Transmission frequency regulation and control method and system for kiln equipment

By automatically controlling the frequency converter transmission frequency of the kiln equipment, the problem of inaccurate frequency regulation in traditional manual operations is solved, the parameters stability in the kiln equipment are ensured, and the quality and production efficiency of ceramic products are improved.

CN120506816APending Publication Date: 2025-08-19GUANGDONG JUMPER THERMAL TECH CO LTD +1
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Patent Information

Application Number
CN202510810221.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

In traditional kiln equipment that relies on manual operation, the frequency control of the inverter transmission frequency cannot capture changes in ceramic production demand in real time and accurately, resulting in too high or too low frequency control, affecting the stability of key parameters in the kiln equipment and reducing the firing quality of ceramic products.

Method used

The transmission frequency control method and system of kiln equipment is adopted. By collecting the actual transmission frequency of each inverter in the kiln equipment, and automatically adjusting the transmission frequency of the inverter according to the ceramic production requirements, including the frequency adjustment of a single, multiple or all inverters. The target frequency is calculated by using the number of times and the preset firing cycle to ensure that the frequency accurately matches production requirements.

Benefits of technology

The stability of key parameters such as temperature and atmosphere in the kiln equipment is achieved, and the firing quality and production efficiency of ceramic products are improved.

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Patent Text Reader

Abstract

The invention discloses a transmission frequency regulation and control method and system for kiln equipment. The method comprises the following steps that the actual transmission frequency of each frequency converter in the kiln equipment is collected; the actual transmission frequency of the frequency converter in the kiln equipment is correspondingly regulated and controlled according to the production demand condition of the ceramic. The problems that in a traditional method for regulating and controlling the transmission frequency of a frequency converter in kiln equipment depending on manual operation, actual ceramic production demand changes cannot be accurately captured in real time, consequently, regulation and control of the transmission frequency are too high or too low, the stability of key parameters in the kiln equipment is affected, and the service life of the kiln equipment is influenced are solved. And the firing quality of the ceramic product is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of transmission frequency control of kiln equipment, and in particular to a transmission frequency control method and system for kiln equipment. Background Art

[0002] In the ceramic firing process, kiln equipment, as core production equipment, has a significant impact on the quality and production efficiency of ceramic products due to its stable and precise operating conditions. During kiln operation, the setting and adjustment of the drive frequency of each inverter is crucial for ensuring the normal and efficient operation of the equipment. However, under traditional operating modes, the control of the inverter drive frequency in kiln equipment is primarily manual. Due to the subjectivity and limitations of manual operation, it is impossible to accurately capture the changes in actual ceramic production needs in real time. This can lead to the drive frequency being adjusted too high or too low, affecting the stability of key parameters such as temperature and atmosphere within the kiln equipment, resulting in reduced firing quality of ceramic products. Summary of the Invention

[0003] In response to the above-mentioned defects, the present invention proposes a transmission frequency control method and system for kiln equipment, aiming to solve the problem that the frequency converter transmission frequency control method in traditional kiln equipment that relies on manual operation cannot capture the changes in actual ceramic production demand in real time and accurately, resulting in the transmission frequency being controlled too high or too low, thereby affecting the stability of key parameters in the kiln equipment and reducing the firing quality of ceramic products.

[0004] To achieve this object, the present invention adopts the following technical solutions:

[0005] A method for controlling the transmission frequency of a kiln device comprises the following steps:

[0006] Step S1: collecting the actual transmission frequency of each inverter in the kiln equipment;

[0007] Step S2: According to the production demand of ceramics, the actual transmission frequency of the frequency converter in the kiln equipment is adjusted accordingly;

[0008] When the transmission frequency of a single inverter in the kiln equipment needs to be adjusted in the production of ceramics, the inverter to be adjusted is determined, and the target transmission frequency of the inverter to be adjusted is set, and the actual transmission frequency of the inverter to be adjusted is adjusted to reach the target transmission frequency of the inverter to be adjusted;

[0009] When the transmission frequencies of multiple frequency converters in the kiln equipment need to be adjusted in ceramic production, multiple frequency converters to be adjusted are determined, and the target transmission frequency of each frequency converter to be adjusted is set respectively. The actual transmission frequency of each frequency converter to be adjusted is adjusted one by one to achieve the corresponding target transmission frequency.

