Production equipment for coil film lamination and laser cutting
By introducing a synchronous drive mechanism into the coil film laser cutting equipment, the inconvenience of film roll positioning and braking operation is solved, the cutting accuracy and production efficiency are improved, and the installation and replacement process of the film roll is simplified.
Patent Information
- Application Number
- CN202510976279.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-07-16
AI Technical Summary
In existing roll-film coating laser cutting equipment, the film roll positioning mechanism and the brake mechanism lack synchronous drive, which makes operation difficult and affects cutting accuracy and efficiency.
A synchronous drive mechanism including a positioning sleeve, a centering shaft, an arc-shaped brake plate and a transverse drive shaft is designed. The positioning and braking of the film roll are synchronized through a crank slider mechanism, which simplifies the installation and replacement process of the film roll.
It improves cutting accuracy and production efficiency, simplifies the installation and replacement steps of film rolls, and avoids unwinding accumulation and reduced fixed-length cutting accuracy due to untimely braking.
Smart Images

Figure CN120504200B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of film cutting equipment, and in particular to a production equipment for laser cutting of film-coated coils. Background Art
[0002] The film is covered with a laser layer by gluing and pressing to form a laser film. After the laser film is formed and produced, it may need to be cut into sections and fixed lengths according to customer needs. This will require a production equipment for roll film coating and laser cutting.
[0003] Before using the cutting equipment, the film roll needs to be positioned on the film roll holder and the film roll needs to be braked to a certain extent to avoid the film roll lacking the necessary braking and deceleration when the film conveying mechanism stops intermittently. Under the action of the traction inertia force, the film continues to rotate and unwind without being able to stop in time, causing the film to loosen and accumulate between the film conveying mechanism and the film roll, and cannot be kept in a tensioned state, affecting the precise length determination and transportation of the film in the subsequent process, and reducing the cutting accuracy of the film;
[0004] Most of the existing cutting equipment lacks a synchronous drive mechanism between the film roll positioning mechanism and the braking mechanism, resulting in the two operations of film roll positioning and braking needing to be performed manually step by step in each cutting operation. The operation is cumbersome and inconvenient, which indirectly reduces the overall production efficiency of the cutting equipment. Summary of the Invention
[0005] In view of this, the present invention provides a production device for coil film coating and laser cutting to solve the problem that most of the film roll positioning mechanisms and brake mechanisms lack a synchronous drive mechanism.
[0006] The technical solution proposed by the present invention is: a production equipment for coil film coating and laser cutting, specifically comprising two symmetrical and fixed positioning sleeves, with a laser film roll placed between the two positioning sleeves;
[0007] A centering shaft is slidably installed in the positioning sleeve, a vertical transmission rod is welded to the bottom of the centering shaft, and a threaded sleeve is welded to the bottom end of the vertical transmission rod; semicircular supporting rings are symmetrically welded on the opposite end parts of the two positioning sleeves, and an arc-shaped through-groove is provided on the semicircular supporting rings, and an arc-shaped brake plate is slidably installed in the arc-shaped through-groove, and when the arc-shaped brake plate slides upward, it comes into contact with one end part of the reel of the laser film roll; a U-shaped limit frame is welded and hoisted on the bottom of the semicircular supporting ring and the positioning sleeve, and the U-shaped limit frame A sliding sleeve is slidably installed on the transverse side rod in the form of a spring push, the upright transmission rod is slidingly matched with the transverse side rod, and a connecting rod is rotatably connected between the sliding sleeve and the arc-shaped brake plate; the two end parts of the reel are supported and clamped in two semicircular supporting rings, and the head ends of the two centering shafts are correspondingly plugged into and matched with the two end parts of the reel; a transverse drive shaft is rotatably arranged under the positioning sleeve, and two sections of counter-rotating threads are symmetrically opened on the transverse drive shaft, and the two sections of threads are correspondingly engaged with the two threaded sleeves.
[0008] Furthermore, in the initial state, a distance is maintained between the vertical transmission rod and the sliding sleeve, and when the vertical transmission rod slides toward the arc-shaped brake plate, it abuts against the sliding sleeve;
[0009] A strip-shaped sliding groove is provided through the bottom of the peripheral wall of the positioning sleeve, and the vertical transmission rod is slidably matched with the strip-shaped sliding groove.
[0010] Furthermore, the spring for pushing the sliding sleeve is sleeved on the horizontal side rod of the C-shaped limit frame, and the compression clamp is placed between the sliding sleeve and an upright side rod of the C-shaped limit frame.
[0011] Furthermore, two U-shaped mounting frames are symmetrically welded to the bottom of the semicircular support ring, and a U-shaped sliding frame is welded to the bottom of the arc-shaped brake plate, and the U-shaped sliding frame penetrates and slides with the two U-shaped mounting frames;
[0012] The tail end of the connecting rod is rotatably connected to the outer periphery of the sliding sleeve, and the head end is rotatably connected to the U-shaped sliding frame;
[0013] A curved brake pad is fixed to the inner periphery of the curved brake plate via Velcro. When the curved brake plate abuts against the reel, the curved brake pad is squeezed between the curved brake plate and the reel.
