of the laser processing assembly 10, ensuring that the laser transmitting head 1003 maintains an appropriate distance from the lens; A control system is installed in the cabinet 1, and the control system is electrically connected to the conveying mechanism 2, the rotating mechanism, the positioning component 18, the cleaning component 8, the drying component 9, the laser processing component 10, the lifting component 11 and the dust exhaust component 14 for controlling the operation of each component.
[0021] To ensure the cleanliness of the optical lens surface, please refer to Figure 2 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 The cleaning component 8 includes an L-shaped partition 808 fixed at the corner of the inner wall of the cabinet 1, and the L-shaped partition 808 divides the corner of the cabinet 1 into a water storage chamber 809, and the top and top of one side of the water storage chamber 809 are equipped with an inlet and outlet pipe 807, and a valve is installed at one end of the inlet and outlet pipe 807, and the other end of the mounting frame 12 is equipped with a first fixed cover 801, and the top of the water storage chamber 809 is provided with a return hole 810 located directly below the first fixed cover 801, and the top of the return hole 810 is fixed with a water guide pipe 806, and a connecting groove located directly below the first fixed cover 801 is provided on one side of the bottom of the fixing frame 3, and a supporting mesh plate 812 is fixedly installed on the inner wall of the connecting groove for supporting the optical lens and allowing the cleaning wastewater to pass through, a water pump 803 is fixedly installed on the outer wall of one side of the cabinet 1, and the drainage end of the water pump 803 is fixedly installed with a drainage pipe 802 plugged into the first fixed cover 801, and one end of the drainage pipe 802 is fixedly installed The nozzle 811 is located in the first fixed cover 801, and the water inlet end of the water pump 803 is fixedly installed with a water suction pipe 804 inserted in the water storage chamber 809, and one end of the water suction pipe 804 is fixedly installed with a filter cover 805. The drying component 9 includes a second fixed cover 901 installed in the middle of the mounting frame 12, and a heater 902 is fixedly installed on the top of the second fixed cover 901, and a heating pipe located in the second fixed cover 901 is installed at the bottom of the heater 902. The water pump 803 is used to pump water from the water storage chamber 809 through the water suction pipe 804, and the impurities on the surface of the lens are rinsed through the drain pipe 802 and the nozzle 811. The waste water flows back to the water storage chamber 809 through the supporting mesh plate 812 and the water guide pipe 806, completing the cleaning process, ensuring that the surface of the optical lens is clean, and facilitating subsequent marking, and starting the heater 902 of the drying component 9, and the heating pipe at the bottom quickly dries the cleaned lens to avoid residual water stains affecting subsequent processing.
[0022] In order to improve the sealing and stability of the equipment operation, please refer to Figure 3 and Figure 5The bottom of the second fixed cover 901, the bottom of the first fixed cover 801 and the bottom of the processing cylinder 1001 are all fixedly installed with a first sealing gasket 13, and the first sealing gaskets 13 are all fitted on the top of the fixed frame 3 and the rotating table 4. The top of the water pipe 806 is fixedly installed with a third sealing gasket, and the third sealing gasket is fitted on the bottom of the connecting groove. By arranging the first sealing gasket 13 at the bottom of the second fixed cover 901, the first fixed cover 801 and the processing cylinder 1001 and the third sealing gasket on the top of the water pipe 806, the problems of liquid leakage and drying heat loss can be prevented, and the sealing and stability of the equipment operation can be improved.
