Device for controlling welding deformation of stainless steel planar sheet body
By designing a curved tire frame and linear actuator combination device suitable for stainless steel sheet welding, the problem of narrow application scope of existing tire frames is solved, and efficient and low-cost stainless steel welding deformation control is achieved.
Patent Information
- Application Number
- CN202510889660.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-08-22
AI Technical Summary
The existing stainless steel welded tire frame has a narrow scope of application, resulting in waste of resources, high costs and long construction periods, making it difficult to effectively control the welding deformation of stainless steel sheets. Especially when welding stainless steel sheets of different plate thicknesses, conventional tire frames need to be repeatedly removed and rebuilt.
A device including plate support, plate pressing member and plate support adjusting member is designed. Through the combination of curved tire frame and linear actuator, it can adapt to the welding needs of stainless steel sheets of different specifications and sizes, automatically adjust curved support and pressing, reduce deformation, and improve the scope of application.
It significantly reduces the overall cost and construction period of stainless steel sheet production, improves the degree of automation and application range, and can effectively control the welding deformation of stainless steel sheets of different specifications and sizes.
Smart Images

Figure CN120516248A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shipbuilding, and more particularly to a device for controlling welding deformation of a stainless steel flat sheet. Background Art
[0002] The inner walls of the cargo tanks of stainless steel chemical tankers are constructed of stainless steel. To reduce the weight of the vessel, the stainless steel plates are often relatively thin (6-10 mm). Since stainless steel cannot be deformed after welding using the same special properties as carbon steel, and shipowners generally require high flatness in stainless steel cargo tanks, welding deformation of stainless steel requires advanced control. In particular, when stainless steel panels are assembled and welded to form a stainless steel sheet, conventional welding of the bulb flat steel onto a flat jig results in significant wave and arc deformation, exceeding the permitted flatness. Therefore, in-depth research on stainless steel welding on ships is necessary to reduce deformation during welding and the subsequent deformation workload. Furthermore, existing jigs designed specifically for controlling stainless steel sheet welding are only suitable for welding a single specification of stainless steel sheet (different thicknesses of stainless steel exhibit different deformation curvatures after welding). This means that welding stainless steel sheets of different sizes often requires dismantling the old jig and rebuilding a new one. This leads to repeated dismantling and remanufacturing of the existing jig, resulting in wasted resources, high overall costs, long construction times, and a limited range of applications. Summary of the Invention
[0003] In order to overcome the above-mentioned defects, the present invention provides a device for controlling the welding deformation of a flat stainless steel sheet, which specifically adopts the following technical solutions:
[0004] A device for controlling welding deformation of a flat stainless steel sheet, comprising:
[0005] A panel support member is provided on the ground, comprising a panel support base, a panel support sliding seat, and a curved surface frame member. The panel support base provides sliding support on the ground, the panel support sliding seat is slidably provided on the panel support base, and the curved surface frame member provides anti-deformation curved surface support for the stainless steel sheet on the panel support sliding seat.
[0006] A plate surface pressing piece, which is provided on the curved surface frame piece and is used to press the stainless steel sheet body to stably fit it on the curved surface frame piece;
[0007] The plate surface support adjustment member is provided on the curved surface frame member and is used to adjust the longitudinal extension length of the curved surface frame member to meet the welding requirements of the stainless steel sheets of different sizes.
[0008] Preferably, the curved tire frame component includes a first curved tire frame, a second curved tire frame, a third curved tire frame, a fourth curved tire frame, a fifth curved tire frame and a sixth curved tire frame, and the first curved tire frame, the second curved tire frame, the third curved tire frame, the fourth curved tire frame, the fifth curved tire frame and the sixth curved tire frame are all arranged on the panel support sliding seat.
[0009] Preferably, the first curved tire frame includes a first linear actuator and a support cap, the bottom end of the first linear actuator is arranged at the middle position of the plate support sliding seat, and the support cap is fixedly arranged on the top end of the first linear actuator.