[0014] Furthermore, the invention also includes two symmetrically arranged frames, each frame consisting of a longitudinal contact plate and two vertical support plates symmetrically welded to the top of the longitudinal contact plate, and two rubber-coated conveying rollers are symmetrically mounted between the top portions of the four vertical support plates on the two frames.
[0015] Two lifting frames are symmetrically and slidably mounted on the top portion of the four vertical support plates. The lifting frames are composed of two symmetrically arranged sliding assemblies and two longitudinal connecting rods symmetrically welded therebetween.
[0016] The sliding assembly is composed of two symmetrically arranged vertical connecting rods, a shaft ring welded between the top ends of the two rods, and a rectangular sliding sleeve welded between the bottom ends of the two rods. The rectangular sliding sleeve is in sliding cooperation with the top end of the vertical support plate.
[0017] Furthermore, two rubber-coated conveying rollers are symmetrically mounted between the four shaft rings, and the two rubber-coated conveying rollers are in sliding and extruding contact with the two rubber-coated conveying rollers on the lower side;
[0018] The same end of the four rubber-coated conveyor rollers is fixedly provided with a driving gear, and the four driving gears are arranged in pairs and meshed with each other up and down, and the other ends of the two rubber-coated conveyor rollers on the lower side are provided with sprockets;
[0019] An installation component is welded between the two vertical support plates of the frame. The installation component consists of an intermediate installation ring and two connecting short plates symmetrically welded to the outer circumference of the intermediate installation ring. A drive assembly is fixedly installed on the intermediate installation ring. A sprocket is fixedly mounted on the head end of the power output shaft of the drive assembly. A drive chain arranged in a triangle is tensioned and installed between the three sprockets.
[0020] Furthermore, a longitudinal mounting plate is welded between the top ends of the two vertical support plates on the frame, a threaded propulsion shaft is rotatably installed through the middle portion of the longitudinal mounting plate, and the threaded propulsion shaft is threadedly screwed into the two longitudinal connecting rods of the lifting frame;
[0021] The bottom ends of the two threaded propulsion shafts are fixedly sleeved with transmission sprockets, and a transmission chain is tensionedly installed between the two transmission sprockets.
[0022] Furthermore, two longitudinal supporting plates are symmetrically welded to the top parts of the two vertical supporting plates symmetrically arranged in the transverse direction on the two frames, and a material receiving plate is welded to the top sides of the two longitudinal supporting plates, and two vertical guide plates are symmetrically welded to the tail parts thereof, and a U-shaped knife holder is slidably mounted on the two vertical guide plates, and a horizontal force-bearing plate is fixedly mounted on the top part of the cutter;
[0023] Two L-shaped reinforcements are symmetrically welded between the two longitudinal support plates and the two vertical support plates at the corresponding positions. The U-shaped tool holder slides through the two L-shaped reinforcements in the form of spring push;
[0024] Two transverse reinforcement plates are symmetrically welded between the four vertical support plates. A power unit is fixedly installed on one of the transverse reinforcement plates. A driving member is fixedly installed on the power output shaft of the power unit. When the driving member rotates with the power output shaft, it comes into contact with the U-shaped tool holder.
[0025] An L-shaped support plate is welded between the two vertical guide plates. The laser film transported to the cutter via the rubber-coated conveyor roller is supported on the top horizontal part of the L-shaped support plate.
[0026] The present invention provides a production equipment for coiled material lamination and laser cutting, which has the following beneficial effects:
[0027] 1. When the two ends of the reel are clamped in the two semicircular support rings, they are coaxially aligned with the positioning sleeves. At this time, the head ends of the two centering shafts can be directly plugged into the two end parts of the reel to position the laser film roll. This can save the trouble of calibrating and aligning the reel and the positioning sleeves every time the laser film roll is installed and positioned, and the operation is convenient and time-saving.
[0028] The arc brake plate and the arc brake pad are squeezed between the arc brake plate and the reel, and the reel can be frictionally braked, which can avoid the reel lacking the necessary brake deceleration, resulting in the intermittent stop of the rubber conveying rollers. Under the action of the traction inertia of the laser film, the laser film roll continues to rotate for multiple circles and cannot follow up the stop in time, causing the laser film to accumulate unnecessary unwinding between the rubber conveying roller and the laser film roll, and cannot be kept in a tensioned state, affecting the precise conveying of the laser film by the rubber conveying roller in the subsequent process, and reducing the fixed-length cutting accuracy of the laser film; when the arc brake plate and the arc brake pad slide down and separate from the reel, space can be left inside the semicircular support ring for the reel to be tightly clamped, avoiding the arc brake plate and the arc brake pad protruding from the interior of the semicircular support ring, and lifting the reel of the newly replaced laser film roll, causing the reel to be unable to align with the positioning sleeve when clamped in the semicircular support ring.
[0029] Third, through the power transmission of two sets of crank slider mechanisms and the reverse thrust effect of the springs on the two U-shaped limit frames, the insertion, locking and extraction unlocking operations of the two centering shafts and the upward braking and downward sliding operations of the two arc-shaped brake plates can be driven and executed at one time by a common horizontal drive shaft. This can eliminate the trouble of manually performing the above two operations step by step before and after disassembling and replacing the laser film roll, help simplify the disassembly and replacement steps of the laser film roll, and indirectly improve the operational efficiency of the production equipment.
