All-in-one machine for bisection and pulp removal of fructus aurantii

Abstract

The invention discloses a fructus aurantii bisection pulp-removing all-in-one machine, which relates to the technical field of traditional Chinese medicinal material processing and comprises eight parts such as feeding and flow guiding, clamping and conveying and the like, and collaborative operation of all links is realized through ingenious layout. The feeding flow guide part accurately controls feeding, and the elastic clamping and conveying part ensures that fructus aurantii is not damaged and is symmetric in segmentation; and the bisection component is matched with the split type synchronous clamping belt, so that the bisection of the fructus aurantii is efficiently completed. A double-head spiral cutter and a pulp cleaning brush of the circumferential rotating component are attached to an inner cavity of fructus aurantii, the axial reciprocating component drives the cutter to move in all directions, and inner pulp is thoroughly removed. And the discharging plate reasonably guides discharging. By means of high-automation design, the all-in-one machine reduces manual intervention, reduces labor intensity, remarkably improves production efficiency and product quality, guarantees stability and consistency of fructus aurantii processing, effectively solves the problems that traditional equipment is low in efficiency, poor in quality, insufficient in automation degree and the like, provides a reliable solution for the fructus aurantii processing industry, and has wide application prospects. And the method has outstanding economic benefits and practical values.

Description

Technical Field

[0001] The invention relates to the technical field of traditional Chinese medicine processing, and in particular to an all-in-one machine for cutting and removing the pulp of a fructus aurantii. Background Art

[0002] Citrus aurantium (Fructus Aurantium) is a fruit-based Chinese medicinal herb, the dried, immature fruit of Citrus citrifolia L. and its cultivars, belonging to the Rutaceae family. The general preparation method involves harvesting the fruit in July while the peel is still green, cutting it in half horizontally down the middle, sun-drying or baking it until 60-70% dry, slicing it thinly, drying it, and sieving out the pulp and core. Because the peel and pulp of Citrus aurantium have opposing medicinal properties, removing the pulp is essential. However, drying with the pulp in the general preparation method significantly reduces drying efficiency and consumes significant energy. Manual pulp removal is not only inefficient but also expensive.

[0003] There are many problems with the existing background technology of Citrus aurantium processing. In the feeding process, there is a lack of precise feeding and diversion devices, and Citrus aurantium is prone to accumulation and clogging, resulting in low feeding efficiency and difficulty in achieving continuous and stable processing. During the clamping and conveying process, traditional equipment may use a rigid clamping structure, which can easily damage Citrus aurantium and make it difficult to ensure the symmetry when the Citrus aurantium is cut in half, affecting the processing quality. In the bisection process, the tool and the conveying device do not cooperate well, and the Citrus aurantium cannot be efficiently cut in half. There is a lot of manual intervention and low production efficiency.

[0004] The pulp removal process is a particularly weak link in existing technology. Previous equipment had simple pulp removal mechanisms that struggled to conform to the complex contours of the Citrus aurantium inner cavity, failing to effectively remove the inner pulp, leaving a significant amount of residual material and impacting product quality. Furthermore, most machines operated in a single direction, leaving blind spots during pulp removal. Furthermore, existing technology suffers from a low degree of automation, with loose integration between processes. This requires extensive manual labor, is labor-intensive, and is costly, making it difficult to meet the demands of industrialized, large-scale production. More efficient, precise, and automated Citrus aurantium processing equipment is urgently needed. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an all-in-one machine for cutting and removing the pulp of Citrus aurantium.

[0006] In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:

[0007] A Citrus aurantium fructus bisection and pulping integrated machine comprises a feeding guide component, a clamping and conveying component, a bisection component, a circumferentially rotating component, an axially reciprocating component, a whole machine mounting plate, a discharge plate, and a frame, wherein the feeding guide component is mounted on the upper left side of the frame; the whole machine mounting plate is mounted on the upper right side of the frame, the whole machine mounting plate comprising a front whole machine mounting plate and a rear whole machine mounting plate, the front whole machine mounting plate and the rear whole machine mounting plate being mounted on the front and rear sides of the upper right side of the frame respectively;

[0008] A clamping and conveying component is installed between the front whole machine mounting plate and the rear whole machine mounting plate, and a circumferential rotating component is installed on the clamping and conveying component; a bisecting component is installed on the outer side of the front whole machine mounting plate and the rear whole machine mounting plate; an axial reciprocating component is installed on the front and rear sides of the right side of the frame, and a discharge plate is installed at the lower right side of the frame.

[0009] Preferably, the feed guide component includes a guide groove and a single limit plate. The guide groove is located on the upper left side of the frame, with a total of 10 guide grooves arranged in parallel in the front and back, and the cross-section of the groove is U-shaped, and all are inclined at a clockwise angle of 20°-30° with the horizontal ground;

[0010] The single limiting plate is installed above the guide groove near the end of the slot through a threaded connection. A total of 10 limiting channels with semicircular notches and corresponding to the guide grooves are provided. The inclination angle is adjusted by the active connection between the single limiting plate and the guide groove, and is inclined at an angle of 80° clockwise to the horizontal ground.