[0010] When the transmission frequencies of all inverters in the kiln equipment need to be adjusted in the production of ceramics, a unified target transmission frequency is set, and the actual transmission frequencies of all inverters in the kiln equipment are uniformly adjusted so that the transmission frequencies of all inverters reach the unified target transmission frequency;

[0011] When the drive frequency of the inverter needs to be adjusted according to the firing cycle in ceramic production requirements, the target drive frequency of each inverter in the kiln equipment is calculated according to the preset firing cycle, and the actual drive frequency of each inverter in the kiln equipment is adjusted so that the drive frequency of each inverter reaches the corresponding target drive frequency.

[0012] Preferably, in step S3, in regulating the actual transmission frequency of the frequency converter in the kiln equipment, the following sub-steps are specifically included: regulating the actual transmission frequency of the frequency converter in the kiln equipment in a divided manner.

[0013] Preferably, in step S4, the target transmission frequency of each frequency converter in the kiln equipment is calculated according to a preset firing cycle, wherein the calculation formula of the firing cycle is as follows:

[0014]

[0015] Where T represents the firing cycle; n represents the total number of frequency converters in the kiln equipment; f i represents the target transmission frequency of the i-th inverter in the kiln equipment; a i Indicates the number of boxes carried by the i-th inverter in the kiln equipment; b i It represents the transmission coefficient of the i-th inverter in the kiln equipment.

[0016] Preferably, in step S3, in the process of regulating the actual transmission frequency of the frequency converter in the kiln equipment, the following steps are also included: comparing the target transmission frequency of the frequency converter in the kiln equipment with the actual transmission frequency; when the target transmission frequency of the frequency converter in the kiln equipment is greater than the actual transmission frequency, regulating the transmission frequency of each frequency converter in the kiln equipment in order from the rear end to the front end of the kiln equipment; when the target transmission frequency of the frequency converter in the kiln equipment is less than the actual transmission frequency, regulating the transmission frequency of each frequency converter in the kiln equipment in order from the front end to the rear end of the kiln equipment.

[0017] Another aspect of the present application provides a transmission frequency control system for a kiln equipment, the system comprising:

[0018] The acquisition module is used to collect the actual transmission frequency of each inverter in the kiln equipment;

[0019] The frequency control module is used to adjust the actual transmission frequency of the frequency converter in the kiln equipment according to the production demand of ceramics; when the transmission frequency of a single frequency converter in the kiln equipment needs to be adjusted in the production demand of ceramics, the first determination module is executed, the first setting module is executed, and the first adjustment module is executed; when the transmission frequency of multiple frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, the second determination module is executed, the second setting module is executed, and the second adjustment module is executed; when the transmission frequency of all frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, the third setting module is executed, and the third adjustment module is executed; when the transmission frequency of the frequency converter needs to be adjusted according to the firing cycle in the production demand of ceramics, the calculation module is executed, and the fourth adjustment module is executed;

[0020] A first determining module, configured to determine a frequency converter to be adjusted;

[0021] A first setting module is used to set a target transmission frequency of the frequency converter to be adjusted;

[0022] The first adjustment module is used to adjust the actual transmission frequency of the frequency converter to be adjusted one by one so that it reaches the target transmission frequency of the frequency converter to be adjusted;

[0023] A second determining module is used to determine a plurality of frequency converters to be adjusted;

[0024] A second setting module is used to set the target transmission frequency of each frequency converter to be adjusted;