[0030] Fourth, through the power transmission of the two transmission sprockets and transmission chains, reversing any one of the threaded propulsion shafts can synchronously reverse and drive the two threaded propulsion shafts. When the two threaded propulsion shafts are synchronously reversed and driven, the two lifting frames and the two rubber-coated conveying rollers on the upper side can be driven to slide up synchronously, and the two rubber-coated conveying rollers on the upper side can be controlled to separate from the two rubber-coated conveying rollers on the lower side at the same time. This can save the trouble of sliding the two rubber-coated conveying rollers on the upper side step by step to free up the gap for laser film threading, and the operation is simple and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0032] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0033] In the attached figure:
[0034] Figure 1 Shows a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 A schematic diagram showing the bottom side view of the present invention as a whole is shown;
[0036] Figure 3 A schematic diagram showing the installation position of the U-shaped tool holder in the present invention is shown;
[0037] Figure 4 A schematic diagram showing the installation position of the transverse drive shaft in the present invention is shown;
[0038] Figure 5 A schematic diagram showing the disassembly state of the laser film roll in the present invention is shown;
[0039] Figure 6 A schematic diagram showing a state in which the upright transmission rod and the sliding sleeve are in contact with each other in the present invention;
[0040] Figure 7 A schematic diagram of a bottom side view of a positioning sleeve in the present invention is shown;
[0041] Figure 8 A schematic diagram showing the disassembly state of the centering shaft and the arc-shaped brake plate in the present invention is shown;
[0042] Figure 9 A schematic diagram showing the relative positions of the upright transmission rod and the sliding sleeve in the initial state in the present invention is shown;
[0043] Figure 10 A schematic diagram showing the installation position of the tensioning roller in the present invention is shown;
[0044] Figure 11 A schematic diagram of the disassembled state of the sliding assembly of the present invention is shown;
[0045] Figure 12 It shows a schematic structural diagram of the cross-shaped sliding frame in the present invention;
[0046] Figure 13 The figure shows the structure of the U-shaped tool holder and the driving member in the present invention.
[0047] List of reference numerals:
[0048] 1. Frame; 101. Vertical support plate; 102. Horizontally placed contact floor; 103. Horizontally placed mounting plate; 104. Horizontally placed support plate; 1041. Vertical guide plate; 105. Material receiving plate; 106. L-shaped reinforcement; 1061. Convex positioning sleeve; 1062. L-shaped hanging plate; 1063. Short connecting plate; 107. U-shaped positioning frame; 108. Horizontally placed reinforcement plate; 109. Mounting component;
[0049] 2. T-shaped bracket; 201. Contact floor mounting plate; 202. L-shaped support plate; 203. Short positioning plate; 204. Horizontally placed drive shaft; 2041. L-shaped rocker;
[0050] 3. Positioning bushing; 301. Centering shaft; 302. U-shaped limit frame; 3021. Sliding sleeve; 303. Vertical transmission rod; 3031. Threaded sleeve; 304. Arc-shaped brake plate; 3041. U-shaped sliding frame; 3042. Connecting rod; 3043. Arc-shaped brake pad; 305. Semi-circular support ring; 3051. Arc-shaped through groove; 3052. U-shaped mounting frame; 306. Strip-shaped sliding groove;
[0051] 4. Laser film roll; 401. Reel;
[0052] 5. Rubber-coated conveying roller; 501. Driving gear;
[0053] 6. U-shaped tool holder; 601. Horizontally placed stress plate; 602. Vertical track rod; 6021. Convex limit frame; 603. Cutting tool;
[0054] 7. Threaded propulsion shaft; 701. Driving sprocket; 702. Driving chain;
[0055] 8. Lifting frame; 801. Sliding assembly; 8011. Vertical connecting rod; 8012. Rectangular sliding sleeve; 8013. Collar; 804. Horizontally placed connecting rod;
[0056] 9. U-shaped sliding frame; 901. Tensioning roller;
[0057] 10. Electric control box;
[0058] 11. Driving assembly;
[0059] 12. Power unit; 121. Driving part; 1211. Swing driving rod; 1212. Mounting ring; 1213. Guide wheel;
[0060] 13. Sprocket;
[0061] 14. Driving chain;
[0062] 15. L-shaped support plate. Detailed implementation mode
[0063] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0064] The following is an embodiment of the present invention, please refer to Figures 1 to 13 :
[0065] This embodiment provides a production device for coil film coating and laser cutting, comprising two symmetrical and fixed positioning sleeves 3, with a laser film roll 4 placed between the two positioning sleeves 3;
[0066] A centering shaft 301 is slidably installed in the positioning sleeve 3, and an upright transmission rod 303 is welded to the bottom of the centering shaft 301, and a threaded sleeve 3031 is welded to the bottom end of the upright transmission rod 303; semicircular supporting rings 305 are symmetrically welded to the outer circumference of the opposite end parts of the two positioning sleeves 3, and an arc-shaped through-groove 3051 is provided on the peripheral wall of the semicircular supporting ring 305, and an arc-shaped brake plate 304 is slidably installed in the arc-shaped through-groove 3051; a U-shaped limit frame 302 is welded and hoisted on the bottom of the semicircular supporting ring 305 and the positioning sleeve 3, and a sliding sleeve 3021 is slidably installed on the horizontal side rod of the U-shaped limit frame 302, the upright transmission rod 303 slides with the horizontal side rod, and the horizontal side rod is sleeved with a spring. The spring is compressed and clamped between the sliding sleeve 3021 and an upright side rod of the C-shaped limit frame 302; the outer periphery of the sliding sleeve 3021 is rotatably connected to the connecting rod 3042, and a C-shaped sliding frame 3041 is welded to the bottom of the arc-shaped brake plate 304, and the head end of the connecting rod 3042 is rotatably connected to the C-shaped sliding frame 3041; the two end parts of the reel 401 are supported and clamped in two semicircular supporting rings 305, and the head ends of the two centering shafts 301 are correspondingly plugged into the two end parts of the reel 401; a horizontal drive shaft 204 is rotatably provided below the positioning sleeve 3, and two sections of counter-rotating threads are symmetrically opened on the horizontal drive shaft 204, and the two sections of threads are correspondingly engaged with the two threaded sleeves 3031.
