Integrated forming method of guide rail

Abstract

The invention provides an integrated forming method of a guide rail. The integrated forming method comprises the following steps: S1, stamping: arranging and forming a plurality of single guide rails by stamping a plate to form a guide rail group, and connecting the guide rail group by using a transverse strip as a connecting point at the end part of the guide rail group; S2, stamping; and S3, hanging, namely hanging the guide rail group by using a manipulator. S4, S5 and S6, carrying out batch surface treatment on the guide rail group; and S7, breaking to form a single guide rail. An integrated operation mode is adopted, the problem that a single guide rail needs to continuously replace a processing work station is solved, the loss of the guide rail is reduced, and the operation efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the field of guide rail processing, and in particular to an integrated molding method for a guide rail. Background Art

[0002] The guide rail is an indispensable accessory on the shelf. After being painted, its color is consistent with the shelf, and then it is installed on the shelf to form a fully functional shelf.

[0003] The traditional guide rail processing method is often to process one rail at a time, which results in a large amount of work for workers and low efficiency. In addition, in the traditional guide rail processing method, each process is separate and difficult to integrate together. As a result, after the guide rail is processed at the corresponding workstation, it needs to be transported or moved to the next workstation. During the movement and transportation process, the guide rail will be damaged, and serious damage will require direct rework.

[0004] In view of this, we carry out technological innovation based on existing devices. Summary of the Invention

[0005] The object of the present invention is to provide an integrated forming method of a guide rail, which solves the problems arising from the above-mentioned background technology.

[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] A method for integrally forming a guide rail, characterized by comprising the following steps:

[0008] S1, stamping, by stamping the sheet material to arrange multiple single guide rails into shape, forming a guide rail group, and using horizontal bars as connection points at their ends to connect them.

[0009] S2, stamping, use the machine to stamp the guide rail assembly after stamping, and the stamping angle should be consistent with the component to be installed.

[0010] S3, hanging, use a robot or manual method to hang the guide rail assembly,

[0011] S4, the guide rail assembly after hanging is subjected to surface treatment. The surface treatment methods include: powder spraying, electrophoresis, autophoresis, and electroplating. This process uses a surface treatment device to perform multi-angle treatment;

[0012] S5, the turning assembly of the surface treatment device turns the guide rail group over so that the surface treatment is uniform.

[0013] S6, drying the guide rail assembly after surface treatment, moving the guide rail assembly to a drying space, including but not limited to using heat curing or infrared curing to dry its surface, to accelerate the rapid bonding after surface treatment;

[0014] S7, using a cutting device to cut the guide rail assembly after the surface treatment;

[0015] S8, the cut guide rail groups are separated from multiple groups into loose groups and placed in an orderly manner.

[0016] Furthermore, damage to the guide rail group or a single guide rail during the hanging process can be covered by a separate laminating process, which does not affect other workstations.

[0017] Furthermore, the punching angle and force depend on the object to which the guide rail assembly is adapted. If the surface of the guide rail assembly contacting the object is curved, the punching force is greater; if the surface of the guide rail assembly contacting the object is arc-shaped, the punching force is smaller.

[0018] Furthermore, the upper-mounted robot can directly move the rows of guide rails to the next workstation, or it can move a single guide rail to the next workstation, and the latter does not require a cutting operation after moving.

[0019] Furthermore, the manipulator provides two operating modes, which can be flexibly selected according to the location and usage scenario, and when performing the latter operation, the manipulator has a telescopic function.

[0020] Furthermore, the flip assembly of the surface treatment device is located at the interlayer portion of the surface treatment device, and its connecting portion is retractable, which is suitable for flipping guide rail assemblies of different sizes.

[0021] Furthermore, damage to the guide rail group or a single guide rail during the hanging process can be covered by a separate laminating process, which does not affect other workstations.

[0022] Furthermore, as long as the surface treatment requirements are met, the operation steps from S1 to S8 can be combined arbitrarily.

[0023] Furthermore, the original method of hanging on the guide rail body, which affects the appearance and anti-corrosion performance, is changed to hanging on the horizontal bar waste, which does not affect the original product body.

[0024] This application has the following beneficial effects:

[0025] The integrated operation mode solves the problem of constantly changing processing stations for a single guide rail, reduces the loss of the guide rail, and improves operating efficiency.

[0026] By controlling the temperature, the surface appearance of multiple or single guide rails is improved and the anti-corrosion effect is better;

[0027] The horizontal strips are repeatedly used in this application until they are finally cut off, which plays a role in saving waste utilization.

[0028] This application changes the original method of hanging on the guide rail body, which affects the appearance and anti-corrosion performance, and instead hangs it on the horizontal bar waste, which does not affect the original product body. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a system flow chart of the present invention. DETAILED DESCRIPTION

[0030] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.

[0031] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein may be combined with each other.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0034] In the description of the present invention, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the inventive product is typically placed when in use, or the orientations or positional relationships commonly understood by those skilled in the art. Such terms are intended solely to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" and the like are used solely for distinction and should not be construed as indicating or implying relative importance.

[0035] See Figure 1 A method for integrally forming a guide rail, characterized in that it comprises the following steps:

[0036] S1, stamping, by stamping the sheet material to arrange multiple single guide rails into shape, forming a guide rail group, and using horizontal bars as connection points at their ends to connect them.

[0037] S2, stamping, the stamped guide rail assembly is stamped using a machine, the stamping angle is consistent with the component to be installed and adapted, the stamping angle and strength are determined according to the object to be adapted by the guide rail assembly, if the surface of the guide rail assembly and the contact object is curved, the forming strength is greater, if the surface of the contact object is arc-shaped, the forming stamping strength is smaller.