[0010] Preferably, the second curved tire frame has the same structure as the first curved tire frame, the bottom end of the second curved tire frame is set on the plate surface supporting sliding seat on one side of the first curved tire frame, and the two second curved tire frames are symmetrically distributed on both sides of the first curved tire frame; the third curved tire frame has the same structure as the second curved tire frame, the bottom end of the third curved tire frame is set on the plate surface supporting sliding seat on one side of the second curved tire frame, and the two third curved tire frames are symmetrically distributed on the two sides of the second curved tire frames.
[0011] Preferably, the fourth curved tire frame has the same structure as the third curved tire frame, the bottom end of the fourth curved tire frame is arranged on the plate surface supporting sliding seat on one side of the third curved tire frame, and the two fourth curved tire frames are symmetrically distributed on the two sides of the third curved tire frame; the fifth curved tire frame has the same structure as the fourth curved tire frame, the bottom end of the fifth curved tire frame is fixedly arranged on the plate surface supporting sliding seat on one side of the fourth curved tire frame, and the two fifth curved tire frames are symmetrically distributed on the two sides of the fourth curved tire frame; the sixth curved tire frame has the same structure as the fifth curved tire frame, the bottom end of the sixth curved tire frame is arranged on the plate surface supporting sliding seat on one side of the fifth curved tire frame, and the two sixth curved tire frames are symmetrically distributed on the two sides of the fifth curved tire frame.
[0012] Preferably, the curved tire frame parts are provided in multiple sets, and the multiple sets of curved tire frame parts are parallel to each other and equidistantly distributed and slidably arranged on the plate surface support base, so as to provide anti-deformation curved surface support for the stainless steel sheet body in an overall curved shape.
[0013] Preferably, the panel pressing member includes a first pressing member, a second pressing member, a third pressing member, a fourth pressing member, a fifth pressing member, a sixth pressing member and a pressing block. The first pressing member, the second pressing member, the third pressing member, the fourth pressing member, the fifth pressing member and the sixth pressing member are all arranged on the curved tire frame, and the pressing block is arranged on the stainless steel sheet.
[0014] Preferably, the first pressing member includes a second linear actuator and a pressing plate. The second linear actuator has the same structure as the first linear actuator. The bottom end of the second linear actuator is arranged on the plate surface supporting sliding seat outside the first curved tire frame. One end of the pressing plate is hinged to the top end of the second linear actuator and is used to press the end of the stainless steel sheet.
[0015] Preferably, the second pressing member has the same structure as the first pressing member, and the bottom end of the second pressing member is arranged on the plate surface supporting sliding seat outside the second curved tire frame; the third pressing member has the same structure as the second pressing member, and the bottom end of the third pressing member is arranged on the plate surface supporting sliding seat outside the third curved tire frame; the fourth pressing member has the same structure as the third pressing member, and the bottom end of the fourth pressing member is arranged on the plate surface supporting sliding seat outside the fourth curved tire frame; the fifth pressing member has the same structure as the fourth pressing member, and the bottom end of the fifth pressing member is fixedly arranged on the plate surface supporting sliding seat outside the fifth curved tire frame; the sixth pressing member has the same structure as the fifth pressing member, and the bottom end of the sixth pressing member is arranged on the plate surface supporting sliding seat outside the sixth curved tire frame; the pressing block is pressed on the side edge of the stainless steel sheet; two sets of the plate surface pressing members are arranged one by one on the two outermost sets of the curved tire frame parts among the multiple sets of the curved tire frame parts, for pressing the two ends of the stainless steel sheet.
[0016] Preferably, the panel support adjustment member includes an adjustment transmission member and an adjustment power member, the adjustment transmission member is arranged on the curved tire frame member, and the adjustment power member is connected to the adjustment transmission member; multiple adjustment transmission members correspond one by one to multiple sets of the curved tire frame members to control the spacing between adjacent curved tire frame members; multiple sets of adjustment power members correspond one by one to multiple sets of adjustment transmission members.
