A segmented cutting device for hydrogen energy pipeline production
By designing a segmented cutting device for hydrogen pipeline production, synchronous transfer and grinding of pipelines after cutting are achieved, solving the problem of increased production cycle caused by unified transfer after pipeline cutting in the existing technology, and improving production efficiency.
Patent Information
- Application Number
- CN202511015761.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-23
AI Technical Summary
In the existing hydrogen pipeline production process, the pipelines need to be transported to the grinding equipment after cutting, which causes the next pipeline cutting to wait and increases the overall production cycle.
A segmented cutting device for hydrogen pipeline production is designed, which includes an operating base plate, a grinding equipment body and a sliding assembly. The sliding assembly and the synchronous transfer assembly are used to achieve synchronous transfer and grinding of the pipeline. The cutting assembly is used to divide the pipeline into sections and move it to the grinding equipment for grinding.
It effectively reduces the time for unified transportation after pipeline cutting, improves the work efficiency of pipeline cutting, and solves the problem of increased production cycle caused by unified transportation after pipeline cutting.
Smart Images

Figure CN120516429B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline cutting, in particular to a segmented cutting device for hydrogen pipeline production. Background Art
[0002] A hydrogen pipeline is a pipeline system specifically used to transport hydrogen. Its design and functions revolve around the physical and chemical properties of hydrogen. It is a key infrastructure for achieving large-scale, long-distance transportation in the hydrogen energy industry chain. A hydrogen pipeline is a transportation network composed of pipes, fittings, valves, compressor stations, and monitoring systems. It is driven by pressure to transport hydrogen from the production end to the consumption end. The segmented cutting device for hydrogen pipeline production is a device used to cut long sections of hydrogen pipelines into short pipes of specific lengths.
[0003] Currently, stainless steel is the main material of hydrogen pipelines. In the process of producing and processing long-distance hydrogen pipelines, the diameter of the pipeline is mostly In order to facilitate the subsequent transportation of pipelines, it is necessary to evenly divide the longer pipelines into small sections of equal distance by cutting. In the process of cutting such pipelines, abrasive cutting machines are often used to cut the pipelines. In order to ensure the quality of the pipelines after cutting, after all the pipelines are cut, the staff needs to centrally transport the cut pipelines to the grinding equipment for grinding. Centralized transportation requires waiting for all pipelines to be cut before they can be uniformly transferred from the cutting equipment. As a result, the next pipeline to be cut needs to wait for the previous pipeline to be completely cut before it can be cut, which increases the pipeline cutting time in the production workshop, thereby increasing the overall production cycle of the hydrogen pipeline.
[0004] Therefore, we propose a segmented cutting device for hydrogen pipeline production in order to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a segmented cutting device for hydrogen pipeline production to solve the problem proposed in the above background technology that the process of unified transfer of pipelines in the workshop after complete cutting causes the waiting time for the next pipeline cutting to increase the overall production cycle of the hydrogen pipeline.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: A segmented cutting device for hydrogen pipeline production, comprising an operating base plate, a grinding equipment body, and a sliding assembly for moving a cutting piece to the center of the pipeline, wherein two grooved roller supports for supporting the pipeline are provided near the center of the top of the operating base plate, a positioning assembly for fixing the pipeline is provided near the center of the sliding assembly, and two cutting assemblies for segmenting the pipeline are provided inside the sliding assembly, each of the two cutting assemblies comprises a slide plate and a rotating block, a driven gear is fixed to the bottom of each of the two rotating blocks, a cutting machine is provided at the bottom of each of the two slide plates, a synchronous transfer assembly is provided on the outer surface of each of the two rotating blocks, and each of the two synchronous transfer assemblies comprises a screw for extension and retraction, a first bevel gear is fixed to one end of each of the two screws, a second bevel gear is meshed with the outer surface of each of the two first bevel gears, and a clamping piece for clamping the pipeline is provided at the bottom of each of the two second bevel gears, and after the two clamping pieces clamp the cut pipelines, the pipeline is rotated and moved to the interior of the grinding equipment body for grinding through the rotation of the first bevel gear and the extension of the screw.
[0007] Preferably, the two synchronous transfer assemblies also include two multi-stage telescopic rods, and each adjacent two of the four multi-stage telescopic rods form a group. A moving block is fixed at one end of each group of multi-stage telescopic rods, and the outer surfaces of the two screw rods are threaded with a hollow tube. A positioning frame is fixedly installed at the top of the two moving blocks near one side edge, and the inner walls of the two positioning frames are fixed with a first drive motor by screws. The output ends of the two first drive motors are fixed with a connecting shaft, and the bottom ends of the two connecting shafts are provided with a reducer, and the output ends of the two reducers are coupled with a connecting rod, and the bottoms of the two connecting rods are provided with an electric push rod.
