Cutting device for manufacturing reinforced concrete prefabricated frame

Through ultrasonic metal detection and real-time monitoring combined with water film, the fixed cover structure is solved by accidental injury to steel bars in the cutting of reinforced concrete formwork, an efficient and accurate cutting process is achieved, and the cutting quality and equipment service life is improved.

CN120503328AInactive Publication Date: 2025-08-19ZHONGHEYI ENGINEERING DESIGN CO LTD INNER MONGOLIA BRANCH

Patent Information

Application Number
CN202510875627.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-08-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When cutting reinforced concrete formwork, the existing technology is prone to accidentally damage the internal steel bars, resulting in damage to the passivation protective film, breaking the steel bars or bursting the formwork. The detection process is cumbersome and easily disturbed by human experience, making it difficult to efficiently and accurately complete the adjustment of the formwork length.

Method used

The ultrasonic metal detection module is used to accurately detect the internal reinforcement structure of the concrete, combined with the fixed cover and water inlet pipe formed by the water film to ensure stable signal coupling, and the cutting status is monitored in real time through the speed and power detection modules, and a slit motor and a slit blade are set for pre-crack guidance to avoid irregular fractures.

Benefits of technology

Accurate cutting of reinforced concrete formwork is achieved, avoiding internal structure damage, improving detection accuracy and finished product integrity, reducing the risk of damage to concrete structures by high-temperature exposure of steel bars, and improving processing quality and equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cutting device for reinforced concrete prefabricated frame manufacturing, and relates to the technical field of reinforced concrete prefabricated frame manufacturing and cutting, the cutting device comprises a base and a control module, the lower side of the base is fixedly connected with an electric driving wheel, and the upper side of the base is fixedly connected with a rail; a cutting mechanism and a detection mechanism are arranged on the right portion of the upper side of the rail, the cutting mechanism comprises a connecting assembly, a cutting cutter head, a rotating speed detection module and a power detection module, the cutting cutter head, the rotating speed detection module and the power detection module are arranged on the connecting assembly, and the cutting cutter head can horizontally move left and right relative to the base and can rotate to cut concrete in the moving process. Through the arrangement of the ultrasonic metal detection module and the arrangement of the fixing cover and the water inlet pipe which are used for being matched with water film formation, the internal steel bar structure of the concrete formwork can be accurately detected before cutting, and the beneficial effects that practicability is high, and damage to the internal structure in the reinforced concrete formwork cutting process can be avoided are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of manufacturing and cutting of reinforced concrete prefabricated frames, in particular to a cutting device for manufacturing reinforced concrete prefabricated frames. Background Art

[0002] Reinforced concrete formwork, as the core prefabricated unit of building components, is usually formed using standard molds during factory production. However, due to actual assembly errors, interface allowances, or structural splicing requirements, the formwork length often needs to be fine-tuned before installation. This is especially true at component assembly or joints. To ensure structural sealing and force balance, the ends of the precast concrete formwork need to be partially cut and trimmed to achieve precise dimensional matching. However, since concrete formwork is usually pre-embedded with steel bars, if the steel bars are accidentally touched during the cutting process, not only will the passivation protective film on the surface of the steel bars be damaged, leading to subsequent rust problems, but the formwork may also be cracked locally or the fracture surface is rough due to steel bar breakage or high-temperature friction. To avoid such problems, manual inspection of the distribution position and embedding depth of the steel bars is often used. Cutting is performed only after confirming that the concrete thickness in the end area is sufficient and the steel bars do not extend to the cutting area. If the length of one end is not enough to meet the adjustment requirements, the formwork needs to be flipped or moved, and the inspection and cutting are repeated at the other end. This process is cumbersome and inefficient. In addition, the inspection results are easily affected by human experience, which poses a risk of misjudgment and is not conducive to completing the formwork length adjustment operation efficiently and accurately. Existing Chinese patent publication number CN106738363B discloses a cutting machine capable of completely flattening concrete blocks. The device comprises an improved clamping assembly disposed on a base and a slidable pressure plate disposed on one side of the clamping assembly. After the concrete block is placed in a clamping groove and clamped by the clamping assembly, the pressure plate presses against the free end of the concrete block, thereby fixing the concrete by squeezing before cutting. However, this cutting method cannot address the problem of damage to the cut edge and cannot avoid the internal reinforcement structure of the concrete. Therefore, it is necessary to design a cutting device for manufacturing reinforced concrete prefabricated frames that is highly practical and can avoid causing damage to the internal structure during the cutting process of the reinforced concrete template. Summary of the Invention

