An assembly line for coil assemblies in solenoid valves

By integrating coil winding machines, welding inspection equipment and main structure assembly equipment, the automated assembly of coil assemblies in solenoid valves is achieved, solving the problem of high manual participation in traditional solenoid valve production and improving production efficiency and quality.

CN120516403BActive Publication Date: 2025-09-26UPTON AUTOMATION SYST KUNSHAN CO LTD
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Patent Information

Application Number
CN202511023308.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-24
Publication Date
2025-09-26
Estimated Expiration
2045-07-24

AI Technical Summary

Technical Problem

Traditional solenoid valve assembly production has a high degree of manual participation, high labor intensity, high production costs, and a low degree of automation, making it difficult to meet large-scale processing needs.

Method used

An assembly line for the coil assembly in a solenoid valve is designed, integrating a coil winding machine, coil welding detection equipment, and main structure assembly equipment. The material transport component realizes the automated transportation and assembly of the coil, bobbin, cover plate, iron core, and magnetic circuit base plate. Automated inspection and welding are performed using inspection cameras, welding components, and electrical performance inspection components. The line also integrates marking, code scanning, and unloading components for unqualified products.

Benefits of technology

It greatly reduces manual participation, improves production efficiency and quality, realizes the automated assembly of coil assemblies, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an assembly line for coil assemblies in solenoid valves, comprising a coil winding machine, coil welding inspection equipment, and main structure assembly equipment. A material transport assembly is used between at least two of the coil winding machine, coil welding inspection equipment, and main structure assembly equipment to transport at least one of the following materials: a coil, a bobbin, a cover plate, an iron core, and a magnetic circuit base plate. This solution integrates the coil winding machine, coil welding inspection equipment, and main structure assembly equipment, and uses the material transport assembly to transport the materials. This allows for automated assembly of the coil, bobbin, housing, iron core, cover plate, and electromagnetic base plate, significantly reducing manual labor and effectively improving production quality and efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of electromagnetic valve assembly, and in particular relates to an assembly line for a coil assembly in an electromagnetic valve. Background Art

[0002] Solenoid valves are fundamental automation components that control the flow of fluids through electromagnetic force. Traditional solenoid valve assembly processes require a high level of manual labor. The numerous installation steps required for solenoid valves create excessive labor intensity, high production costs, and inefficiencies in efficiency and hygiene, making them unsuitable for high-volume processing. Even though some equipment suppliers offer production equipment capable of a few individual steps, these often have low automation levels, simple structures, and difficulty implementing complex movements, leading to long costs and lead times.

[0003] The main functional parts of the solenoid valve include the coil assembly, which specifically includes a coil, a bobbin, a shell, an iron core, a cover plate and an electromagnetic base plate. The applicant has considered the assembly process of the coil assembly and has developed an assembly line for the coil assembly to reduce manual involvement and improve production efficiency. Summary of the Invention

[0004] The object of the present invention is to provide an assembly line for a coil assembly in a solenoid valve to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, a technical solution adopted by the present invention is: an assembly line for the coil assembly in the solenoid valve, which can assemble the coil, bobbin, cover plate, iron core and magnetic circuit bottom plate, specifically including a coil winding machine, a coil welding detection equipment and a main structure assembly equipment, and at least two of the coil winding machine, the coil welding detection equipment and the main structure assembly equipment are connected by a material transport component to realize the transportation of at least one material among the coil, bobbin, cover plate, iron core and magnetic circuit bottom plate; the coil winding machine is used for winding the coil on the bobbin; the coil welding detection equipment includes a workbench, and a winding position detection component, a welding Component 1, welding point detection component, electrical performance detection component; the winding position detection component includes a detection camera 1 for detecting whether the position of the winding on the coil meets the requirements; the welding component 1 includes a welding positioning tool 1 and a welding machine 1, and the welding machine 1 controls its movement through a welding drive component 1; the welding point detection component includes a detection camera 2, and the detection camera 2 is used to detect whether the welding point between the coil and the wire rack meets the requirements; the electrical performance detection component includes an electrical performance detection tool, an electrical performance detection device and an electrical detection drive component that controls the electrical performance detection device to move closer to / away from the electrical performance detection tool; the main structure assembly equipment It includes a workbench 2, and an iron core, a cover plate combination component, a shell assembly component, a magnetic circuit bottom plate assembly component, a welding component 2 and a blanking component installed thereon; the iron core and cover plate combination component includes a combined positioning tool, a pressure head 1 and a press drive component for driving the pressure head 1 to move; the main structure assembly equipment / material transport component is also provided with a processing positioning tool, and the iron core cover plate is placed on the processing positioning tool after assembly; the shell assembly component includes a drive component 1 and a clamping component 1, and the drive component 2 is used to drive the clamping component 2 to clamp the shell and put it on the wire rack, and clamp the wire rack with the shell and put it on the cover after assembly on the processing positioning tool Plate and iron core; the magnetic circuit base plate assembly component includes a driving component 2 and a clamping component 2, the driving component 2 drives the clamping component 2 to clamp the magnetic base plate and place it on the wire rack after the shell assembly component is assembled; the welding component 2 is used for welding between the magnetic circuit base plate and the shell, and between the shell and the cover plate, the welding component 2 includes a welding positioning tool 2 and a welder 2, the welder 2 controls its movement through a welding driving component 2; the unloading component is used to take out the assembled product; the material can be transferred between any two adjacent processes through the transfer component, the transfer component includes a transfer drive component and a material taking component placed at its drive end.

[0006] Preferably, the wire rack after being wound by the winding machine is transported to the next process on the material transport component. The driving end of the transfer component is provided with a rotating component, and the material picking component is installed at the rotating end of the rotating component. The rotating component can realize the detection of at least two angles on the wire rack by the detection camera.

[0007] Preferably, a clamping assembly is provided on workbench one or workbench two where at least one of the welding positioning tooling, the welding point detection assembly, the electrical performance detection assembly, the processing positioning tooling with the magnetic circuit base plate installed, and the welding positioning tooling is located. The clamping assembly includes a pressing head two and a press drive assembly two for controlling the movement of the pressing head two.

[0008] Preferably, the coil welding detection equipment also includes a pole tube loading assembly arranged on a workbench, and the pole tube loading assembly moves the pole tube to a pole tube transfer station, and there is a transfer assembly for transferring the pole tube at the pole tube transfer station to the wire rack after winding.

[0009] Preferably, the wire rack is tubular, and the clamping assembly 1 includes a clamping part 1 and a clamping part 2, wherein the clamping part 1 is used to gather from the outside to the inside to clamp the outer wall of the shell, and the clamping part 2 expands from the inside to the outside to press against the inner wall of the wire rack.