[0017] The present invention has at least the following beneficial effects:
[0018] 1) The device for controlling the welding deformation of a flat stainless steel sheet of the present invention has a reasonable structural design and a high degree of automation, and can be applied to the welding needs of stainless steel sheets of different specifications and sizes, thereby significantly reducing the overall cost and construction period of stainless steel sheet production;
[0019] 2) The present invention provides a device for controlling the deformation of flat stainless steel sheet welding, comprising a first curved tire frame, a second curved tire frame, a third curved tire frame, a fourth curved tire frame, a fifth curved tire frame, and a sixth curved tire frame. The first curved tire frame, the second curved tire frame, the third curved tire frame, the fourth curved tire frame, the fifth curved tire frame, and the sixth curved tire frame can be controlled by the controller to adjust the length of the first curved tire frame, the second curved tire frame, the third curved tire frame, the fourth curved tire frame, the fifth curved tire frame, and the sixth curved tire frame respectively according to the thickness of the stainless steel sheet, so as to form an anti-deformation curved support with different curvatures to meet the welding needs of stainless steel sheets of different specifications and sizes, thereby significantly improving the degree of automation and the scope of application.
[0020] 3) The device for controlling the welding deformation of a flat stainless steel sheet of the present invention is provided with a plate surface support adjustment part. The plate surface support adjustment part can automatically adjust the spacing between multiple sets of the curved tire frame parts according to the welding requirements of stainless steel sheets of different longitudinal lengths, and then adjust the longitudinal length of the anti-deformation curved surface support formed by the multiple sets of the curved tire frame parts, thereby using the welding requirements of stainless steel sheets of different lengths to further improve the scope of application.
[0021] Other advantages, objectives and features of the present invention will be reflected in part from the following description and will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a front view of the device for controlling the welding deformation of a stainless steel flat sheet according to the present invention;
[0023] Figure 2 This is a front view of the end face of the device for controlling the welding deformation of a stainless steel flat sheet according to the present invention;
[0024] Figure 3 This is a top view of the device for controlling welding deformation of a flat stainless steel sheet according to the present invention;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the device for controlling the welding deformation of a flat stainless steel sheet according to the present invention;
[0026] Figure 5 The present invention is a device for controlling the welding deformation of stainless steel flat sheets Figure 4 A partial enlarged view of middle A;
[0027] Figure 6 This is a bottom-up schematic diagram of the three-dimensional structure of the device for controlling the welding deformation of a stainless steel flat sheet according to the present invention;
[0028] Figure 7 The present invention is a device for controlling the welding deformation of stainless steel flat sheets Figure 6 A partial enlarged view of B in the middle;
[0029] Figure 8The figure is a schematic diagram of the three-dimensional structure of the device for controlling the welding deformation of a flat stainless steel sheet according to the present invention after pressing the stainless steel sheet.
[0030] Among them: 1-plate support base, 2-plate support sliding seat, 3-first curved tire frame, 4-second curved tire frame, 5-third curved tire frame, 6-fourth curved tire frame, 7-fifth curved tire frame, 8-sixth curved tire frame, 9-first linear actuator, 10-support cap, 11-first pressing member, 12-second pressing member, 13-third pressing member, 14-fourth pressing member, 15-fifth pressing member, 16-sixth pressing member, 17-pressing block, 18-second linear actuator, 19-pressing plate, 20-screw, 21-motor, 22-longitudinal bone flat steel, 23-stainless steel sheet, 24-curved tire frame, 25-plate pressing member. DETAILED DESCRIPTION
[0031] The technical solutions of the present invention will be described in detail below by way of embodiments with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.
[0032] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and subsequent associated objects are in an "or" relationship.
[0033] according to Figures 1-8 As shown, a device for controlling the welding deformation of a stainless steel flat sheet includes a plate support, a plate pressing member 25 and a plate support adjusting member. The plate support is set on the ground and is used to support the stainless steel sheet 23 (stainless steel plate + longitudinal bone) to be welded. The plate pressing member 25 and the plate support adjusting member are both set on the plate support.