[0025] The second adjustment module is used to adjust the actual transmission frequency of each inverter to be adjusted one by one so that it reaches the corresponding target transmission frequency;

[0026] The third setting module is used to set a unified target transmission frequency;

[0027] The third adjustment module is used to uniformly adjust the actual transmission frequency of all frequency converters in the kiln equipment so that the transmission frequency of all frequency converters reaches a unified target transmission frequency;

[0028] A calculation module, used to calculate the target transmission frequency of each inverter in the kiln equipment according to a preset firing cycle;

[0029] The fourth adjustment module is used to adjust the actual transmission frequency of each frequency converter in the kiln equipment so that the transmission frequency of each frequency converter reaches the corresponding target transmission frequency.

[0030] Preferably, the frequency control module includes: a frequency control submodule, which is used to control the actual transmission frequency of the frequency converter in the kiln equipment in a divided manner.

[0031] Preferably, in the calculation module, the calculation formula for the firing cycle is as follows:

[0032]

[0033] Where T represents the firing cycle; n represents the total number of frequency converters in the kiln equipment; f i represents the target transmission frequency of the i-th inverter in the kiln equipment; a i Indicates the number of boxes carried by the i-th inverter in the kiln equipment; b i It represents the transmission coefficient of the i-th inverter in the kiln equipment.

[0034] Preferably, it also includes: a comparison module, which is used to compare the target transmission frequency of the frequency converter in the kiln equipment with the actual transmission frequency. When the target transmission frequency of the frequency converter in the kiln equipment is greater than the actual transmission frequency, the first regulation module is executed; when the target transmission frequency of the frequency converter in the kiln equipment is less than the actual transmission frequency, the second regulation module is executed; the first regulation module is used to regulate the transmission frequency of each frequency converter in the kiln equipment in order from the rear end to the front end of the kiln equipment; the second regulation module is used to regulate the transmission frequency of each frequency converter in the kiln equipment in order from the front end to the back end of the kiln equipment.

[0035] The technical solutions provided by the embodiments of the present application may have the following beneficial effects:

[0036] Compared with the traditional method of regulating the transmission frequency of the inverter in kiln equipment that relies on manual operation, this solution automatically regulates the transmission frequency of the inverter in the kiln equipment according to the production needs of ceramics, so that it can accurately meet the actual production needs of ceramics, thereby improving the accuracy of transmission frequency regulation, thereby ensuring the stability of key parameters such as temperature and atmosphere in the kiln equipment, and thus improving the firing quality of ceramic products. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 The invention discloses a flow chart of the steps of a transmission frequency control method for kiln equipment. DETAILED DESCRIPTION

[0038] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention and are not to be construed as limiting the present invention.

[0039] A method for controlling the transmission frequency of a kiln device comprises the following steps:

[0040] Step S1: collecting the actual transmission frequency of each inverter in the kiln equipment;

[0041] Step S2: According to the production demand of ceramics, the actual transmission frequency of the frequency converter in the kiln equipment is adjusted accordingly;

[0042] When the transmission frequency of a single inverter in the kiln equipment needs to be adjusted in the production of ceramics, the inverter to be adjusted is determined, and the target transmission frequency of the inverter to be adjusted is set, and the actual transmission frequency of the inverter to be adjusted is adjusted to reach the target transmission frequency of the inverter to be adjusted;

[0043] When the transmission frequencies of all inverters in the kiln equipment need to be adjusted in the production of ceramics, a unified target transmission frequency is set, and the actual transmission frequencies of all inverters in the kiln equipment are uniformly adjusted so that the transmission frequencies of all inverters reach the unified target transmission frequency;

[0044] When the drive frequency of the inverter needs to be adjusted according to the firing cycle in ceramic production requirements, the target drive frequency of each inverter in the kiln equipment is calculated according to the preset firing cycle, and the actual drive frequency of each inverter in the kiln equipment is adjusted so that the drive frequency of each inverter reaches the corresponding target drive frequency.