[0067] Preferably, in the initial state, a distance is maintained between the vertical transmission rod 303 and the sliding sleeve 3021, and when the vertical transmission rod 303 slides toward the arc-shaped brake plate 304, it comes into contact with the sliding sleeve 3021; a strip-shaped sliding groove 306 is provided through the bottom of the peripheral wall of the positioning sleeve 3, and the vertical transmission rod 303 slides in conjunction with the strip-shaped sliding groove 306.
[0068] Preferably, two U-shaped mounting frames 3052 are symmetrically welded to the bottom of the semicircular support ring 305, and the U-shaped sliding frame 3041 slides through the two U-shaped mounting frames 3052; a curved brake pad 3043 is fixed to the inner periphery of the curved brake plate 304 by Velcro.
[0069] Preferably, it also includes two T-shaped brackets 2 arranged in groups of two and at intervals. The two groups of T-shaped brackets 2 are symmetrically distributed. The T-shaped brackets 2 are composed of a ground-contact mounting plate 201 and two L-shaped support plates 202 symmetrically welded to the top of the ground-contact mounting plate 201. The head ends of the two L-shaped support plates 202 are welded and fixed to the positioning sleeves 3 on the corresponding sides; two short positioning plates 203 are symmetrically welded on two T-shaped brackets 2 that are far away from each other in the two groups of T-shaped brackets 2, and the two end parts of the transverse drive shaft 204 are correspondingly penetrated and rotatably matched with the two short positioning plates 203, and two L-shaped rockers 2041 are symmetrically welded at both ends of the transverse drive shaft 204.
[0070] Preferably, the frame 1 is symmetrically provided with two locations, the frame 1 is composed of a longitudinal contact plate 102 and two vertical support plates 101 symmetrically welded to the top of the longitudinal contact plate 102, and two rubber-coated conveying rollers 5 are symmetrically rotated and installed between the top parts of the four vertical support plates 101 on the two frames 1; two lifting frames 8 are symmetrically slidably installed on the top parts of the four vertical support plates 101, and the lifting frame 8 is composed of two symmetrically arranged sliding components 801 and two longitudinal connecting rods 804 symmetrically welded therebetween (such as Figure 11 As shown); the sliding assembly 801 is composed of two symmetrically arranged vertical connecting rods 8011, a shaft ring 8013 welded between the top ends of the two, and a rectangular sliding sleeve 8012 welded between the bottom ends of the two. The rectangular sliding sleeve 8012 slides in conjunction with the top end of the vertical support plate 101.
[0071] Preferably, two rubber-coated conveying rollers 5 are symmetrically installed and rotated between the four shaft rings 8013, and the two rubber-coated conveying rollers 5 are in sliding and extruding contact with the two rubber-coated conveying rollers 5 on the lower side; the same end of the four rubber-coated conveying rollers 5 is fixedly covered with a driving gear 501, and the four driving gears 501 are arranged in groups of two and meshed up and down, and the other ends of the two rubber-coated conveying rollers 5 on the lower side are covered with a sprocket 13; a mounting component 109 is welded between the two upright support plates 101 of a frame 1, and the mounting component 109 consists of an intermediate mounting ring and two connecting short plates symmetrically welded to the outer periphery of the intermediate mounting ring. A driving assembly 11 is fixedly installed on the intermediate mounting ring, and a sprocket 13 is fixedly covered on the head end of the power output shaft of the driving assembly 11, and a driving chain 14 arranged in a triangle is tensioned and installed between the three sprockets 13.
[0072] Preferably, a longitudinal mounting plate 103 is welded between the top parts of the two vertical support plates 101 on the frame 1, and a threaded propulsion shaft 7 is rotatably installed through the middle part of the longitudinal mounting plate 103. The threaded propulsion shaft 7 is threadedly screwed and cooperates with the two longitudinal connecting rods 804 of the lifting frame 8; the bottom ends of the two threaded propulsion shafts 7 are fixedly fitted with a transmission sprocket 701, and a transmission chain 702 is tensioned and installed between the two transmission sprockets 701.
