Assembly type overhead ground with limiting, jacking, foaming and filling functions
Through the prefabricated overhead floor structure with foam filling of limit top support, the gap is filled with support positioning components and foam rotors, the existing prefabricated overhead floor is solved, and more stable support and higher service life are achieved.
Patent Information
- Application Number
- CN202510759542.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-08-19
AI Technical Summary
The existing prefabricated overhead floor products have problems such as hollowness, easy collapse, curling edges and poor walking experience, and the connection between the overhead floor and the floor is unstable, resulting in the surface tiles being easily broken.
The prefabricated overhead floor structure with limit top support foam filling is adopted. The prefabricated balance plate is fixed to the floor slab through the support positioning assembly, and the gap is filled with the foam rotor to form a stable support system, including the fixing part and the foam rotor. The support positioning assembly is composed of rivet nut screws and expansion screws. The foaming raw material pack automatically expands and fills the gap after chemical reaction.
It provides better support and stability, avoids edge curling and hollowing problems, improves usage stability and the firmness of the overall structure, reduces maintenance costs, and is suitable for independent installation by non-professionals.
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Figure CN120506069A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of assembled flooring, and in particular to an assembled overhead floor with limited top support and foam filling. Background Art
[0002] Prefabricated floor systems refer to integrated floor systems that are primarily produced in factories using dry methods and assembled and installed on-site. They consist of an overhead adjustable support structure and a surface layer. Currently, the overhead floor products on the market all have certain overhead cavities, resulting in a hollow feeling that leads to a poor walking experience. During later use, the overhead products are prone to collapse, resulting in a high frequency of maintenance. In the overhead floor systems on the market, the overhead anchor components all support the bearing plate by placing the anchors on the floor and lifting them upward. This type of construction lacks a connection between the overhead floor product and the floor, which can easily cause large-scale warping and disturbance of the overhead floor structure, resulting in a poor walking experience. In severe cases, it can even cause cracks in the surface tiles. Therefore, a solution is urgently needed.
[0003] The above content is only used to assist in understanding the technical solution of the present invention and does not mean that the above content is the closest prior art. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide an assembled elevated floor with limited top support and foam filling. The assembled elevated floor has a simple structure, can provide good support, avoids warping and hollowing problems, and has good stability in actual use.
[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is implemented as follows: an assembled elevated floor with limited top support and foam filling, comprising: a floor slab, a prefabricated balancing plate, a ground paving base layer and a support and positioning assembly; the ground paving base layer constitutes the floor of an elevated floor for walking or placing objects; the prefabricated balancing plate is installed on the floor slab of the elevated floor, and is used to support the ground paving base layer; the two ends of the support and positioning assembly are respectively connected to the floor slab and the prefabricated balancing plate, and are used to fix and support the prefabricated balancing plate, and the support and positioning assembly fills the gap between the floor slab and the prefabricated balancing plate.
[0006] Preferably, it also includes pre-laid pipelines for installing electrical wires and / or waterways; the pre-laid pipelines are arranged between the floor slab and the prefabricated balancing plate and are wrapped in the supporting and positioning components.
[0007] Preferably, it also includes a floor heating layer; the floor heating layer is arranged between the ground paving base layer and the prefabricated balancing plate, and is used to provide heat to the ground paving base layer.
[0008] Preferably, the supporting and positioning assembly includes a fixing part and a foam rotor; the fixing part is used to fix the prefabricated balancing plate on the floor and support the prefabricated balancing plate; the foam rotor is arranged at the bottom of the prefabricated balancing plate, and the foam rotor is provided with a foam filler that can fill the gap between the floor and the prefabricated balancing plate.
[0009] Preferably, the foaming rotor includes a storage box, a foaming raw material package, a cover plate and a rotating shaft; the cover plate is snap-fitted to the opening of the storage box and is fitted and connected to the bottom surface of the prefabricated balancing plate; the foaming raw material package is in the storage box; the bottom of the rotating shaft is connected to the rotating shaft at the bottom of the storage box in a limited rotation manner, the top passes through the through hole on the cover plate, and the top of the rotating shaft is provided with a hexagonal nut hole for rotating the rotating shaft, and the side of the rotating shaft is provided with a rotating shaft blade for piercing the foaming raw material package; the prefabricated balancing plate is provided with an operating hole connected to the hexagonal nut hole of the rotating shaft.
[0010] Preferably, the fixing portion includes rivet nuts and screws for connecting the prefabricated balancing plate and the floor slab and expansion screws for supporting the prefabricated balancing plate.
[0011] Preferably, the rivet nut screw includes an expansion plug, a self-tapping screw and a fixing gasket; the expansion plug is installed in the floor slab; the bottom end of the self-tapping screw passes through the prefabricated balance plate and is connected to the expansion plug, and the top end of the self-tapping screw is clamped with the fixing gasket.