[0023] In order to prevent dust from leaking out and effectively avoid dust from polluting the environment, please refer to Figure 3 、 Figure 6 and Figure 11 The dust exhaust component 14 includes a U-shaped suction pipe 1401 fixed to one side of the bottom of the fixed frame 3, and the U-shaped suction pipe 1401 is located below the laser processing component 10, a first connecting pipe 1402 is fixed to one side of the U-shaped suction pipe 1401, a connecting air duct 1403 is fixed to one end of the first connecting pipe 1402, and a second connecting pipe 1405 plugged into the cabinet 1 is fixed to one side of the bottom of the connecting air duct 1403, a dust collecting box 1406 is fixedly installed on the bottom end of the second connecting pipe 1405 and the inner wall of the cabinet 1, and the dust collecting box 1406 is fixed to the bottom end of the second connecting pipe 1405 and the inner wall of the cabinet 1. An exhaust port 1410 is provided on one side of the box 1406 and one side of the cabinet 1. A filter screen 1411 is fixedly installed on the inner wall of the exhaust port 1410. A connecting hole is provided at one end of the connecting duct 1403, and a connecting shaft is rotatably connected to the inner wall of the connecting hole through a bearing. A fan blade 1409 located in the connecting duct 1403 is installed on the connecting shaft. A transmission shaft 1407 is fixedly installed at one end of one of the transmission rollers 205, and a bevel gear 1404 is fixedly installed at one end of the transmission shaft 1407 and one end of the connecting shaft. The bevel gears 1404 are meshed, a reinforcement plate 1408 is fixed to one side of the L-shaped frame 201, and a perforation is provided at one end of the reinforcement plate 1408. The inner wall of the perforation is rotatably connected to the outer wall of the transmission shaft 1407 through a bearing. The annular telescopic tube 1004 is provided with equidistantly distributed ventilation holes 1005. A detachable filter bag is provided inside the dust box 1406, and the filter bag is connected to the second connecting tube 1405. When the transmission roller 205 rotates, the meshing action of the two bevel gears 1404 drives the transmission shaft 1407. 07 rotates synchronously with the connecting shaft, thereby driving the fan blades 1409 to rotate in the connecting air duct 1403, generating suction. After the laser processing component 10 completes its work, as the turntable 4 continues to rotate, due to the suction, the dust enters the dust collecting box 1406 through the U-shaped suction pipe 1401, the first connecting pipe 1402, the connecting air duct 1403, and the second connecting pipe 1405. The dust is filtered by the detachable filter bag in the dust collecting box 1406, effectively avoiding dust pollution to the environment, ensuring the stable operation of the equipment and the health of the operators.
[0024] In summary, the working principle of the present invention is as follows: when in use, the control system controls the drive motor 202 in the conveying mechanism 2 to operate, driving the transmission roller 205 to rotate, driving the input belt 203 and the output belt 204 to operate, thereby smoothly conveying the optical lens from the feed end of the equipment to the rotating table 4, and also outputting it from the rotating table 4. When the lens is conveyed into the advancing groove 7, the lens will squeeze the positioning wheel 1803, causing the movable plate 1801 to rotate around the hinge point, and the V-shaped elastic plate 1802 will undergo elastic deformation to generate elastic force, pushing the positioning wheel 1803 to closely fit the edge of the lens, accurately positioning the lens from both sides, and ensuring that the lens is fixed in position during subsequent processing; Next, when the stepper motor 16 receives the command from the control system, it precisely controls the rotation angle and speed of the rotating shaft 15, thereby driving the rotating table 4 to rotate intermittently. When the positioned optical lens rotates with the rotating table 4 to the bottom of the cleaning assembly 8, the water pump 803 in the cleaning assembly 8 draws water from the water storage chamber 809 and sprays it onto the lens surface at a certain pressure through the drainage pipe 802 and the nozzle 811, thereby washing away dust, oil and other impurities on the lens. The cleaned waste water flows back to the water storage chamber 809 through the support mesh plate 812 and the water conduit 806 in the connecting groove on the bottom side of the fixed frame 3, thus realizing the recycling of water resources. After cleaning, the lens continues to rotate with the rotating