[0045] A transmission frequency control method for kiln equipment in this solution, such as Figure 1As shown, the first step is to collect the actual transmission frequency of each frequency converter in the kiln equipment. In this embodiment, by collecting the actual transmission frequency of each frequency converter in the kiln equipment, the operation status of each component in the kiln equipment can be mastered in real time. The second step is to adjust the actual transmission frequency of the frequency converter in the kiln equipment accordingly according to the production demand of ceramics; when the transmission frequency of a single frequency converter in the kiln equipment needs to be adjusted in the production demand of ceramics, the frequency converter to be adjusted is determined, and the target transmission frequency of the frequency converter to be adjusted is set, and the actual transmission frequency of the frequency converter to be adjusted is adjusted to reach the target transmission frequency of the frequency converter to be adjusted; when the transmission frequency of multiple frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, multiple frequency converters to be adjusted are determined, and the target transmission frequency of each frequency converter to be adjusted is set respectively, and the actual transmission frequency of each frequency converter to be adjusted is adjusted one by one to reach the corresponding target transmission frequency; when the transmission frequency of multiple frequency converters in the kiln equipment needs to be adjusted When production needs necessitate adjustment of the transmission frequencies of all frequency converters in the kiln equipment, a unified target transmission frequency is set, and the actual transmission frequencies of all frequency converters in the kiln equipment are uniformly adjusted so that the transmission frequencies of all frequency converters reach the unified target transmission frequency. When ceramic production needs necessitate adjustment of the transmission frequencies of the frequency converters according to the firing cycle, the target transmission frequency of each frequency converter in the kiln equipment is calculated based on the preset firing cycle, and the actual transmission frequency of each frequency converter in the kiln equipment is adjusted so that the transmission frequency of each frequency converter reaches the corresponding target transmission frequency. In this embodiment, during the actual ceramic production process, frequency converters in different locations may have different effects on parameters such as the temperature and atmosphere in different areas of the kiln equipment. When production needs change and only the actual transmission frequency of a single frequency converter needs to be adjusted, the actual transmission frequency of the frequency converter to be adjusted is adjusted so that it reaches the target transmission frequency of the frequency converter to be adjusted, thereby enabling precise control of parameters such as the temperature and atmosphere in a specific area of the kiln equipment. When production demands change and the actual transmission frequencies of multiple inverters need to be adjusted, the actual transmission frequencies of the inverters to be adjusted are adjusted one by one to achieve the corresponding target transmission frequencies, enabling precise control of parameters in multiple specific areas within the kiln equipment. When ceramic production demands change on a large scale, such as requiring batch adjustments to the transmission frequencies of all inverters in the kiln equipment, uniformly adjusting the actual transmission frequencies of all inverters allows the kiln equipment to quickly and efficiently adapt to the new production requirements, ensuring that parameters such as temperature and atmosphere throughout the kiln equipment simultaneously meet the new production standards, shortening production adjustment time and improving production response speed.When production demands change and the inverter's transmission frequency needs to be adjusted according to the firing cycle, by calculating the target transmission frequency of each inverter based on the preset firing cycle and adjusting it accordingly, it is possible to achieve refined control of the kiln equipment's transmission frequency, ensuring that the kiln equipment can provide the most suitable temperature, atmosphere and other conditions at each stage of the firing process.

[0046] Compared with the traditional method of regulating the transmission frequency of the inverter in kiln equipment that relies on manual operation, this solution automatically regulates the transmission frequency of the inverter in the kiln equipment according to the production needs of ceramics, so that it can accurately meet the actual production needs of ceramics, thereby improving the accuracy of transmission frequency regulation, thereby ensuring the stability of key parameters such as temperature and atmosphere in the kiln equipment, and thus improving the firing quality of ceramic products.