[0010] Preferably, the workbench 1 is equipped with a rotating disk 1 driven by a rotating drive component 1, and / or the workbench 2 is equipped with a rotating disk 2 driven by a rotating drive component 2; when the rotating disk 1 is installed on the workbench 1, a plurality of wire rack positioning toolings are installed on the rotating disk 1, and the rotating disk drives each wire rack positioning tooling to pass through the transfer component, the winding position detection component, the welding component 1, the welding point detection component, and the electrical performance detection component arranged around the rotating disk; when the rotating disk 2 is installed on the workbench 2, the processing positioning tooling includes the processing positioning tool 1 and the processing positioning tool 2, the processing positioning tool 1 is placed on the material transport component for placing the compacted iron core and cover plate, there are several processing positioning toolings 2 and they are placed on the rotating disk, and there is a transfer component to transfer the wire rack with the shell, cover plate and iron core on the processing positioning tool 1 to the processing positioning tool 2; the iron core, cover plate combination component, shell assembly component, magnetic circuit bottom plate assembly component, welding component 2 and blanking component are arranged around the rotating disk 2.

[0011] Preferably, the workbench 2 is also provided with a magnetic circuit base plate loading and positioning tooling and a positioning component. The magnetic circuit base plate is transported to the magnetic circuit base plate loading and positioning tooling through a transfer component before being assembled with the wire rack. The positioning component includes a lifting component and a rotating component placed at its lifting end. After the rotating component rises, it can abut the bottom surface of the magnetic circuit base plate and drive it to rotate. There is a positioning part on the magnetic circuit base plate, and a sensor capable of detecting the position of the positioning part is provided on the workbench.

[0012] Preferably, the assembly line further comprises a marking and scanning device and a reject blanking component, and the marking and scanning device and reject blanking component are arranged on workbench 1 and / or workbench 2;

[0013] The marking and scanning equipment includes a marking machine for marking information codes on materials and a scanning machine for identifying information codes;

[0014] The unqualified product unloading component includes a driving component x and a clamping component x placed at its driving end, and the clamping component x clamps the materials that cannot be scanned and puts them in a unqualified product storage area.

[0015] Preferably, a material unloading transfer component is further provided on the workbench 1 and / or the workbench 2, and the material unloading transfer component includes a flipping component and a material picking component x placed at the working end of the flipping component. A transfer unloading tooling is provided on the workbench 1 and / or the workbench 2, and the material unloading transfer component is used to transfer the material after scanning the code to the transfer unloading tooling. Qualified products are moved to the next process via a transfer component, and unqualified products are moved to the unqualified product storage area via the unqualified product unloading component.

[0016] Preferably, the material transport assembly includes a double-speed chain assembly, and the double-speed chain assembly is provided with a pallet that moves with it, and the material is placed on the pallet. The double-speed chain assembly includes a track and a double-speed chain running on the track, and the track is equipped with a horizontal X-axis positioning assembly, a horizontal Y-axis positioning assembly and a Z-axis positioning assembly, and the pallet is provided with a horizontal X-axis positioning part, a horizontal Y-axis positioning part and a Z-axis positioning part used in conjunction with the X-axis positioning assembly, the horizontal Y-axis positioning assembly and the Z-axis positioning assembly.

[0017] Beneficial effects of the present invention: This solution integrates the coil winding machine, coil welding detection equipment and main structure assembly equipment to achieve automated assembly of coils, bobbins, shells, iron cores, cover plates and electromagnetic base plates, greatly reducing manual participation and effectively improving production efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is the overall workflow diagram of the present invention;

[0019] Figure 2 It is an overall layout diagram of the coil welding detection equipment of the present invention;

[0020] Figure 3 It is an overall layout diagram of the main structure assembly equipment of the present invention;

[0021] Figure 4 It is a structural diagram of the marking and scanning equipment and the unqualified product blanking component in the present invention;

[0022] Figure 5 This is a schematic diagram of the position relationship between the rotating disk and the components on it in the coil welding detection equipment of the present invention. Figure 1 ;

[0023] Figure 6This is a schematic diagram of the position relationship between the rotating disk and the components on it in the coil welding detection equipment of the present invention. Figure 2 ;

[0024] Figure 7 is a schematic structural diagram of the transfer component 1 in the present invention;

[0025] Figure 8 It is a structural schematic diagram of the welding assembly 1 in the present invention;

[0026] Figure 9 It is a schematic structural diagram of the electrode tube loading assembly and transfer assembly in the present invention;

[0027] Figure 10 It is a structural diagram of the electrical performance detection component of the present invention;

[0028] Figure 11 It is a structural schematic diagram of the blanking transfer assembly and the blanking transfer station in the present invention;

[0029] Figure 12 It is a schematic structural diagram of the speed-doubling chain assembly of the present invention;

[0030] Figure 13 It is a structural diagram of the iron core and cover plate assembly of the present invention;

[0031] Figure 14 It is a structural schematic diagram of the shell assembly component of the present invention;

[0032] Figure 15 is a schematic structural diagram of the transfer assembly 5 of the present invention;

[0033] Figure 16 It is a structural schematic diagram of the magnetic circuit bottom plate assembly component of the present invention;

[0034] Figure 17 It is a structural schematic diagram of the welding assembly 2 in the present invention;

[0035] Figure 18 It is a structural schematic diagram of the workbench 2 in the present invention;

[0036] Figure 19 It is a schematic diagram of the product structure of the present invention;