[0011] Preferably, the clamping and conveying components include a split synchronous clamping belt, a clamping unit, a synchronous belt driving shaft, a synchronous belt driven shaft, a ball bearing with a boss, a transmission gear set, a gear cover, a conveying servo motor, a conveying motor mounting plate, a tensioning device, and a guide plate, wherein the split synchronous clamping belt, the synchronous belt driving shaft, the synchronous belt driven shaft, the ball bearing with a boss, the tensioning device, and the guide plate are all arranged symmetrically in an upper and lower manner;

[0012] The split synchronous clamping belt is made of elastic material and is installed on the synchronous belt driving shaft and the driven shaft of the synchronous belt. Its clamping unit is a rectangular block with a quarter spherical groove. Two of them are combined to form a split hemispherical groove. After the upper and lower symmetrical arrangement, the two hemispherical grooves are opposite to each other.

[0013] The synchronous belt driving shaft and the synchronous belt driven shaft are installed between the front whole machine mounting plate and the rear whole machine mounting plate through the convex ball bearings; the convex ball bearings are installed on the outside of the whole machine mounting plate through threaded connection, and each synchronous belt driving shaft and the synchronous belt driven shaft are equipped with convex ball bearings on both sides, totaling 8;

[0014] The transmission gear set is a pair of mutually meshing spur gears, which are installed on the front ends of the two synchronous belt driving shafts through a key connection. The gear cover is installed on the front whole machine mounting plate through a threaded connection. The conveying servo motor is fixed to the conveying motor mounting plate welded on the rear whole machine mounting plate through a threaded connection, and is connected to the synchronous belt driving shaft of the upper part through a coupling.

[0015] Preferably, the tensioning device includes a tensioning mounting platform, a spring, and a support shaft. The tensioning mounting platform is fixed to the front whole machine mounting plate and the rear whole machine mounting plate through a threaded connection. The spring is sleeved on the column end of the tensioning mounting platform, and the support shaft at the end thereof contacts the inner side of the split synchronous clamping belt.

[0016] The front and rear ends of the guide plate are fixed to the inner sides of the front and rear whole-machine mounting plates by threaded connections. A total of 20 guide plates are installed symmetrically up and down and in parallel front and back. The cross-sectional bending angle is 160°, and each plate has two circular holes. The size of the circular holes is larger than the inner pulp diameter of the cut Citrus aurantium and smaller than the maximum diameter.

[0017] Preferably, the bisection component includes a bisection saw blade, a front bisection cutter shaft, a rear bisection cutter shaft, a cutter shaft bracket, a bisection motor, and a bisection motor mounting plate, wherein the bisection saw blade is installed on the front bisection cutter shaft and the rear bisection cutter shaft, passes through the symmetrical plane of the split synchronous clamping belt symmetrically distributed above and below and surrounds the lower half of the split synchronous clamping belt, and the left side is serrated.

[0018] Preferably, the front cutting blade shaft is located on the outside of the front whole machine mounting plate and is installed on the blade shaft bracket through a bearing. The blade shaft bracket is welded to the outside of the front whole machine mounting plate. The rear cutting blade shaft is located on the outside of the rear whole machine mounting plate and is connected to the cutting motor by welding. The cutting motor is fixed to the cutting motor mounting plate welded to the outside of the rear whole machine mounting plate by a threaded connection.

[0019] Preferably, the circumferentially rotating component includes a double-headed spiral cutter, a small pulley, a belt, a belt motor, a belt motor mounting plate, a pulley axial fixer, a double-headed pulp cleaning brush, and a jumping handle, wherein the double-headed spiral cutter is located between two split synchronous clamping belts symmetrically distributed above and below, the cutter head part is spiral-shaped as a whole, the outer diameter gradually decreases from the first section to the end, the outer contour fits the inner cavity of the fructus aurantii, the middle shaft section is a spline shaft, and there are a total of 10; the brush head part of the double-headed pulp cleaning brush has many small brush columns of different lengths, the outer contour fits the inner cavity of the fructus aurantii, and its transmission structure is the same as that of the double-headed spiral cutter, and there are a total of 10;

[0020] The small pulley is installed on the spline shaft part in the middle of the double-headed spiral cutter and the double-headed flesh cleaning brush through a spline, and has two wheel grooves, totaling ; the belt is installed between the belt motor and the double-headed spiral cutter, between the parallel double-headed spiral cutters, between the double-headed spiral cutter and the double-headed flesh cleaning brush, and between the parallel double-headed flesh cleaning brushes, totaling 20.

[0021] Preferably, the belt motor is fixed to the belt motor mounting plate welded to the outside of the front whole machine mounting plate through a threaded connection; the column end of the pulley axial fixer is welded to the guide plate, and the ring end is sleeved on the double-headed spiral cutter and the double-headed flesh cleaning brush, and is located on the upper and lower sides of the small pulley; the jumping handle is installed on the double-headed spiral cutter and the double-headed flesh cleaning brush through a bearing, and its ring end is located on the upper and lower sides of the ring end of the pulley axial fixer, totaling 20.