[0047] Preferably, in step S3, regulating the actual transmission frequency of the frequency converter in the kiln equipment specifically includes the following sub-step: regulating the actual transmission frequency of the frequency converter in the kiln equipment in a stepwise manner. Specifically, by regulating the actual transmission frequency of the frequency converter in the kiln equipment in a stepwise manner, the kiln equipment is ensured to operate in a stable and orderly manner, accurately adapting to the actual production needs of ceramics.

[0048] In one embodiment, if the actual transmission frequency of an inverter in the kiln equipment is 25Hz and the target transmission frequency of the inverter is 45Hz, then the transmission frequency needs to be increased in four times. The first time is to increase the transmission frequency to 30Hz, the second time is to increase the transmission frequency to 35Hz, the third time is to increase the transmission frequency to 40Hz, and the fourth time is to increase the transmission frequency to 45Hz.

[0049] Preferably, in step S4, the target transmission frequency of each inverter in the kiln equipment is calculated according to the preset firing cycle, wherein the calculation formula of the firing cycle is as follows:

[0050]

[0051] Where T represents the firing cycle; n represents the total number of frequency converters in the kiln equipment; f i represents the target transmission frequency of the i-th inverter in the kiln equipment; a i Indicates the number of boxes carried by the i-th inverter in the kiln equipment; b i It represents the transmission coefficient of the i-th inverter in the kiln equipment.

[0052] In one embodiment, when 5 frequency converters are provided in the kiln equipment, and the target transmission frequencies of the 5 frequency converters are the same, the number of boxes carried by the 5 frequency converters is 2, the transmission systems of the 5 frequency converters are 75.3, and the preset firing cycle is 30 minutes, then the above parameters are substituted into the calculation formula of the firing cycle, and the target transmission frequencies of the 5 frequency converters are all 25.1Hz.

[0053] Preferably, in step S3, during the process of regulating the actual transmission frequency of the frequency converter in the kiln equipment, the following steps are further included: comparing the target transmission frequency of the frequency converter in the kiln equipment with the actual transmission frequency;

[0054] When the target transmission frequency of the inverter in the kiln equipment is greater than the actual transmission frequency, the transmission frequency of each inverter in the kiln equipment is adjusted in the order from the back end to the front end of the kiln equipment;

[0055] When the target transmission frequency of the frequency converter in the kiln equipment is lower than the actual transmission frequency, the transmission frequency of each frequency converter in the kiln equipment is adjusted in order from the front end to the back end of the kiln equipment.

[0056] In this embodiment, when the target transmission frequency of the inverter in the kiln equipment is greater than the actual transmission frequency, it means that the transmission speed in the front-end area of the kiln equipment is too fast. In this case, the transmission frequency of each inverter is adjusted in a step-by-step manner from the rear end of the kiln equipment to the front end. This can prevent the ceramic products from colliding and squeezing with each other in the kiln due to the excessive transmission speed at the front end of the kiln equipment, thereby causing production failures such as kiln blockage. When the target transmission frequency of the inverter in the kiln equipment is less than the actual transmission frequency, it means that the transmission speed in the rear-end area of the kiln equipment is too slow. In this case, the transmission frequency of each inverter is adjusted in a step-by-step manner from the front end of the kiln equipment to the rear end. This can prevent the ceramic products from colliding and colliding with each other due to the excessive transmission speed at the rear end of the kiln equipment, thereby causing kiln blockage, thereby ensuring the stable and efficient operation of the kiln equipment.