[0073] Preferably, two longitudinal support plates 104 are symmetrically welded to the top parts of the two vertical support plates 101 symmetrically arranged along the transverse direction on the two frames 1, and a material support plate 105 is welded to the top side of the two longitudinal support plates 104, and two vertical guide plates 1041 are symmetrically welded to the tail end parts; two transverse reinforcement plates 108 are symmetrically welded between the four vertical support plates 101, a power unit 12 is fixedly installed on one transverse reinforcement plate 108, and a driving member 121 is fixedly installed on the power output shaft of the power unit 12; an L-shaped support plate 15 is welded between the two vertical guide plates 1041.
[0074] Preferably, it also includes a U-shaped tool holder 6, which is composed of two vertical track rods 602 and a horizontal force-bearing plate 601 fixedly connected between the bottom ends of the two. The two ends of the cutter 603 are fixedly connected to the top parts of the two vertical track rods 602. A track groove with a T-shaped cross-section structure is provided on the vertical guide plate 1041. The vertical track rod 602 has a T-shaped cross-section structure. The vertical track rod 602 slides through the track groove on the side and fits with the longitudinal support plate 104; the L-shaped reinforcement 106 is composed of a convex positioning sleeve 1061 and an L-shaped hanging plate 1062 and a short connecting plate 1063 welded on both sides of the convex positioning sleeve 1061. The tail end of the L-shaped hanging plate 1062 is welded and fixed to the longitudinal support plate 104, and the tail end of the short connecting plate 1063 is fixed to the vertical support plate The plate 101 is welded and fixed, and the vertical track rod 602 and the convex positioning sleeve 1061 are slidably fitted through it; a convex limit frame 6021 is fixedly mounted on the vertical track rod 602, and a spring for pushing the U-shaped tool holder 6 is mounted on the vertical track rod 602, and is compressed and clamped between the convex limit frame 6021 and the horizontal force plate 601; the driving member 121 is composed of a swing driving rod 1211, a mounting ring 1212 integrally formed at the tail end of the swing driving rod 1211, and a guide wheel 1213 rotatably mounted on the head end of the swing driving rod 1211. The mounting ring 1212 is fixedly mounted on the head end part of the power output shaft of the power unit 12. When the driving member 121 rotates with the power output shaft, the guide wheel 1213 rolls and abuts against the horizontal force plate 601.
[0075] Preferably, four U-shaped positioning frames 107 are symmetrically welded on one side of the four vertical support plates 101, and two "X"-shaped sliding frames 9 are symmetrically and slidingly installed on the four U-shaped positioning frames 107. A tensioning roller 901 is rotatably installed between the middle parts of the two "X"-shaped sliding frames 9. The two end parts of the "X"-shaped sliding frame 9 slide with the vertical positioning shafts of the two U-shaped positioning frames 107 on the corresponding sides. A spring is mounted on the vertical positioning shaft, and the spring is compressed and clamped between one end part of the "X"-shaped sliding frame 9 and the bottom connecting block of the U-shaped positioning frame 107; the laser film pulled out from the laser film roll 4 is pulled through the tensioning roller 901 and the four rubber-coated conveying rollers 5 that are arranged in groups of two and squeezed up and down.
[0076] Preferably, an electric control box 10 is fixedly mounted on one rack 1 .
[0077] The following is a detailed explanation of the working principles, specific details, implementation steps, functions and interrelationships of the above features, as well as their role in implementing this technical solution:
[0078] The four rubber-wrapped conveying rollers 5 can rotate synchronously in the opposite direction to roll the laser film passing through them. Under the conveyance of the four rubber-wrapped conveying rollers 5, the laser film pulls the laser film roll 4 to rotate clockwise and unwind. The laser film conveyed to the cutter 603 through the rubber-wrapped conveying rollers 5 is supported on the top horizontal part of the L-shaped supporting plate 15. When the laser film is conveyed to the top horizontal part of the L-shaped supporting plate 15, it is continuously conveyed toward the material plate 105 and passes through the film-passing space between the cutter 603 and the L-shaped supporting plate 15. When the laser film passes through the film-passing space After the length of the film space reaches the specified cutting length, the four rubber-wrapped conveying rollers stop rotating, and the continuous conveying of the laser film is stopped. At this time, the laser film that has passed through the film space and has a certain length collapses and is carried on the material receiving plate 105. At the same time as the four rubber-wrapped conveying rollers 5 stop rotating, the power unit 12 starts and drives the driving member 121 to rotate at a higher speed. When the driving member 121 is driven to rotate downward, the guide wheel 1213 contacts the horizontal force plate 601 and pushes the horizontal force plate 601, the U-shaped knife holder 6 and the cutter 603. It slides down quickly to cut the laser film that collapses and is carried on the material receiving plate 105. The power unit 12 drives the driving member 121 to rotate one circle and stops automatically after completing a cutting operation. In the above process, when the U-shaped knife holder 6 is driven to slide down, the springs on the two vertical track rods 602 are compressed by the two convex limit frames 6021. In the process of the driving member 121 being driven to rotate upward, it gradually separates from the horizontal force plate 601 and gradually releases its downward holding force acting on the two springs. In this process, the The two springs gradually and automatically push back to drive the U-shaped knife holder 6 and the cutter 603 to slide up and reset, and to clear the film-passing space again, preparing for the second conveying and cutting operation of the laser film. When the U-shaped knife holder 6 and the cutter 603 slide up and reset, the four rubber-coated conveyor rollers 5 are triggered to start and perform the second cutting operation. In this way, the automatic segmented cutting of the laser film can be achieved by automatically and intermittently alternatingly driving the four rubber-coated conveyor rollers 5 and the cutter 603. The cut laser film fragments are gradually stacked and accumulated on the top of the material receiving plate 105.