[0003] The object of the present invention is to provide a cutting device for manufacturing reinforced concrete prefabricated frames to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: A cutting device for manufacturing reinforced concrete prefabricated frames, comprising a base and a control module, wherein an electric drive wheel is fixedly connected to the lower side of the base, a track is fixedly connected to the upper side of the base, and a cutting mechanism and a detection mechanism are provided on the upper right side of the track; The cutting mechanism includes a connecting component and a cutting disc, a speed detection module, and a power detection module on the connecting component; The cutting disc can move left and right relative to the base, and the cutting disc can rotate to cut the concrete during the movement; The rotation speed detection module can detect the rotation speed of the cutting disc; The detection mechanism includes a movable component and an ultrasonic metal detection module on the movable component. The ultrasonic metal detection module can be translated in the left and right directions relative to the base. The ultrasonic metal detection module can detect the steel bar structure inside the concrete.

[0005] According to the above technical solution, the connecting assembly also includes a first slide, the lower side of the first slide is slidably connected to the upper side of the track, the upper side of the first slide is fixedly connected to a mounting bracket, the right side of the base is fixedly connected to a moving motor, the output end of the moving motor is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to the middle inner wall of the first slide, the upper side of the mounting bracket is slidably connected to a cutting motor, the cutting motor is electrically connected to the control module, the output end of the cutting motor is fixedly connected to the inner wall of the cutting disc, a guard is provided on the upper side of the cutting disc, the outer wall of the guard is fixedly connected to the outer wall of the cutting motor, the outer wall of the guard is also fixedly connected to a water pipe rack, and the lower end of the water pipe rack faces the outer wall of the cutting disc.

[0006] According to the above technical solution, the speed detection module is arranged on the protective cover, and the detection end of the speed detection module faces the cutting disc. A power detection module is arranged on the cutting motor. The power detection module can detect the power consumption of the cutting motor, and the speed detection module and the power detection module are both electrically connected to the control module.

[0007] According to the above technical solution, the detection mechanism includes a second slide, a connecting rod is fixedly connected to the upper left part of the second slide, a socket is opened at the other end of the connecting rod, a plug rod is inserted into the inside of the socket, and the lower end of the plug rod is fixedly connected to a fixed cover, the upper surface of the fixed cover is fixedly connected to a first spring, the upper end of the first spring is fixedly connected to the outer wall of the connecting rod, two ultrasonic metal detection modules are provided on the fixed cover, and the two ultrasonic metal detection modules are respectively arranged on the middle rear side of the fixed cover and the right front part of the fixed cover, and the left upper surface of the fixed cover is fixedly connected to a water inlet pipe, and the detection mechanism also includes an electric telescopic rod, one end of the electric telescopic rod is fixedly connected to the outer wall of the mounting frame, and the other end of the electric telescopic rod is fixedly connected to a fixing ring, and the inner wall of the fixing ring is fixedly connected to the outer wall of the cutting motor.

[0008] According to the above technical solution, the lower side of the fixed cover is a cavity structure, and the lower right side of the fixed cover is an opening. The lower end of the water inlet pipe is connected to the interior of the cavity on the lower side of the fixed cover. The lower end of the ultrasonic metal detection module is located inside the lower cavity of the fixed cover. The lower side of the second slide is slidably connected to the upper side of the outer wall of the track, and the second slide is connected to the track through a linear motor. The linear motor at the connection between the second slide and the track, the ultrasonic metal detection module, and the electric telescopic rod are all electrically connected to the control module.

