Electric throwing and cleaning all-in-one machine for pipeline

Abstract

The invention discloses a pipeline electric throwing and cleaning all-in-one machine which comprises a main box body, the main box body is sequentially divided into an electric throwing pool, a cleaning pool and a draining area from front to back through partition plates, and a first lapping block and a second lapping block are installed on the edges of the two sides of the electric throwing pool correspondingly; the crawler belt conveying structures are longitudinally arranged on the two sides of the main box body; the electric cylinder is mounted on the crawler belt conveying structure and is used for lifting the pipeline fixing mechanism; the pipeline fixing mechanism clamps a pipeline, and the two ends of the pipeline fixing mechanism are connected with the electric cylinder. The crawler belt conveying structure and the electric cylinder drive the pipeline fixing mechanism to sequentially enter the electric throwing pool for electric throwing and the cleaning pool for cleaning. The pipeline electrolytic polishing and cleaning draining operation is integrated, the pipeline does not need to be frequently mounted and dismounted, and the overall production efficiency is greatly improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of pipeline production, and in particular relates to an all-in-one pipeline electric polishing and cleaning machine. Background Art

[0002] Polishing and cleaning are crucial steps in ensuring pipeline quality during production. Prior art processes typically require multiple steps and significant manual effort. Traditionally, the pipeline is mounted on a gantry for polishing, then removed for cleaning. Due to the length and weight of the pipeline, this process is not only labor-intensive and resource-intensive, but also prone to operational inconvenience and low production efficiency.

[0003] Furthermore, existing polishing equipment is typically only suitable for specific pipe sizes, lacking flexibility and unable to process multiple pipe sizes simultaneously, which limits its use. In some cases with high production demands, this equipment cannot efficiently batch process pipes of different sizes, resulting in reduced production efficiency and wasted resources. Summary of the Invention

[0004] The present invention aims to solve the problems in the prior art and proposes the following technical solutions:

[0005] Pipeline electric cleaning machine, including:

[0006] The main box is divided into an electro-throwing pool, a cleaning pool and a drainage area from front to back by a partition, and the edges of both sides of the electro-throwing pool are respectively equipped with a first block and a second block;

[0007] A crawler conveyor structure, the crawler conveyor structure being longitudinally arranged on both sides of the main box;

[0008] A pipeline fixing mechanism and an electric cylinder, wherein the electric cylinder is installed on the crawler conveying structure and is used to raise and lower the pipeline fixing mechanism;

[0009] The pipeline fixing mechanism clamps the pipeline and is connected to the electric cylinder at both ends. The crawler conveying structure together with the electric cylinder drives the pipeline fixing mechanism to successively enter the electric throwing pool for electric throwing and the cleaning pool for cleaning.

[0010] As a preferred embodiment of the above technical solution, an electrode rod is installed on the upper edge of the electro-throwing cell.

[0011] As a preferred embodiment of the above technical solution, the pipeline fixing mechanism includes multiple layers of stacked clamps, arc-shaped clamps are detachably installed on the sides of the clamps, and two adjacent stacked arc-shaped clamps are fixed to each other by bolts.

[0012] As a preferred embodiment of the above technical solution, the top of both sides of the uppermost splint is fixedly connected with a connecting frame, the outer side of the connecting frame is fixedly connected with a connecting rod, the other end of the connecting rod is fixedly connected with an insulating rod, and the insulating rod is fixedly installed on the lifting end of the electric cylinder.

[0013] As a preferred embodiment of the above technical solution, notches are provided on the tops of the first building block and the second building block, and the notches match the connecting rods.

[0014] As a preferred embodiment of the above technical solution, the electric cylinder and the outer surface of the crawler belt of the crawler conveying structure are connected through a connecting piece.

[0015] As a preferred embodiment of the above technical solution, the pipeline electric polishing and cleaning machine also includes a liquid inlet system, which includes a pumping component and a first liquid delivery pipe and a second liquid delivery pipe connected to the pumping component. The first liquid delivery pipe and the second liquid delivery pipe are respectively connected to the electric polishing tank and the cleaning tank.

[0016] As a preferred embodiment of the above technical solution, a slatted board is fixedly installed on the top of the drainage area.

[0017] The beneficial effects of the present invention are:

[0018] When the device of the present invention is working, the multiple pipes are first clamped and fixed by the pipe fixing mechanism, and then the crawler conveying structure works to drive the pipe fixing mechanism and the pipes to move longitudinally to the top of the electro-polishing tank, and then the electric cylinder works to drive the pipe fixing mechanism and the pipes to descend into the electro-polishing tank, and the pipes are electrolytically polished inside the electro-polishing tank. The electrolytically polished pipes do not need to be disassembled. Similarly, under the drive of the crawler conveying structure and the electric cylinder, the electrolytically polished pipes can be moved together with the pipe fixing mechanism into the cleaning tank for cleaning, and then moved to the draining area after cleaning, and finally the drained pipes can be dismantled. The present invention integrates the pipe electrolytic polishing and cleaning and draining operations, and does not require frequent installation and disassembly of pipes, thereby greatly improving the overall production efficiency.