[0079] Through the power transmission of three sprockets 13, drive chains 14 and four drive gears 501, the drive assembly 11 can drive the four rubber-coated conveying rollers 5 to rotate synchronously in the opposite direction to roll-convey the laser film. The drive assembly 11 and the power unit 12 are both composed of a servo motor and a reducer. In the above process, the automatic start and stop control of the rubber-coated conveying roller 5 and the automatic start and stop control of the power unit 12 can be achieved by controlling the automatic start and stop of the servo motors of the drive assembly 11 and the power unit 12. The automatic start and stop of the two servo motors is achieved through an automatic control system.
[0080] It is worth noting that the automation control system is composed of electrical control components such as servo drives, automation controllers, and various photoelectric limit switches. The model selection of servo drives, automation controllers, and various photoelectric limit switches, the connection and wiring methods between them, and the control principles of the automation control system are existing technologies for personnel engaged in equipment automation modification, design, and testing in this field, so they will not be described in detail here; the servo drive and automation controller are arranged in the electrical control box 10.
[0081] When the head end parts of the two centering shafts 301 are plugged into the two end parts of the reel 401, the laser film reel 4 can be plugged and positioned between the two positioning sleeves 3, and the laser film reel 4 and the reel 401 can rotate around the two positioning sleeves 3 to pull and unwind the laser film on the laser film reel 4; when the two ends of the reel 401 are clamped in the two semicircular support rings 305, they are coaxially aligned with the positioning sleeves 3. At this time, the head end parts of the two centering shafts 301 can be directly plugged into the two end parts of the reel 401 to position the laser film reel 4, which can save the time of positioning the laser film reel 4 each time. , the trouble of calibrating and aligning the reel 401 and the positioning sleeve 3 is eliminated, and the operation is convenient and time-saving; rotating the horizontal drive shaft 204 forward and backward can drive the two threaded sleeves 3031, the two upright transmission rods 303 and the two centering shafts 301 to slide toward or away from each other, and control the two centering shafts 301 to be plugged into or pulled out of the reel 401, so as to lock and unlock the laser film reel 4; the horizontal drive shaft 204 can be driven by any L-shaped rocker 2041; when disassembling and replacing the laser film reel 4, the two centering shafts 301 need to be pulled out and unlocked from the reel 401.
[0082] The two sliding sleeves 3021, the two connecting rods 3042, the two U-shaped sliding frames 3041 and the two arc-shaped brake plates 304 are connected together to form two sets of crank slider mechanisms. Through the two sets of crank slider mechanisms, the two sliding sleeves 3021 sliding toward or away from each other can drive the two arc-shaped brake plates 304 to slide up and down. When the two arc-shaped brake plates 304 are driven to slide upward, they respectively come into contact with the outer periphery of the two end parts of the reel 401. When the arc-shaped brake plates 304 come into contact with the reel 401, the arc-shaped brake pads 3043 are squeezed between the arc-shaped brake plates 304 and the reel 401, and friction braking can be applied to the reel 401. This can avoid the reel 401 lacking the necessary braking deceleration, causing the four rubber-coated conveying rollers 5 to stop intermittently. The laser film roll 4 is on the laser film Under the action of the traction inertia force, it continues to rotate for multiple circles and cannot stop in time, resulting in unnecessary unwinding accumulation of the laser film between the rubber-coated conveying roller 5 and the laser film roll 4, and it cannot be kept in a tensioned state, affecting the precise conveying of the laser film by the rubber-coated conveying roller 5 in the subsequent process, and reducing the fixed-length cutting accuracy of the laser film; when the arc-shaped brake plate 304 and the arc-shaped brake pad 3043 slide down and separate from the reel 401, space can be left inside the semicircular support ring 305 for the reel 401 to be tightly clamped, avoiding the arc-shaped brake plate 304 and the arc-shaped brake pad 3043 protruding from the semicircular support ring 305, and lifting the reel 401 of the newly replaced laser film roll 4, causing the reel 401 to be unable to align with the positioning sleeve 3 when clamped in the semicircular support ring 305.
[0083] When the two vertical transmission rods 303 are pushed and driven to slide toward each other, and the two centering shafts 301 are controlled to implement plug-in positioning on the reel 401, the two sleeves 3021 can be pushed and driven to slide toward each other, and the two arc-shaped brake plates 304 can be driven to slide upward for braking. When the two sleeves 3021 are driven to slide toward each other, the springs on the two U-shaped limit frames 302 are compressed. When the two centering shafts 301 and the two vertical transmission rods 303 are driven to slide backwards, the two vertical transmission rods 303 gradually separate from the two sleeves 3021, and gradually release the compressive holding force acting on the two springs through the sleeves 3021. In this process, the two springs gradually release themselves. The dynamic reverse thrust drives the two sleeves 3021 to slide back and reset, and drives and controls the two arc-shaped brake plates 304 to slide down to the empty position. In this way, through the power transmission of the two sets of crank slider mechanisms and in conjunction with the reverse thrust effect of the springs on the two U-shaped limit frames 302, the plug-in locking and withdrawal unlocking operations of the two centering shafts 301 and the upward braking and downward sliding operations of the two arc-shaped brake plates 304 can be driven and executed at one time by the shared horizontal drive shaft 204. This can save the trouble of manually performing the above two operations step by step before and after disassembling and replacing the laser film roll 4, help simplify the disassembly and replacement steps of the laser film roll 4, and indirectly improve the operational efficiency of the production equipment.