[0022] Preferably, the axial reciprocating component includes a fulcrum rod, a fulcrum rod fixing plate, a jumping rod, a pulping rocker, an eccentric wheel, an eccentric wheel connecting rod, an eccentric wheel servo motor, and an eccentric wheel motor mounting plate, wherein the fulcrum rod fixing plate is welded between the column ends of the two opposite pulley axial fixers on the left and right, and a circular hole is opened in the center for the fulcrum rod to pass through; the middle part of the fulcrum rod is a round rod, and the two ends are spheres, which are respectively embedded in the ball grooves of the two pulping rockers;

[0023] The jumping rod passes through the jumping handle of each double-headed spiral knife and double-headed pulp cleaning brush, and the two ends are balls embedded in the rectangular grooves of the two pulp removing swing rods, totaling 2; the pulp removing swing rods are 2 in total, located on the front and rear sides of the right side of the frame respectively, and the rectangular through hole at the right end passes through the eccentric wheel connecting rod to cooperate in completing its swinging action around the fulcrum rod, and the spherical end of the jumping rod is embedded in the rectangular grooves on both sides of its ball groove.

[0024] Preferably, the eccentric wheels are a pair, which are mounted on the rightmost side of the front whole machine mounting plate and the rear whole machine mounting plate through bearings. The eccentric wheel connecting rod is located between the two eccentric wheels, fixed to the near edge end of the eccentric wheel by welding, and passes through the right end of the de-pulping rocker arm; the eccentric wheel servo motor is fixed to the eccentric wheel motor mounting plate by a threaded connection, and is welded to the eccentric wheel on the rear side. The eccentric wheel motor mounting plate is fixed to the right side of the rear whole machine mounting plate by a threaded connection.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. In the present invention, the feeding guide component cooperates with a single limit plate through 10 inclined and parallel U-shaped guide grooves to ensure that the Citrus aurantium is fed one by one accurately, avoids accumulation and blockage, and improves feeding efficiency; the clamping and conveying component adopts an elastic split synchronous clamping belt and a unique clamping unit, which not only protects the Citrus aurantium from damage, but also can be opened at key positions for easy feeding and disengagement, and cooperates with the tensioning device to ensure the symmetry of the cut and ensure the processing quality; the surrounding design of the cutting saw blade in the cutting component cooperates with the split synchronous clamping belt to achieve efficient cutting of the Citrus aurantium in half, reduce manual intervention, and improve production efficiency; the setting of the discharge plate reasonably guides the Citrus aurantium to roll, making the processing flow smoother, and overall improving the stability and efficiency of the early processing of the Citrus aurantium;

[0027] 2. In the present invention, the outer contours of the double-headed spiral cutter and the double-headed pulp cleaning brush of the circumferentially rotating component fit the inner cavity of the Citrus aurantium, and are continuously rotated by a small pulley and a belt drive, which can effectively remove most of the inner pulp and residue, and has a high degree of cleanliness; the axially reciprocating component uses an eccentric wheel and other structures to drive the axial reciprocating motion of the cutter, which can contact the inner cavity of the Citrus aurantium in all directions, ensuring that there is no dead angle in the pulp removal and avoiding the inner pulp residue affecting the product quality; the two components cooperate to complete the pulp removal process accurately and efficiently after the Citrus aurantium is cut in half. Compared with traditional manual or simple mechanical pulp removal, the pulp removal quality and efficiency are greatly improved, the quality requirements of the Citrus aurantium for subsequent use are guaranteed, and the labor cost and labor intensity are reduced;

[0028] In summary, the present invention has a sophisticated design from feeding, bisection to pulping and unloading, and works in coordination. The feeding, diversion and clamping conveying ensure the orderly and stable conveying of the Citrus aurantium, the bisection components realize efficient cutting, the circumferential rotation and axial reciprocating components accurately remove the pulp, and the unloading plate reasonably guides the discharge. The entire process has a high degree of automation, effectively reduces manual operation, reduces labor intensity, improves production efficiency and product quality, ensures the stability and consistency of Citrus aurantium processing, meets the needs of industrial production, and provides an efficient and reliable equipment solution for the Citrus aurantium processing industry, with significant economic benefits and practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a structural schematic diagram of the feeding guide component, the clamping and conveying component and the bisecting part of the present invention;

[0032] Figure 3 It is a structural schematic diagram of the clamping and conveying component of the present invention;

[0033] Figure 4 It is a partial structural schematic diagram of the bisecting component and the clamping and conveying component of the present invention;

[0034] Figure 5 It is a partial structural diagram of the circumferential rotating component and the axial reciprocating component of the present invention;

[0035] Figure 6 It is a schematic structural diagram of the circumferential rotating component and the axial reciprocating component of the present invention;

[0036] Markings in the figure:

[0037] 1. Feeding guide component; 101. Guide trough; 102. Single limiting plate;

[0038] 2. Clamping and conveying components; 201. Split synchronous clamping belt; 202. Clamping unit; 203. Synchronous belt driving shaft; 204. Synchronous belt driven shaft; 205. Ball bearing with boss; 206. Transmission gear set; 207. Gear cover; 208. Conveyor servo motor; 209. Conveyor motor mounting plate; 210. Tensioning mounting platform; 211. Spring; 212. Support shaft; 213. Guide plate;

[0039] 3. Bisection components; 301. Bisection saw blade; 302. Front bisection shaft; 303. Rear bisection shaft; 304. Shaft bracket; 305. Bisection motor; 306. Bisection motor mounting plate;

