High-wear-resistance steel and iron material casting device

Abstract

The invention relates to the technical field of steel and iron material casting. The high-wear-resistance steel and iron material casting device comprises a fixing device, a lifting block is movably connected to the hollowed-out position of the bottom of the fixing device, a casting device is fixedly connected to the bottom of the lifting block, a conveying device is correspondingly connected to the bottom of the casting device, and the conveying device comprises a pushing device, a moving device and a conveying device. The pushing device is fixedly connected with the top of the movable device, so that the pushing device can push the movable device to move up and down in the horizontal direction, when the movable device is adjusted to a certain height, the movable device can incline by a certain angle, objects placed on the top are poured onto the conveying device, and then the objects are conveyed to the next station through the conveying device. Therefore, manual taking operation is replaced.

Description

Technical Field

[0001] The invention relates to the technical field of steel material casting, in particular to a highly wear-resistant steel material casting device. Background Art

[0002] In the field of steel casting, the production of highly wear-resistant steel materials places extremely high demands on casting processes and equipment. At present, traditional steel casting devices have many shortcomings in the quenching treatment and casting transmission links. During quenching, the stability of the equipment and the accuracy of the contact with the casting are difficult to guarantee, which can easily lead to uneven quenching and affect the wear resistance and quality of the steel material; and in terms of casting transmission, it mostly relies on manual picking and transportation, which is not only inefficient, but also has problems such as manual operation errors and high labor intensity, making it difficult to meet the large-scale and automated production needs of highly wear-resistant steel materials. Based on this, a highly wear-resistant steel casting device is now invented to solve the above problems. Summary of the Invention

[0003] The object of the present invention is to provide a highly wear-resistant steel material casting device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a highly wear-resistant steel material casting device, comprising a fixing device, wherein the fixing device is used to ensure the overall stability of the device, and a lifting block is movably connected to the hollowed-out bottom of the fixing device, and the bottom of the lifting block is fixedly connected to a casting device, and the lifting block can drive the casting device to move up and down, so that the casting device can directly contact the steel casting and quench it. The bottom of the casting device is correspondingly connected to a conveying device, and the conveying device includes a pushing device, a movable device and a conveying device. The pushing device is fixedly connected to the top of the movable device, so that the pushing device can push the movable device to move up and down in a horizontal direction. When the movable device is adjusted to a certain height, it will tilt at a certain angle to dump the objects placed on the top onto the conveying device, and then the conveying device will convey them to the next workstation, thereby replacing manual picking operations.

[0005] As a preferred technical solution of the present invention, the pushing device includes a motor, the central output shaft end of the motor is fixedly connected to a first telescopic column, the top of the first telescopic column is fixedly connected to a hollow plate, the hollow parts at both ends of the hollow plate are fixedly connected to sliding columns, and the bottoms of the four sliding columns are movably connected to the raised parts of the motor.

[0006] As a preferred technical solution of the present invention, a gear is movably connected to the central groove at the top of the hollow plate, a first rotating shaft is fixedly connected to the center top of the gear, a movable device is fixedly connected to the top of the first rotating shaft, a rack is meshedly connected to the outer surface of the gear, one end of an elliptical block is fixedly connected to the top of the rack, the other end of the elliptical block is fixedly connected to a cylinder, and the bottom of the cylinder is fixedly connected to one side of the top of the hollow plate.

[0007] As a preferred technical solution of the present invention, the movable device includes a first circular plate, the bottom of the first circular plate is fixedly connected to the top of the first rotating shaft, three movable blocks are fixedly connected to the outer surface of the top of the first circular plate, the grooves at the top of the three movable blocks are movably connected to the second rotating shaft, and the centers of the three second rotating shafts are movably connected to groove blocks.

[0008] As a preferred technical solution of the present invention, the three groove blocks are fixedly connected to the top grooves with second telescopic columns, the tops of the three second telescopic columns are fixedly connected to second circular plates, the tops of the second circular plates are fixedly connected to partitions, the tops of the partitions are fixedly connected to molds, and one side of the mold is correspondingly connected to a conveying device.

[0009] As a preferred technical solution of the present invention, the conveying device includes a support frame, the top of the support frame is fixedly connected to a support base plate, both sides of the top end of the support base plate are fixedly connected to connecting long blocks, and the internal grooves of the two connecting long blocks are fixedly connected to rotating columns.

