Sealing plug structure and caliper assembly with same

Through the combined design of the sealing plug head structure and fixing screw, the installation complexity and stability of the traditional sealing plug head structure are solved, and the effect of simplifying assembly and improving the sealing effect is achieved.

CN120506490APending Publication Date: 2025-08-19WUHU BETHEL ELECTRONICS CONTROL SYST
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Patent Information

Application Number
CN202510825701.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

The traditional sealing plug head structure has problems such as poor sealing effect, complex installation, insufficient stability, complex structure, difficult assembly and not compactness. Especially in the EMB brake caliper body, the wire harness sealing structure is easy to loosen, and the existing water plug head operation process is cumbersome.

Method used

The sealing plug head structure is adopted, including a sealing mechanism and a fixing mechanism, and the installation and fixing of the sealing plug head is achieved through fixing screws. Combined with the design of the limit block and the connecting column, it ensures the stable connection between the sealing plug head and the parts, and simplifies the assembly process.

Benefits of technology

It realizes simple installation and stable connection of sealing plugs, reduces assembly difficulty, improves sealing and assembly efficiency, reduces failure risk, compact structure and reduces cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120506490A_ABST
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Abstract

The invention relates to the field of sealing structures, in particular to a sealing plug structure and a caliper assembly with the sealing plug structure, and the sealing plug structure comprises a sealing mechanism and a fixing mechanism; the sealing mechanism comprises a sealing plug; the fixing mechanism comprises a fixing screw; the fixing screw can be used for mounting and fixing the sealing plug; the invention discloses a sealing plug structure. The sealing plug can be installed and fixed only through the fixing screw, subsequent use and installation of the sealing plug structure are facilitated through the arrangement, meanwhile, the sealing plug and the fixing screw are matched with each other, the sealing plug achieves sealing of the connecting position of the corresponding part, the fixing screw can achieve fixed installation of the sealing plug on the corresponding part, and therefore the sealing plug structure is convenient to use and install. The problem that a traditional single sealing piece is prone to moving or shifting is solved.
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Description

Technical Field

[0001] The present invention relates to the field of sealing structures, in particular to a sealing plug structure and a caliper assembly having the sealing plug structure. Background Art

[0002] Sealing performance is always a crucial link in many industrial equipment, piping systems and various mechanical devices.

[0003] Whether it is the transportation of liquids or gases, or the sealing and isolation of specific spaces, a reliable sealing structure is required to ensure the normal operation and safety of the system.

[0004] The traditional sealing plug structure has many problems in practical application.

[0005] On the one hand, the sealing effect is often difficult to achieve the ideal state, and leakage is prone to occur. This not only leads to waste of resources, such as liquid leakage and gas escape, but also may cause safety hazards.

[0006] On the other hand, during the installation and fixing process, the operation of the traditional structure is relatively complicated, requiring additional tools and tedious steps, which not only increases the installation cost but also reduces work efficiency.

[0007] Moreover, some fixing methods are not stable enough and are prone to loosening after long-term use or under harsh working conditions such as vibration, thereby affecting the sealing performance.

[0008] At the same time, at present, when the wiring harness is installed, the wiring harness often needs to pass through the shell or a certain part. This is because the connection between the wiring harness and the corresponding part generally requires a sealing structure. The traditional sealing method is to connect through a sealing ring or a sealing sleeve. The traditional connection method is single, and the sealing ring fixing method is not strong enough, so the connection between the wiring harness and the part will become loose after long-term use.

[0009] In addition, in the existing EMB brake caliper technical solution, the execution controller structure needs to receive the signal of the clamping force of the wheel end and perform the next action through the signal. In this way, a force sensor is needed to monitor the clamping force of the wheel end. The most commonly used force sensor is the annular force sensor, which is often arranged in the caliper body. When the brake is applied, the pressure signal output by the force sensor is transmitted to the controller, and the controller controls the brake caliper to output the corresponding braking force for the closed-loop control of the system. For example, in patent CN220076355U, a method is proposed to transmit the signal from the force sensor through the wiring harness and pass it through the caliper body to connect it to an external connector. The wiring harness passing through the caliper body will destroy the caliper body seal, so a water plug is required to achieve the sealing of the wiring harness and the caliper body.

[0010] The existing water plug has a complex overall structure and many operating procedures, which is not conducive to practical use.

[0011] In addition, when assembling the existing water plug, it is necessary to first install the fixing screw on the clamp body, and then install the rubber plug and the locking nut on the fixing screw. Due to space constraints, the screw tightening assembly process here is difficult.

[0012] In addition, the existing water plug has two waterproof structures: a sealing ring and a rubber plug, which poses two risks of failure to the system.

[0013] Furthermore, the existing sealing structure is assembled by stacking multiple parts, resulting in a high protrusion height of the waterproof module, which makes the overall structure of the brake caliper not compact enough.

[0014] Therefore, in order to improve or solve at least one of the above problems, it is necessary to optimize the design of the existing water plug structure. Summary of the Invention

[0015] The purpose of the present invention is to provide a sealing plug structure which is simple in structure and easy to assemble.

[0016] In order to achieve the above object, the technical solution adopted by the present invention is:

[0017] A sealing plug structure, comprising a sealing mechanism and a fixing mechanism;

[0018] The sealing mechanism includes a sealing plug;

[0019] The fixing mechanism includes a fixing screw;

[0020] The fixing screw can be used to install and fix the sealing plug.