[0034] The panel support component includes a panel support base 1, a panel support sliding seat 2 and a curved tire frame component 24. The panel support base 1 is arranged on the ground to provide sliding support. The panel support sliding seat 2 is slidably arranged on the panel support base 1. The curved tire frame component 24 provides support for the stainless steel sheet 23 on the panel support sliding seat 2.
[0035] The panel support base 1 is in the shape of an elongated slide rail and is disposed on the ground, extending longitudinally along the stainless steel sheet 23 to be welded. The length of the panel support base 1 is greater than the maximum longitudinal length of the stainless steel sheet 23 of different longitudinal dimensions to be welded. Furthermore, multiple panel support bases 1 are provided, and the multiple panel support bases 1 are disposed parallel to each other on the ground.
[0036] The bottom surface of the panel support sliding seat 2 is provided with a sliding groove, and the panel support sliding seat 2 is slidably buckled on the panel support base 1 through the sliding groove, so that the panel support sliding seat 2 can slide on the panel support base 1. Six panel support sliding seats 2 are provided.
[0037] The curved tire frame 24 includes a first curved tire frame 3, a second curved tire frame 4, a third curved tire frame 5, a fourth curved tire frame 6, a fifth curved tire frame 7 and a sixth curved tire frame 8. The first curved tire frame 3, the second curved tire frame 4, the third curved tire frame 5, the fourth curved tire frame 6, the fifth curved tire frame 7 and the sixth curved tire frame 8 are all arranged on the panel support sliding seat 2.
[0038] The first curved tire frame 3 includes a first linear actuator 9 and a support cap 10. The bottom end of the first linear actuator 9 is vertically fixed to the top surface of the middle position of the panel support sliding seat 2. The support cap 10 is in the shape of a semicircular surface and is fixed to the top end of the first linear actuator 9 to support the stainless steel sheet 23. Alternatively, the first linear actuator 9 is a mechanical device that converts electrical energy, pneumatic energy, or hydraulic energy into linear motion.
[0039] The second curved tire frame 4 has the same structure as the first curved tire frame 3. The bottom end of the second curved tire frame 4 is fixedly mounted on the panel support sliding seat 2 on one side of the first curved tire frame 3. The second curved tire frame 4 is parallel to the first curved tire frame 3 after being spaced a predetermined distance apart. At the same time, two second curved tire frames 4 are symmetrically distributed on both sides of the first curved tire frame 3. Furthermore, the maximum extended length of the second curved tire frame 4 is less than the maximum extended length of the first curved tire frame 3, and the maximum retracted length of the second curved tire frame 4 is less than the maximum retracted length of the first curved tire frame 3.
[0040] The third curved tire frame 5 has the same structure as the second curved tire frame 4. The bottom end of the third curved tire frame 5 is fixedly mounted on the panel support sliding seat 2 on one side of the second curved tire frame 4. The third curved tire frame 5 is parallel to the second curved tire frame 4 after being spaced a predetermined distance apart. At the same time, two third curved tire frames 5 are symmetrically distributed on the sides of the two second curved tire frames 4. Furthermore, the maximum extended length of the third curved tire frame 5 is less than the maximum extended length of the second curved tire frame 4, and the maximum retracted length of the third curved tire frame 5 is less than the maximum retracted length of the second curved tire frame 4.
[0041] The fourth curved tire frame 6 has the same structure as the third curved tire frame 5. The bottom end of the fourth curved tire frame 6 is fixedly mounted on the panel support sliding seat 2 on one side of the third curved tire frame 5. The fourth curved tire frame 6 is parallel to the third curved tire frame 5 after being spaced a predetermined distance apart. At the same time, two fourth curved tire frames 6 are symmetrically distributed on the sides of the two third curved tire frames 5. Furthermore, the maximum extended length of the fourth curved tire frame 6 is less than the maximum extended length of the third curved tire frame 5, and the maximum retracted length of the fourth curved tire frame 6 is less than the maximum retracted length of the third curved tire frame 5.