[0009] According to the above technical solution, the detection mechanism also includes a limit rod, the lower end of the limit rod is fixedly connected to the right side of the upper surface of the second slide, the outer wall of the limit rod is provided with a fixed sleeve, the upper surface of the second slide is also fixedly connected to a second spring, the upper end of the second spring is fixedly connected to the lower surface of the fixed sleeve, the outer wall of the fixed sleeve is fixedly connected to the outer wall of the fixed cover through a connecting arm, the inner wall of the fixed sleeve is fixedly connected to a slitting motor, and the output end of the slitting motor is fixedly connected to a slitting blade.

[0010] According to the above technical solution, the rear side of the slitting blade and the front side of the fixed cover are in the same plane, the slitting motor is electrically connected to the control module, and the lower side of the slitting blade is lower than the lower surface of the fixed cover.

[0011] Compared with the existing technology, the present invention has the following beneficial effects: by providing an ultrasonic metal detection module, a fixed cover and a water inlet pipe for cooperating with the formation of a water film, the present invention can accurately detect the steel structure inside the concrete formwork before cutting, improve the positioning accuracy before detection, avoid accidental damage to the steel bars during the cutting process, and reduce the risk of damage to the strength and durability of the concrete structure caused by high-temperature exposure of the steel bars; By providing a slitting motor and a slitting blade, and linking the fixed sleeve with the connecting arm for transmission, the concrete formwork surface can be pre-grooved and pre-cracked during the steel bar inspection process, forming a preset fracture path. This can effectively alleviate the problem of irregular fracture caused by the plate's own gravity after fracture, ensure neat cutting edges, and improve the accuracy and integrity of the finished product. By setting up a speed detection module to detect the real-time speed of the cutting tool's cutting disc, and a power detection module to monitor its power consumption, and performing ratio analysis and judgment based on the control module, it can issue an early warning and stop cutting when there is a sudden increase in power or a sudden decrease in speed, accurately identify the risk of steel bar contact, and effectively improve the protection capability of the internal structure of the concrete formwork; By providing a cavity structure on the lower side of the fixed cover and an opening structure on the right side, combined with the water inlet pipe to continuously supply water to form a water film, and cooperating with the ultrasonic metal detection module to achieve stable coupling during ultrasonic detection, the stable signal penetration quality is ensured. At the same time, the water supply structure can also form a cooling and lubricating effect in subsequent cutting, reduce the cutting temperature rise, reduce concrete disintegration and tool wear, and improve the overall processing quality and equipment service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the split structure of the present invention; Figure 3 It is a schematic structural diagram of the cutting mechanism of the present invention; Figure 4 Schematic diagram of the fixing ring structure of the present invention; Figure 5 It is a structural schematic diagram of the detection mechanism of the present invention; Figure 6 It is a schematic diagram of the fixed cover structure of the present invention; In the figure: 1. base; 2. electric drive wheel; 3. track; 4. cutting mechanism; 5. detection mechanism; 401. first slide; 402. mounting frame; 403. moving motor; 404. threaded rod; 405. cutting motor; 406. cutting disc; 407. protective cover; 408. water pipe rack; 409. speed detection module; 410. power detection module; 501. second slide; 502. connecting rod; 503. plug rod; 504. fixed cover; 505. first spring; 506. ultrasonic metal detection module; 507. water inlet pipe; 508. electric telescopic rod; 509. fixing ring; 510. limit rod; 511. second spring; 512. fixing sleeve; 513. connecting arm; 514. slitting motor; 515. slitting blade. DETAILED DESCRIPTION