[0021] The fixing screw comprises a screw body, and the screw body is provided with a screw middle hole;

[0022] The sealing plug includes a plug body, and a through hole is provided on the plug body; the middle hole of the screw is connected to the through hole.

[0023] The screw body includes a limiting block and a connecting column arranged on the limiting block; the cross-sectional area of the connecting column is not greater than the cross-sectional area of the limiting block.

[0024] The plug body includes a plug main body; a clamping boss is provided at one end of the plug main body; the vertical cross-sectional area of the clamping boss is not less than the vertical cross-sectional area of the plug main body.

[0025] The screw body is sleeved on the plug body through the middle hole of the screw; the connecting column in the screw body is pressed against the pressing boss in the plug body.

[0026] The outer side surface of the pressing boss is an arc surface or an inclined surface.

[0027] A caliper assembly includes a caliper body, wherein the caliper body is provided with a wiring harness through-hole; the caliper body is provided with a wiring harness assembly, and the wiring harness assembly is arranged through the wiring harness through-hole; the wiring harness assembly is provided with a sealing plug structure; and the sealing plug structure is connected to the wiring harness through-hole.

[0028] The wiring harness through hole includes a communicating hole and a connecting hole; the maximum inner diameter of the connecting hole is larger than the inner diameter of the communicating hole; the communicating hole is connected to the connecting hole, and the communicating hole and the connecting hole are coaxially distributed; the sealing plug structure is connected in the connecting hole.

[0029] The fixing screw in the sealing plug structure is connected to the connecting hole through a threaded portion; the threaded portion includes an internal thread arranged in the connecting hole and an external thread arranged on the screw body in the fixing screw; the fixing screw is threaded into the connecting hole.

[0030] The connecting hole includes a first connecting hole and a second connecting hole, the first connecting hole is connected to the communicating hole through the second connecting hole; the inner wall of the second connecting hole is in contact with the outer side surface of the pressing boss in the plug body.

[0031] The advantages of the present invention are:

[0032] The invention discloses a sealing plug structure and a caliper assembly having the sealing plug structure.

[0033] The sealing plug structure disclosed by the present invention can be installed and fixed by fixing screws. Such a setting facilitates the subsequent use and installation of the sealing plug structure. At the same time, the sealing plug and the fixing screws of the present invention cooperate with each other, the sealing plug realizes the sealing of the connection between the corresponding parts, and the fixing screws can realize the fixed installation of the sealing plug on the corresponding part, avoiding the problem that the traditional single seal is easy to move or shift.

[0034] When the sealing plug structure disclosed in the present invention is applied to a caliper, it can be connected to the caliper only by fixing screws, and the connection method is relatively convenient.

[0035] The present invention can achieve sealing of the connection between the caliper wiring harness assembly and the wiring harness through-hole by using a sealing plug and a fixing screw in combination; the overall structure is simple, which can not only reduce the assembly difficulty but also improve the assembly rhythm.

[0036] In addition, when the wire harness assembly of the caliper assembly is inserted into the wire harness through-hole, the sealing plug structure disclosed in the present invention can achieve sealing of the end of the wire harness through-hole, thereby ensuring the sealing of the connection point of the caliper wire harness assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The following is a brief description of the contents and symbols in the drawings of the present invention:

[0038] Figure 1 It is an exploded view of the plug structure in the present invention.

[0039] Figure 2 It is a cross-sectional view of the plug structure in the present invention.

[0040] Figure 3 FIG. 1 is a schematic structural diagram of the first embodiment of the present invention.

[0041] Figure 4 Schematic diagram of the structure of the second embodiment of the present invention.

[0042] Figure 5 This is a schematic structural diagram of the plug structure of the present invention when arranged on a caliper.

[0043] Figure 6 This is a schematic diagram of the assembly process of the plug structure of the present invention.

[0044] The marks in the above figure are:

[0045] 1. Clamp body; 1a. Wiring harness through-hole; 1a1. Second connecting hole, 1a2. First connecting hole; 2. Force sensor wiring harness; 2a. External connector; 3. Plug structure; 3a. Fixing screw, 3a1. Clamping plane; 3a2. Connecting column; 3a3. Middle hole for screw; 3a4. Limit block, 3b. Sealing plug; 3b1. Outer surface of sealing plug; 3b2. Clamping boss; 3b3. Plug body; 3c. Round rubber water plug; 4. Wiring harness fixing bracket; 5. Wiring harness fixing bracket screw; 6. Force sensor; 6a. Force sensor connector female end; 7. Connector fixing bracket; 8. Connector fixing bracket screw. DETAILED DESCRIPTION

[0046] The specific implementation of the present invention will be further explained in detail below by describing the best embodiment with reference to the accompanying drawings.

[0047] The present invention discloses a sealing plug 3b structure 3, including a sealing mechanism and a fixing mechanism; the sealing mechanism includes a sealing plug 3b; the fixing mechanism includes a fixing screw 3a; the fixing screw 3a can be used to install and fix the sealing plug 3b; the sealing plug 3b structure 3 disclosed by the present invention; the sealing plug 3b can be installed and fixed only by the fixing screw 3a, such a setting facilitates the subsequent use and installation of the sealing plug 3b structure 3, and at the same time, the sealing plug 3b and the fixing screw 3a of the present invention cooperate with each other, the sealing plug 3b realizes sealing at the connection between corresponding parts, and the fixing screw 3a can realize fixed installation of the sealing plug 3b on the corresponding part, avoiding the problem that traditional single sealing components are prone to movement or displacement.

[0048] The sealing plug 3b structure 3 disclosed in the present invention mainly plays a sealing role.