[0010] As a preferred technical solution of the present invention, the outer surfaces of the two rotating columns are movably connected with several first bevel gears, the outer surfaces of several first bevel gears are meshedly connected with several second bevel gears, the centers of several second bevel gears are fixedly connected with transmission rollers, and the outer surfaces of several transmission rollers are movably connected with conveyor belts.

[0011] Compared with the prior art, the present invention has the following beneficial effects: A highly wear-resistant steel material casting device, by arranging a first telescopic column at the end of the motor output shaft, can use the motor to drive the first telescopic column and the hollow plate to move in a horizontal direction. During the movement of the hollow plate, the sliding columns connected at both ends of its bottom will slide on the raised part of the motor, which can effectively balance the load generated by the top device.

[0012] A highly wear-resistant steel casting device, which rises to a predetermined height through a hollow plate, then a cylinder drives the movement of an elliptical block connected to its output shaft end, allowing the elliptical block to drive the rack fixedly connected to the other end to perform reciprocating motion. Since the rack and the outer surface of the gear are meshed with each other, the reciprocating motion of the rack can drive the rotation of the gear, and ultimately the first rotating shaft fixedly connected to the top of the gear can drive the movable device to rotate synchronously, realizing the angle adjustment function.

[0013] A highly wear-resistant steel casting device features a first circular plate fixed to the top of a first rotating shaft, allowing it to rotate synchronously with the shaft. Once the first circular plate completes its angular rotation, the grooved blocks within the grooves at the top of the three movable blocks simultaneously tilt to one side under the action of the second rotating shaft. When tilted to its lowest position, a second telescopic column at the top of one of the grooved blocks rapidly extends upward, supporting the second circular plate in a tilted state with one end higher and the other lowered. This allows the material in the mold to quickly pour onto a conveyor device and be transported to the next workstation by gravity after processing.

[0014] A highly wear-resistant steel material casting device, which arranges a rotating column inside a connecting long block. With the support of the connecting long block, several first bevel gears movably connected to the outer surface of the rotating column can be rapidly rotated under the drive of a motor. After rotation, the several first bevel gears will transmit to each other with the second bevel gears engaged with the outer surface. Then, the several second bevel gears drive the transmission rollers fixedly connected in the center to rotate synchronously, so that the transmission rollers can drive the operation of the conveyor belt connected to the outer surface, thereby transporting the cast material to the next workstation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front and side structure of the present invention; Figure 2 It is a front structural schematic diagram of the present invention; Figure 3 It is an overall schematic diagram of the conveying device of the present invention; Figure 4 This is a schematic diagram of the connection between the pushing device and the movable device of the present invention; Figure 5 This is a schematic diagram of the propulsion device of the present invention; Figure 6 This is a schematic diagram of the interior of the movable device of the present invention; Figure 7 This is a schematic diagram of the outer surface of the conveying device of the present invention; Figure 8 Schematic diagram of the inner surface of the conveying device of the present invention.

[0016] In the figure: 1. fixing device; 2. lifting block; 3. casting device; 4. conveying device; 41. pushing device; 411. motor; 412. first telescopic column; 413. hollow plate; 414. sliding column; 415. gear; 416. first rotating shaft; 417. rack; 418. elliptical block; 419. cylinder; 42. movable device; 421. first circular plate; 422. movable block; 423. second rotating shaft; 424. groove block; 425. second telescopic column; 426. second circular plate; 427. partition; 428. mold; 43. conveying device; 431. support frame; 432. supporting bottom plate; 433. connecting long block; 434. rotating column; 435. first bevel gear; 436. second bevel gear; 437. transmission roller; 438. conveyor belt. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] Example 1: Please refer to Figure 1-Figure 2 The lifting block 2 is movably connected to the top of the lifting block 2, and the casting device 3 is provided at the bottom of the lifting block 2, and the bottom of the lifting block 2 is fixedly connected to the center of the top of the casting device 3. The lifting block 2 can drive the casting device 3 to move up and down, so that the casting device 3 can directly contact the steel casting and quench it. The bottom of the casting device 3 is correspondingly connected to a conveying device 4, and the conveying device 4 includes a pushing device 41, a movable device 42 and a conveying device 43. The pushing device 41 is fixedly connected to the top of the movable device 42, so that the pushing device 41 can push the movable device 42 to move up and down in the horizontal direction. When the movable device 42 is adjusted to a certain height, it will tilt at a certain angle to dump the objects placed on the top onto the conveying device 43, and then the conveying device 43 will convey them to the next workstation, thereby replacing the manual picking operation.