[0037] In the figure: 1. Workbench 3; 2. Speed ​​chain assembly; 201. Track; 202. Horizontal X-axis positioning assembly; 203. Horizontal Y-axis positioning assembly; 204. Z-axis positioning assembly; 205. Positioning head; 206. Limiting fixture; 3. Pallet; 301. Horizontal X-axis positioning unit; 302. Horizontal Y-axis positioning unit; 4. Marking machine 1; 5. Barcode scanner 1; 6. First horizontal linear moving assembly for unqualified products; 7. First vertical linear moving assembly for qualified products; 8. First picking assembly for unqualified products; 9. Workbench 1; 10. Transfer assembly 1; 11. First horizontal linear moving assembly; 12. First vertical linear moving assembly; 13. Moving assembly; 14. First clamping assembly; 15. Winding position detection assembly; 1 6. Inspection camera 1; 17. Rotating disk 1; 18. Rotating drive assembly 1; 19. Workpiece positioning fixture 1; 20. Center disk; 21. Welding assembly 1; 22. Welding machine horizontal drive assembly 1; 23. Welding machine vertical drive assembly 1; 24. Welding machine 1; 25. Pressing assembly 1; 26. Pressing machine drive assembly 2a; 27. Pressing head 2a; 28. Pole feeding assembly; 29. ​​Transfer assembly 2; 30. Second horizontal linear moving assembly; 31. Second vertical linear moving assembly; 32. Second clamping assembly; 33. Pressing assembly 2; 34. Pressing machine drive assembly 2b; 35. Pressing head 2b; 36. Welding assembly 3; 37. Pressing assembly 3; 38. Pressing machine drive assembly 2c; 39. Pressing head 2c; 40. Electrical performance inspection 41. Electrical performance test horizontal drive component; 42. Electrical performance test clamping cylinder; 43. Electrical performance test head; 44. Solder joint test component; 45. Test camera 2; 46. Clamping component 4; 47. Press drive component 2d; 48. Press head 2d; 49. Unloading transfer component; 50. Unloading transfer tooling; 51. Turnover component 1; 52. Fourth clamping component; 53. Unloading conveyor belt; 54. Workbench 2; 55. Pressing component 1; 56. Combined positioning tooling; 57. Transfer component 4; 58. Horizontal linear moving component 1; 59. Vertical linear moving component 1; 60. Turnover component 2; 61. Clamping component 1; 62. Processing positioning tooling 1; 63. Shell assembly component; 64. Horizontal linear moving group Component 2; 65. Vertical linear moving component 2; 66. Clamping component 1; 67. Clamping component 2; 68. Rotating disk 2; 69. Moving component 5; 70. Horizontal linear moving component 6; 71. Vertical linear moving component 6; 72. Clamping component 6; 73. Clamping claw 6; 74. Magnetic circuit bottom plate feeding component; 75. Magnetic circuit bottom plate feeding vibration disk; 76. Magnetic circuit bottom plate feeding positioning fixture; 77. Lifting component; 78. Rotating component; 79. Rotating support shaft; 80. Horizontal linear moving component 3; 81. Vertical linear moving component 3; 82. Clamping assembly 3; 83. Press-fitting component 2; 84. Welding machine component 2; 85. Horizontal linear moving component 5; 86. Vertical linear moving component 5; 87. Clamping component 5; 88. Welding gun 1;89. Welding gun (II); 90. Fixture rotation assembly; 91. Welding positioning fixture; 92. Clamping cylinder; 93. Clamping head (III); 94. Processing positioning fixture (II); 95. Marking machine (III); 96. Barcode scanner (III); 97. Unqualified product unloading assembly (III); 98. Horizontal linear motion assembly (IV); 99. Vertical linear motion assembly (IV); 100. Gripping assembly (IV); 101. Unloading conveyor belt (II); 102. Magnetic circuit base plate; 103. Cover plate; 104. Iron core; 105. Wire rack; 106. Housing; 107. Positioning unit; 108. Slot. DETAILED DESCRIPTION

[0038] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0039] Among them, the driving components involved below are installed on the bracket to achieve height control, and the guide rails, sliders, drag chains, etc. involved in the linear moving components included in the driving components are all conventional technologies well known to people in this field, that is, no specific structural description is given, and the relevant positional relationships and connection relationships can be understood according to the relevant drawings or equivalent drawings. Among them, the nouns referring to products, workpieces, materials, etc. can represent the various components of the coil assembly, or can be expressed as a combination of parts or the whole of the coil assembly. The specific meaning is brought in according to the relevant context. This is easy to understand content, and the specific components will not be described below.

[0040] Example:

[0041] See Figure 1 , an assembly line for a coil assembly in a solenoid valve, comprising a marking and scanning device, a coil winding machine, a coil welding detection device, and a main structure assembly device, and at least two of the coil winding machine, the coil welding detection device, and the main structure assembly device are connected by a material transport component to realize the transportation of at least one material among a coil, a bobbin 105, a cover plate 103, an iron core 104, and a magnetic circuit bottom plate 102. In this embodiment, the coil winding machine, the coil welding detection device, and the main structure assembly device are all connected by a material transport component to realize the transportation of the coil, the bobbin 105, the cover plate 103, the iron core 104, and the magnetic circuit bottom plate 102. Of course, manual loading of the coil, the bobbin 105, the cover plate 103, the iron core 104, or the magnetic circuit bottom plate 102 onto the material transport component can be selected during this process;

[0042] The marking and code scanning device is one of the lower components of the marking and code scanning device, which is placed on a workbench three 1. It is used to mark and scan the wire rack 105 in the tooling on the pallet 3 to mark the wire rack 105. A defective product unloading component is also provided on the workbench three 1. The defective product unloading component is one of the lower components of the defective product unloading component. The defective product unloading component includes a defective product first horizontal linear moving component 6 placed on the workbench three 1, a defective product first vertical linear moving component 7 placed at the working end of the defective product first horizontal linear moving component 6, and a defective product first picking component 8 is installed at the working end of the defective product first vertical linear moving component 7. The defective product first picking component 8 is used to clamp the wire rack 105 that fails to scan the code and place it into a collection box.

[0043] Among them, see Figure 12 , the material transport component includes a double-speed chain component 2, and the double-speed chain component 2 is provided with a pallet 3 that moves with it, and each material is placed on the pallet 3. The pallet 3 is installed with relevant tooling for placing each material, and the tooling structure is designed according to the corresponding material structure. This is a conventional design and is not described in detail. The double-speed chain component 2 includes a track 201, a double-speed chain running on the track 201, and the track 201 is installed with a horizontal X-axis positioning component 202, a horizontal Y-axis positioning component 203 and a Z-axis positioning component 204. The pallet 3 is provided with a horizontal X-axis positioning part 301 and a horizontal Y-axis positioning part 302 used in conjunction with the X-axis positioning component, the horizontal Y-axis positioning component 203 and the Z-axis positioning component 204. 02 and Z-axis positioning part 107, wherein the horizontal X-axis direction positioning component 202, the horizontal Y-axis direction positioning component 203 and the Z-axis direction positioning component 204 can all be cylinders, wherein four positioning heads 205 are fixed at the moving end of the Z-axis direction positioning component 204, and four grooves that match the outer diameter of the positioning heads 205 are opened on the ground of the tray 3 (not shown in the figure), and two limit clamps 206 arranged in an inverted "L" shape are fixed on each of the two rails 201. The Z-axis direction positioning component 204 lifts the tray 3 until it abuts against the limit stopper to achieve positioning in the Z-axis direction. wherein, in order to avoid the horizontal Y-axis direction positioning component 203 interfering with the movement of the tray 3, its movement can be controlled by a cylinder moving in the Z-axis direction.

[0044] The qualified products that have been coded by the marking and scanning equipment are transported to the coil winding machine through the transport component, and are placed in the coil winding machine for winding by a robot or manually. The wire rack 105 after winding by the coil winding machine is taken out by a robot or manually and placed on the corresponding tooling on the tray 3. The coil winding machine can be purchased from existing equipment on the market that can wind the wire rack 105.