[0049] It can be applied to pipes, containers, shells and other parts structures.

[0050] At the same time, the sealing plug 3b structure 3 disclosed in the present invention is mainly used to achieve a sealing operation at the connection between the wiring harness and the corresponding part when the wiring harness passes through a certain part.

[0051] The sealing plug 3b is the core component for achieving the sealing function.

[0052] It is usually made of materials with certain elasticity and strength, such as rubber, silicone, polytetrafluoroethylene (PTFE), etc.

[0053] Its shape can be cylindrical, conical, etc., and the specific shape depends on the shape of the part that needs to be sealed.

[0054] Fixing screw 3a: used to fix the sealing plug 3b at the position requiring sealing.

[0055] The fixing screw 3a is generally made of metal, such as stainless steel, carbon steel, etc., and has good strength and corrosion resistance.

[0056] In general, the fixing screw 3a of the present invention cooperates with corresponding parts to achieve the installation and fixation of the sealing plug 3b; the fixing screw 3a is connected to the corresponding parts to ensure that the sealing plug 3b is stably located in the position to be sealed.

[0057] Furthermore, in the present invention, the fixing screw 3a includes a screw body, and the screw body is provided with a screw middle hole 3a3; the sealing plug 3b includes a plug body, and the plug body is provided with a through hole; the screw middle hole 3a3 is connected with the through hole; the present invention facilitates the connection of the wiring harness on the sealing plug 3b structure 3 through the setting of the screw middle hole 3a3 and the through hole; the present invention requires that the screw middle hole 3a3 is connected with the through hole; it also facilitates the subsequent passage of the wiring harness through the above two components.

[0058] In addition, it should be noted that the screw body and the plug body mentioned above in the present invention are a general term.

[0059] At the same time, based on the above requirements, the present invention also facilitates the subsequent coordinated use of the two, and facilitates the sleeve connection of the fixing screw 3a on the sealing plug 3b.

[0060] In the present invention, the screw body is the main structure of the fixing screw 3a, which is usually made of metal, such as stainless steel, carbon steel, etc., and has sufficient strength and corrosion resistance.

[0061] The middle hole 3a3 of the screw is a through hole structure that passes through the screw body.

[0062] Its main functions include:

[0063] Threading of the wiring harness assembly: facilitate the wiring harness assembly to pass through the fixing screw 3a to ensure that the wiring harness assembly can be installed smoothly.

[0064] Matching with the sealing plug 3b: The middle hole 3a3 of the screw is connected with the through hole of the sealing plug 3b, which is used to fix the sealing plug 3b and ensure a tight match between the sealing plug 3b and the fixing screw 3a.

[0065] The plug body is the main structure of the sealing plug 3b, and is usually made of a material with certain elasticity and strength, such as rubber, silicone, polytetrafluoroethylene, etc.

[0066] The through hole is a through hole structure that passes through the plug body.

[0067] Its main functions include:

[0068] Threading of the wiring harness assembly: facilitates the wiring harness assembly to pass through the sealing plug 3b, ensuring that the wiring harness assembly can be installed smoothly.

[0069] Coordination with the fixing screw 3a: The through hole is connected to the middle hole 3a3 of the screw, and is used to cooperate with the fixing screw 3a to achieve the fixation and sealing of the sealing plug 3b; the fixing screw 3a can be sleeved on the plug body through the middle hole 3a3 of the screw to achieve mutual limitation and positioning between the sealing plug 3b and the fixing screw 3a, ensuring accurate cooperation between the two during the installation process.

[0070] Furthermore, in the present invention, the screw body includes a limit block 3a4 and a connecting column 3a2 arranged on the limit block 3a4; in the present invention, the limit block 3a4 is a part of the screw body, which is used to limit the position of the sealing plug 3b, ensuring that the sealing plug 3b does not move excessively during or after installation, thereby ensuring the reliability of the seal.

[0071] The cross-sectional area of the limiting block 3a4 is relatively large, providing sufficient support and limiting functions.

[0072] The connecting column 3a2 is set on the limit block 3a4, and is used to fix the subsequent connection between the fixing screw 3a and the connected parts, and finally realize the fastening of the fixing screw 3a on the corresponding part. At the same time, the connecting column 3a2 of the present invention also cooperates with the sealing plug 3b; the connecting column 3a2 presses the sealing plug 3b to better ensure the accuracy of the installation position of the sealing plug 3b and the sealing of the connection between the sealing plug 3b and the parts.

[0073] The cross-sectional area of the connecting column 3a2 is not greater than the cross-sectional area of the limiting block 3a4. This design allows the connecting column 3a2 to provide a connecting function without affecting the limiting function of the limiting block 3a4.

[0074] At the same time, the cross-sectional area of the connecting column 3a2 is not greater than the cross-sectional area of the limit block 3a4; Figure 2 and attached Figure 3 As a reference, the longitudinal section is perpendicular to the paper surface; that is, the vertical section; the above is mainly to make the screw body form a convex structure, which is convenient for connection and can also play a good limiting role.

[0075] Furthermore, in the present invention, the plug body includes a plug main body 3b3; a clamping boss 3b2 is provided at one end of the plug main body 3b3; the vertical cross-sectional area of the clamping boss 3b2 is not less than the vertical cross-sectional area of the plug main body 3b3; in the present invention, the plug body is the main structure of the sealing plug 3b; and the plug main body 3b3 is the main part of the plug body, which is used to achieve the functions of connection and positioning.