[0019] Example 2: Based on Example 1, Figure 3-8As shown, the pushing device 41 includes a motor 411. A first telescopic column 412 is provided at the central output shaft end of the motor 411, and the central output shaft end of the motor 411 is fixedly connected to the bottom of the first telescopic column 412. A hollow plate 413 is provided at the top of the first telescopic column 412, and the top of the first telescopic column 412 is fixedly connected to the center of the bottom of the hollow plate 413. Sliding columns 414 are provided at the hollow ends of the bottom of the hollow plate 413, and the hollow ends of the bottom of the hollow plate 413 are fixedly connected to the top of the sliding columns 414. By providing the first telescopic column 412 at the output shaft end of the motor 411, the first telescopic column 412 and the hollow plate 413 can be moved horizontally under the drive of the motor 411. During the movement of the hollow plate 413, the sliding columns 414 connected to the bottom ends of the hollow plate 413 slide on the raised portion of the motor 411, effectively balancing the load generated by the top device. The bottoms of the four sliding columns 414 are all movably connected to the raised portion of the motor 411.

[0020] A gear 415 is provided at the center groove at the top of the hollow plate 413, and the center groove at the top of the hollow plate 413 is movably connected to the bottom of the gear 415. A first rotating shaft 416 is provided at the center top of the gear 415, and the center top of the gear 415 is fixedly connected to the bottom of the first rotating shaft 416. A movable device 42 is provided at the top of the first rotating shaft 416, and the top of the first rotating shaft 416 is fixedly connected to the bottom of the movable device 42. A rack 417 is provided on the outer surface of the gear 415, and the outer surface of the gear 415 is meshed with the outer surface of the rack 417. An elliptical block 418 is provided at the top of the rack 417, and the top of the rack 417 is meshed with the elliptical block 418 is fixedly connected at one end, and a cylinder 419 is provided at the other end of the elliptical block 418. The other end of the elliptical block 418 is fixedly connected to the output shaft end of the cylinder 419. After the hollow plate 413 is raised to a predetermined height, the cylinder 419 drives the elliptical block 418 connected to its output shaft end to move, allowing the elliptical block 418 to drive the rack 417 fixed at the other end to reciprocate. Because the rack 417 and the outer surface of the gear 415 are meshed with each other, the reciprocating motion of the rack 417 can drive the rotation of the gear 415, ultimately causing the first rotating shaft 416 fixedly connected to the top of the gear 415 to drive the movable device 42 to rotate synchronously, realizing the angle adjustment function. The bottom of the cylinder 419 is fixedly connected to one side of the top of the hollow plate 413.

[0021] The movable device 42 includes a first circular plate 421, the bottom of the first circular plate 421 is fixedly connected to the top of the first rotating shaft 416, three movable blocks 422 are provided on the top outer surface of the first circular plate 421, and the top outer surface of the first circular plate 421 is fixedly connected to the bottom of the three movable blocks 422, the top grooves of the three movable blocks 422 are provided with second rotating shafts 423, and the top grooves of the three movable blocks 422 are movably connected to the two ends of the second rotating shaft 423, the centers of the three second rotating shafts 423 are provided with groove blocks 424, and the centers of the three second rotating shafts 423 are movably connected to the bottom of the groove blocks 424.

[0022] The top grooves of the three groove blocks 424 are all provided with second telescopic columns 425, and the top grooves of the three groove blocks 424 are all fixedly connected to the bottom of the second telescopic columns 425. The tops of the three second telescopic columns 425 are provided with second circular plates 426, and the tops of the three second telescopic columns 425 are fixedly connected to the bottom of the second circular plates 426. A partition 427 is provided on the top of the second circular plate 426, and the top of the second circular plate 426 is fixedly connected to the center groove of the partition 427. A mold 428 is provided on the top of the partition 427, and the partition The top of plate 427 is fixedly connected to the bottom of mold 428. By fixing the first circular plate 421 at the top of the first rotating shaft 416, it can rotate synchronously with the first rotating shaft 416. When the first circular plate 421 completes its angular rotation, the groove blocks 424 in the grooves at the top of the three movable blocks 422 are simultaneously tilted to one side by the movement of the second rotating shaft 423. When tilted to the lowest position, the second telescopic column 425 at the top of one of the groove blocks 424 will quickly extend upward, supporting the second circular plate 426 to form a tilted state with one end higher and the other lower. This allows the material in mold 428 to be quickly dumped onto the conveyor 43 after processing is completed using gravity and transported to the next workstation. The partition 427 at the bottom of mold 428 effectively blocks the splashing of steel material generated during processing in mold 428, ensuring the safety and stability of the production process. The conveyor 43 is provided on one side of the mold 428, and the mold 428 is connected to the top of the conveyor 43 on one side.