table 4 to the bottom of the drying assembly 9. When the lens enters the drying station, the heater 902 is powered on, converting electrical energy into heat energy, and heating and drying the lens through the heating tube to remove the remaining water stains on the lens surface, preparing for subsequent laser processing; The dried lens rotates to the laser processing assembly 10 station, and the infrared sensor 17 in the groove on one side of the inner wall of the fixed frame 3 monitors the lens position in real time. When the lens reaches the laser processing station, the infrared sensor 17 detects the lens and sends a signal to the control system. The control system then controls the forward and reverse motor 1101 in the top frame 5 to start, and the forward and reverse motor 1101 drives the threaded column 1102 to rotate. The door frame 1103 screwed on the threaded column 1102 moves up and down along the slide rail 1104 on the inner wall of the top frame 5 while rotating, and the bottom end of the door frame 1103 is connected to the top of the shielding cover 1002. The laser emitting head 1003 is fixedly connected to the lens, thereby adjusting the height of the laser emitting head 1003 to maintain a suitable processing distance with the lens. When the laser emitting head 1003 is adjusted into place, the laser marking machine 6 transmits energy to the laser emitting head 1003, causing it to emit a high-energy laser beam to perform marking work. The funnel-shaped design at the bottom of the shielding cover 1002 cooperates with the second sealing gasket 1006 to fit tightly with the optical lens to form a closed-loop sealed space, ensuring that the laser beam is completely confined within the processing area, acting vertically on the lens surface, and performing precise processing on the lens. At the same time, it prevents laser leakage and ensures the safety of the operator. After the laser processing is completed, as the turntable 4 continues to rotate and the conveying mechanism 2 continues to work, when the transmission roller 205 rotates, the fan blade 1409 is driven by the transmission shaft 1407 and the bevel gear 1404 to rotate at high speed in the connecting air duct 1403, generating suction to suck in the dust generated by the processing. The dust enters the dust collecting box 1406 through the U-shaped suction pipe 1401, the first connecting pipe 1402, the connecting air duct 1403, and the second connecting pipe 1405. A detachable filter bag is provided inside the dust collecting box 1406 to filter and collect the dust. The filter screen 1411 at the exhaust port 1410 prevents dust from leaking out, keeps the air in the workshop clean, and prevents dust from affecting the normal operation of the equipment. After completing the laser processing and dust removal, the rotating table 4 continues to rotate, and the processed lens is sent to the top of the output belt 204. Driven by the transmission roller 205, the output belt 204 transports the lens to the discharge end of the equipment, completing the entire optical lens processing process.
[0025] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A laser processing device for an optical lens, characterized in that: include: A cabinet (1) having columns installed at the four corners of its top, and a top frame (5) installed on the top of the columns; A conveying mechanism (2), which is mounted on the top of the cabinet (1) and is used for continuously inputting and outputting optical lenses; A fixed frame (3) mounted on the conveying mechanism (2); A rotating table (4) is movably arranged in the fixed frame (3), and a rotating mechanism for driving the rotating table (4) to rotate is provided at the middle of the top of the cabinet (1), and the circumference of the rotating table (4) is provided with equidistantly distributed propulsion grooves (7), and the inner walls of the propulsion grooves (7) are provided with positioning components (18); A mounting frame (12) is installed on one side of the top of the fixed frame (3), and a cleaning component (8), a drying component (9) and a laser processing component (10) are installed on the mounting frame (12) in sequence, and the position of the cleaning component (8), the position of the drying component (9) and the position of the laser processing component (10) correspond to the positions of the three adjacent propulsion slots (7) one by one; A lifting assembly (11) for adjusting the height of the laser processing assembly (10) is provided in the top frame (5), and a dust exhaust assembly (14) is provided at the bottom of the fixed frame (3) and inside the cabinet (1), and the dust exhaust assembly (14) is located below the laser processing assembly (10).