[0076] The clamping boss 3b2 is set at one end of the plug body 3b3. Generally, the plug body 3b3 only has a clamping boss 3b2 at one end. If there are other needs, it is also feasible to set a clamping boss 3b2 at both ends; the specific design scheme can be modified according to actual working conditions.

[0077] The pressing boss 3b2 of the present invention mainly plays a sealing role. The sealing effect of the sealing plug 3b is ensured by the pressing boss 3b2 pressing against the corresponding hole on the part.

[0078] In the present invention, the vertical cross-sectional area of the clamping boss 3b2 is not less than the vertical cross-sectional area of the plug body 3b3. This design enables the clamping boss 3b2 and the plug body 3b3 to form a stepped structure. This arrangement facilitates the subsequent use of the fixing screw 3a to press against the sealing plug 3b, and can better ensure the accuracy of the installation position of the density plug.

[0079] Furthermore, in the present invention, the screw body is sleeved on the plug body through the middle hole 3a3 of the screw; the connecting column 3a2 in the screw body is pressed against the clamping boss 3b2 in the plug body; based on such a setting, the screw body is equivalent to being sleeved on the plug body, and at the same time, the connecting column 3a2 on the screw body is pressed against the clamping boss 3b2, and the limit block 3a4 and the connecting column 3a2 are both sleeved on the plug body 3b3 at the same time, and the end of the connecting column 3a2 away from the limit block 3a4 is pressed and fitted on the clamping boss 3b2. During subsequent use, the clamping boss 3b2 is arranged in the corresponding threading hole of the part, and the connecting column 3a2 in the subsequent screw body is fixedly connected to the hole end of the corresponding part. After the screw body is installed and fixed on the part, the screw body may cooperate with the part to realize the extrusion of the clamping boss 3b2, thereby realizing the fixed installation of the sealing plug 3b in the wiring harness through-hole 1a.

[0080] In addition, in the present invention, the screw body may not be sleeved on the plug body. The screw body may be directly pressed against the side of the plug body and connected to the part through the screw body; thereby achieving the extrusion and fixation of the plug body in the corresponding hole of the part.

[0081] Furthermore, in the present invention, the outer side surface of the clamping boss 3b2 is an arc-shaped surface or an inclined surface; in the present invention, the clamping boss 3b2 can form clamping bosses 3b2 of different shapes through different outer side surfaces, and clamping boss 3b2 structures of different structures can be selected according to actual needs; and the stability of the contact between the sealing plug 3b and the parts is optimized.

[0082] When the outer side surface 3b1 of the pressing boss 3b2 is an arc-shaped surface, the outer side surface 3b1 of the pressing boss 3b2 is a spherical structure as a whole.

[0083] When the outer side surface 3b1 of the pressing boss 3b2 is an inclined surface, the pressing boss 3b2 as a whole has a frustum-shaped structure.

[0084] When the sealing plug 3b structure 3 of the present invention is applied to a caliper, the specific implementation scheme is as follows:

[0085] A sealing plug 3b structure 3 includes a sealing mechanism and a fixing mechanism for fixing the sealing mechanism; the plug structure 3 disclosed in the present invention; the sealing plug 3b can be connected to the caliper 1 only through the fixing screw 3a, and the connection method is relatively convenient; in addition, the present invention can achieve sealing at the connection between the caliper 1 wiring harness assembly and the wiring harness through-hole 1a through the coordinated use of the sealing plug 3b and the fixing screw 3a; the overall structure is simple, which can not only reduce the difficulty of assembly, but also improve the assembly rhythm.

[0086] The plug structure 3 disclosed in the present invention is mainly suitable for sealing the end of the wiring harness through hole 1a on the caliper 1, that is, when the wiring harness assembly passes through the wiring harness through hole 1a on the caliper 1, the plug structure 3 can seal the end of the wiring harness through hole 1a, thereby achieving sealing at the wiring point of the caliper 1.

[0087] The plug structure 3 disclosed in the present invention mainly includes a sealing mechanism and a fixing mechanism for fixing the sealing mechanism; the sealing mechanism is mainly a sealing part, and the fixing mechanism is a locking part. During subsequent use, the fixing mechanism drives the sealing mechanism to be connected to the caliper 1, thereby realizing the sealing operation of the sealing mechanism on the connection between the wiring harness through hole 1a and the wiring harness assembly.

[0088] In the present invention, the sealing mechanism includes a sealing plug 3b; in the present invention, the sealing plug 3b is sleeved on the wiring harness assembly, and the sealing plug 3b acts as a plugging piece. The sealing plug 3b is inserted into the wiring harness through hole 1a, thereby realizing subsequent sealing operations; in addition, in the present invention, the fixing mechanism includes a fixing screw 3a, and the sealing plug 3b is fixed to the caliper body 1 by the fixing screw 3a; the fixing screw 3a mainly acts as a fastener. When used subsequently, the fixing screw 3a is connected to the caliper 1, and the fixing screw 3a squeezes the sealing plug 3b, thereby realizing the installation and fixation of the sealing plug 3b on the caliper 1.

[0089] In the invention, the fixing screw 3a is mainly connected to the end of the wiring harness through hole 1a on the caliper 1. The fixing screw 3a and the wiring harness through hole 1a can be interference fit or screwed as described below; of course, in actual use, connection methods such as clamping can also be used. The essence is that as long as a stable fixed connection can be achieved between the fixing screw 3a and the caliper 1, it will be fine.