[0042] The fifth curved tire frame 7 has the same structure as the fourth curved tire frame 6. The bottom end of the fifth curved tire frame 7 is fixedly mounted on the panel support sliding seat 2 on one side of the fourth curved tire frame 6. The fifth curved tire frame 7 is parallel to the fourth curved tire frame 6 after being spaced apart by a predetermined distance. At the same time, two fifth curved tire frames 7 are symmetrically distributed on the sides of the two fourth curved tire frames 6. Furthermore, the maximum extended length of the fifth curved tire frame 7 is less than the maximum extended length of the fourth curved tire frame 6, and the maximum retracted length of the fifth curved tire frame 7 is less than the maximum retracted length of the fourth curved tire frame 6.
[0043] The sixth curved tire frame 8 has the same structure as the fifth curved tire frame 7. The bottom end of the sixth curved tire frame 8 is fixedly mounted on the panel support sliding seat 2 on one side of the fifth curved tire frame 7. The sixth curved tire frame 8 is parallel to the fifth curved tire frame 7 after being spaced apart by a predetermined distance. At the same time, two sixth curved tire frames 8 are symmetrically distributed on the sides of the two fifth curved tire frames 7. Furthermore, the maximum extended length of the sixth curved tire frame 8 is less than the maximum extended length of the fifth curved tire frame 7, and the maximum retracted length of the sixth curved tire frame 8 is less than the maximum retracted length of the fifth curved tire frame 7.
[0044] It should be noted that the first curved tire frame 3, the second curved tire frame 4, the third curved tire frame 5, the fourth curved tire frame 6, the fifth curved tire frame 7, and the sixth curved tire frame 8 are controlled by a controller on the plate surface support sliding seat 2 and are generally arranged in an arc shape, forming an anti-deformation curved surface support for the stainless steel sheet 23. When reinforcing the ends of stainless steel sheets of different thicknesses, the thickness of the plate to be welded is input into the controller to control the extension and contraction lengths of the first curved tire frame 3, the second curved tire frame 4, the third curved tire frame 5, the fourth curved tire frame 6, the fifth curved tire frame 7, and the sixth curved tire frame 8, respectively, thereby changing the anti-deformation curved surface support angle to improve the welding requirements of stainless steel flat sheets of different thicknesses.
[0045] Furthermore, six sets of the curved frame parts 24 are provided, and the six sets of the curved frame parts 24 are parallel to each other and equidistantly distributed and slidably arranged on the plate support base 1, so as to provide anti-deformation curved support for the stainless steel sheet 23 in an overall curved shape.
[0046] The panel pressing member 25 includes a first pressing member 11, a second pressing member 12, a third pressing member 13, a fourth pressing member 14, a fifth pressing member 15, a sixth pressing member 16 and a pressing block 17. The first pressing member 11, the second pressing member 12, the third pressing member 13, the fourth pressing member 14, the fifth pressing member 15 and the sixth pressing member 16 are all arranged on the curved tire frame 24, and the pressing block 17 is arranged on the stainless steel sheet 23.
[0047] The first pressing member 11 includes a second linear actuator 18 and a pressing plate 19. The second linear actuator 18 has the same structure as the first linear actuator 9. The bottom end of the second linear actuator 18 is fixed to the plate support slide 2 outside the first curved tire frame 3. The second linear actuator 18 is parallel to the first linear actuator 9 and its length is no less than that of the first linear actuator 9. One end of the pressing plate 19 is hinged to the top of the second linear actuator 18, allowing it to lock vertically and swing left and right on the second linear actuator 18 to press the end of the stainless steel sheet 23, ensuring a more stable fit of the stainless steel sheet 23 against the anti-deformation curved support. The swinging pressing plate 19 ensures a more secure fit of the stainless steel sheet 23.
[0048] The second pressing member 12 has the same structure as the first pressing member 11. The bottom end of the second pressing member 12 is fixedly mounted on the panel-supporting sliding seat 2 outside the second curved tire frame 4. Furthermore, the maximum extended length of the second pressing member 12 is less than the maximum extended length of the first pressing member 11. The two second pressing members 12 correspond to the two second curved tire frames 4.