[0057] Another aspect of the present application provides a transmission frequency control system for a kiln equipment, the system comprising:

[0058] The acquisition module is used to collect the actual transmission frequency of each inverter in the kiln equipment;

[0059] The frequency control module is used to adjust the actual transmission frequency of the frequency converter in the kiln equipment according to the production demand of ceramics; when the transmission frequency of a single frequency converter in the kiln equipment needs to be adjusted in the production demand of ceramics, the first determination module is executed, the first setting module is executed, and the first adjustment module is executed; when the transmission frequency of multiple frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, the second determination module is executed, the second setting module is executed, and the second adjustment module is executed; when the transmission frequency of all frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, the third setting module is executed, and the third adjustment module is executed; when the transmission frequency of the frequency converter needs to be adjusted according to the firing cycle in the production demand of ceramics, the calculation module is executed, and the fourth adjustment module is executed;

[0060] A first determining module, configured to determine a frequency converter to be adjusted;

[0061] A first setting module is used to set a target transmission frequency of the frequency converter to be adjusted;

[0062] The first adjustment module is used to adjust the actual transmission frequency of the frequency converter to be adjusted one by one so that it reaches the target transmission frequency of the frequency converter to be adjusted;

[0063] A second determining module is used to determine a plurality of frequency converters to be adjusted;

[0064] A second setting module is used to set the target transmission frequency of each frequency converter to be adjusted;

[0065] The second adjustment module is used to adjust the actual transmission frequency of each inverter to be adjusted one by one so that it reaches the corresponding target transmission frequency;

[0066] The third setting module is used to set a unified target transmission frequency;

[0067] The third adjustment module is used to uniformly adjust the actual transmission frequency of all frequency converters in the kiln equipment so that the transmission frequency of all frequency converters reaches a unified target transmission frequency;

[0068] A calculation module, used to calculate the target transmission frequency of each inverter in the kiln equipment according to a preset firing cycle;

[0069] The fourth adjustment module is used to adjust the actual transmission frequency of each frequency converter in the kiln equipment so that the transmission frequency of each frequency converter reaches the corresponding target transmission frequency.

[0070] The present solution provides a transmission frequency control system for kiln equipment, which realizes automatic control of the transmission frequency of the frequency converter in the kiln equipment through the mutual cooperation of an acquisition module, a frequency control module, a first determination module, a first setting module, a first adjustment module, a second determination module, a second adjustment module, a third setting module, a third adjustment module, a calculation module and a fourth adjustment module, so that the transmission frequency of the frequency converter in the kiln equipment can accurately meet the actual production needs of ceramics, thereby improving the accuracy of transmission frequency control, thereby ensuring the stability of key parameters such as temperature and atmosphere in the kiln equipment, and thus improving the firing quality of ceramic products.

[0071] Preferably, the frequency control module includes a frequency control submodule for controlling the actual transmission frequency of the frequency converter in the kiln equipment in a stepwise manner. In this embodiment, the frequency control submodule ensures that the kiln equipment operates in a stable and orderly manner, accurately adapting to the actual production needs of ceramics.

[0072] Preferably, in the calculation module, the calculation formula for the firing cycle is as follows:

[0073]

[0074] Where T represents the firing cycle; n represents the total number of frequency converters in the kiln equipment; f i represents the target transmission frequency of the i-th inverter in the kiln equipment; a i Indicates the number of boxes carried by the i-th inverter in the kiln equipment; b i It represents the transmission coefficient of the i-th inverter in the kiln equipment.

[0075] In one embodiment, when 5 frequency converters are provided in the kiln equipment, and the target transmission frequencies of the 5 frequency converters are the same, the number of boxes carried by the 5 frequency converters is 2, the transmission systems of the 5 frequency converters are 75.3, and the preset firing cycle is 30 minutes, then the above parameters are substituted into the calculation formula of the firing cycle, and the target transmission frequencies of the 5 frequency converters are all 25.1Hz.

[0076] Preferably, it also includes: a comparison module, which is used to compare the target transmission frequency of the frequency converter in the kiln equipment with the actual transmission frequency. When the target transmission frequency of the frequency converter in the kiln equipment is greater than the actual transmission frequency, the first regulation module is executed; when the target transmission frequency of the frequency converter in the kiln equipment is less than the actual transmission frequency, the second regulation module is executed; the first regulation module is used to regulate the transmission frequency of each frequency converter in the kiln equipment in order from the rear end to the front end of the kiln equipment; the second regulation module is used to regulate the transmission frequency of each frequency converter in the kiln equipment in order from the front end to the back end of the kiln equipment.