[0090] Furthermore, in the present invention, the fixing screw 3a includes a screw body, which is the main structure of the fixing screw 3a, and a screw middle hole 3a3 is provided on the screw body; the screw middle hole 3a3 is a through-hole structure, and its basic function is to facilitate the subsequent connection of the wiring harness assembly, that is, to facilitate the socket installation of the fixing screw 3a on the wiring harness assembly. Another function is that it can be socketed on the sealing plug 3b as needed to facilitate the mutual limitation and positioning between the sealing plug 3b and the fixing screw 3a.

[0091] In addition, the sealing plug 3b described in the present invention includes a plug body, which is the main structure of the sealing plug 3b, and the plug body described in the present invention is provided with a through hole; the setting of the through hole facilitates the through-connection installation of the sealing plug 3b on the wiring harness assembly.

[0092] In the present invention, the screw middle hole 3a3 and the through hole are coaxially distributed; such an arrangement facilitates the coordinated use of the sealing plug 3b and the fixing screw 3a.

[0093] In the present invention, the plug body is connected to the caliper 1 through the screw body; based on such a setting, the screw body can squeeze the plug body to connect it to the caliper 1. In the present invention, the screw body is inserted into the wiring harness through hole 1a. Based on such a setting, the connection between the plug body and the caliper 1 is facilitated; the specific fixing method can be selected according to needs.

[0094] Furthermore, in the present invention, the screw body includes a limit block 3a4 and a connecting column 3a2 arranged on the limit block 3a4; the screw body is connected to the caliper 1 through the connecting column 3a2; in the present invention, the limit block 3a4 acts as a limit member, and the connecting column 3a2 acts as a connecting member. In the present invention, the screw body is inserted into the wiring harness through hole 1a through the connecting column 3a2, and the size of the limit block 3a4 is larger than the size of the connecting column 3a2, that is, the limit block 3a4 is arranged in a raised manner on the connecting column 3a2, and the limit block 3a4 plays a blocking role. Based on such a setting, the limit block 3a4 can avoid excessive insertion of the screw body in the wiring harness through hole 1a.

[0095] Furthermore, the plug body described in the present invention includes a plug body 3b3; a clamping boss 3b2 is provided at one end of the plug body 3b3; the plug body 3b3 is the main structure of the plug body, and the clamping boss 3b2 is a blocking member and a pressing member. When used subsequently, the clamping boss 3b2 is inserted into the wiring harness through-hole 1a to perform a good sealing function; the vertical cross-sectional area of the clamping boss 3b2 described in the present invention is not less than the vertical cross-sectional area of the plug body 3b3; based on such a setting, the clamping boss 3b2 is at the end of the plug body 3b3, and the clamping boss 3b2 is a protruding member, so that a step is formed at the connection between the plug body 3b3 and the clamping boss 3b2, and the screw body is pressed against the step, thereby realizing the installation arrangement of the sealing plug 3b in the wiring harness through-hole 1a through the connection between the screw body and the caliper 1.

[0096] Furthermore, in the present invention, the screw body is sleeved on the plug body through the screw middle hole 3a3; the connecting column 3a2 in the screw body is pressed against the pressing boss 3b2 in the plug body; based on such a configuration, the screw body is equivalent to being sleeved on the plug body, and at the same time, the connecting column 3a2 on the screw body is pressed against the pressing boss 3b2, and the limit block 3a4 and the connecting column 3a2 are both sleeved on the plug body 3b3 at the same time, and the connecting column 3a2 is away from the limit block 3a4. The end is pressed against the clamping boss 3b2. During subsequent use, the clamping boss 3b2 is arranged at the end of the wiring harness through-hole 1a. The wiring harness through-hole 1a is designed as a stepped hole. The connecting column 3a2 in the subsequent screw body is fixedly connected to the end of the wiring harness through-hole 1a. After the screw body is installed and fixed in the wiring harness through-hole 1a on the caliper 1, the screw body may cooperate with the stepped platform in the wiring harness through-hole 1a to squeeze the clamping boss 3b2, thereby realizing the fixed installation of the sealing plug 3b in the wiring harness through-hole 1a.

[0097] In addition, in the present invention, the screw body may not be sleeved on the plug body. The screw body may be directly pressed against the side of the plug body and connected to the end of the wiring harness through hole 1a through the screw body; thereby achieving extrusion and fixation of the plug body in the wiring harness through hole 1a.

[0098] Furthermore, in the present invention, the fitting surface between the clamping boss 3b2 and the wiring harness through hole 1a is an arc-shaped surface or an inclined surface; in the present invention, the clamping boss 3b2 can form clamping bosses 3b2 of different shapes through different outer surface surfaces, and clamping bosses 3b2 structures of different structures can be selected according to actual needs.

[0099] When the outer side surface 3b1 of the pressing boss 3b2 is an arc-shaped surface, the outer side surface 3b1 of the pressing boss 3b2 is a spherical structure as a whole.

[0100] When the outer side surface 3b1 of the pressing boss 3b2 is an inclined surface, the pressing boss 3b2 as a whole has a frustum-shaped structure.

[0101] A caliper assembly includes a caliper body 1, which is provided with a wiring harness through-hole 1a; the caliper body 1 is provided with a wiring harness assembly, which is arranged through the wiring harness through-hole 1a; the wiring harness assembly is provided with a plug structure 3 for the caliper body; the caliper body plug structure 3 is connected to the wiring harness through-hole 1a; in the caliper assembly disclosed in the present invention, when the wiring harness assembly passes through the wiring harness through-hole 1a, the plug structure 3 disclosed in the present invention can achieve sealing of the end of the wiring harness through-hole 1a, thereby ensuring the sealing of the wiring harness assembly connection of the caliper 1.