[0049] The third pressing member 13 has the same structure as the second pressing member 12. The bottom end of the third pressing member 13 is fixedly mounted on the panel support sliding seat 2 outside the third curved tire frame 5. Furthermore, the maximum extended length of the third pressing member 13 is less than the maximum extended length of the second pressing member 12. The two third pressing members 13 correspond to the two third curved tire frames 5.
[0050] The fourth pressing member 14 has the same structure as the third pressing member 13. The bottom end of the fourth pressing member 14 is fixedly mounted on the panel support sliding seat 2 outside the fourth curved tire frame 6. Furthermore, the maximum extended length of the fourth pressing member 14 is less than the maximum extended length of the third pressing member 13. The two fourth pressing members 14 correspond to the two fourth curved tire frames 6.
[0051] The fifth pressing member 15 has the same structure as the fourth pressing member 14. The bottom end of the fifth pressing member 15 is fixedly mounted on the panel support sliding seat 2 outside the fifth curved bead frame 7. Furthermore, the maximum extended length of the fifth pressing member 15 is less than the maximum extended length of the fourth pressing member 14. The two fifth pressing members 15 correspond to the two fifth curved bead frames 7.
[0052] The sixth pressing member 16 has the same structure as the fifth pressing member 15. The bottom end of the sixth pressing member 16 is fixedly mounted on the panel support sliding seat 2 outside the sixth curved tire frame 8. Furthermore, the maximum extended length of the sixth pressing member 16 is less than the maximum extended length of the fifth pressing member 15. The two sixth pressing members 16 correspond to the two sixth curved tire frames 8.
[0053] The pressing block 17 is pressed on the side edge of the stainless steel sheet 23. Furthermore, a plurality of pressing blocks 17 are provided, and the plurality of pressing blocks 17 are distributed on both sides of the stainless steel sheet 23 to press both sides of the stainless steel sheet 23 so as to press the stainless steel sheet 23 from both sides to stably fit the stainless steel sheet 23 on the anti-deformation curved surface support.
[0054] Furthermore, two sets of the plate surface pressing pieces 25 are provided, and the two sets of the plate surface pressing pieces 25 are respectively arranged on the two outermost sets of the six sets of the curved surface frame pieces 24 to press the two ends of the stainless steel sheet 23.
[0055] It should be noted that the first pressing member 11, the second pressing member 12, the third pressing member 13, the fourth pressing member 14, the fifth pressing member 15 and the sixth pressing member 16 are controlled by the controller on the plate support sliding seat 2, and are generally distributed in an arc shape, and are used to press the stainless steel sheet 23 from both ends of the stainless steel sheet 23 so that the stainless steel sheet 23 can be stably attached to the anti-deformation curved surface support formed by the curved tire frame 24.
[0056] The panel support adjustment member includes an adjustment transmission member and an adjustment power member. The adjustment transmission member is provided on the curved tire frame member 24, and the adjustment power member is connected to the adjustment transmission member. The adjustment transmission member includes a screw rod 20. After one end of the screw rod 20 fits through the threaded hole on the panel support sliding seat 2, it rotates through the other five sets of the curved tire frame members 24. The screw rod 20 can engage with the threaded hole. Furthermore, there are six adjustment transmission members, and the six adjustment transmission members correspond to the six sets of the curved tire frame members 24 one by one to control the spacing between adjacent curved tire frame members 24. The six adjustment transmission members can respectively control the sliding of the corresponding curved tire frame members 24.
[0057] The adjustment power part includes a motor 21, and the motor 21 is fixedly set on the ground, and the rotating shaft of the motor 21 is fixedly connected to the other end of the screw 20 to drive the screw 20 to rotate. The rotating screw 20 can adjust the curved tire frame part 24 to slide on the plate support base 1. Furthermore, the adjustment power part is provided with six sets, and the six sets of the adjustment power parts correspond to the six sets of the adjustment transmission parts one by one. It should be noted that by controlling the different rotations of the six motors 21, the longitudinal length of the anti-deformation curved surface support formed by the six sets of the curved tire frame parts 24 can be adjusted to adapt to the welding support requirements of the stainless steel sheet 23 with different longitudinal lengths.