[0045] See Figure 2The coil welding detection equipment includes a workbench 9, a transfer assembly 10, a turntable assembly, a winding position detection assembly 15, a welding assembly 21, a welding point detection assembly 44 and an electrical performance detection assembly 40. Among them, the transfer assembly 10 is the lower component of the transfer assembly, which is used to realize the transfer of materials from the tray 3 to the turntable;

[0046] See Figure 2 、 Figure 3 The turntable assembly includes a rotating disk 17 and a rotating drive assembly 18 for controlling its rotation. The rotating drive assembly 18 can be a motor. The rotating disk 17 is provided with a plurality of workpiece positioning fixtures 19 for placing the wire rack 105. The first clamping assembly 14 can clamp the wire rack 105 from the fixture on the tray 3 to the workpiece positioning fixture 19. When the workpiece positioning fixture 19 is placed at the welding assembly 21, it can be called a welding positioning fixture 91. When it is placed at the electrical performance detection assembly 40, it can be called an electrical performance detection fixture.

[0047] The transfer assembly 10, the winding position detection assembly 15, the welding assembly 21, the welding point detection assembly 44, and the electrical performance detection assembly 40 are all installed on the workbench 9 and arranged around the rotating disk 17.

[0048] The winding position detection component 15 includes a detection camera 16, which is used to detect whether the position of the coil on the bobbin 105 meets the requirements;

[0049] The welding assembly 21 is used for welding the coil and the bobbin 105; Figure 8 The welding assembly 21 includes a welding machine 24 and a welding machine driving assembly 1 for controlling the welding machine 24 to approach / move away from the wire rack 105. The welding driving assembly 1 includes a welding machine horizontal driving assembly 22 installed on the workbench and a welding machine vertical driving assembly 23 installed at the output end of the welding horizontal driving assembly. Specifically, the welding machine horizontal driving assembly 22 and the welding machine vertical driving assembly 23 can both be cylinder-driven linear motion assemblies.

[0050] The solder joint inspection component 44 includes a second inspection camera 45. Two solder joint inspection cameras are provided, one for inspecting horizontally whether the solder joint between the wire rack 105 terminal and the coil meets the requirements, and the other for inspecting vertically whether the solder joint between the wire rack 105 terminal and the coil meets the requirements.

[0051] See Figure 7, the transfer component 10 includes a first horizontal linear moving component 11 placed on the workbench and a first vertical linear moving component 12 placed on the moving end of the first horizontal linear moving component 11, and the moving end of the first vertical linear moving component 12 is provided with a first clamping component 14, wherein, in this embodiment, the first horizontal linear moving component 11 and the first vertical linear moving component 12 can both be linear cylinders or motor-controlled linear moving mechanisms, the first clamping component 14 can be a three-jaw finger clamping cylinder, and in order to reduce damage to the wire rack 105, the finger clamping cylinder used by the first clamping component 14 is a finger clamping cylinder that is pressed from the inside to the outside; wherein, the moving end of the first vertical linear moving component 12 is equipped with a moving component 13, the first clamping component 14 is installed at the output end of the moving component 13, and the moving component 13 can be a rotating cylinder rotating in the horizontal direction, and the material is driven to rotate by the moving component 13 to realize the detection of the material between the two detection cameras 16.

[0052] See Figure 10 The electrical performance detection component 40 includes an electrical performance detection device and an electrical performance detection drive component that controls the electrical performance detection device to approach / move away from the wire rack 105. The electrical performance detection drive component includes an electrical performance detection horizontal drive component 41 and an electrical performance detection clamping cylinder 42 fixed to its drive end. The electrical performance detection horizontal drive component 41 can be a horizontally arranged linear drive cylinder, and the electrical performance detection clamping cylinder 42 can be a finger-clamping cylinder including two clamping jaws. An electrical performance detection head 43 for electrical performance detection is fixed on each of the two clamping jaws of the electrical performance detection clamping cylinder 42. The electrical performance detection head 43 is the electrical performance detection device.

[0053] See Figure 5 、 Figure 6 A clamping assembly 25 is provided on the workbench, and the clamping assembly 25 is one of the lower components of the clamping assembly. The clamping assembly 25 includes a press drive assembly a26 installed on the workbench and one of the clamping heads a27 placed at its output end. The press drive assembly a26 and the clamping head a27 are respectively the clamping head a2 and the lower component of the clamping head a2. The press drive assembly a26 drives the clamping head a27 to move in the vertical direction so that it presses and fixes the wire rack 105 on the workpiece positioning fixture 19 on the rotating disk 17 to facilitate welding by the welding machine 24.

[0054] Among them, see Figure 9, also includes a pole tube loading component 28 and a transfer component 29. The transfer component 29 is the lower component of the transfer component. The pole tube loading component 28 moves the pole tube to a pole tube to be transferred. The pole tube loading component 28 can be a structure with a vibration plate as the main body. The station to be transferred is placed at the output port of the vibration plate. The vibration plate is used to align the pole tube so that the orientation of the pole tube on the station to be transferred is consistent. The transfer component 29 is used to combine the pole tube on the pole tube to be transferred station onto the workpiece positioning fixture 19. On the wire rack 105, the second transfer assembly 29 includes a second horizontal linear motion assembly 30 placed on the workbench and a second vertical linear motion assembly 31 placed at the moving end of the second horizontal linear motion assembly 30. The moving end of the second vertical linear motion assembly 31 is provided with a second clamping assembly 32. Specifically, the second horizontal linear motion assembly 30 and the second vertical linear motion assembly 31 can both be linear motion mechanisms driven by a cylinder or a motor, and the second clamping assembly 32 can be a finger clamping cylinder capable of clamping the pole tube.

[0055] The workbench 1 9 is also provided with a welding assembly 3 36 for welding the pole tube and the wire rack 105, wherein the welding assembly 3 36 includes a welding machine 3 and a welding machine drive assembly 3 for controlling the approach / distance from the wire rack 105, and the welding drive assembly 2 includes a welding machine horizontal drive assembly 2 installed on the workbench and a welding machine vertical drive assembly 2 installed at the output end of the welding horizontal drive assembly. Specifically, the welding machine horizontal drive assembly 2 and the welding machine vertical drive assembly 2 can both be cylinder-driven linear motion assemblies 13. The structure of the welding assembly 3 36 can refer to the structure of the welding assembly 1 21 (see Figure 8 ).

[0056] Among them, see Figure 5 、 Figure 6 , the workbench 1 9 is provided with a clamping assembly 2 33, which is one of the lower components of the clamping assembly. The clamping assembly 2 33 includes a press drive assembly 2 b34 installed on the workbench and a pressure head 2 b35 placed at its output end. The press drive assembly 2 b34 and the clamping head 2 b are respectively the clamping head 2 and one of the lower components of the clamping head 2. The press drive assembly 2 b34 drives the pressure head 2 b35 to move in the vertical direction so that it presses and fixes the wire rack 105 on the workpiece positioning fixture 19, so as to facilitate the transfer assembly 2 29 to combine the pole tube and the wire rack 105 together. For details, refer to Figure 11 There is a slot 108 on the wire rack 105, and the second clamping component 32 moves the pole tube and clamps it into the slot 108.