[0102] A caliper assembly includes a caliper body 1, which is the main structure of the caliper assembly. In the present invention, the caliper body 1 is provided with a wiring harness through-hole 1a; the caliper body 1 is provided with a wiring harness assembly, which is arranged through the wiring harness through-hole 1a; the setting of the wiring harness through-hole 1a is mainly to facilitate the wiring of the wiring harness assembly in the caliper assembly; in the present invention, the wiring harness assembly is mainly a wiring harness assembly of a force sensor, and in the present invention, a cylinder hole is provided in the caliper 1, and the force sensor is arranged in the cylinder hole. The wiring harness assembly is connected to the force sensor and passes through the wiring harness through-hole 1a out of the caliper 1 to the outside of the caliper 1, which is convenient for subsequent external connection to an external connector 2a.

[0103] In the present invention, the wiring harness assembly is provided with the clamp body plug structure 3; the clamp body plug structure 3 is connected to the wiring harness through hole 1a; the plug structure 3 mainly plays an installation blocking role to ensure the installation sealing of the end of the wiring harness through hole 1a.

[0104] At the same time, in order to cooperate with the plug structure 3, the wiring harness through hole 1a of the present invention is designed to have a stepped hole structure, so that a stepped platform is formed at the end of the wiring harness through hole 1a, which is convenient for use with the plug structure 3.

[0105] Furthermore, in the present invention, the wiring harness through hole 1a includes a connecting hole 1a-1 and a connecting hole 1a-2; the maximum inner diameter of the connecting hole 1a-2 is larger than the inner diameter of the connecting hole 1a-1; the connecting hole 1a-1 is connected to the connecting hole 1a-2 and is connected, and the connecting hole 1a-1 and the connecting hole 1a-2 are coaxially distributed; the present invention is based on such a setting, so that a step is formed at the connection between the connecting hole 1a-1 and the connecting hole 1a-2, which is convenient for use when used in conjunction with the plug structure 3; the fixing screw 3a and the above-mentioned step are squeezed against each other, thereby realizing the extrusion and fixation of the sealing plug 3b.

[0106] In addition, in the present invention, the caliper body is connected to the connecting hole 1a-2 using a plug structure 3; the connection method between the connecting hole 1a-2 and the plug structure 3 can be selected as needed, and can be connected by interference fit or screw connection.

[0107] Furthermore, in the present invention, the fixing screw 3a in the plug structure 3 for the caliper body is connected to the connecting hole 1a-2 through a threaded portion; the threaded portion includes an internal thread arranged in the connecting hole 1a-2 and an external thread arranged on the screw body in the fixing screw 3a; the fixing screw 3a is screwed into the connecting hole 1a-2; based on such a setting, the connection between the fixing screw 3a and the connecting hole 1a-2 is facilitated, and at the same time, the connection of the threaded portion facilitates the installation and fixation of the fixing screw 3a at the end of the wiring harness through hole 1a.

[0108] Furthermore, in the present invention, the connecting hole 1a-2 includes a first connecting hole 1a2 and a second connecting hole 1a1, and the first connecting hole 1a2 is connected to the communicating hole 1a-1 through the second connecting hole 1a1; the inner wall of the second connecting hole 1a1 is in contact with the outer side 3b1 of the pressing boss 3b2 in the plug body; in the present invention, the first connecting hole 1a2 mainly serves as a connecting member, and an internal thread is provided on the inner wall of the first connecting hole 1a2. The first connecting hole 1a2 facilitates the subsequent connection with the fixing screw 3a, and The second connecting hole 1a1 mainly plays a bridging role. The end with a smaller opening of the second connecting hole 1a1 is connected to the connecting hole 1a-1, and the end with a larger opening of the second connecting hole 1a1 is connected to the first connecting hole 1a2. Such a setting can realize the formation of a stepped platform at the connection between the connecting hole 1a-2 and the connecting hole 1a-1, and also facilitate the subsequent mutual fit with the clamping boss 3b2 to ensure the contact area between the sealing plug 3b and the wiring harness through hole 1a; it is conducive to ensuring the installation stability of the sealing plug 3b in the wiring harness through hole 1a.

[0109] specific:

[0110] The caliper assembly disclosed in the present invention mainly includes a caliper body 1. The caliper 1 is the main structure of the caliper 1. The caliper 1 is similar to the main body structure of a traditional caliper 1. In the present invention, a cylinder hole is provided in the caliper 1, and a force sensor is provided in the caliper 1. Specifically, the force sensor is arranged in the cylinder hole cavity of the caliper 1, and the force sensor signal is led out from the caliper 1 cavity through the wiring harness assembly and connected to the ECU through the external connector 2a.

[0111] The plug structure 3 disclosed in the present invention is arranged on the wiring harness assembly to form a seal between the wiring harness and the caliper body. In the present invention, the plug structure 3 mainly includes a sealing mechanism and a fixing mechanism. The sealing mechanism is connected to the caliper 1 through the fixing mechanism, specifically to the end of the wiring harness through hole 1a on the caliper 1.

[0112] During subsequent use, the fixing mechanism fixes the sealing mechanism to the inside of the wiring harness through hole 1a of the caliper 1. The wiring harness through hole 1a is a stepped hole, and the plug structure 3 and the stepped platform of the wiring harness through hole 1a fit together to form a sealing surface.