[0013] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0014] See also Figure 1-6 The present invention provides a technical solution: a cutting device for manufacturing reinforced concrete prefabricated frames, comprising a base 1 and a control module, wherein an electric drive wheel 2 is fixedly connected to the lower side of the base 1, a track 3 is fixedly connected to the upper side of the base 1, and a cutting mechanism 4 and a detection mechanism 5 are provided on the upper right side of the track 3; The cutting mechanism 4 includes a connecting assembly and a cutting disc 406, a rotation speed detection module 409, and a power detection module 410 on the connecting assembly; The cutting disc 406 can be translated left and right relative to the base 1, and the cutting disc 406 can rotate to cut concrete during the movement. The speed detection module 409 can detect the speed of the cutting disc 406. The connecting component also includes a first slide 401. The lower side of the first slide 401 is slidably connected to the upper side of the track 3. The upper side of the first slide 401 is fixedly connected to the mounting bracket 402. The right side of the base 1 is fixedly connected to the moving motor 403. The output end of the moving motor 403 is fixedly connected to the threaded rod 404. The outer wall of the threaded rod 404 is threadedly connected to the middle inner wall of the first slide 401. The upper side of the mounting bracket 402 is slidably connected to the cutting motor 405, and the cutting motor 405 is electrically connected to the control module. The output end of the cutting motor 405 is fixedly connected to the inner wall of the cutting disc 406. A shield 407 is provided on the upper side of the cutting disc 406. The outer wall of the shield 407 is fixedly connected to the outer wall of the cutting motor 405. The outer wall of the shield 407 is also fixedly connected to a water pipe rack 408. The lower end of the water pipe rack 408 faces the outer wall of the cutting disc 406. A speed detection module 409 is provided on the shield 407, and the detection end of the speed detection module 409 faces the cutting disc 406. A power detection module 410 is provided on the upper side of the cutting motor 405. The power detection module 410 can detect the power consumption of the cutting motor 405, and the speed detection module 409 and the power detection module 410 are both electrically connected to the control module; When the present invention is used, it should be arranged on one side of the reinforced concrete prefabricated frame placement area to ensure that the cutting disc 406 is located on the upper part of one side of the prefabricated frame. When the prefabricated frame needs to be cut, the electric drive wheel 2 is started to move the present invention to the template to be cut in the order of the prefabricated templates. The cutting motor 405 is started by the control module to make the cutting motor 405 drive the cutting disc 406 to rotate at high speed. At the same time, the moving motor 403 drives the threaded rod 404 to rotate. Since the outer wall of the threaded rod 404 is threadedly connected to the inner wall of the first slide 401, the moving motor 403 drives the first slide 401 and the mounting frame 402 to move during the rotation of the threaded rod 404, thereby making the cutting disc 406 cut the concrete frame while moving, completing the trimming and cutting work of the finished product. During the cutting process, the water supply device is connected to the upper side of the water pipe rack 408 through the water pipe, so that the water flow flushes the cutting disc 406, thereby completing the cooling. The detection mechanism 5 includes a movable component and an ultrasonic metal detection module 506 on the movable component. The ultrasonic metal detection module 506 can be translated left and right relative to the base 1. The ultrasonic metal detection module 506 can detect the steel structure inside the concrete. The detection mechanism 5 includes a second slide 501. The upper left part of the second slide 501 is fixedly connected with a connecting rod 502. The other end of the connecting rod 502 is provided with a socket. The inside of the socket is plugged with an insertion rod 503. The lower end of the insertion rod 503 is fixedly connected to a fixed cover 504. The upper surface of the fixed cover 504 is fixedly connected with a first spring 505. The upper end of the first spring 505 is fixedly connected to the outer wall of the connecting rod 502. Two ultrasonic metal detection modules 506 are provided on the fixed cover 504. The two ultrasonic metal detection modules 506 are respectively arranged on the middle rear side of the fixed cover 504 and the right front part of the fixed cover 504. A water inlet pipe 507 is fixedly connected to the upper surface on the left side. The detection mechanism 5 also includes an electric telescopic rod 508, one end of the electric telescopic rod 508 is fixedly connected to the outer wall of the mounting bracket 402, and the other end of the electric telescopic rod 508 is fixedly connected to a fixing ring 509. The inner wall of the fixing ring 509 is fixedly connected to the outer wall of the cutting motor 405. The lower side of the fixed cover 504 is a cavity structure, and the lower right side of the fixed cover 504 is opened. The lower end of the water inlet pipe 507 is connected to the interior of the cavity on the lower side of the fixed cover 504. The lower end of the ultrasonic metal detection module 506 is located inside the lower cavity of the fixed cover 504. The lower side of the second slide 501 is slidably connected to the upper side of