[0023] The conveying device 43 includes a support frame 431, a support base plate 432 is provided on the top of the support frame 431, and the top of the support frame 431 is fixedly connected to the bottom of the support base plate 432, and the hollow part at one end of the support base plate 432 is connected through the outer surface of the movable device 42, and connecting long blocks 433 are provided on both sides of the other end of the top of the support base plate 432, and both sides of the other end of the top of the support base plate 432 are fixedly connected to the bottom of the connecting long block 433, and rotating columns 434 are provided at the internal grooves of the two connecting long blocks 433, and the internal grooves of the two connecting long blocks 433 are fixedly connected to the two ends of the rotating column 434.

[0024] The outer surfaces of the two rotating columns 434 are each provided with a plurality of first bevel gears 435, and the outer surfaces of the two rotating columns 434 are movably connected to the centers of the plurality of first bevel gears 435, the outer surfaces of the plurality of first bevel gears 435 are each provided with a plurality of second bevel gears 436, and the outer surfaces of the plurality of first bevel gears 435 are meshed with the outer surfaces of the plurality of second bevel gears 436, the centers of the plurality of second bevel gears 436 are provided with a transmission roller 437, and the centers of the plurality of second bevel gears 436 are fixedly connected to the top of the transmission roller 437, and the outer surfaces of the bottom ends of the plurality of transmission rollers 437 are provided with a plurality of A conveyor belt 438 is provided. By installing a rotating column 434 inside the connecting long block 433, the connecting long block 433 can be used to support the rotating column 434, so that several first bevel gears 435 movably connected to the outer surface of the rotating column 434 can be rapidly rotated by the motor 411. The rotating first bevel gears 435 will then mesh with the second bevel gears 436 on the outer surface. Subsequently, the several second bevel gears 436 drive the transmission roller 437 fixed to the center to rotate synchronously, so that the transmission roller 437 can drive the operation of the conveyor belt 438 connected to the outer surface, thereby transporting the cast material to the next station. The outer surface of the bottom end of several of the transmission rollers 437 is movably connected to the inner surface of the conveyor belt 438.

[0025] The working principle of the present invention is as follows: The fixing device 1 is fixed by anchor bolts to ensure overall stability. The hollow portion at the bottom is slidably connected to the top of the lifting block 2. The lifting block 2 can drive the casting device 3 to move up and down. When the steel casting is completed, the casting device 3 descends to contact the casting, and the quenching components are immersed in the quenching medium to achieve rapid cooling and hardening. The object is then transported to the next location by the conveyor device 4. The pushing device 41 includes a motor 411, which drives the first telescopic column 412 to drive the hollow plate 413 to move horizontally. After the hollow plate 413 moves, the sliding columns 414 connected at both ends of the bottom connection slide on the raised part of the motor 411, effectively balancing the weight generated by the top device. At the same time, it also allows the mold 428 in the movable device 42 connected to the top to separate from the original position, facilitating subsequent rotation. When the hollow plate 413 rises to a predetermined height, the cylinder 419 quickly drives the elliptical block 418 and the rack 417 connected to the output shaft end to reciprocate. The outer surface of the moved rack 417 engages with the outer surface of the gear 415, causing the gear 415 to rotate. Finally, the first circular plate 421 in the movable device 42 is driven to rotate through the first rotating shaft 416. After the rotation, the casting can not only be taken in different directions, but also facilitate the pouring of the movable device 42. When the first circular plate 421 completes its angular rotation, the groove blocks 424 in the grooves at the top of the three movable blocks 422 are simultaneously tilted to one side under the action of the second rotating shaft 423. When tilted to the lowest position, the second telescopic column 425 at the top of one of the groove blocks 424 will quickly extend upward, supporting the second circular plate 426 to form a tilted state with one end high and the other end low, so that the casting in the mold 428 is tilted to the top of the conveying device 43 by gravity. The conveying device 43 includes a support frame 431, which is used to support the two ends of the bottom of the support base 432. The connecting long block 433 is connected to the top end of the support frame. It rotates rapidly through the internal rotating column 434 and several first bevel gears 435 driven by the motor 411. After rotation, the several first bevel gears 435 will transmit to each other with the second bevel gears 436 engaged with the outer surface. Then, the several second bevel gears 436 drive the transmission roller 437 fixedly connected to the center to rotate synchronously, so that the transmission roller 437 can drive the operation of the conveyor belt 438 connected to the outer surface. After operation, the conveyor belt 438 can transport the cast material to the next workstation. The entire process is automated through mechanical transmission, replacing manual operation.