[0040] 4. Circumferentially rotating parts; 401. Double-ended spiral cutter; 402. Small pulley; 403. Belt; 404. Belt motor; 405. Belt motor mounting plate; 406. Pulley axial retainer; 407. Double-ended pulp cleaning brush; 408. Jump handle;

[0041] 5. Axial reciprocating components; 501. Pivot rod; 502. Pivot rod fixing plate; 503. Jumping rod; 504. Pulp removal swing rod; 505. Eccentric wheel; 506. Eccentric wheel connecting rod; 507. Eccentric wheel servo motor; 508. Eccentric wheel motor mounting plate;

[0042] 6. Whole machine mounting plate; 601, front whole machine mounting plate; 602, rear whole machine mounting plate;

[0043] 7. Unloading plate;

[0044] 8. Rack. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0046] Example 1: This example provides a machine for cutting and removing the pulp of Citrus aurantium, see Figures 1-6 Specifically, it includes a feeding guide component 1, a clamping and conveying component 2, a bisecting component 3, a circumferential rotating component 4, an axial reciprocating component 5, a whole machine mounting plate 6, a discharge plate 7, and a frame 8. The feeding guide component 1 is installed on the upper left of the frame 8; the whole machine mounting plate 6 is installed on the upper right of the frame 8. The whole machine mounting plate 6 includes a front whole machine mounting plate 601 and a rear whole machine mounting plate 602. The front whole machine mounting plate 601 and the rear whole machine mounting plate 602 are respectively installed on the front and rear sides of the upper right of the frame 8;

[0047] A clamping and conveying component 2 is installed between the front whole machine mounting plate 601 and the rear whole machine mounting plate 602, and a circumferential rotating component 4 is installed on the clamping and conveying component 2; a bisecting component 3 is installed on the outer side of the front whole machine mounting plate 601 and the rear whole machine mounting plate 602; an axial reciprocating component 5 is installed on the front and rear sides of the right side of the frame 8, and a discharge plate 7 is installed at the lower right side of the frame 8 to guide the detached Fructus Aurantii Immaturus to roll to the designated area. The frame 8 is located below each component and plays a supporting role.

[0048] In the specific implementation process, Figure 2 As shown, the feeding guide component 1 includes a guide groove 101 and a single limiting plate 102. The guide groove 101 is located on the upper left of the frame 8. There are 10 guide grooves in total and they are closely adjacent to each other in parallel. The cross-section of the groove is U-shaped, and they are all inclined at a clockwise angle of 20°-30° with the horizontal ground. The end of the groove is aligned with the feeding port of the split synchronous clamping belt 201 to ensure that the Fructus Aurantii Immaturus smoothly enters the clamping unit 202 of the split synchronous clamping belt 201;

[0049] The single limiting plate 102 is installed above the guide groove 101 near the end of the slot through a threaded connection. There are 10 limiting channels with semicircular notches and corresponding to the guide groove 101 one by one. The inclination angle is adjusted by the active connection between the single limiting plate 102 and the guide groove 101, and is inclined at an angle of 80° clockwise to the horizontal ground.

[0050] In the specific implementation process, Figure 2 、 Figure 3 and Figure 4 As shown, the clamping and conveying component 2 includes a split synchronous clamping belt 201, a clamping unit 202, a synchronous belt driving shaft 203, a synchronous belt driven shaft 204, a ball bearing with a boss 205, a transmission gear set 206, a gear cover 207, a conveying servo motor 208, a conveying motor mounting plate 209, a tensioning device, and a guide plate 213. Among them, the split synchronous clamping belt 201, the synchronous belt driving shaft 203, the synchronous belt driven shaft 204, the ball bearing with a boss 205, the tensioning device, and the guide plate 213 are all arranged symmetrically in an upper and lower manner;

[0051] The split synchronous clamping belt 201 is made of elastic material to prevent damage to the Citrus aurantium, and is installed on the synchronous belt driving shaft 203 and the synchronous belt driven shaft 204. Its clamping unit 202 is a rectangular parallelepiped with a quarter spherical groove, which is combined into a split hemispherical groove. After the upper and lower symmetrical arrangement, the two hemispherical grooves are opposite to each other, which is used for clamping and conveying the Citrus aurantium. When the clamping unit 202 passes through the synchronous belt driving shaft 203 and the synchronous belt driven shaft 204, it will open a certain angle for feeding and removing the Citrus aurantium.

[0052] The synchronous belt driving shaft 203 and the synchronous belt driven shaft 204 are installed between the front whole machine mounting plate 601 and the rear whole machine mounting plate 602 via a boss ball bearing 205, and are used to drive the split synchronous clamping belt 201. The boss ball bearing 205 is installed on the outside of the whole machine mounting plate 6 via a threaded connection. Each synchronous belt driving shaft 203 and each synchronous belt driven shaft 204 are equipped with a boss ball bearing 205 on both sides, for a total of 8;

[0053] The transmission gear set 206 is a pair of intermeshing spur gears, mounted on the front ends of the two synchronous belt drive shafts 203 via a key connection. The gear cover 207 is threadedly mounted on the front machine mounting plate 601 to prevent lubricant splashing and extend gear life. The conveying servo motor 208 is threadedly fixed to the conveying motor mounting plate 209 welded to the rear machine mounting plate 602. It is connected to the upper half of the synchronous belt drive shaft 203 via a coupling, providing power for the clamping conveying component 2 and controlling the precise start and stop of the split synchronous clamping belt 201.