the outer wall of the track 3, and the second slide 501 is connected to the track 3 through a linear motor. The linear motor at the connection between the second slide 501 and the track 3, as well as the ultrasonic metal detection module 506 and the electric telescopic rod 508 are all electrically connected to the control module; Before the cutting operation of this device, the linear motor at the connection between the second slide 501 and the track 3 can be started through the control module, thereby making the second slide 501 slide from right to left, pulling the fixed cover 504 to move over the upper part of one side of the concrete frame. In this process, since the left side of the fixed cover 504 is set as an arc surface, after it moves to the upper side of the concrete template, the elastic compression of the first spring 505 on the fixed cover 504 causes the lower side of the fixed cover 504 to be in close contact with the upper side of the concrete template, and is connected to the upper side of the water inlet pipe 507 through the external water supply device, so that water flows continuously into the lower side of the fixed cover 504 through the water inlet pipe 507. Since the fixed cover 504 continues to move and the right side of the fixed cover 504 is set as an opening, the water flow will form a water film between the ultrasonic metal detection module 506 and the concrete template, so that the ultrasonic metal detection module 506 can detect whether there are steel bars in the concrete template. When there are no steel bars inside the concrete template, the cutting disc 406 successfully completes the cutting operation. When there are steel bars inside the concrete formwork, the electric telescopic rod 508 can be started to push and pull the fixing ring 509 according to actual needs, so that the fixing ring 509 drives the cutting motor 405 and the cutting disc 406 to move, thereby adjusting the position of the cutting disc 406 to cut the concrete formwork. If the cutting length is insufficient, the concrete formwork can be turned over and supplemented from the other end; The detection mechanism 5 also includes a limit rod 510, the lower end of the limit rod 510 is fixedly connected to the right side of the upper surface of the second slide 501, the outer wall of the limit rod 510 is provided with a fixed sleeve 512, the upper surface of the second slide 501 is also fixedly connected to a second spring 511, the upper end of the second spring 511 is fixedly connected to the lower surface of the fixed sleeve 512, the outer wall of the fixed sleeve 512 is fixedly connected to the outer wall of the fixed cover 504 via a connecting arm 513, the inner wall of the fixed sleeve 512 is fixedly connected to a slitting motor 514, the output end of the slitting motor 514 is fixedly connected to a slitting blade 515, the rear side of the slitting blade 515 is in the same plane as the front side of the fixed cover 504, and the slitting motor 514 is electrically connected to the control module, and the lower side of the slitting blade 515 is lower than the lower surface of the fixed cover 504; After the fixed cover 504 moves to the surface of the concrete formwork, its lower side contacts the upper surface of the concrete formwork, causing the fixed cover 504 to drive the fixed sleeve 512 to move through the connecting arm 513, thereby adjusting the height of the slitting motor 514. At the same time, when the ultrasonic metal detection module 506 is detecting and moving the steel bar, the slitting motor 514 can be started by the control module, and the slitting motor 514 can drive the slitting blade 515 to rotate, so that the slitting blade 515 cuts and grooves the upper side of the concrete formwork. At the same time, the water discharged from the right side of the fixed cover 504 lubricates and cools the slitting blade 515, so that the slitting blade 515 grooves the concrete surface and completes pre-crack guidance, thereby preventing the concrete slab from sagging due to gravity due to only the end being connected to the mother body as the cutting proceeds, resulting in irregular fractures and damaging the entire concrete formwork. When the cutting disc 406 performs main line cutting later, the crack will be naturally guided along this path instead of being torn. During use of the present device, the grooves cut by the slitting blade 515 on the surface of the concrete formwork allow water to penetrate into the interior of the concrete formwork faster, thereby reducing the disintegration and damage caused by cutting during the subsequent cutting process by the cutting disc 406 due to the water content in the concrete. During the process of the cutting disc 406 cutting the concrete formwork, its speed is detected in real time by the speed detection module 409, and the energy consumption of the cutting disc 406 is monitored by the power detection module 410. The control module calculates the data of the power detection module 410 and the speed detection module 409 to form a regular ratio. When the power increases or the speed of the speed detection module 409 drops rapidly, the ratio changes. When the change exceeds the threshold, a notification is issued through the control module and the cutting motor 405 is stopped, thereby avoiding the situation where the cutting disc 406 moves out of the detection range of the ultrasonic metal detection module 506 or the ultrasonic metal detection module 506 drifts due to improper operation, thereby achieving the effect of protecting the steel bars inside the concrete formwork and avoiding the situation where the high temperature damages the concrete formwork when the cutting disc 406 cuts the steel bars.