[0012] Preferably, the expansion screw includes a screw rod, a rivet nut and a support washer; the top end of the screw rod is threadedly connected to the rivet nut, and the bottom end of the screw rod abuts against the upper surface of the floor slab; the rivet nut is provided with a thread on the outside and is threadedly connected to the bottom surface of the prefabricated balance plate; the support washer is mounted on the rivet nut and is fitly connected to the bottom surface of the prefabricated balance plate.
[0013] Preferably, it further comprises a second expansion screw; the top of the second expansion screw is threadedly connected to the bottom surface of the prefabricated balancing plate, and the bottom end abuts against the upper surface of the pre-laid pipeline.
[0014] Preferably, there are at least two foaming raw material packages, and the raw materials in the broken foaming raw material packages react with each other after mixing to form foam that automatically expands in volume. The foam fills the gap between the prefabricated balance plate and the floor slab, and supports the bottom surface of the prefabricated balance plate after solidification.
[0015] The beneficial effects of the present invention are embodied in: The prefabricated raised floor provided by this invention uses a foam rotor to chemically react to generate a foam filler that fills the raised cavity, ensuring a tight and secure structure. The support system significantly outperforms commercially available products in terms of thermal insulation, moisture resistance, and sound insulation. It is easy to install, maintain, and maintain, while maintaining a low overall cost. Its high load-bearing capacity allows for independent installation by non-professionals. While ensuring pipeline separation, the overall decorative finish thickness of this raised floor system surpasses that of commercially available raised floor products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the parallel scheme of the present invention; Figure 3 It is a partially enlarged schematic diagram of the structure of the present invention; Figure 4 This is a schematic structural diagram of a rivet nut screw according to the present invention; Figure 5 This is an exploded view of the structure of the foam rotor of the present invention.
[0017] Description of reference numerals: 10. Floor slab; 20. Prefabricated balancing plate; 30. Ground paving base layer; 31. Ceramic tiles; 32. Connecting layer; 33. Floor heating layer; 331. Water pipe; 41. Rivet nut screw; 411. Expansion plug; 412. Self-tapping screw; 413. Fixing gasket; 42. Second expansion screw; 43. Expansion screw; 431. Screw; 432. Rivet nut; 433. Support gasket; 44. Foaming rotor; 441. Storage box; 442. Foaming raw material package; 443. Cover plate; 444. Rotating shaft; 445. Rotating shaft blade; 50. Pre-laid pipeline; 60. Foaming. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] Example See also Figure 1-5 As shown: The present invention provides an assembled elevated floor with limited top support and foam filling, comprising: a floor slab 10, a prefabricated balancing plate 20, a ground paving base layer 30 and a supporting and positioning assembly.
[0020] In specific applications, the ground paving base layer 30 constitutes the floor of an elevated floor for walking or placing objects; the prefabricated balancing plate 20 is installed on the floor slab 10 of the elevated floor to support the ground paving base layer 30; the two ends of the supporting and positioning assembly are respectively connected to the floor slab 10 and the prefabricated balancing plate 20 to fix and support the prefabricated balancing plate 20, and the supporting and positioning assembly fills the gap between the floor slab 10 and the prefabricated balancing plate 20.
[0021] Through such a setting, not only can the prefabricated balancing plate 20 be fixed on the floor 10, but the gap between the floor 10 and the prefabricated balancing plate 20 can also be filled, thereby preventing the prefabricated balancing plate 20 from loosening, bulging and warping, thereby providing stable support for the ground paving base 30, avoiding damage to the connecting layer 32 and tiles 31 of the ground paving base 30, and reducing the later maintenance cost of the assembled elevated floor.
[0022] Also included are pre-laid pipelines 50, which are used to install electrical wires or form water pipes 331. By placing the pre-laid pipelines 50 between the floor slab 10 and the prefabricated balancing plate 20, the pre-laid pipelines 50 are encased in the support and positioning assembly, allowing them to be stably fixed without displacement, thereby improving the stability of the pre-laid pipelines 50 during use.
[0023] It also includes a floor heating layer 33 ; the floor heating layer 33 is arranged between the ground paving base layer 30 and the prefabricated balancing plate 20 , and is used to provide heat to the ground paving base layer 30 .
[0024] The supporting and positioning assembly mainly consists of a fixing portion and a foaming rotor 44 .
[0025] In practical applications, the fixing portion can secure the prefabricated balancing plate 20 to the floor slab 10 and provide support for the prefabricated balancing plate 20, thereby preventing displacement and providing stable support. A foam rotor 44 is provided at the bottom of the prefabricated balancing plate 20 and contains a foam filler that fills the gap between the floor slab 10 and the prefabricated balancing plate 20.