[0057] See Figure 5 、 Figure 6A clamping component three 37 is provided on the workbench one 9, and the clamping component two 33 is one of the lower components of the clamping component. The clamping component three 37 includes a press drive component two c38 and a pressure head two c placed at its output end, the press drive component two c38 and the clamping head two c39 are respectively the clamping head two and one of the lower components of the clamping head two, and the press drive component two c38 drives the pressure head two c to move so that it presses and fixes the wire rack 105 on the workpiece positioning tool one 19 to facilitate welding.

[0058] Among them, see Figure 5 、 Figure 6 , the workbench 1 9 is also provided with a clamping component 46, which is the lower component of the clamping component 1, and the clamping component 46 includes a press drive component 2 d47 and a pressure head 2 d48 placed at its output end, a press drive component 2 c38 and a clamping head 2 c39 are respectively a clamping head 2 and one of the lower components of the clamping head 2, and the press drive component 2 d47 drives the pressure head 2 d48 to move so that it presses and fixes the wire rack 105 on the workpiece positioning tool 1 19, so as to facilitate the detection of the detection camera 2 45 and the electrical performance detection component 40; the solder joint detection component 44 process is placed after the welding component 3 36 process.

[0059] Among them, see Figure 2 , also includes a blanking component 1 and a defective product blanking component 2, the blanking component 1 is used to transfer the material on the workpiece positioning tool 19 on the rotating disk to the pallet 3, and the defective product blanking component 2 is used to transport the defective products on the workpiece positioning tool 19 to a blanking conveyor belt 53. The blanking component 1 includes a third horizontal linear moving component 13 placed on the workbench and a third vertical linear moving component 13 placed on the moving end of the third horizontal linear moving component 13, the moving end of the third vertical linear moving component 13 is provided with a third clamping component, the third clamping component is used to transfer the wire rack 105 on the workpiece positioning tool 19 on the rotating disk 17 to a blanking tool, and the blanking tool is also provided on the pallet 3, the third vertical linear moving component 13 at the moving end of the third horizontal linear moving component 13 can be a linear moving mechanism driven by a cylinder or a motor, and the third clamping component can be a finger-clamping cylinder capable of clamping products, wherein, in this scheme, the blanking component 1 and the defective product blanking component 2 share a component to realize the sorting of qualified products and defective products.

[0060] Among them, see Figure 11, the workbench 9 is also provided with a material unloading transfer component 49, the material unloading transfer component 49 includes a flipping component provided on the workbench 9 and a fourth clamping component 52 placed at the working end of the flipping component, and the workbench 9 is provided with a transfer unloading tooling 50, the material unloading transfer component 49 is used to transfer the coil on the workpiece positioning tooling 19 on the rotating disk to the transfer unloading tooling 50, the flipping component can be a rotating cylinder moving in the vertical direction, and the fourth clamping component 52 can be a finger clamping cylinder capable of clamping the product.

[0061] Among them, see Figure 5 、 Figure 6 A central disk 20 is fixed on the workbench 9. The central disk 20 is concentrically arranged with the rotating disk. The rotating disk is annular to ensure its normal rotation. Among them, a detection camera 16 and a detection camera 2 are installed on the central disk 20. At the same time, a clamping component 1 25, a clamping component 2 33, a clamping component 3 37, and a clamping component 4 46 are installed on the central disk 20 to make the whole more integrated.

[0062] Among them, see Figure 3 The main structure assembly equipment is used to assemble products including a cover plate 103, an iron core 104, a bobbin 105, a shell 106 and a magnetic circuit base plate 102. The conventional assembly process is that the cover plate 103 is first combined with the iron core 104, and then the bobbin 105 is sleeved on the iron core 104, and then the shell 106 is sleeved on the bobbin 105, and finally the magnetic circuit base plate 102 is placed on the top of the bobbin 105. Under the action of various equipment, the connection between the magnetic circuit base plate 102, the cover plate 103 and the shell 106 is realized. Among them, the cross-sectional shape of the bobbin 105 in this scheme is an "I"-shaped structure with a tubular middle vertical part. After the coil is wound, the whole is displayed as a rectangular cross-section structure. The bobbin 105 and the structure of the bobbin 105 after the coil is sleeved and installed are shown in this article.

[0063] See Figure 3 The main structure assembly equipment includes a second workbench 54, and an iron core 104, a cover plate 103 assembly component, a shell 106 assembly component 63, a magnetic circuit bottom plate 102 assembly component, a welding component 2 and a blanking component 2 installed thereon;

[0064] The core 104 and cover plate 103 assembly includes a combined positioning tool 56 and a press assembly 55 installed on a workbench. The press assembly 55 includes a press head 1 and a press drive assembly 1 for driving the press head 1 to move.

[0065] Specifically, the combined positioning tooling 56 is used to position and align the iron core 104 and the cover plate 103 before pressing them together. The overall shape of the slots for positioning on the combined positioning tooling 56 is "T" (not shown). This design requires the cover plate 103 to be first placed into the combined positioning tooling 56 when pre-assembling the iron core 104 and the cover plate 103. Subsequently, the iron core 104 is inserted into the hole in the middle of the cover plate 103. Finally, the first press drive component drives the first press head to combine the iron core 104 and the cover plate 103 together in the vertical direction.

[0066] After that, the combined iron core 104 and cover plate 103 are transferred to a processing positioning tooling on the tray 3 by the first transfer component 10. The first transfer component 10 includes a first drive component and a first clamping component 61. The first drive component is used to drive the first clamping component 61 to clamp and hold the iron core 104 and the cover plate 103 and transfer them to the processing positioning tooling. Specifically, refer to Figure 2 , the first drive component includes a first horizontal linear movement component 13 and a first vertical linear movement component 13 installed on its horizontal moving end. The first clamping component 61 is installed on the vertical moving end of the first vertical linear movement component 13. Among them, the first horizontal linear movement component 13 and the first vertical linear movement component 13 can be linear movement components 13 driven by cylinders or motors, and the first clamping component 61 can be a finger clamp cylinder whose jaws can be adapted to the shape of the workpiece. Among them, refer to Figure 2 , after being combined and clamped by the first press-fitting component 55, the iron core 104 and the cover plate 103 are in a "T" shape. The transfer component further includes a second flipping component 60. The second flipping component 60 is installed at the driving end of the first vertical linear movement component 13, and the first clamping component 61 is installed at the driving end of the second flipping component 60. The second flipping component 60 is used to drive the first clamping component 61 to flip so that the iron core 104 and the cover plate 103 clamped by the first clamping component are arranged in an "丄" shape. The second flipping component 60 can be a rotary cylinder.