[0015] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0016] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A cutting device for manufacturing reinforced concrete prefabricated frames, comprising a base (1) and a control module, characterized in that: The lower side of the base (1) is fixedly connected to an electric drive wheel (2), the upper side of the base (1) is fixedly connected to a track (3), and the upper right side of the track (3) is provided with a cutting mechanism (4) and a detection mechanism (5); The cutting mechanism (4) comprises a connecting assembly and a cutting disc (406) on the connecting assembly, a rotation speed detection module (409), and a power detection module (410); The cutting disc (406) can be translated left and right relative to the base (1), and the cutting disc (406) can be rotated to cut the concrete during the movement; The rotation speed detection module (409) can detect the rotation speed of the cutting disc (406); The detection mechanism (5) comprises a movable component and an ultrasonic metal detection module (506) on the movable component. The ultrasonic metal detection module (506) can be translated in the left and right directions relative to the base (1). The ultrasonic metal detection module (506) can detect the steel bar structure inside the concrete.

2. A cutting device for manufacturing reinforced concrete prefabricated frames according to claim 1, characterized in that: The connecting assembly further comprises a first slide (401), the lower side of the first slide (401) being slidably connected to the upper side of the track (3), the upper side of the first slide (401) being fixedly connected to a mounting frame (402), the right side of the base (1) being fixedly connected to a moving motor (403), the output end of the moving motor (403) being fixedly connected to a threaded rod (404), the outer wall of the threaded rod (404) being threadedly connected to the inner wall of the middle portion of the first slide (401), the upper side of the mounting frame (402) being slidably connected to the upper side of the track (3), the upper side of the first slide (40 ... upper side of the first slide (401) being fixedly connected to a moving motor (403), the output end of the moving motor (403) being fixedly connected to a threaded rod (404), the outer wall of the threaded rod (404) being threadedly connected to the inner wall of the middle portion of the first slide (401), the upper side of the first slide (401) being fixedly connected to a moving motor (403), the output end of the moving motor (403) being fixedly connected to a threaded rod (404), the output end of the moving motor (403) being fixedly connected to a threaded rod (404), the output end of the moving motor (403) being fixedly connected to a threaded rod (404), the output end A cutting motor (405) is dynamically connected, the cutting motor (405) is electrically connected to a control module, an output end of the cutting motor (405) is fixedly connected to the inner wall of the cutting disc (406), a shield (407) is provided on the upper side of the cutting disc (406), an outer wall of the shield (407) is fixedly connected to the outer wall of the cutting motor (405), and a water pipe rack (408) is also fixedly connected to the outer wall of the shield (407), the lower end of the water pipe rack (408) faces the outer wall of the cutting disc (406).