[0077] In this embodiment, in the comparison module, when the target transmission frequency of the inverter in the kiln equipment is greater than the actual transmission frequency, it means that the transmission speed in the front-end area of the kiln equipment is too fast. In this case, by executing the first control module, it is possible to prevent the ceramic products from colliding and squeezing with each other in the kiln due to the excessive transmission speed at the front end of the kiln equipment, thereby causing production failures such as kiln blockage. When the target transmission frequency of the inverter in the kiln equipment is less than the actual transmission frequency, it means that the transmission speed in the rear-end area of the kiln equipment is too slow. By executing the second control module, it is possible to prevent the accumulation and collision of ceramic products due to the excessive transmission speed at the rear end of the kiln equipment, thereby causing kiln blockage.

[0078] In addition, the functional units in the various embodiments of the present invention may be integrated into a single processing module, each unit may exist physically separately, or two or more units may be integrated into a single module. The aforementioned integrated modules may be implemented in the form of hardware or in the form of software functional modules. If the integrated modules are implemented in the form of software functional modules and sold or used as independent products, they may also be stored in a computer-readable storage medium.

[0079] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A method for controlling the transmission frequency of a kiln equipment, characterized by: The following steps are involved: Step S1: collecting the actual transmission frequency of each inverter in the kiln equipment; Step S2: According to the production demand of ceramics, the actual transmission frequency of the frequency converter in the kiln equipment is adjusted accordingly; When the transmission frequency of a single inverter in the kiln equipment needs to be adjusted in the production of ceramics, the inverter to be adjusted is determined, and the target transmission frequency of the inverter to be adjusted is set, and the actual transmission frequency of the inverter to be adjusted is adjusted to reach the target transmission frequency of the inverter to be adjusted; When the transmission frequencies of multiple frequency converters in the kiln equipment need to be adjusted in ceramic production, multiple frequency converters to be adjusted are determined, and the target transmission frequency of each frequency converter to be adjusted is set respectively. The actual transmission frequency of each frequency converter to be adjusted is adjusted one by one to achieve the corresponding target transmission frequency. When the transmission frequencies of all inverters in the kiln equipment need to be adjusted in the production of ceramics, a unified target transmission frequency is set, and the actual transmission frequencies of all inverters in the kiln equipment are uniformly adjusted so that the transmission frequencies of all inverters reach the unified target transmission frequency; When the drive frequency of the inverter needs to be adjusted according to the firing cycle in ceramic production requirements, the target drive frequency of each inverter in the kiln equipment is calculated according to the preset firing cycle, and the actual drive frequency of each inverter in the kiln equipment is adjusted so that the drive frequency of each inverter reaches the corresponding target drive frequency.

2. The transmission frequency control method of a kiln equipment according to claim 1, characterized in that: In step S3, in regulating the actual transmission frequency of the frequency converter in the kiln equipment, the following sub-steps are specifically included: regulating the actual transmission frequency of the frequency converter in the kiln equipment in a divided manner.

3. The transmission frequency control method of a kiln equipment according to claim 1, characterized in that: In step S4, the target transmission frequency of each inverter in the kiln equipment is calculated according to the preset firing cycle, wherein the calculation formula of the firing cycle is as follows: Where T represents the firing cycle; n represents the total number of frequency converters in the kiln equipment; f i represents the target transmission frequency of the i-th inverter in the kiln equipment; a i Indicates the number of boxes carried by the i-th inverter in the kiln equipment; b i It represents the transmission coefficient of the i-th inverter in the kiln equipment.