2. The laser processing equipment for an optical lens according to claim 1, characterized in that: The conveying mechanism (2) comprises an L-shaped frame (201) fixedly mounted on the cabinet (1), and transmission rollers (205) are rotatably connected to both ends of the inner walls of the L-shaped frame (201), and the transmission rollers (205) are respectively connected to the input belt (203) and the output belt (204). A driving motor (202) for driving the transmission rollers (205), the input belt (203) and the output belt (204) to rotate is mounted on one side of the L-shaped frame (201), and the rotating platform (4) rotates in contact with the top surface of the input belt (203) and the top surface of the output belt (204).
3. The laser processing equipment for an optical lens according to claim 1, characterized in that: The rotating mechanism includes a center hole opened in the middle of the top of the cabinet (1), and the inner wall of the center hole is rotatably connected to a rotating shaft (15) through a bearing, the top of the rotating shaft (15) is fixedly connected to the middle of the bottom of the rotating table (4), and a stepping motor (16) for driving the rotating shaft (15) to rotate is fixedly installed on the inner wall of the top of the cabinet (1).
4. The laser processing equipment for an optical lens according to claim 1, characterized in that: The positioning assembly (18) includes a movable plate (1801) hinged on the inner walls at both ends of the propulsion groove (7), and one end of the movable plate (1801) is rotatably connected to a positioning wheel (1803) through a pin shaft. One side of the two movable plates (1801) and the inner walls at both ends of the propulsion groove (7) are installed with a V-shaped elastic plate (1802). The V-shaped elastic plate (1802) enables the positioning wheel (1803) to fit closely with the optical lens through elastic deformation, thereby achieving positioning of the optical lens.
5. The laser processing equipment for an optical lens according to claim 1, characterized in that: The cleaning assembly (8) includes an L-shaped partition (808) fixed at the corner of the inner wall of the cabinet (1), and the L-shaped partition (808) divides the corner of the cabinet (1) into a water storage chamber (809), and the top and top of one side of the water storage chamber (809) are installed with an inlet and outlet pipe (807), and a valve is installed at one end of the inlet and outlet pipe (807), and the other end of the mounting frame (12) is installed with a first fixed cover (801), and the top of the water storage chamber (809) is provided with a return hole (810) located directly below the first fixed cover (801), and the top of the return hole (810) is fixed with a water guide pipe (806), and the bottom side of the fixed frame (3) is provided with a position A connecting groove is located directly below the first fixed cover (801), and a supporting mesh plate (812) is fixedly installed on the inner wall of the connecting groove for supporting the optical lens and allowing clean wastewater to pass through. A water pump (803) is fixedly installed on the outer wall of one side of the cabinet (1), and a drainage pipe (802) plugged into the first fixed cover (801) is fixedly installed at the drainage end of the water pump (803), and a nozzle (811) located in the first fixed cover (801) is fixedly installed at one end of the drainage pipe (802). A water pump (804) plugged into the water storage chamber (809) is fixedly installed at the water inlet end of the water pump (803), and a filter cover (805) is fixedly installed at one end of the water pump (804).
6. The laser processing equipment for an optical lens according to claim 2, characterized in that: The laser processing assembly (10) comprises a processing cylinder (1001) mounted at one end of the mounting frame (12), and an annular telescopic tube (1004) is fixedly mounted on the top of the inner wall of the processing cylinder (1001), a shielding cover (1002) is fixedly mounted on the inner wall of the annular telescopic tube (1004), and a laser emitting head (1003) is fixedly mounted in the middle of the shielding cover (1002), the bottom of the shielding cover (1002) is designed to be funnel-shaped, and a second sealing gasket (1006) is mounted on the bottom end of the shielding cover (1002), a laser marking machine (6) is mounted on one side of the top frame (5), and the laser marking machine (6) and the laser emitting head (1003) are electrically connected to realize signal transmission and energy supply.