[0019] 2. The pipe fixing mechanism in the present invention includes multiple layers of stacked plywood, and arc-shaped clamps are detachably installed on the sides of the plywood, and the two adjacent stacked arc-shaped clamps are fixed to each other by bolts; the pipe is clamped and fixed between the two adjacent stacked arc-shaped clamps, and the arc-shaped clamps are detachable in design. Arc-shaped clamps of different sizes can be selected to adapt to clamping and fixing pipes of different specifications, thereby clamping and fixing pipes of various specifications; multiple holes are opened on the plywood, which not only reduces the overall weight of the plywood, but also facilitates the electrolytic polishing of the pipe in the electropolishing tank and the cleaning in the cleaning tank, and is also conducive to the rapid drainage of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1The figure shows a top-down perspective structural diagram of the integrated pipe electric polishing and cleaning machine in the embodiment;

[0021] Figure 2 The figure shows a partial structural diagram of the pipeline fixing mechanism in the pipeline electric polishing cleaning machine in the embodiment;

[0022] Figure 3 The figure shows a bottom-up perspective structural diagram of the integrated pipe electric polishing and cleaning machine in the embodiment;

[0023] Figure 4 The figure shows a side cross-sectional view of the integrated pipe electric polishing cleaning machine in the embodiment;

[0024] Figure 5 Shown is a schematic diagram of the connecting parts structure of the pipeline electric polishing cleaning machine in an embodiment.

[0025] In the figure: 10, main box; 11, electro-throwing tank; 12, cleaning tank; 13, bridging board; 20, pipe fixing mechanism; 21, clamping plate; 22, arc-shaped clamp; 23, connecting frame; 24, connecting rod; 25, insulating rod; 30, electric cylinder; 40, crawler conveying structure; 50, connecting piece; 61, pumping assembly; 62, first liquid delivery pipe; 63, second liquid delivery pipe; 70, electrode rod; 81, first bridging block; 82, second bridging block. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0027] Example

[0028] like Figure 1 As shown, the pipe electric cleaning machine includes:

[0029] The main box 10 is divided into an electro-throwing tank 11, a cleaning tank 12 and a drainage area from front to back by a partition. An electrode rod 70 is installed on the upper edge of the electro-throwing tank 11. There are two electrode rods 70, including a cathode and an anode, which are respectively connected to the negative pole and the positive pole of the external power supply;

[0030] The crawler conveyor structure 40 is longitudinally arranged on both sides of the main box 10;

[0031] The pipe fixing mechanism 20 and the electric cylinder 30 are installed on the crawler conveyor structure 40 and are used to raise and lower the pipe fixing mechanism 20;

[0032] When the device of the present invention is working, multiple pipes are first clamped and fixed by the pipe fixing mechanism 20, and then the crawler conveying structure 40 works to drive the pipe fixing mechanism 20 and the pipe to move longitudinally to the top of the electro-throwing tank 11, and then the electric cylinder 30 works to drive the pipe fixing mechanism 20 and the pipe to descend into the electro-throwing tank 11, and the pipe is electrolytically polished inside the electro-throwing tank 11. The pipe after electrolytic polishing does not need to be disassembled. Similarly, under the drive of the crawler conveying structure 40 and the electric cylinder 30, the electrolytically polished pipe can be moved together with the pipe fixing mechanism 20 to the cleaning tank 12 for cleaning, and then moved to the draining area after cleaning. Finally, the drained pipe can be dismantled. The present invention integrates the pipe electrolytic polishing and cleaning and draining operations, and there is no need to frequently install and disassemble the pipe, which greatly improves the overall production efficiency.

[0033] like Figure 2 As shown, the pipe fixing mechanism 20 includes multiple layers of stacked splints 21, and the sides of the splints 21 are detachably installed with arc-shaped clamps 22, and the two adjacent stacked arc-shaped clamps 22 are fixed to each other by bolts; the pipe is clamped and fixed between the two adjacent stacked arc-shaped clamps 22, and the arc-shaped clamps 22 are detachable in design. Arc-shaped clamps 22 of different sizes can be selected to adapt to clamping and fixing pipes of different specifications, thereby clamping and fixing pipes of various specifications; a plurality of holes are provided on the splint 21, which not only reduces the overall weight of the splint 21, but also facilitates the electrolytic polishing of the pipe in the electrolytic polishing tank 11 and the cleaning in the cleaning tank 12, and is also conducive to the rapid drainage of the pipe.