[0054] The tensioning device includes a tensioning mounting platform 210, a spring 211, and a support shaft 212. The tensioning mounting platform 210 is fixed to the front and rear machine mounting plates 601 and 602 via threaded connections. The spring 211 is sleeved on the column end of the tensioning mounting platform 210, and the support shaft 212 at its end contacts the inner side of the split synchronous clamping belt 201 to provide a compressive force to ensure symmetry when the Fructus Aurantii Immaturus is cut in half.

[0055] The front and rear ends of the guide plate 213 are fixed to the inner sides of the front and rear whole-machine mounting plates 601 and 602 by threaded connections. There are 20 guide plates 213 installed symmetrically up and down and in parallel front and back. The cross-sectional bending angle is 160°. Each plate has two circular holes. The size of the circular holes is larger than the inner diameter of the cut Citrus aurantium and smaller than the maximum diameter. They are used for pressing and trajectory guidance of the cut Citrus aurantium and for leaving structural space for the circumferential rotating component 4 in the next step.

[0056] It should be noted that: in this embodiment, if Figure 2 and Figure 4 As shown, the bisection component 3 includes a bisection saw blade 301, a front bisection cutter shaft 302, a rear bisection cutter shaft 303, a cutter shaft bracket 304, a bisection motor 305, and a bisection motor mounting plate 306. The bisection saw blade 301 is mounted on the front bisection cutter shaft 302 and the rear bisection cutter shaft 303, passes through the symmetric plane of the split synchronous clamping belt 201 symmetrically distributed above and below, and surrounds the lower half of the split synchronous clamping belt 201. The left side is serrated, and is used to cooperate with the split synchronous clamping belt 201 to cut the Fructus Aurantii Immaturus in half.

[0057] The front cutting blade shaft 302 is located on the outside of the front whole machine mounting plate 601, and is installed on the blade shaft bracket 304 through a bearing, and is used to drive the cutting saw blade 301; the blade shaft bracket 304 is welded to the outside of the front whole machine mounting plate 601 and plays a supporting role; the rear cutting blade shaft 303 is located on the outside of the rear whole machine mounting plate 602, and is connected to the cutting motor 305 by welding. The cutting motor 305 is fixed to the cutting motor mounting plate 306 welded to the outside of the rear whole machine mounting plate 602 by a threaded connection, and is used to provide a power source for the cutting component 3.

[0058] Example 2: Based on Example 1, this example also includes:

[0059] In the specific implementation process, Figure 5 and Figure 6 As shown, the circumferential rotating component 4 includes a double-headed spiral cutter 401, a small pulley 402, a belt 403, a belt motor 404, a belt motor mounting plate 405, a pulley axial fixer 406, a double-headed pulp cleaning brush 407, and a jumping handle 408, wherein the double-headed spiral cutter 401 is located between two split synchronous clamping belts 201 symmetrically distributed above and below, and the cutter head part is spiral-shaped as a whole, with an outer diameter gradually decreasing from the first section to the end, and an outer contour fitting the inner cavity of the Fructus Aurantii Immaturus. The middle shaft section is a spline shaft, which is used to remove most of the inner pulp of the Fructus Aurantii Immaturus, and there are a total of 10 of them; the brush head part of the double-headed pulp cleaning brush 407 has many small brush columns of different lengths, and the outer contour fits the inner cavity of the Fructus Aurantii Immaturus. It has the same transmission structure as the double-headed spiral cutter 401 and is used to remove the residual inner pulp, and there are a total of 10 of them;

[0060] The small pulley 402 is installed on the spline shaft part in the middle of the double-headed spiral cutter 401 and the double-headed flesh cleaning brush 407 through a spline. It has two wheel grooves for installing the belt 403 and transmitting power, totaling 20; the belt 403 is installed between the belt motor 404 and the double-headed spiral cutter 401, between the parallel double-headed spiral cutters 401, between the double-headed spiral cutter 401 and the double-headed flesh cleaning brush 407, and between the parallel double-headed flesh cleaning brushes 407, for transmitting circumferential rotation, totaling 20.

[0061] The belt motor 404 is fixed to the belt motor mounting plate 405 welded to the outside of the front whole machine mounting plate 601 through a threaded connection, and is used to provide power for the circumferential rotating component 4; the column end of the pulley axial fixer 406 is welded to the guide plate 213, and the ring end is sleeved on the double-headed spiral cutter 401 and the double-headed cleaning brush 407, and is located on the upper and lower sides of the small pulley 402, and is used to limit the axial runout of the small pulley 402; the running handle 408 is installed on the double-headed spiral cutter 401 and the double-headed cleaning brush 407 through a bearing, and its ring end is located on the upper and lower sides of the ring end of the pulley axial fixer 406, and a through hole is opened in the middle of its column end for the running rod 503 to pass through, which is a transition piece between the circumferential rotating component 4 and the axial reciprocating component 5, with a total of 20.