3. A cutting device for manufacturing reinforced concrete prefabricated frames according to claim 2, characterized in that: The rotation speed detection module (409) is arranged on the protective cover (407), and the detection end of the rotation speed detection module (409) faces the cutting disc (406). The cutting motor (405) is provided with a power detection module (410), and the power detection module (410) can detect the power consumption of the cutting motor (405). The rotation speed detection module (409) and the power detection module (410) are both electrically connected to the control module.

4. A cutting device for manufacturing reinforced concrete prefabricated frames according to claim 3, characterized in that: The detection mechanism (5) includes a second slide (501), the upper left portion of the second slide (501) is fixedly connected to a connecting rod (502), the other end of the connecting rod (502) is provided with a socket, the interior of the socket is plugged with an insert rod (503), the lower end of the insert rod (503) is fixedly connected to a fixed cover (504), the upper surface of the fixed cover (504) is fixedly connected to a first spring (505), the upper end of the first spring (505) is fixedly connected to the outer wall of the connecting rod (502), and two ultrasonic metal detection modules (504) are provided on the fixed cover (504). 06), two ultrasonic metal detection modules (506) are respectively arranged on the middle rear side of the fixed cover (504) and the right front side of the fixed cover (504), and the left upper surface of the fixed cover (504) is fixedly connected to the water inlet pipe (507), and the detection mechanism (5) also includes an electric telescopic rod (508), one end of the electric telescopic rod (508) is fixedly connected to the outer wall of the mounting frame (402), and the other end of the electric telescopic rod (508) is fixedly connected to a fixing ring (509), and the inner wall of the fixing ring (509) is fixedly connected to the outer wall of the cutting motor (405).

5. The cutting device for manufacturing reinforced concrete prefabricated frames according to claim 4, characterized in that: The lower side of the fixed cover (504) is a cavity structure, and the lower right side of the fixed cover (504) is opened. The lower end of the water inlet pipe (507) is connected to the interior of the cavity on the lower side of the fixed cover (504). The lower end of the ultrasonic metal detection module (506) is located inside the cavity on the lower side of the fixed cover (504). The lower side of the second slide (501) is slidably connected to the upper side of the outer wall of the track (3), and the second slide (501) is connected to the track (3) through a linear motor. The linear motor at the connection between the second slide (501) and the track (3), the ultrasonic metal detection module (506), and the electric telescopic rod (508) are all electrically connected to the control module.

6. The cutting device for manufacturing reinforced concrete prefabricated frames according to claim 5, characterized in that: The detection mechanism (5) further comprises a limiting rod (510), the lower end of which is fixedly connected to the right side of the upper surface of the second slide (501), the outer wall of the limiting rod (510) is provided with a fixing sleeve (512), the upper surface of the second slide (501) is further fixedly connected to a second spring (511), the upper end of the second spring (511) is fixedly connected to the lower surface of the fixing sleeve (512), the outer wall of the fixing sleeve (512) is fixedly connected to the outer wall of the fixing cover (504) via a connecting arm (513), the inner wall of the fixing sleeve (512) is fixedly connected to a slitting motor (514), and the output end of the slitting motor (514) is fixedly connected to a slitting blade (515).

7. A cutting device for manufacturing reinforced concrete prefabricated frames according to claim 6, characterized in that: The rear side of the slitting blade (515) and the front side of the fixed cover (504) are in the same plane, the slitting motor (514) is electrically connected to the control module, and the lower side of the slitting blade (515) is lower than the lower surface of the fixed cover (504).

Citation Information

Patent Citations

  • A cutting machine capable of cutting concrete blocks completely flat

    CN106738363B

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