[0026] The fixing portion includes a rivet nut screw 41 for connecting the prefabricated balancing plate 20 and the floor slab 10 and an expansion screw 43 for supporting the prefabricated balancing plate 20 .
[0027] The rivet nut screw 41 includes an expansion plug 411 , a self-tapping screw 412 and a fixing washer 413 .
[0028] In specific application, the operator first installs the expansion plug 411 in the floor slab 10, then passes the bottom end of the self-tapping screw 412 through the prefabricated balance plate 20 and connects it to the expansion plug 411, and the top end of the self-tapping screw 412 is clamped with the fixing gasket 413.
[0029] The expansion screw 43 includes a screw rod 431 , a rivet nut 432 and a support washer 433 .
[0030] In practical applications, the top end of the screw rod 431 is threadedly connected to the rivet nut 432, and the bottom end of the screw rod 431 abuts the upper surface of the floor slab 10. The rivet nut 432 is externally threaded and threadedly connected to the bottom surface of the prefabricated balancing plate 20. The support washer 433 is mounted on the rivet nut 432 and is in close contact with the bottom surface of the prefabricated balancing plate 20.
[0031] It also includes a second expansion screw 42; the second expansion screw 42 has the same structure as the expansion screw 43, and its length is shorter than that of the expansion screw 43, so that during the actual installation, the top of the second expansion screw 42 can be threadedly connected to the bottom surface of the prefabricated balancing plate 20, and the bottom end can abut against the upper surface of the pre-laid pipeline 50, so that a support point can be formed between the prefabricated balancing plate 20 and the pre-laid pipeline 50, thereby improving the stability of the support of the prefabricated balancing plate 20.
[0032] This arrangement allows the prefabricated balancing plate 20 to be fixed to the floor slab 10, forming a stable support at the bottom of the prefabricated balancing plate 20. Since the top ends of the self-tapping screws 412 engage the fixing washers 413, a pressing force is applied to the upper surface of the prefabricated balancing plate 20. This prevents the prefabricated balancing plate 20 from bulging when the foam filler fills the gap between the prefabricated balancing plate 20 and the floor slab 10, thereby ensuring the flatness of the prefabricated balancing plate 20. Furthermore, the foam filler fills the gap between the prefabricated balancing plate 20 and the floor slab 10 more evenly due to the restriction of the self-tapping screws 412.
[0033] The foaming rotor 44 includes a storage box 441, a foaming raw material package 442, a cover plate 443 and a rotating shaft 444; the cover plate 443 is snap-fitted to the opening of the storage box 441 and is fitted and connected to the bottom surface of the prefabricated balancing plate 20; the foaming raw material package 442 is installed in the storage box 441; the bottom of the rotating shaft 444 is connected to the rotating shaft at the bottom of the storage box 441 for limited rotation, and the top passes through the through hole on the cover plate 443, and the top of the rotating shaft 444 is provided with a hexagonal nut hole for rotating the rotating shaft, and the side of the rotating shaft 444 is provided with a rotating shaft blade 445 for piercing the foaming raw material package 442; the prefabricated balancing plate 20 is provided with an operating hole connected to the hexagonal nut hole of the rotating shaft 444.
[0034] In specific applications, a tool that can rotate the rotating shaft 444 is inserted along the operating hole, and the rotating shaft 444 is rotated so that the rotating shaft blade 445 cuts through the packaging bag of the foaming raw material package 442. There are at least two foaming raw material packages 442 in the storage box 441, and the raw materials in the damaged foaming raw material package 442 are mixed and react with each other to form foam 60 whose volume automatically expands. The expanded foam 60 releases the clamping force between the cover plate 443 and the storage box 441, so that the foam 60 can automatically fill the gap between the prefabricated balance plate 20 and the floor slab 10, and support the bottom surface of the prefabricated balance plate 20 after solidification.
[0035] Through such a setting, not only can the prefabricated elevated floor have better support and higher stability in use, but it is also easy to operate and has broad market application prospects.
[0036] It should be noted that if the embodiments of the present invention include directional indications such as up, down, left, right, front, and back, these directional indications are intended only to explain the relative positional relationships and movement of components in a specific posture, as shown in the accompanying drawings. If the specific posture changes, the directional indications will also change accordingly. Furthermore, if the embodiments of the present invention include descriptions such as "first" and "second," these are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one of these features. Furthermore, the term "and / or" used throughout this document encompasses three parallel solutions. For example, "A and / or B" includes solution A, solution B, or solutions where both A and B are satisfied. Furthermore, "multiple" refers to more than two solutions. Furthermore, the technical solutions of the various embodiments may be combined, but only if they are achievable by persons of ordinary skill in the art. If a combination of technical solutions contradicts or is unachievable, such a combination shall be deemed to be non-existent.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A prefabricated raised floor with limited top support and foam filling, characterized in that: include: A floor slab (10), a prefabricated balancing plate (20), a ground paving base (30) and a supporting and positioning assembly; the ground paving base (30) constitutes an elevated floor for walking or placing objects; the prefabricated balancing plate (20) is installed on the floor slab (10) of the elevated floor and is used to support the ground paving base (30); the two ends of the supporting and positioning assembly are respectively connected to the floor slab (10) and the prefabricated balancing plate (20) and are used to fix and support the prefabricated balancing plate (20), and the supporting and positioning assembly fills the gap between the floor slab (10) and the prefabricated balancing plate (20).