[0062] Example 3: Based on Example 2, this example also includes:

[0063] In the specific implementation process, Figure 5 and Figure 6 As shown, the axial reciprocating component 5 includes a fulcrum rod 501, a fulcrum rod fixing plate 502, a jumping rod 503, a pulping swing rod 504, an eccentric wheel 505, an eccentric wheel connecting rod 506, an eccentric wheel servo motor 507, and an eccentric wheel motor mounting plate 508. The fulcrum rod fixing plate 502 is welded between the column ends of the two opposite pulley axial fixers 406 on the left and right, and a circular hole is opened in the center for the fulcrum rod 501 to pass through; the fulcrum rod 501 is a round rod in the middle part and spherical at both ends, which are respectively embedded in the ball grooves of the two pulping swing rods 504, limiting the pulping swing rods 504 to only swing up and down around them;

[0064] The jumping rod 503 passes through the jumping handle 408 of each double-headed spiral blade 401 and double-headed pulp cleaning brush 407. The two ends are spherical and embedded in the rectangular grooves of the two pulp removing swing rods 504. There are two in total, which are used to drive the double-headed spiral blade 401 and the double-headed pulp cleaning brush 407 to make axial reciprocating motion;

[0065] There are two pulping rocker arms 504, one on each side of the right side of the frame 8. The rectangular through-hole at the right end of the rocker arm 504 passes through the eccentric connecting rod 506 to cooperate with the rocker arm 504 in swinging around the fulcrum rod 501. The ball ends of the beating rod 503 are embedded in the rectangular grooves on both sides of the ball groove, so that the ball ends of the beating rod 503 can slide along the rectangular grooves to force the beating rod 503 to perform axial reciprocating motion.

[0066] The eccentric wheels 505 are a pair and are mounted on the rightmost side of the front whole machine mounting plate 601 and the rear whole machine mounting plate 602 through bearings, and are used to drive the eccentric wheel connecting rod 506 to rotate around the center of the eccentric wheel 505. The eccentric wheel connecting rod 506 is located between the two eccentric wheels 505, fixed to the near edge end of the eccentric wheel 505 by welding, and passes through the right end of the pulp removing rocker 504, and is used to force the pulp removing rocker 504 to swing up and down; the eccentric wheel servo motor 507 is fixed to the eccentric wheel motor mounting plate 508 by a threaded connection, and is welded to the eccentric wheel 505 on the rear side, serving as the power source of the axial reciprocating component 5, and the eccentric wheel motor mounting plate 508 is fixed to the right side of the rear whole machine mounting plate 602 by a threaded connection.

[0067] Specifically, the working principle and operation method of the present invention are as follows:

[0068] Step 1: After being graded, the Fructus Aurantii Immaturus enters the guide trough 101 and passes through the limiting channel of the single limiting plate 102, ensuring that one Fructus Aurantii Immaturus is fed into each channel at a time. The Fructus Aurantii Immaturus then falls into the clamping unit 202, which is in an open state due to its increased curvature. The conveying servo motor 208 drives the upper synchronous belt driving shaft 203, thereby driving the split synchronous clamping belt 201 to rotate.

[0069] Step 2: After the Citrus aurantium is fed from one side of the synchronous belt driving shaft 203, the clamping unit 202 gradually returns to the closed state, and the split synchronous clamping belt 201 symmetrically distributed above and below cooperates with the tensioning device to form a certain pressing force on the Citrus aurantium to complete the clamping and conveying of the Citrus aurantium;

[0070] Step 3: When the Citrus aurantium reaches the bisection component 3, the bisection saw blade 301 cyclically cuts in the vertical direction of the Citrus aurantium conveyance to cut the Citrus aurantium in half. Thereafter, under the pressing force of the clamping unit 202 and the guide plate 213, the upper and lower parts of the Citrus aurantium are separated along the guide plate 213 and conveyed to the top of the double-headed spiral cutter 401;

[0071] Step 4: At this time, the conveying servo motor 208 controls the synchronous belt driving shaft 203 to stop rotating, and the belt motor 404 drives the double-headed spiral blade 401 and the double-headed pulp cleaning brush 407 to continuously rotate in the circumferential direction through the belt 403 and the small pulley 402. The eccentric wheel servo motor 507 controls the rotation of the eccentric wheel 505 to drive the eccentric wheel connecting rod 506 to revolve, thereby driving the pulp removing swing rod 504 to swing up and down around the fulcrum rod 501. The jumping rod 503 is located on both sides of the fulcrum rod 501 and passes through the jumping handles 408 of the double-headed spiral blade 401 and the double-headed pulp cleaning brush 407 respectively. Therefore, the pulp removing swing rod 504 drives the jumping rod 503 and then drives the double-headed spiral blade 401 and the double-headed pulp cleaning brush 407 to make an up and down reciprocating motion in opposite directions at the same time;

[0072] Step five, after the double-headed spiral blade 401 returns to its position, the eccentric wheel servo motor 507 controls the eccentric wheel 505 to stop rotating, and the conveying servo motor 208 controls the synchronous belt driving shaft 203 to continue rotating to convey the clamping unit 202 forward a fixed distance. At this time, the upper and lower parts of the Citrus aurantium arrive just above the double-headed pulp cleaning brush 407. The action of the upper and lower parts of the Citrus aurantium arriving just above the double-headed spiral blade 401 is repeated once more to further remove the residual inner pulp. When the Citrus aurantium is conveyed to one side of the synchronous belt driven shaft 204, the curvature increases again, causing the clamping unit 202 to open. The Citrus aurantium naturally falls off due to lack of pressing force and falls into the designated collection area along the discharge plate 7.