[0058] The method for using the device for controlling welding deformation of a flat stainless steel sheet comprises the following steps:
[0059] 1) Stainless steel panels are pre-assembled and then welded. When the panels are assembled, they are fixed with clamps and frames on all sides. Long welds are welded in the middle. After the panels are assembled, they are hoisted to the marking platform at multiple points.
[0060] 2) Stainless steel panels are marked on the flat frame, and the longitudinal bone flat steel 22 is positioned and fixed by spot welding according to the process requirements (only one side of the longitudinal bone is spot welded). The longitudinal bone should be straightened and positioned and installed, and forceful assembly is prohibited;
[0061] 3) The stainless steel sheet 23 (stainless steel plate + longitudinal bone) is hoisted onto the anti-deformation curved surface support of the specially designed device for controlling the welding deformation of the stainless steel flat sheet. The controller then controls the plate pressing member 25 to contract, pressing the stainless steel sheet 23 onto the anti-deformation curved surface support from both ends. Simultaneously, the pressing block 17 presses the stainless steel sheet 23 from both sides.
[0062] 4) Use a template to check and adjust the angle of the longitudinal spherical flat steel 22, and spot weld the other side of the longitudinal spherical flat steel;
[0063] 5) Adjust the angle of the welding trolley to align with the welding position, start welding according to the welding process requirements, pay attention to the trolley to prevent welding deviation, for long welds, weld from the middle to both sides, and weld single longitudinal bones at intervals;
[0064] 6) After the welding process is completed, the tire is removed and transported by multi-point lifting and placed on a flat tire frame to release stress;
[0065] 7) After checking the flatness of the stainless steel sheet 23, a special bracket is used to transport it to the next process.
[0066] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.
Claims
1. A device for controlling welding deformation of a stainless steel flat sheet, characterized in that: include: A panel support member is provided on the ground, comprising a panel support base, a panel support sliding seat, and a curved surface frame member. The panel support base provides sliding support on the ground, the panel support sliding seat is slidably provided on the panel support base, and the curved surface frame member provides anti-deformation curved surface support for the stainless steel sheet on the panel support sliding seat. A plate surface pressing piece, which is provided on the curved surface frame piece and is used to press the stainless steel sheet body to stably fit it on the curved surface frame piece; The plate surface support adjustment member is provided on the curved surface frame member and is used to adjust the longitudinal extension length of the curved surface frame member to meet the welding requirements of the stainless steel sheets of different sizes.
2. The device for controlling welding deformation of a flat stainless steel sheet according to claim 1, characterized in that: The curved tire frame includes a first curved tire frame, a second curved tire frame, a third curved tire frame, a fourth curved tire frame, a fifth curved tire frame and a sixth curved tire frame. The first curved tire frame, the second curved tire frame, the third curved tire frame, the fourth curved tire frame, the fifth curved tire frame and the sixth curved tire frame are all arranged on the plate surface supporting sliding seat.
3. The device for controlling welding deformation of a flat stainless steel sheet according to claim 2, characterized in that: The first curved tire frame includes a first linear actuator and a support cap. The bottom end of the first linear actuator is arranged at the middle position of the plate support sliding seat, and the support cap is fixedly arranged on the top end of the first linear actuator.
4. The device for controlling welding deformation of a flat stainless steel sheet according to claim 2 or 3, characterized in that: The second curved tire frame has the same structure as the first curved tire frame, and the bottom end of the second curved tire frame is set on the plate surface supporting sliding seat on one side of the first curved tire frame, and the two second curved tire frames are symmetrically distributed on both sides of the first curved tire frame; the third curved tire frame has the same structure as the second curved tire frame, and the bottom end of the third curved tire frame is set on the plate surface supporting sliding seat on one side of the second curved tire frame, and the two third curved tire frames are symmetrically distributed on the two sides of the second curved tire frames.