2. The assembled raised floor with limited top support and foam filling according to claim 1, characterized in that: It also includes pre-laid pipelines (50) for installing electric wires and / or waterways; the pre-laid pipelines (50) are arranged between the floor slab (10) and the prefabricated balancing slab (20) and are wrapped in the supporting and positioning components.
3. The assembled raised floor with limited top support and foam filling according to claim 1, characterized in that: It also includes a floor heating layer (33); the floor heating layer (33) is arranged between the ground paving base layer (30) and the prefabricated balancing plate (20) and is used to provide heat to the ground paving base layer (30).
4. The assembled raised floor with limited top support and foam filling according to claim 1, 2 or 3, characterized in that: The supporting and positioning assembly comprises a fixing portion and a foaming rotor (44); the fixing portion is used to fix the prefabricated balancing plate (20) on the floor slab (10) and support the prefabricated balancing plate (20); the foaming rotor (44) is arranged at the bottom of the prefabricated balancing plate (20), and a foaming filler is provided in the foaming rotor (44) for filling the gap between the floor slab (10) and the prefabricated balancing plate (20).
5. The assembled raised floor with limited top support and foam filling according to claim 4, characterized in that: The foaming rotor (44) comprises a storage box (441), a foaming raw material package (442), a cover plate (443) and a rotating shaft (444); the cover plate (443) is snap-fitted with the opening of the storage box (441) and is fitted and connected with the bottom surface of the prefabricated balancing plate (20); the foaming raw material package (442) is installed in the storage box (441); the bottom of the rotating shaft (444) is connected to the rotating shaft at the bottom of the storage box (441) in a limited rotation manner, the top of the rotating shaft (444) passes through the through hole on the cover plate (443), and the top of the rotating shaft (444) is provided with a hexagonal nut hole for rotating the rotating shaft, and the side of the rotating shaft (444) is provided with a rotating shaft blade (445) for piercing the foaming raw material package (442); the prefabricated balancing plate (20) is provided with an operating hole connected to the hexagonal nut hole of the rotating shaft (444).
6. The assembled raised floor with limited top support and foam filling according to claim 4, characterized in that: The fixing part comprises a rivet nut screw (41) for connecting the prefabricated balancing plate (20) and the floor plate (10) and an expansion screw (42) for supporting the prefabricated balancing plate (20).
7. The assembled raised floor with limited top support and foam filling according to claim 6, characterized in that: The rivet nut screw (41) comprises an expansion plug (411), a self-tapping screw (412) and a fixing washer (413); the expansion plug (411) is installed in the floor slab (10); the bottom end of the self-tapping screw (412) passes through the prefabricated balance plate (20) and is connected to the expansion plug (411), and the top end of the self-tapping screw (412) is clamped with the fixing washer (413).
8. The assembled raised floor with limited top support and foam filling according to claim 6, characterized in that: The expansion screw (42) includes a screw rod (431), a rivet nut (432) and a support washer (433); the top end of the screw rod (431) is threadedly connected to the rivet nut (432), and the bottom end of the screw rod (431) is in contact with the upper surface of the floor slab (10); the rivet nut (432) is provided with a thread on the outside and is threadedly connected to the bottom surface of the prefabricated balance plate (20); the support washer (433) is mounted on the rivet nut (432) and is in contact with the bottom surface of the prefabricated balance plate (20).
9. The assembled raised floor with limited top support and foam filling according to claim 6, characterized in that: It also includes a second expansion screw (42); the top of the second expansion screw (42) is threadedly connected to the bottom surface of the prefabricated balance plate (20), and the bottom end is in contact with the upper surface of the pre-laid pipeline (50).
10. The assembled raised floor with limited top support and foam filling according to claim 6, characterized in that: There are at least two foaming raw material packages (442), and the raw materials in the damaged foaming raw material packages (442) are mixed and react with each other to form foam (60) with automatically expanding volume. The foam (60) fills the gap between the prefabricated balancing plate (20) and the floor slab (10), and supports the bottom surface of the prefabricated balancing plate (20) after solidification.