[0113] In the present invention, the fixing screw 3a is squeezed on the sealing plug 3b, and the end face of the connecting column 3a2 in the fixing screw 3a is the clamping plane 3a1; during subsequent use, the clamping plane 3a1 is pressed against the clamping boss 3b2, thereby cooperating with the stepped platform in the wiring harness through hole 1a to achieve the installation and fixation of the sealing plug 3b.

[0114] In addition, in the present invention, a screw middle hole 3a3 is provided on the screw body; the screw middle hole 3a3 is basically used for the wiring harness in the wiring harness assembly to pass through, and another function is to facilitate the screw body to be sleeved on the sealing plug 3b.

[0115] At the same time, in the present invention, the screw body includes a limit block 3a4 and a connecting column 3a2 arranged on the limit block 3a4; the outer side of the connecting column 3a2 is provided with an external thread to form a threaded section, which is convenient for subsequent threaded connection with the end of the wiring harness through hole 1a; in addition, although the screw body here is divided into a limit block 3a4 and a connecting column 3a2; the screw body is an integral structure, and the horizontal cross-section of the fixing screw 3a is T-shaped.

[0116] In addition, in the present invention, the sealing plug 3b is mainly a rubber plug structure 3. The sealing plug 3b of the present invention includes a plug body, which is provided with a through hole; the plug body includes a plug main body 3b3; one end of the plug main body 3b3 is provided with a clamping boss 3b2; the plug main body 3b3 of the present invention is a columnar structure, and the clamping boss 3b2 is a raised structure, and a step is formed between the clamping boss 3b2 and the plug main body 3b3, which is convenient for the subsequent use, and the fixing screw 3a squeezes and fixes the sealing plug 3b.

[0117] In addition, in the present invention, the wiring harness through hole 1a is a through hole structure as a whole. In order to facilitate the subsequent connection of the plug structure 3, in the present invention, the wiring harness through hole 1a includes a straight section and a threaded section, and a sealing matching end face is formed when the threaded section and the straight section are connected; it is convenient for the subsequent mutual cooperation with the clamping boss 3b2, and then the mutual extrusion to realize the extrusion fixation of the sealing plug 3b.

[0118] Similarly, in the present invention, the outer side surface of the clamping boss 3b2 can be a conical end face or a spherical end face; the specific selection can be made according to the actual working conditions; in addition, in order to ensure the fit, the corresponding sealing mating end face in the wiring harness channel in the present invention can also be a conical end face or a spherical end face.

[0119] In the present invention, the rubber plug is a hollow cylindrical structure. During assembly, the wiring harness passes through the middle hole of the rubber plug, and the rubber body of the rubber plug passes through the middle hole of the screw.

[0120] In the present invention, the fixing screw 3a is formed by cold heading, and the threaded section in the fixing screw 3a is spirally connected to the threaded section of the wiring harness through hole 1a. The pressing boss 3b2 in the sealing plug 3b contacts and cooperates with the sealing matching end face in the wiring harness through hole 1a, holding the wiring harness tightly to form a seal;

[0121] The plug structure 3 disclosed in the present invention has the following advantages:

[0122] The plug structure 3 disclosed in the present invention has a simple overall structure, which can reduce assembly difficulty and improve assembly speed.

[0123] The plug structure 3 disclosed in the present invention has a compact structure: the present invention can effectively reduce the space required for parts by optimizing the structure of the parts, making the assembled structure compact.

[0124] Reduce failure mode: The present invention only uses one rubber plug to complete the sealing function; reducing the failure area of the rubber plug.

[0125] The fixing screw 3a of the present invention can be manufactured by cold heading process, which has the advantage of low cost compared with the machining process in the prior art.

[0126] Implementation Case 1:

[0127] As shown in the accompanying drawings: the force signal transmission method of the force sensor in the caliper 1 is: the force sensor is placed inside the caliper body, and the force sensor is connected to a wiring harness assembly. The wiring harness assembly passes through the wiring harness through-hole 1a on the caliper 1, close to one end of the force sensor 6, and one end of the wiring harness assembly can be fixed to the caliper body 1 through the wiring harness fixing bracket 4.

[0128] Specifically, the wiring harness fixing bracket 4 is fixed to the clamp body of the clamp body 1 by screws 5, and the wires in the wiring harness assembly are fixed and sealed externally by a plug structure 3. The force sensor wiring harness 2 is connected to the signal receiving device through an external connector 2a, wherein the external connector 2a is connected to the connector fixing bracket 7, and the connector fixing bracket 7 is fixed to the clamp body by screws 8.

[0129] The plug structure 3 of the caliper 1 disclosed in the present invention mainly includes a fixing screw 3a and a sealing plug 3b. The fixing screw 3a and the sealing plug 3b are both sleeved on the wiring harness in the wiring harness assembly, and are plugged into the end of the wiring harness channel on the caliper 1 when used subsequently.

[0130] Specifically, in the present invention, the plug structure 3 mainly includes a fixing screw 3a and a sealing plug 3b; the fixing screw 3a includes a limit block 3a4 and a connecting column 3a2, the vertical cross-sectional dimension of the limit block 3a4 is larger than the vertical cross-sectional dimension of the connecting column 3a2, and the sealing plug 3b includes a plug body 3b3 and a clamping boss 3b2.

[0131] Among them, the plane of the connecting column 3a2 close to one end of the pressing boss 3b2 is the pressing plane 3a1, the outer side surface of the connecting column 3a2 has a threaded section, and a threaded middle hole is provided on the screw body.