[0067] After that, the material handling component drives the tray 3 to move to the housing 106 assembly component 63. The housing 106 assembly component 63 includes a second drive component and a second clamping component. The second drive component is used to drive the second clamping component to clamp the housing 106 and sleeve it onto the wire rack 105, and clamp the wire rack 105 with the housing 106 and sleeve it onto the iron core 104 on the processing positioning tooling. Specifically, refer to Figure 14 , the second drive component includes a second horizontal linear movement component 64 installed on the second workbench 54 and a second vertical linear movement component 65 installed on its horizontal moving end. The second clamping component is installed on the vertical moving end of the second vertical linear movement component 65. Among them, the second horizontal linear movement component 64 and the second vertical linear movement component 65 can be linear movement components 13 driven by cylinders or motors; among them, refer to Figure 14 、 Figure 19The wire rack 105 is tubular, and there is an overlapping portion at the bottom of the wire rack 105. The bottom of the shell 106 is overlapped on the overlapping portion. The clamping component 2 includes a clamping part 1 66 and a clamping part 2 67. The clamping part 1 66 is used to gather from the outside to the inside to achieve clamping of the outer peripheral wall of the shell 106, and the clamping part 2 67 expands from the inside to the outside to achieve tight contact with the inner peripheral wall of the wire rack 105. The clamping part 1 66 and the clamping part 2 67 can both be finger clamping cylinders, the only difference is that the clamping direction of the clamping claws is inconsistent. Among them, affected by the wire rack 105 and the coil structure, the clamping part 1 66 and the clamping part 2 67 are coaxial, and both are driven to move in the vertical direction by the vertical linear moving component 2 65.

[0068] Among them, see Figure 18 , the workbench 2 54 is also provided with a rotating disk 2 68, and there are several processing positioning tooling 2 94 on the rotating disk. The rotating disk is driven by a rotary drive component, and the rotary drive component can be a rotary cylinder. The workbench is also provided with a transfer component 29, and the transfer component 29 is used to transfer the wire rack 105 with the shell 106, the cover plate 103, and the iron core 104 on the processing positioning tooling 1 62 to the processing positioning tooling 2 94. The material transfer component 2 includes a horizontal linear moving component 6 70 installed on the workbench and a vertical linear moving component 6 71 installed at its horizontal moving end. The clamping component 6 72 is installed on the vertical linear moving component 6 The vertical moving end of 71, wherein the horizontal linear moving component six 70 and the vertical linear moving component six 71 can be a linear moving component 13 driven by a cylinder or a motor, and the clamping component six 72 can be a finger clamping cylinder whose clamping jaws can be used to match the shape of the workpiece. It should be noted that in the design of this scheme, the clamping component six 72 includes at least three clamping jaws six 73, and multiple clamping jaws six 73 are inserted under the cover plate 103 to lift the cover plate 103. At the same time, the clamping jaws will also fit with the peripheral wall of the shell 106 to avoid loss of positioning accuracy. At the same time, in order to ensure the progress of the process, a gap is provided on the processing positioning tooling 62 for the clamping jaws six 73 to be inserted under the cover plate 103.

[0069] Among them, see Figure 16, a magnetic circuit base plate loading assembly 74 is also installed on the workbench, and the magnetic circuit base plate loading assembly 74 includes a vibrating disk for loading the magnetic circuit base plate 102, and the magnetic circuit base plate 102 outputted from the discharge port of the vibrating disk falls into a magnetic circuit base plate 102 loading positioning tool 76; a positioning assembly is also provided on the workbench, and the positioning assembly includes a lifting assembly 77 installed on the workbench and a rotating assembly 78 placed at its lifting end. After the rotating assembly 78 rises, a rotating support shaft 79 controlled by it can abut the bottom surface of the magnetic circuit base plate 102 and drive it to rotate. There is a positioning part 107 on the magnetic circuit base plate 102, and a sensor capable of detecting the position of the positioning part 107 is provided on the workbench. The sensor can be a conventional sensor such as an infrared sensor, the lifting assembly 77 can be a linear motion cylinder, and the rotating assembly 78 can be a rotary cylinder.

[0070] Among them, the magnetic circuit base plate 102 assembly components include a driving component three and a clamping component three, the driving component three drives the clamping component three to clamp the magnetic base plate and place it on the wire rack 105 on the processing positioning tooling. For details, see Figure 16 The driving component three includes a horizontal linear moving component three 80 and a vertical linear moving component three 81 installed at the horizontal moving end thereof. The gripping component three is installed at the vertical moving end of the vertical linear moving component three 81. The horizontal linear moving component three 80 and the vertical linear moving component three 81 can be linear moving components driven by a cylinder or a motor. The gripping component three can be a finger gripping cylinder or a negative pressure suction head that can be used according to the shape of the workpiece.

[0071] Among them, a second press assembly 83 is also provided on the workbench 54, and the press assembly 83 is used to apply pressure to the magnetic circuit bottom plate 102 so that the magnetic circuit bottom plate 102 and the housing 106, and the housing 106 and the cover plate 103 are combined and pressed. For details, see Figure 16 , the press-fitting component 2 83 can be a rotary pressing cylinder 92, which will not affect the material removal of the components of the magnetic circuit bottom plate 102 and can also save the overall layout space;

[0072] Among them, see Figure 17, welding assembly 2 is used for welding between the magnetic circuit base plate 102 and the shell 106, and between the shell 106 and the cover plate 103; welding machine assembly 2 84 includes a horizontal linear moving assembly 5 85, a vertical linear moving assembly 5 86 installed at its horizontal moving end, a welding gun 1 88, a welding gun 2 89 and a clamping assembly 5 87, a tool rotating assembly 90 is installed on the workbench, the rotating end of the tool rotating assembly 90 rotates in the horizontal direction, and its rotating end controls a welding positioning tool 91, the clamping assembly 5 87 is installed at the vertical moving end of the vertical linear moving assembly 5 86, and a pressing cylinder 92 that moves in the vertical direction is also installed at the driving end of the horizontal linear moving assembly 5 85. A clamping head is fixed to the working end of the cylinder 92. After the clamping component five 87 places the workpiece on the welding machine positioning tooling, the clamping cylinder 92 moves to the top of the workpiece, and the clamping head descends to clamp the workpiece. Subsequently, welding gun one 88 and welding gun two 89 weld the cover plate 103 and the shell 106, as well as the magnetic circuit base plate 102 and the shell 106 respectively. The tooling rotation component 90 drives the workpiece to rotate to achieve welding at multiple positions. Among them, the horizontal linear moving component five 85 and the vertical linear moving component five 86 can be linear moving components 13 driven by a cylinder or a motor, the clamping component five 87 can be a finger clamping cylinder whose clamping jaws can be used to match the shape of the workpiece, and the tooling rotation component 90 can be a rotating cylinder.