[0034] The top of both sides of the uppermost clamping plate 21 is fixedly connected with a connecting frame 23, the outer side of the connecting frame 23 is fixedly connected with a connecting rod 24, and the other end of the connecting rod 24 is fixedly connected with an insulating rod 25, which is fixedly installed on the lifting end of the electric cylinder 30.

[0035] The first block 81 and the second block 82 are respectively installed on the two side edges of the electropolishing cell 11; the tops of the first block 81 and the second block 82 are provided with recesses, and the recesses match the connecting rod 24; when the pipeline fixing mechanism 20 and the pipeline are moved into the electropolishing cell 11, the connecting rod 24 is placed in the recesses on the tops of the first block 81 and the second block 82, thereby ensuring the stability of the pipeline during the electrolytic polishing process.

[0036] like Figure 5 As shown, the electric cylinder 30 and the outer surface of the crawler belt of the crawler belt conveying structure 40 are connected via a connecting member 50 .

[0037] like Figure 3 、 Figure 4As shown, the pipeline electro-polishing cleaning machine also includes a liquid inlet system, which includes a pumping component 61 and a first liquid delivery pipe 62 and a second liquid delivery pipe 63 connected to the pumping component 61. The first liquid delivery pipe 62 and the second liquid delivery pipe 63 are respectively connected to the electro-polishing tank 11 and the cleaning tank 12.

[0038] Through the pumping assembly 61, the first liquid delivery pipe 62, and the first liquid delivery pipe 62, it is convenient to inject electrolyte and cleaning fluid into the electrospray tank 11 and the cleaning tank 12. When the electrolyte and cleaning fluid need to be replaced, they can be replaced through an external pump body and pipeline.

[0039] like Figure 1 As shown, a butt plate 13 is fixedly installed on the top of the drainage area. The butt plate 13 supports the pipe fixing mechanism 20 and the pipe, which facilitates the drainage, installation and disassembly of the pipe.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. The integrated pipe electric cleaning machine is characterized by: include: A main box (10), the main box (10) is divided into an electro-throwing pool (11), a cleaning pool (12) and a drainage area from front to back by a partition, and an electrode rod (70) is installed on the upper edge of the electro-throwing pool (11); A crawler conveying structure (40), wherein the crawler conveying structure (40) is longitudinally arranged on both sides of the main box (10); A pipeline fixing mechanism (20) and an electric cylinder (30), wherein the electric cylinder (30) is installed on the crawler conveying structure (40) and is used for lifting and lowering the pipeline fixing mechanism (20); The pipeline fixing mechanism (20) clamps the pipeline and is connected to the electric cylinder (30) at both ends. The crawler conveying structure (40) together with the electric cylinder (30) drives the pipeline fixing mechanism (20) to successively enter the electro-throwing tank (11) for electro-throwing and the cleaning tank (12) for cleaning.

2. The integrated pipe electric cleaning machine according to claim 1, characterized in that: A first building block (81) and a second building block (82) are respectively installed on both side edges of the electrospray pool (11).

3. The integrated pipe electric cleaning machine according to claim 2, characterized in that: The pipeline fixing mechanism (20) comprises multiple layers of stacked clamps (21), with arc-shaped clamps (22) detachably mounted on the sides of the clamps (21), and two adjacent stacked arc-shaped clamps (22) are fixed to each other by bolts.

4. The integrated pipe electric cleaning machine according to claim 3, characterized in that: The tops of both sides of the uppermost clamping plate (21) are fixedly connected with connecting frames (23), the outer sides of the connecting frames (23) are fixedly connected with connecting rods (24), the other ends of the connecting rods (24) are fixedly connected with insulating rods (25), and the insulating rods (25) are fixedly installed on the lifting ends of the electric cylinders (30).

5. The integrated pipe electric cleaning machine according to claim 4, characterized in that: The tops of the first building block (81) and the second building block (82) are provided with notches, and the notches match the connecting rod (24).

6. The integrated pipe electric cleaning machine according to claim 1, characterized in that: The electric cylinder (30) and the outer surface of the crawler belt of the crawler belt conveying structure (40) are connected via a connecting piece (50).

7. The integrated pipe electric cleaning machine according to claim 1, characterized in that: The pipeline electro-polishing and cleaning machine further comprises a liquid inlet system, wherein the liquid inlet system comprises a pumping component (61) and a first liquid delivery pipe (62) and a second liquid delivery pipe (63) connected to the pumping component (61); the first liquid delivery pipe (62) and the second liquid delivery pipe (63) are respectively connected to the electro-polishing tank (11) and the cleaning tank (12).

8. The integrated pipe electric polishing cleaning machine according to claim 1, characterized in that: A butt plate (13) is fixedly installed on the top of the drainage area.

Images