[0038] S3, hanging, use a robot or manual method to hang the guide rail assembly,

[0039] S4, the guide rail assembly after hanging is subjected to surface treatment. The surface treatment methods include: powder spraying, electrophoresis, autophoresis, and electroplating. This process uses a surface treatment device to perform multi-angle treatment;

[0040] S5, the turning assembly of the surface treatment device turns the guide rail group over so that the surface treatment is uniform.

[0041] S6, drying the guide rail assembly after surface treatment, moving the guide rail assembly to a drying space, including but not limited to using heat curing or infrared curing to dry its surface, to accelerate the rapid bonding after surface treatment;

[0042] S7, using a cutting device to cut the guide rail assembly after the surface treatment;

[0043] S8, the cut guide rail groups are separated from multiple groups into loose groups and placed in an orderly manner.

[0044] Furthermore, during the stamping process, the stamping sheet is designed according to the shape of the guide rail, presenting an embedded frame structure, which makes it easy for the guide rail to be embedded therein, and then the guide rail group after being connected is fixed by means of external horizontal bars, which is convenient for operation at the next work station.

[0045] Furthermore, the punching angle and force depend on the object to which the guide rail assembly is adapted. If the surface of the guide rail assembly contacting the object is curved, the punching force is greater; if the surface of the guide rail assembly contacting the object is arc-shaped, the punching force is smaller.

[0046] Furthermore, the upper-mounted robot can directly move the rows of guide rails to the next workstation, or it can move a single guide rail to the next workstation, and the latter does not require a cutting operation after moving.

[0047] Furthermore, the manipulator provides two operating modes, which can be flexibly selected according to the location and usage scenario, and when performing the latter operation, the manipulator has a telescopic function.

[0048] The flipping assembly of the surface treatment device is located in the interlayer part of the surface treatment device, and its connecting part is retractable, which is suitable for flipping guide rail groups of different sizes. The size of a single guide rail is sometimes inconsistent, but the model and size of the guide rails connected side by side are consistent. If guide rails of different sizes are replaced, this application can also be operated.

[0049] Furthermore, the damage to the guide rail group or a single guide rail during the hanging process can be covered by a separate lamination process. This process does not affect other workstations and can be performed before or after surface treatment, or during other surface treatment processes.

[0050] Furthermore, as long as the surface treatment requirements are met, the operation steps from S1 to S8 can be combined arbitrarily.

[0051] Furthermore, the original method of hanging on the guide rail body, which affects the appearance and anti-corrosion performance, is changed to hanging on the horizontal bar waste, which does not affect the original product body.

[0052] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A method for integrally forming a guide rail, characterized in that: The following steps are involved: S1, stamping, by stamping the sheet material to arrange multiple single guide rails into shape, forming a guide rail group, and using horizontal bars as connection points at their ends to connect them. S2, forming, the stamped guide rail assembly is formed by a machine, and the forming angle is consistent with the component to be installed. S3, hanging, use a robot or manual processing method to hang the guide rail assembly. The hook point can be selected on the horizontal waste or the slide rail body according to the needs. S4, the guide rail assembly after hanging is subjected to surface treatment, and the surface treatment methods include but are not limited to: powder spraying, electrophoresis, autophoresis, electroplating, and the surface treatment method can be a single process or a combination of multiple treatment methods. This process uses a surface treatment device to perform multi-angle treatment; S5, the turning assembly of the surface treatment device turns the guide rail group over so that the surface treatment is uniform. S6, performing a drying operation on the surface-treated guide rail assembly, moving the guide rail assembly to a drying space, including but not limited to drying the surface thereof by heat curing or infrared curing, to accelerate the rapid bonding after the surface treatment; S7, using a cutting device to cut the guide rail assembly after the surface treatment; S8, the cut guide rail groups are separated from multiple groups into single rails and placed in order.

2. The method for integrally forming a guide rail according to claim 1, characterized in that: During the stamping process, the stamping sheet is designed according to the shape of the guide rail, forming an embedded frame structure to facilitate the insertion of the guide rail. The forming angle and force are determined by the object to be adapted by the guide rail assembly. If the surface of the guide rail assembly contacting the object is curved, the forming force is greater, while if the surface of the contacting object is curved, the forming force is less. The connected guide rail assembly is then fixed by externally connecting horizontal bars, facilitating operation at the next workstation.

3. The method for integrally forming a guide rail according to claim 1, characterized in that: The hooking point can be selected on the horizontal bar waste or the slide rail body according to the needs. The hooking point can be flexibly selected according to the product characteristics, location and usage scenarios.

4. The method for integrally forming a guide rail according to claim 1, characterized in that: The hanging robot or manual hanging method can directly move the rows of guide rails to the next work station, or move a single guide rail to the next work station. The latter does not require a cutting operation after moving.

5. The method for integrally forming a guide rail according to claim 3, characterized in that: The robot provides two operating modes, which can be flexibly selected according to the location and usage scenario. When performing the latter operation, the robot has a telescopic function.

6. The method for integrally forming a guide rail according to claim 1, characterized in that: The flip assembly of the surface treatment device is located at the interlayer portion of the surface treatment device, and its connecting portion is retractable, and is suitable for flipping guide rail groups of different sizes.

7. The method for integrally forming a guide rail according to claim 1, characterized in that: Damage to the guide rail group or a single guide rail during the hanging process can be covered by a separate laminating process, which does not affect other workstations.

8. The method for integrally forming a guide rail according to claim 1, characterized in that: As long as the surface treatment requirements are met, the operation steps from S1 to S8 can be combined arbitrarily.

9. The method for integrally forming a guide rail according to claim 1, characterized in that: The original method of hanging on the guide rail body, which affects the appearance and anti-corrosion performance, is changed to hanging on the horizontal bar waste, which does not affect the original product body.

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