5. The device for controlling welding deformation of a flat stainless steel sheet according to claim 2 or 3, characterized in that: The fourth curved tire frame has the same structure as the third curved tire frame, and the bottom end of the fourth curved tire frame is arranged on the plate surface supporting sliding seat on one side of the third curved tire frame, and the two fourth curved tire frames are symmetrically distributed on the two sides of the third curved tire frame; the fifth curved tire frame has the same structure as the fourth curved tire frame, and the bottom end of the fifth curved tire frame is fixedly arranged on the plate surface supporting sliding seat on one side of the fourth curved tire frame, and the two fifth curved tire frames are symmetrically distributed on the two sides of the fourth curved tire frame; the sixth curved tire frame has the same structure as the fifth curved tire frame, and the bottom end of the sixth curved tire frame is arranged on the plate surface supporting sliding seat on one side of the fifth curved tire frame, and the two sixth curved tire frames are symmetrically distributed on the two sides of the fifth curved tire frame.
6. The device for controlling welding deformation of a flat stainless steel sheet according to any one of claims 1 to 3, characterized in that: The curved tire frame parts are provided with multiple sets, and the multiple sets of curved tire frame parts are parallel to each other and equidistantly distributed and slidably arranged on the plate surface support base, so as to provide anti-deformation curved surface support for the stainless steel sheet body in an overall curved shape.
7. The device for controlling welding deformation of a flat stainless steel sheet according to any one of claims 1 to 3, characterized in that: The panel pressing member includes a first pressing member, a second pressing member, a third pressing member, a fourth pressing member, a fifth pressing member, a sixth pressing member and a pressing block. The first pressing member, the second pressing member, the third pressing member, the fourth pressing member, the fifth pressing member and the sixth pressing member are all arranged on the curved tire frame, and the pressing block is arranged on the stainless steel sheet.
8. The device for controlling welding deformation of a flat stainless steel sheet according to any one of claims 1 to 3, characterized in that: The first pressing member includes a second linear actuator and a pressing plate. The second linear actuator has the same structure as the first linear actuator. The bottom end of the second linear actuator is set on the plate surface support sliding seat outside the first curved tire frame. One end of the pressing plate is hinged to the top end of the second linear actuator and is used to press the end of the stainless steel sheet.
9. The device for controlling welding deformation of a flat stainless steel sheet according to claim 8, characterized in that: The second pressing member has the same structure as the first pressing member, and the bottom end of the second pressing member is arranged on the plate surface supporting sliding seat on the outer side of the second curved tire frame; the third pressing member has the same structure as the second pressing member, and the bottom end of the third pressing member is arranged on the plate surface supporting sliding seat on the outer side of the third curved tire frame; the fourth pressing member has the same structure as the third pressing member, and the bottom end of the fourth pressing member is arranged on the plate surface supporting sliding seat on the outer side of the fourth curved tire frame; the fifth pressing member has the same structure as the fourth pressing member, and the bottom end of the fifth pressing member is fixedly arranged on the plate surface supporting sliding seat on the outer side of the fifth curved tire frame; the sixth pressing member has the same structure as the fifth pressing member, and the bottom end of the sixth pressing member is arranged on the plate surface supporting sliding seat on the outer side of the sixth curved tire frame; the pressing block is pressed on the side edge of the stainless steel sheet; two sets of the plate surface pressing members are respectively arranged on the two outermost sets of the curved tire frame members among the multiple sets of the curved tire frame members, for pressing the two ends of the stainless steel sheet.
10. The device for controlling welding deformation of a flat stainless steel sheet according to any one of claims 1 to 3, characterized in that: The panel support adjustment member includes an adjustment transmission member and an adjustment power member. The adjustment transmission member is arranged on the curved tire frame member, and the adjustment power member is connected to the adjustment transmission member; multiple adjustment transmission members correspond one by one to multiple sets of the curved tire frame members to control the spacing between adjacent curved tire frame members; multiple sets of adjustment power members correspond one by one to multiple sets of adjustment transmission members.