[0026] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A highly wear-resistant steel material casting device, comprising a fixing device (1), characterized in that: The fixing device (1) is used to ensure the stability of the device as a whole. The hollowed-out bottom of the fixing device (1) is movably connected to a lifting block (2). The bottom of the lifting block (2) is fixedly connected to a casting device (3). The lifting block (2) can drive the casting device (3) to move up and down, so that the casting device (3) can directly contact the steel casting and perform quenching treatment on it. The bottom of the casting device (3) is correspondingly connected to a conveying device (4). The conveying device (4) includes a pushing device (41), a movable device (42) and a conveying device (43). The pushing device (41) is fixedly connected to the top of the movable device (42), so that the pushing device (41) can push the movable device (42) to move up and down in a horizontal direction. When the movable device (42) is adjusted to a certain height, it will tilt at a certain angle, and the object placed on the top will be dumped onto the conveying device (43), and then the conveying device (43) will convey it to the next station, thereby replacing the manual picking operation.

2. The highly wear-resistant steel material casting device according to claim 1, characterized in that: The pushing device (41) comprises a motor (411), a first telescopic column (412) is fixedly connected to the central output shaft end of the motor (411), a hollow plate (413) is fixedly connected to the top of the first telescopic column (412), sliding columns (414) are fixedly connected to the hollow portions at both ends of the hollow plate (413), and the bottoms of the four sliding columns (414) are movably connected to the raised portions of the motor (411).

3. The highly wear-resistant steel material casting device according to claim 2, characterized in that: A gear (415) is movably connected to the center groove at the top of the hollow plate (413), a first rotating shaft (416) is fixedly connected to the center top of the gear (415), a movable device (42) is fixedly connected to the top of the first rotating shaft (416), an outer surface of the gear (415) is meshedly connected to a rack (417), a top of the rack (417) is fixedly connected to one end of an elliptical block (418), the other end of the elliptical block (418) is fixedly connected to a cylinder (419), and the bottom of the cylinder (419) is fixedly connected to one side of the top of the hollow plate (413).

4. The highly wear-resistant steel material casting device according to claim 3, characterized in that: The movable device (42) comprises a first circular plate (421), the bottom of the first circular plate (421) is fixedly connected to the top of the first rotating shaft (416), three movable blocks (422) are fixedly connected to the outer surface of the top of the first circular plate (421), the top grooves of the three movable blocks (422) are movably connected to the second rotating shaft (423), and the centers of the three second rotating shafts (423) are movably connected to the groove blocks (424).

5. The highly wear-resistant steel material casting device according to claim 4, characterized in that: The grooves at the tops of the three groove blocks (424) are all fixedly connected to second telescopic columns (425), the tops of the three second telescopic columns (425) are fixedly connected to second circular plates (426), the tops of the second circular plates (426) are fixedly connected to a partition (427), the tops of the partitions (427) are fixedly connected to a mold (428), and one side of the mold (428) is correspondingly connected to a conveying device (43).

6. The highly wear-resistant steel material casting device according to claim 5, characterized in that: The conveying device (43) comprises a support frame (431), the top of the support frame (431) is fixedly connected to a support base plate (432), both sides of one end of the top of the support base plate (432) are fixedly connected to connecting long blocks (433), and the internal grooves of the two connecting long blocks (433) are fixedly connected to rotating columns (434).

7. The highly wear-resistant steel material casting device according to claim 6, characterized in that: The outer surfaces of the two rotating columns (434) are movably connected to a plurality of first bevel gears (435), the outer surfaces of the plurality of first bevel gears (435) are meshedly connected to a plurality of second bevel gears (436), the centers of the plurality of second bevel gears (436) are fixedly connected to a transmission roller (437), and the outer surfaces of the plurality of transmission rollers (437) are movably connected to a conveyor belt (438).

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