[0084] The two vertical transmission rods 303 and the two centering shafts 301 are driven to slide toward each other. When the laser film roll 4 is inserted and positioned, the two vertical transmission rods 303 can slide through the distance between the vertical transmission rods 303 and the sliding sleeve 3021 in the initial state (refer to Figure 9 ) The time required is for the centering shaft 301 to be plugged and matched with the reel 401 in advance, so that the centering shaft 301 is plugged and matched with the reel 401 first, and the vertical transmission rod 303 is only in contact with the sliding sleeve 3021, to avoid that the vertical transmission rod 303 is in contact with the sliding sleeve 3021 and pushes to drive the arc brake plate 304 to slide upwards before the centering shaft 301 is plugged and matched with the reel 401, and the reel 401 that has not been plugged and positioned by the centering shaft 301 is protruded and lifted, causing the positioning sleeve 3 and the reel 401 to be misaligned, resulting in the centering shaft 301 being unable to be aligned and plugged with the reel 401 in the subsequent process. This helps to ensure the normal and effective implementation of the one-time driving function of the centering shaft 301 and the arc brake plate 304.
[0085] When threading the laser film between the four rubber-coated conveying rollers 5, the two upper rubber-coated conveying rollers 5 need to be slid up and separated from the two lower rubber-coated conveying rollers 5 to leave a gap between the four rubber-coated conveying rollers 5 for threading the laser film. Through the power transmission of the two transmission sprockets 701 and the transmission chain 702, reversing any one of the threaded propulsion shafts 7 can synchronously reverse and drive the two threaded propulsion shafts 7. When the two threaded propulsion shafts 7 are synchronously reversed and driven, the two lifting frames 8 and the two upper rubber-coated conveying rollers 5 can be driven to slide up synchronously, and the two upper rubber-coated conveying rollers 5 are controlled to separate from the two lower rubber-coated conveying rollers 5 at the same time. This can save the trouble of sliding the two upper rubber-coated conveying rollers 5 step by step to leave a gap for threading the laser film, and the operation is simple and efficient.
[0086] The curved brake pad 3043 is made of aramid fiber material using three-dimensional weaving technology.
[0087] In this article, there are several points to note:
[0088] 1. The drawings of the embodiments of the present invention only relate to the structures related to the embodiments of the present invention. Other structures may refer to conventional designs.
[0089] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to form new embodiments.
[0090] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A production device for laser cutting of coil film laminating, including two symmetrically and fixedly arranged positioning bushings (3), between which a laser film roll (4) is placed; It is characterized by: A centering shaft (301) is slidably installed through the positioning bushing (3). A vertical transmission rod (303) is welded to the bottom of the centering shaft (301), and a threaded sleeve (3031) is welded to the bottom end of the vertical transmission rod (303). At opposite ends of the two positioning bushings (3), semi-circular supporting rings (305) are symmetrically welded. An arc-shaped through groove (3051) is formed in the semi-circular supporting ring (305), and an arc-shaped brake plate (304) is slidably installed in the arc-shaped through groove (3051). When the arc-shaped brake plate (304) slides upward, it abuts against one end of the reel (401) of the laser film roll (4). A U-shaped limiting frame (302) is suspended and welded to the bottom of the semi-circular supporting ring (305) and the positioning bushing (3). A sliding sleeve (3021) is slidably installed on the horizontal side rod of the U-shaped limiting frame (302) in the form of spring pushing. The vertical transmission rod (303) is slidably engaged with the horizontal side rod. A connecting rod (3042) is rotatably connected between the sliding sleeve (3021) and the arc-shaped brake plate (304). The two ends of the reel (401) are carried and clamped in the two semi-circular supporting rings (305), and the first ends of the two centering shafts (301) are correspondingly inserted and matched with the two ends of the reel (401). A horizontal driving shaft (204) is rotatably arranged below the positioning bushing (3). Two sections of threads with reverse helix directions are symmetrically formed on the horizontal driving shaft (204), and the two sections of threads are correspondingly engaged with the two threaded sleeves (3031) through penetration.
2. The production equipment for coiled material coating and laser cutting according to claim 1, characterized in that: In the initial state, there is a spacing between the vertical transmission rod (303) and the sliding sleeve (3021). When the vertical transmission rod (303) slides towards the arc-shaped brake plate (304), it abuts against the sliding sleeve (3021). A strip-shaped chute (306) is formed through the bottom of the circumferential wall of the positioning bushing (3), and the vertical transmission rod (303) is slidably installed through the strip-shaped chute (306).