7. The laser processing equipment for an optical lens according to claim 5, characterized in that: The drying assembly (9) includes a second fixed cover (901) installed in the middle of the mounting frame (12), and a heater (902) is fixedly installed on the top of the second fixed cover (901), and a heating tube located in the second fixed cover (901) is installed on the bottom of the heater (902). The bottom of the second fixed cover (901), the bottom of the first fixed cover (801) and the bottom of the processing cylinder (1001) are all fixedly installed with a first sealing gasket (13), and the first sealing gasket (13) is affixed to the top of the fixed frame (3) and the rotating table (4). The top of the water guide pipe (806) is fixedly installed with a third sealing gasket, and the third sealing gasket is affixed to the bottom of the connecting groove.
8. The laser processing equipment for an optical lens according to claim 1, characterized in that: The lifting assembly (11) includes a threaded column (1102) rotatably arranged in the top frame (5), and a forward and reverse motor (1101) for driving the threaded column (1102) to rotate is installed on the top inner wall of the top frame (5), a door frame (1103) is screwed on the threaded column (1102), and a guide opening for the door frame (1103) to pass through is opened at the bottom of the top frame (5), the bottom end of the door frame (1103) is fixedly connected to the top of the shielding cover (1002), and the inner wall of the top frame (5) is installed with a door frame (1103) located on the inner wall of the door frame (1103). Two slide rails (1104) are provided at both ends of the door frame (1103), and sliders inserted into the slide rails (1104) are fixedly installed at both ends of the door frame (1103). A groove is provided on one side of the inner wall of the fixed frame (3), and the position of the groove corresponds to the position of the laser processing component (10). An infrared sensor (17) is fixedly installed on the inner wall of the groove, and the infrared sensor (17) is electrically connected to the forward and reverse motor (1101) for detecting the position of the optical lens and controlling the start and stop of the forward and reverse motor (1101), thereby realizing automatic lifting of the laser processing component (10).
9. The laser processing equipment for an optical lens according to claim 6, characterized in that: The dust exhaust component (14) includes a U-shaped suction pipe (1401) fixed to one side of the bottom of the fixing frame (3), and the U-shaped suction pipe (1401) is located below the laser processing component (10), a first connecting pipe (1402) is fixed to one side of the U-shaped suction pipe (1401), a connecting air duct (1403) is fixed to one end of the first connecting pipe (1402), and a second connecting pipe (1405) plugged into the cabinet (1) is fixed to one side of the bottom of the connecting air duct (1403), a dust collecting box (1406) is fixedly installed at the bottom end of the second connecting pipe (1405) and the inner wall of the cabinet (1), and an exhaust port (1410) is opened on one side of the dust collecting box (1406) and one side of the cabinet (1), a filter (1411) is fixedly installed on the inner wall of the exhaust port (1410), and one end of the connecting air duct (1403) is opened. A connecting hole is provided, and the inner wall of the connecting hole is rotatably connected to a connecting shaft via a bearing, and a fan blade (1409) located in a connecting wind tube (1403) is installed on the connecting shaft, one end of one of the transmission rollers (205) is fixedly installed with a transmission shaft (1407), and one end of the transmission shaft (1407) and one end of the connecting shaft are both fixedly installed with a bevel gear (1404), and the two bevel gears (1404) are meshed with each other, a reinforcement plate (1408) is fixed to one side of the L-shaped frame (201), and one end of the reinforcement plate (1408) is provided with a through hole, and the inner wall of the through hole is rotatably connected to the outer wall of the transmission shaft (1407) via a bearing, the annular telescopic tube (1004) is provided with ventilation holes (1005) distributed at equal distances, and a detachable filter bag is provided inside the dust box (1406), and the filter bag is connected to the second connecting tube (1405).
10. The laser processing equipment for an optical lens according to claim 1, characterized in that: A control system is installed in the cabinet (1), and the control system is electrically connected to the conveying mechanism (2), the rotating mechanism, the positioning component (18), the cleaning component (8), the drying component (9), the laser processing component (10), the lifting component (11) and the dust removal component (14) for controlling the operation of each component.