4. The transmission frequency control method of a kiln equipment according to claim 1, characterized in that: In step S3, during the process of regulating the actual transmission frequency of the frequency converter in the kiln equipment, the following steps are further included: comparing the target transmission frequency of the frequency converter in the kiln equipment with the actual transmission frequency; When the target transmission frequency of the inverter in the kiln equipment is greater than the actual transmission frequency, the transmission frequency of each inverter in the kiln equipment is adjusted in the order from the back end to the front end of the kiln equipment; When the target transmission frequency of the frequency converter in the kiln equipment is lower than the actual transmission frequency, the transmission frequency of each frequency converter in the kiln equipment is adjusted in order from the front end to the back end of the kiln equipment.

5. A transmission frequency control system for a kiln, using the transmission frequency control method for a kiln according to any one of claims 1 to 4, characterized in that: The system comprises: The acquisition module is used to collect the actual transmission frequency of each inverter in the kiln equipment; The frequency control module is used to adjust the actual transmission frequency of the frequency converter in the kiln equipment according to the production demand of ceramics; when the transmission frequency of a single frequency converter in the kiln equipment needs to be adjusted in the production demand of ceramics, the first determination module is executed, the first setting module is executed, and the first adjustment module is executed; when the transmission frequency of multiple frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, the second determination module is executed, the second setting module is executed, and the second adjustment module is executed; when the transmission frequency of all frequency converters in the kiln equipment needs to be adjusted in the production demand of ceramics, the third setting module is executed, and the third adjustment module is executed; when the transmission frequency of the frequency converter needs to be adjusted according to the firing cycle in the production demand of ceramics, the calculation module is executed, and the fourth adjustment module is executed; A first determining module, configured to determine a frequency converter to be adjusted; A first setting module is used to set a target transmission frequency of the frequency converter to be adjusted; The first adjustment module is used to adjust the actual transmission frequency of the frequency converter to be adjusted one by one so that it reaches the target transmission frequency of the frequency converter to be adjusted; A second determining module is used to determine a plurality of frequency converters to be adjusted; A second setting module is used to set the target transmission frequency of each frequency converter to be adjusted; The second adjustment module is used to adjust the actual transmission frequency of each inverter to be adjusted one by one so that it reaches the corresponding target transmission frequency; The third setting module is used to set a unified target transmission frequency; The third adjustment module is used to uniformly adjust the actual transmission frequency of all frequency converters in the kiln equipment so that the transmission frequency of all frequency converters reaches a unified target transmission frequency; A calculation module, used to calculate the target transmission frequency of each inverter in the kiln equipment according to a preset firing cycle; The fourth adjustment module is used to adjust the actual transmission frequency of each frequency converter in the kiln equipment so that the transmission frequency of each frequency converter reaches the corresponding target transmission frequency.

6. The transmission frequency control system for kiln equipment according to claim 5, characterized in that: The frequency control module includes: The frequency control submodule is used to control the actual transmission frequency of the frequency converter in the kiln equipment in a divided manner.

7. The transmission frequency control system for kiln equipment according to claim 5, characterized in that: In the calculation module, the calculation formula for the firing cycle is as follows: Where T represents the firing cycle; n represents the total number of frequency converters in the kiln equipment; f i represents the target transmission frequency of the i-th inverter in the kiln equipment; a i Indicates the number of boxes carried by the i-th inverter in the kiln equipment; b i It represents the transmission coefficient of the i-th inverter in the kiln equipment.

8. The transmission frequency control system for kiln equipment according to claim 5, characterized in that: Also includes: a comparison module, configured to compare the target transmission frequency of the frequency converter in the kiln equipment with the actual transmission frequency, and execute the first control module when the target transmission frequency of the frequency converter in the kiln equipment is greater than the actual transmission frequency; and execute the second control module when the target transmission frequency of the frequency converter in the kiln equipment is less than the actual transmission frequency; The first control module is used to control the transmission frequency of each inverter in the kiln equipment in the order from the rear end to the front end of the kiln equipment; The second control module is used to control the transmission frequency of each inverter in the kiln equipment in order from the front end to the back end of the kiln equipment.