[0073] Among them, see Figure 18 The workbench is also provided with a marking and scanning device three and a defective product unloading component three 97. The marking and scanning device three includes a laser marking machine and a code scanner. The defective product unloading component includes a driving component four, a clamping component four 100 and a unloading conveyor belt 53. The driving component four is used to drive the clamping component four 100 to transfer the workpiece that the code scanner cannot scan to the unloading conveyor belt 53. Specifically, the driving component four includes a horizontal linear moving component four 98 installed on the workbench and a vertical linear moving component four 99 installed on its horizontal moving end. The clamping component four 100 is installed at the vertical moving end of the vertical linear moving component four 99. Among them, the horizontal linear moving component four 98 and the vertical linear moving component four 99 can be linear moving components 13 driven by a cylinder or a motor, and the clamping component four 100 can be a finger clamping cylinder whose clamping claws can match the shape of the workpiece.

[0074] Among them, the workbench 2 54 is also provided with a blanking component 2 and a non-conforming product blanking component 2, and the blanking component 2 is used to move the welded workpiece to the blanking tooling. For details, see Figure 18 The transfer component 29 also realizes the function of the blanking component 2.

[0075] Working principle and process:

[0076] When this solution is in use, a manual position can be set between each device to load each material onto the tray 3, or to load each component of the coil assembly onto the tray 3, and then mark and scan the product at the marking and scanning location. The product that fails the scanning is unloaded by the unqualified product unloading component 1, and then the tray 3 is transported to the coil winding machine through the material transport component, and the wire rack 105 is placed into the coil winding machine manually or by a robot for winding, and after winding, it is taken out manually or by a robot and placed back on the corresponding tooling on the tray 3.

[0077] Afterwards, the material transport component drives the tray 3 to the coil welding detection equipment, the loading component controls the first clamping component 14 to be placed between the two detection cameras 16, and the horizontal rotation component 78 drives the first clamping component 14 to control the wire rack 105 to rotate in the vertical direction to realize the detection of the two detection cameras. Subsequently, the loading component places the wire rack 105 on the workpiece positioning tool on the rotating disk, and the rotating disk rotates to transport the wire rack 105 to the clamping component 25 for clamping. Then, the first welding component performs welding between the winding and the wire rack 105 terminal. Then, the rotating disk drives the workpiece positioning tool to move to the pole tube transfer component, and the clamping component 23 fixes the wire rack 105. The pole tube transfer component The parts combine the pole tubes at the pole tube transfer station onto the wire rack 105 on the workpiece positioning fixture, and then the rotating disk drives the workpiece positioning fixture to move to the clamping component three 37 to be clamped, and the second welding assembly performs welding between the pole tube and the wire rack 105. Then, the rotating disk drives the workpiece positioning fixture to the clamping component four 46 to be clamped, and the electrical performance detection component 40 and the detection camera two 45 perform detection of relevant parameters. Finally, the wire rack 105 is placed on the transfer unloading station through the unloading transfer component 49. The unloading component moves the qualified products to the unloading station, and moves the unqualified products (unqualified workpieces if any of the above processes do not meet the requirements) to the unqualified product unloading conveyor belt 53.

[0078] When using the equipment of this solution, place the housing 106 and the wire rack 105 on the wire rack 105 placement tooling and the housing 106 placement tooling on the tray 3 respectively. At the same time, place the cover plate 103 and the iron core 104 on the combined positioning tooling 56 successively. Start the equipment. The first press descends to combine the cover plate 103 and the iron core 104 on the combined positioning tooling 56. Subsequently, the first press resets, and the moving component 13-1 takes out the cover plate 103 and the iron core 104. At the same time, the upper turning component 60 on it turns 180° in the vertical direction, so that the iron core 104 and the cover plate 103 are in a "丄" shape and then placed at the processing positioning tooling 62 on the tray 3. Subsequently, the double-speed chain drives the tray 3 to move to the housing 106 assembly component 63. The housing 106 assembly component 63 drives the first clamping part 66 and the second clamping part 67 to move above the housing 106 simultaneously and then descend to clamp the outer shell. Subsequently, the outer shell is moved to the wire rack 105 and sleeved on the wire rack 105. At this time, the second clamping part 67 extends into the tubular structure of the wire rack 105 and expands radially to complete the tightening of the wire rack 105. Subsequently, the first clamping part 66 and the second clamping part 67 jointly drive the housing 106 and the wire rack 105 to move to the processing positioning tooling 62, so that the housing 106, the wire rack 105, the cover plate 103 and the iron core 104 are combined together (at this time, they are not tightened and are in a loose state). Subsequently, the sixth clamping jaw 73 on the transfer component 29-2 inserts under the cover plate 103 and moves the whole to the processing positioning tooling two 94 on the turntable; Then, the vibrating disk feeds the magnetic circuit bottom plate 102 to the magnetic circuit bottom plate 102 feeding positioning tooling 76. The positioning component makes the rotating support shaft 79 support the magnetic circuit bottom plate 102 and带动其旋转至需求位置,随后,磁路底板102组装组件带动磁路底板102安装至工件定位工装上的线架105上,接着,压装组件二83对自上至下对工件整体进行压紧,然后,通过焊接组件进行焊接,激光打码机进行打码,扫码机扫码,对于无法扫码的由不合格下料组件运至下料输送带53上运走,而产品下料组件则将合格产品取出放置托盘3上加工定位工装一62上,至此完成产品的组装成型,而在转动盘的作用下,根据产线设定匹配的运行参数,即使得整个生产线能够让每个产品按工序依次进行批量的生产。

[0079] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be included in the patent protection scope of the present invention by the same token. It should be noted that there is an unclear part in the original text marked as "带动其旋转至需求位置", which may need to be further clarified for a more accurate translation.