3. The production equipment for coiled material coating and laser cutting according to claim 1, characterized in that: The spring for pushing the sliding sleeve (3) is sleeved on the horizontal side rod of the U-shaped limiting frame (302), and is compressed and clamped between the sliding sleeve (3) and one vertical side rod of the U-shaped limiting frame (302).
4. The production equipment for coiled material coating and laser cutting according to claim 1, characterized in that: Two U-shaped mounting frames (3052) are symmetrically welded to the bottom of the semi-circular supporting ring (305). A U-shaped sliding frame (also known as 3041) is welded to the bottom of the arc-shaped brake plate (304), and the U-shaped sliding frame (3041) is slidably installed through the two U-shaped mounting frames (3052). The tail end of the connecting rod (3042) is rotatably connected to the outer circumference of the sliding sleeve (3021), and the head end is rotatably connected to the U-shaped sliding frame (3041). An arc-shaped brake pad (3043) is fixed to the inner circumference of the arc-shaped brake plate (304) by a magic sticker. When the arc-shaped brake plate (304) abuts against the reel (401), the arc-shaped brake pad (3043) is squeezed between the arc-shaped brake plate (304) and the reel (401).
5. The production equipment for coiled material coating and laser cutting according to claim 1, characterized in that: The machine frame (1) further comprises two symmetrically arranged machine frames (1), the machine frames (1) being composed of a longitudinal contact plate (102) and two vertical support plates (101) symmetrically welded to the top of the longitudinal contact plate (102), and two rubber-coated conveying rollers (5) being symmetrically mounted and rotatably mounted between the top portions of the four vertical support plates (101) on the two machine frames (1); Two lifting frames (8) are symmetrically and slidably mounted on the top portions of the four vertical support plates (101), and the lifting frames (8) are composed of two symmetrically arranged sliding components (801) and two longitudinal connecting rods (804) symmetrically welded therebetween; The sliding assembly (801) is composed of two symmetrically arranged vertical connecting rods (8011), a shaft ring (8013) welded between the top ends of the two, and a rectangular sliding sleeve (8012) welded between the bottom ends of the two. The rectangular sliding sleeve (8012) is slidably engaged with the top end portion of the vertical support plate (101).
6. The production equipment for coiled material coating and laser cutting according to claim 5, characterized in that: Two rubber-coated conveying rollers (5) are symmetrically mounted between the four shaft rings (8013), and the two rubber-coated conveying rollers (5) are in sliding, extruding contact with the two rubber-coated conveying rollers (5) on the lower side; The same end of the four rubber-coated conveying rollers (5) is fixedly mounted with a driving gear (501), and the four driving gears (501) are arranged in pairs and meshed with each other, and the other ends of the two rubber-coated conveying rollers (5) on the lower side are mounted with a sprocket (13); A mounting component (109) is welded between two vertical support plates (101) of the frame (1), and the mounting component (109) is composed of a middle mounting ring and two connecting short plates symmetrically welded to the outer periphery of the middle mounting ring. A driving assembly (11) is fixedly mounted on the middle mounting ring, and a sprocket (13) is fixedly sleeved on the head end of the power output shaft of the driving assembly (11). A driving chain (14) arranged in a triangle is tensioned and installed between the three sprockets (13).
7. The production equipment for coiled material coating and laser cutting according to claim 5, characterized in that: A longitudinal mounting plate (103) is welded between the top ends of two vertical support plates (101) on the frame (1), a threaded propulsion shaft (7) is rotatably mounted through the middle portion of the longitudinal mounting plate (103), and the threaded propulsion shaft (7) is threadedly screwed into and engaged with two longitudinal connecting rods (804) of the lifting frame (8); The bottom ends of the two threaded propulsion shafts (7) are fixedly sleeved with a transmission sprocket (701), and a transmission chain (702) is tensioned and installed between the two transmission sprockets (701).
8. The production equipment for coiled material coating and laser cutting according to claim 5, characterized in that: Two longitudinal supporting plates (104) are symmetrically welded to the top portions of two vertical supporting plates (101) symmetrically arranged along the transverse direction on the two frames (1), a material receiving plate (105) is welded to the top sides of the two longitudinal supporting plates (104), and two vertical guide plates (1041) are symmetrically welded to the tail ends thereof, a U-shaped knife holder (6) is slidably mounted on the two vertical guide plates (1041), and a transverse force-bearing plate (601) is fixedly mounted on the top portion of the cutting knife (603); Two longitudinally arranged support plates (104) and two L-shaped strengthening members (106) are symmetrically welded between two corresponding vertically arranged support plates (101). The U-shaped tool rest (6) is in sliding fit with the two L-shaped strengthening members (106) in a form of spring pushing; Two horizontally arranged strengthening plates (108) are symmetrically welded between four vertically arranged support plates (101). A power unit (12) is fixedly installed on one of the horizontally arranged strengthening plates (108). A driving member (121) is fixedly installed on the power output shaft of the power unit (12). When the driving member (121) rotates with the power output shaft, it abuts against and contacts the U-shaped tool rest (6); An L-shaped support plate (15) is welded between two vertically arranged guide plates (1041). The laser film conveyed to the cutter (603) by the rubber-coated conveying roller (5) is supported on the top horizontal part of the L-shaped support plate (15).
Citation Information
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