[0073] The present invention is ingeniously designed in all links from feeding, bisection to pulping and unloading, and works in coordination. The feeding, diversion and clamping conveying ensure the orderly and stable conveying of the Citrus aurantium, the bisection component realizes efficient cutting, the circumferential rotation and axial reciprocating components accurately remove the pulp, and the unloading plate reasonably guides the discharge. The entire process has a high degree of automation, effectively reduces manual operation, reduces labor intensity, improves production efficiency and product quality, ensures the stability and consistency of Citrus aurantium processing, meets the needs of industrialized production, and provides an efficient and reliable equipment solution for the Citrus aurantium processing industry, with significant economic benefits and practical value.

[0074] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A Citrus aurantium fructus bisection and pulping machine, comprising a feeding and guiding component (1), a clamping and conveying component (2), a bisection component (3), a circumferential rotating component (4), an axial reciprocating component (5), a whole machine mounting plate (6), a discharge plate (7), and a frame (8), characterized in that: A feeding guide component (1) is installed on the upper left side of the frame (8); a whole machine mounting plate (6) is installed on the upper right side of the frame (8), and the whole machine mounting plate (6) includes a front whole machine mounting plate (601) and a rear whole machine mounting plate (602), and the front whole machine mounting plate (601) and the rear whole machine mounting plate (602) are respectively installed on the front and rear sides of the upper right side of the frame (8); A clamping and conveying component (2) is installed between the front whole machine mounting plate (601) and the rear whole machine mounting plate (602), and a circumferential rotating component (4) is installed on the clamping and conveying component (2); a bisecting component (3) is installed on the outer sides of the front whole machine mounting plate (601) and the rear whole machine mounting plate (602); an axial reciprocating component (5) is installed on the front and rear sides of the right side of the frame (8), and a discharge plate (7) is installed at the lower right side of the frame (8).

2. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 1, characterized in that: The feed guide component (1) comprises a guide groove (101) and a single limiting plate (102), wherein the guide grooves (101) are located at the upper left of the frame (8), and are provided with 10 guide grooves in total and are arranged in parallel in front and back, and the cross-section of the grooves is U-shaped, and all of them are inclined at a clockwise angle of 20°-30° with respect to the horizontal ground; The single limiting plate (102) is installed above the guide groove (101) near the end of the notch through a threaded connection, and is provided with 10 limiting channels with semicircular notches and corresponding to the guide grooves (101) one by one. The inclination angle is adjusted by the active connection between the single limiting plate (102) and the guide groove (101), and forms an inclination angle of 80° clockwise with respect to the horizontal ground.

3. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 1, characterized in that: The clamping and conveying component (2) comprises a split synchronous clamping belt (201), a clamping unit (202), a synchronous belt driving shaft (203), a synchronous belt driven shaft (204), a ball bearing with a boss (205), a transmission gear set (206), a gear cover (207), a conveying servo motor (208), a conveying motor mounting plate (209), a tensioning device, and a guide plate (213), wherein the split synchronous clamping belt (201), the synchronous belt driving shaft (203), the synchronous belt driven shaft (204), the ball bearing with a boss (205), the tensioning device, and the guide plate (213) are all arranged symmetrically in an upper and lower manner; The split synchronous clamping belt (201) is made of elastic material and is installed on the synchronous belt driving shaft (203) and the synchronous belt driven shaft (204). The clamping units (202) are rectangular parallelepipeds with quarter-spherical grooves, which are combined in pairs to form a split hemispherical groove. After the two hemispherical grooves are symmetrically arranged, they face each other. The synchronous belt driving shaft (203) and the synchronous belt driven shaft (204) are installed between the front whole machine mounting plate (601) and the rear whole machine mounting plate (602) via a convex ball bearing (205); the convex ball bearing (205) is installed on the outside of the whole machine mounting plate (6) via a threaded connection, and each synchronous belt driving shaft (203) and each synchronous belt driven shaft (204) is equipped with a convex ball bearing (205) on both sides, with a total of 8; The transmission gear set (206) is a pair of mutually meshing spur gears, which are mounted on the front ends of the two synchronous belt driving shafts (203) through a key connection. The gear cover (207) is mounted on the front whole machine mounting plate (601) through a threaded connection. The conveying servo motor (208) is fixed to the conveying motor mounting plate (209) welded to the rear whole machine mounting plate (602) through a threaded connection, and is connected to the synchronous belt driving shaft (203) of the upper part through a coupling.

4. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 3, characterized in that: The tensioning device comprises a tensioning mounting platform (210), a spring (211), and a support shaft (212); the tensioning mounting platform (210) is fixed to a front whole machine mounting plate (601) and a rear whole machine mounting plate (602) by means of a threaded connection; the spring (211) is sleeved on a column end of the tensioning mounting platform (210); and the support shaft (212) at the end thereof contacts the inner side of the split synchronous clamping belt (201); The front and rear ends of the guide plate (213) are fixed to the inner sides of the front whole machine mounting plate (601) and the rear whole machine mounting plate (602) through threaded connection. A total of 20 guide plates (213) are installed symmetrically in the upper and lower parts and in parallel in the front and back parts. The cross-sectional bending angle is 160 degrees. Each guide plate has two circular holes. The size of the circular holes is larger than the inner pulp diameter of the cut Fructus Aurantii Immaturus and smaller than the maximum diameter.

5. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 4, characterized in that: The bisection component (3) comprises a bisection saw blade (301), a front bisection cutter shaft (302), a rear bisection cutter shaft (303), a cutter shaft bracket (304), a bisection motor (305), and a bisection motor mounting plate (306), wherein the bisection saw blade (301) is mounted on the front bisection cutter shaft (302) and the rear bisection cutter shaft (303), passes through the symmetrical plane of the split synchronous clamping belt (201) symmetrically distributed above and below, and surrounds the lower half of the split synchronous clamping belt (201), with the left side being serrated.

6. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 5, characterized in that: The front cutting blade shaft (302) is located outside the front whole machine mounting plate (601) and is mounted on a blade shaft bracket (304) via a bearing. The blade shaft bracket (304) is welded to the outside of the front whole machine mounting plate (601). The rear cutting blade shaft (303) is located outside the rear whole machine mounting plate (602) and is connected to the cutting motor (305) via welding. The cutting motor (305) is fixed to the cutting motor mounting plate (306) welded to the outside of the rear whole machine mounting plate (602) via a threaded connection.

7. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 6, characterized in that: The circumferential rotating component (4) includes a double-headed spiral cutter (401), a small pulley (402), a belt (403), a belt motor (404), a belt motor mounting plate (405), a pulley axial fixer (406), a double-headed pulp cleaning brush (407), and a jumping handle (408), wherein the double-headed spiral cutter (401) is located between two split synchronous clamping belts (201) symmetrically distributed above and below, and the cutter head portion is spiral-shaped as a whole, with an outer diameter gradually decreasing from the first section to the end, an outer contour fitting the inner cavity of the Citrus aurantium, and a middle shaft section being a spline shaft, with a total of 10; the brush head portion of the double-headed pulp cleaning brush (407) has many small brush columns of different lengths, an outer contour fitting the inner cavity of the Citrus aurantium, and the transmission structure is the same as that of the double-headed spiral cutter (401), with a total of 10; The small pulley (402) is installed on the spline shaft portion in the middle of the double-headed spiral cutter (401) and the double-headed pulp cleaning brush (407) through a spline, and has two wheel grooves, totaling 20; the belt (403) is installed between the belt motor (404) and the double-headed spiral cutter (401), between the parallel double-headed spiral cutters (401), between the double-headed spiral cutter (401) and the double-headed pulp cleaning brush (407), and between the parallel double-headed pulp cleaning brush (407), totaling 20.

8. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 7, characterized in that: The belt motor (404) is fixed to the belt motor mounting plate (405) welded to the outside of the front whole machine mounting plate (601) through a threaded connection; the column end of the pulley axial fixer (406) is welded to the guide plate (213), and the ring end is sleeved on the double-headed spiral cutter (401) and the double-headed pulp cleaning brush (407), and is located on the upper and lower sides of the small pulley (402); the jumping handle (408) is installed on the double-headed spiral cutter (401) and the double-headed pulp cleaning brush (407) through a bearing, and its ring end is located on the upper and lower sides of the ring end of the pulley axial fixer (406), and there are 20 of them in total.

9. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 8, characterized in that: The axial reciprocating component (5) comprises a fulcrum rod (501), a fulcrum rod fixing plate (502), a jumping rod (503), a pulp removing swing rod (504), an eccentric wheel (505), an eccentric wheel connecting rod (506), an eccentric wheel servo motor (507), and an eccentric wheel motor mounting plate (508), wherein the fulcrum rod fixing plate (502) is welded between the column ends of two left and right opposite pulley axial fixers (406), and a circular hole is opened in the center for the fulcrum rod (501) to pass through; the middle part of the fulcrum rod (501) is a round rod, and the two ends are spheres, which are respectively embedded in the ball grooves of the two pulp removing swing rods (504); The jumping rod (503) passes through the jumping handle (408) of each double-headed spiral cutter (401) and double-headed pulp cleaning brush (407), and the two ends are balls respectively embedded in the rectangular grooves of the two pulp removing swing rods (504), totaling two; the pulp removing swing rods (504) are totaling two, respectively located on the front and rear sides of the right side of the frame (8), and the rectangular through hole at the right end thereof passes through the eccentric wheel connecting rod (506) to cooperate with the swinging action of the jumping rod (503) around the fulcrum rod (501), and the ball ends of the jumping rod (503) are embedded in the rectangular grooves on both sides of the ball groove.

10. The all-in-one machine for cutting and removing the pulp of Citrus aurantium according to claim 9, characterized in that: The eccentric wheels (505) are a pair and are mounted on the rightmost sides of the front whole machine mounting plate (601) and the rear whole machine mounting plate (602) through bearings. The eccentric wheel connecting rod (506) is located between the two eccentric wheels (505), fixed to the near edge end of the eccentric wheel (505) by welding, and passes through the right end of the pulp removing rocker (504); the eccentric wheel servo motor (507) is fixed to the eccentric wheel motor mounting plate (508) by threaded connection, and is welded to the rear eccentric wheel (505). The eccentric wheel motor mounting plate (508) is fixed to the right side of the rear whole machine mounting plate (602) by threaded connection.

Images