Claims

1. An assembly line for coil assemblies in solenoid valves, characterized by: The device comprises a coil winding machine, a coil welding detection device and a main structure assembly device, wherein at least two of the coil winding machine, the coil welding detection device and the main structure assembly device are connected by a material transport component to realize the transportation of at least one material among the coil, the bobbin, the cover plate, the iron core and the magnetic circuit bottom plate; The coil winding machine is used for winding the coil on the bobbin; The coil welding detection equipment includes a workbench, and a winding position detection component, a welding component, a welding point detection component, an electrical performance detection component and a blanking component installed thereon; The winding position detection component includes a detection camera 1 for detecting whether the position of the winding on the coil meets the requirements; The welding assembly 1 includes a welding positioning tool 1 and a welding machine 1, and the movement of the welding machine 1 is controlled by a welding drive assembly 1; The solder joint detection assembly includes a second detection camera, which is used to detect whether the solder joint between the coil and the bobbin meets the requirements; The electrical performance detection assembly includes an electrical performance detection tool, an electrical performance detection device, and an electrical performance detection drive assembly for controlling the electrical performance detection device to approach / move away from the electrical performance detection tool; The main structure assembly equipment includes a second workbench, and an iron core and cover plate assembly, a shell assembly, a magnetic circuit bottom plate assembly, a second welding assembly and a second blanking assembly installed thereon; The iron core and cover plate assembly includes a combined positioning tool, a pressure head and a press drive assembly for driving the pressure head to move; The material assembly is also provided with a processing and positioning tool, and the core cover plate is placed on the processing and positioning tool after being assembled; The housing assembly assembly includes a second driving assembly and a second clamping assembly. The second driving assembly is used to drive the second clamping assembly to clamp the housing and insert it onto the wire rack, and to clamp the wire rack with the housing and insert it onto the assembled cover plate and iron core on the processing and positioning tooling. The magnetic circuit bottom plate assembly component includes a driving component three and a clamping component three. The driving component three drives the clamping component three to clamp the magnetic bottom plate and place it on the wire rack after the shell assembly component is assembled; The second welding assembly is used for welding between the magnetic circuit bottom plate and the shell, and between the shell and the cover plate. The second welding assembly includes a second welding positioning tool and a second welding machine. The movement of the second welding machine is controlled by a second welding drive assembly. The first and second blanking components are used to take out the assembled products; Materials can be transferred between any two adjacent processes through a transfer assembly, which includes a transfer drive assembly and a material taking assembly placed at its drive end.

2. The assembly line of the coil assembly in the solenoid valve according to claim 1, characterized in that: The wire rack after being wound by the winding machine is transported to the next process on the material transport component. The driving end of the transfer component is provided with a rotating component, and the material picking component is installed at the rotating end of the rotating component. The rotating component can realize the detection of at least two angles on the wire rack by the detection camera.

3. The assembly line of the coil assembly in the solenoid valve according to claim 1, characterized in that: In the welding positioning tooling one, the welding point detection assembly, the electrical performance detection assembly, the processing positioning tooling with the magnetic circuit base plate installed, and the welding positioning tooling two, a clamping assembly is provided on the workbench one or the workbench two where they are located. The clamping assembly includes a pressing head two and a press drive assembly two for controlling the movement of the pressing head two.

4. The assembly line for the coil assembly of a solenoid valve according to claim 1, characterized in that: The coil welding detection equipment also includes a pole tube loading assembly arranged on the first workbench, which moves the pole tube to a pole tube transfer station. There is a transfer assembly for transferring the pole tube at the pole tube transfer station to the bobbin after winding. The first workbench is also provided with a welding assembly three for welding the pole tube and the bobbin.

5. The assembly line of the coil assembly in the solenoid valve according to claim 1, characterized in that: The wire rack is tubular, and the clamping component 2 includes a clamping part 1 and a clamping part 2. The clamping part 1 is used to gather from the outside to the inside to clamp the outer wall of the shell, and the clamping part 2 expands from the inside to the outside to press against the inner wall of the wire rack.

6. The assembly line for the coil assembly of a solenoid valve according to claim 1, characterized in that: The workbench 1 is equipped with a rotating disk 1 driven by a rotating drive assembly 1, and / or the workbench 2 is equipped with a rotating disk 2 driven by a rotating drive assembly 2; When the rotating disk 1 is installed on the workbench 1, a plurality of wire rack positioning tools are installed on the rotating disk 1, and the rotating disk 1 drives each wire rack positioning tool to pass through the transfer component, the winding position detection component, the welding component 1, the welding point detection component, and the electrical performance detection component arranged around the rotating disk 1; When rotating disk 2 is installed on workbench 2, the processing positioning tooling includes processing positioning tooling 1 and processing positioning tooling 2. The processing positioning tooling 1 is placed on the material transport assembly to place the compacted iron core and cover plate. There are several processing positioning tooling 2 and they are placed on rotating disk 2. There is a transfer assembly to transfer the wire rack with shell, cover plate and iron core on processing positioning tooling 1 to processing positioning tooling 2; the iron core, cover plate combination assembly, shell assembly assembly, magnetic circuit bottom plate assembly assembly, welding assembly 2 and blanking assembly are arranged around rotating disk 2.

7. The assembly line of the coil assembly in the solenoid valve according to claim 1, characterized in that: The workbench 2 is also provided with a magnetic circuit base plate loading and positioning tooling and a positioning component. The magnetic circuit base plate is transported to the magnetic circuit base plate loading and positioning tooling through a transfer component before being assembled with the wire rack. The positioning component includes a lifting component and a rotating component placed at its lifting end. After the rotating component rises, it can abut the bottom surface of the magnetic circuit base plate and drive it to rotate. There is a positioning part on the magnetic circuit base plate, and the workbench is provided with a sensor that can detect the position of the positioning part.

8. The assembly line for the coil assembly of a solenoid valve according to claim 1, characterized in that: The assembly line also includes marking and scanning equipment and unqualified product blanking components; The marking and scanning equipment includes a marking machine for marking information codes on materials and a scanning machine for identifying information codes; The unqualified product unloading component includes a driving component x and a clamping component x placed at its driving end, and the clamping component x clamps the materials that cannot be scanned and puts them in a unqualified product storage area.

9. The assembly line of the coil assembly in the solenoid valve according to claim 8, characterized in that: The workbench is also provided with a material unloading transfer component, which includes a flip component and a fourth clamping component placed at the working end of the flip component. The workbench is provided with a transfer unloading tooling. The material unloading transfer component is used to transfer the scanned material to the transfer unloading tooling. Qualified products are moved to the next process through the unloading component, and unqualified products are moved to the unqualified product storage area through the unqualified product unloading component.

10. The assembly line of the coil assembly in the solenoid valve according to claim 1, characterized in that: The material transport assembly includes a double-speed chain assembly, and a pallet that moves with the double-speed chain assembly is provided on the double-speed chain assembly. The material is placed on the pallet. The double-speed chain assembly includes a track and a double-speed chain running on the track. The track is equipped with a horizontal X-axis positioning assembly, a horizontal Y-axis positioning assembly and a Z-axis positioning assembly. The pallet is provided with a horizontal X-axis positioning part, a horizontal Y-axis positioning part and a Z-axis positioning part used in conjunction with the X-axis positioning assembly, the horizontal Y-axis positioning assembly and the Z-axis positioning assembly.

Citation Information

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