[0132] The sealing plug 3b includes a plug body, which includes a plug main body 3b3 and a pressing boss 3b2 provided on the plug main body 3b3.

[0133] The pressing boss 3b2 is used in conjunction with the pressing plane 3a1.

[0134] In this solution, the outer side surface 3b1 of the pressing boss 3b2 is an inclined surface, that is, the pressing boss 3b2 is a frustum-shaped structure.

[0135] In the present invention, the wiring harness through hole 1a mainly includes a connecting hole 1a-1 and a connecting hole 1a-2; the connecting hole 1a-2 includes a first connecting hole 1a2 and a second connecting hole 1a1, and the first connecting hole 1a2 is connected to the connecting hole 1a-1 through the second connecting hole 1a1; the inner wall of the second connecting hole 1a1 is a sealing mating end face; the inner wall of the first connecting hole 1a2 is provided with an internal thread to form a threaded section.

[0136] During assembly, the wiring harness assembly passes through the sealing plug 3b, and the sealing plug 3b is placed in the wiring harness through-hole 1a. Then the wiring harness assembly also passes through the middle hole of the fixing screw 3a, and the fixing screw 3a is screwed into the connecting hole 1a-2. As the fixing screw 3a is tightened, the clamping plane 3a1 of the fixing screw 3a contacts and presses the clamping boss 3b2. At this time, as the sealing plug 3b is compressed, the sealing mating end face contacts and presses the inclined end of the fixing screw 3a plug. As the inclined end of the fixing screw 3a plug is compressed, under the action of the conical surface, the head of the fixing screw 3a plug will shrink toward the middle and be tightly embraced by the wiring harness assembly to form a seal between the wiring harness assembly. Compared with the sealing water plug structure 3 in the prior art, the sealing water plug structure 3 of the present invention has fewer parts and a more compact structure.

[0137] Implementation Case 2:

[0138] This embodiment has a similar main structure to that of embodiment 1. The outer side surface 3b1 of the pressing boss 3b2 in the sealing plug 3b in this embodiment is a spherical structure, and the matching sealing end faces can be spherical structures that cooperate with each other. After assembly is completed, the waterproof sealing effect required by the present invention can also be achieved. The relevant technical principles here are consistent with the previous implementation case and will not be repeated here.

[0139] Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A sealing plug structure, characterized in that: including a sealing mechanism and a fixing mechanism; The sealing mechanism comprises a sealing plug (3b); The fixing mechanism comprises a fixing screw (3a); The fixing screw (3a) can be used to install and fix the sealing plug (3b).

2. A sealing plug structure according to claim 1, characterized in that: The fixing screw (3a) comprises a screw body, and a screw middle hole (3a3) is provided on the screw body; The sealing plug (3b) comprises a plug body, and a through hole is provided on the plug body; the screw middle hole (3a3) is connected to the through hole.

3. A sealing plug structure according to claim 2, characterized in that: The screw body comprises a limiting block (3a4) and a connecting column (3a2) arranged on the limiting block (3a4); the cross-sectional area of the connecting column (3a2) is not greater than the cross-sectional area of the limiting block (3a4).

4. A sealing plug structure according to any one of claims 2-3, characterized in that: The plug body comprises a plug main body (3b3); a pressing boss (3b2) is provided at one end of the plug main body (3b3); the vertical cross-sectional area of the pressing boss (3b2) is not less than the vertical cross-sectional area of the plug main body (3b3).

5. A sealing plug structure according to claim 4, characterized in that: The screw body is sleeved on the plug body through the screw middle hole (3a3); the connecting column (3a2) in the screw body is pressed against the pressing boss (3b2) in the plug body.

6. A sealing plug structure according to claim 4, characterized in that: The outer side surface of the pressing boss (3b2) is an arcuate surface or an inclined surface.

7. A caliper assembly, characterized in that: The invention comprises a pliers body (1), wherein the pliers body (1) is provided with a wiring harness through hole (1a); the pliers body (1) is provided with a wiring harness assembly, and the wiring harness assembly is arranged through the wiring harness through hole (1a); and the wiring harness assembly is provided with a sealing plug structure (3) according to any one of claims 1 to 6; The sealing plug structure (3) is connected to the wiring harness through hole (1a).

8. The caliper assembly according to claim 7, characterized in that: The wiring harness through hole (1a) comprises a communicating hole (1a-1) and a connecting hole (1a-2); the maximum inner diameter of the connecting hole (1a-2) is larger than the inner diameter of the communicating hole (1a-1); the communicating hole (1a-1) and the connecting hole (1a-2) are connected, and the communicating hole (1a-1) and the connecting hole (1a-2) are coaxially distributed; and the sealing plug structure (3) is connected in the connecting hole (1a-2).

9. The caliper assembly according to claim 8, characterized in that: The fixing screw (3a) in the sealing plug structure (3) is connected to the connecting hole (1a-2) via a threaded portion; the threaded portion comprises an internal thread provided in the connecting hole (1a-2) and an external thread provided on the screw body in the fixing screw (3a); the fixing screw (3a) is threaded into the connecting hole (1a-2).

10. A caliper assembly according to any one of claims 8 to 9, characterized in that: The connecting hole (1a-2) comprises a first connecting hole (1a2) and a second connecting hole (1a1); the first connecting hole (1a2) is connected to the communicating hole (1a-1) via the second connecting hole (1a1); the inner wall of the second connecting hole (1a1) is in contact with the outer side surface of the pressing boss (3b2) in the plug body.