[0008] Preferably, one end of the two screw rods is movable and penetrates into the interior of the two moving blocks respectively, the two first bevel gears are respectively arranged inside the two moving blocks, and the bottom ends of the two electric push rods are respectively fixedly connected to the tops of the two clamping members.
[0009] Preferably, the outer surfaces of the two slides are rotatably connected to the inner walls of the two rotating blocks, the outer surfaces of the two rotating blocks are fixedly connected to the other ends of the two multi-stage telescopic rods, and one end of the two hollow tubes is fixedly connected to the outer surfaces of the two rotating blocks. The inner bottom surfaces of the two slides are fixedly installed with anti-pressure frames, and the inner top surfaces of the two anti-pressure frames are provided with stepper motors. The output ends of the two stepper motors are fixedly connected with output tubes, and the bottom ends of the two output tubes are movably embedded in the interior of the anti-pressure frames. The outer surfaces of the two output tubes are fixedly sleeved with driving gears, and the outer surfaces of the two driving gears are respectively meshed with the outer surfaces of the two driven gears. An electric telescopic rod is provided near the center of the bottom of the two slides, and the bottoms of the two electric telescopic rods are fixed with mounting plates, and the bottoms of the two mounting plates are respectively coupled to the outer surfaces of the two cutting machines.
[0010] Preferably, the sliding assembly includes a fixed frame and two lower sliding rods, the bottoms of the two lower sliding rods are fixedly connected to the top of the operating base plate, the outer surface of one of the lower sliding rods is fixedly installed with a first forward and reverse motor by screws, the output end of the first forward and reverse motor is fixedly connected with a screw rod, the two ends of the screw rod are respectively movable to the opposite outsides of the lower sliding rod, a limiting tube is fixed between the opposite inner walls of the other lower sliding rod, and a gantry is slidably connected between the inner walls of the two lower sliding rods.
[0011] Preferably, the outer surface of the screw rod is threadedly connected to the inner wall of the gantry, and the two ends of the limit tube are respectively movable and penetrated to the opposite outside of the gantry. A controller is provided on the outer surface of the gantry, and a connecting rod is fixed on one side of the fixed frame relative to the inner wall. A measuring instrument is provided inside the fixed frame. The outer surface of the fixed frame is fixed with a second driving motor by screws, and the output end of the second driving motor is fixedly connected to a bidirectional threaded rod, and the two ends of the bidirectional threaded rod are respectively movable and penetrated to the opposite outside of the fixed frame, and the inner walls of the two rotating blocks are threadedly connected to the outer surfaces of the bidirectional threaded rod, and the inner walls of the two rotating blocks slide with the outer surface of the connecting rod.
[0012] Preferably, the positioning assembly includes a vertical tube, the bottom end of the vertical tube is fixed and passes through the outside of the gantry, the outer surface of the vertical tube is rotatably connected to the inner wall of the fixed frame, a large gear ring is fixed to the bottom of the fixed frame, the inner wall of the large gear ring is rotatably connected to the outer surface of the vertical tube, a supporting frame is fixed to the outer surface of the vertical tube near the bottom, and a servo motor is fixed to the bottom of the supporting frame by screws.
[0013] Preferably, a rotating shaft is fixed to the output end of the servo motor, and the two ends of the rotating shaft are movable and penetrate to the opposite outsides of the supporting frame respectively. A small gear ring is fixed on the outer surface of the rotating shaft, and the outer surface of the small gear ring is meshed and connected with the outer surface of the large gear ring. A first hydraulic rod is provided at the bottom end of the vertical tube, and a support frame is fixedly installed at the bottom of the first hydraulic rod. The interior of the support frame is rotatably connected with arc clamps near the edges on both sides.
[0014] Preferably, a second forward and reverse motor is fixed to the outer surface of the support frame by screws, a driving tube is fixed to the output end of the second forward and reverse motor, both ends of the driving tube are movable and penetrate to the opposite outsides of the support frame, the outer surface of the driving tube is fixedly connected to the inner wall of one of the arc-shaped clamps, and a second hydraulic rod is coupled to the bottom of the support frame near the center, and a positioning plate is fixedly installed on the bottom end of the second hydraulic rod.
[0015] Preferably, the outer surfaces of the two arc-shaped clamps are fixed with auxiliary frames by screws, the outer surfaces of the two auxiliary frames are fixed with third drive motors by screws, the output ends of the two third drive motors are fixed with transmission shafts, the two ends of the two transmission shafts are movable through the opposite outsides of the two auxiliary frames, and the outer surfaces of the two transmission shafts are fixed with rotating rollers, and the two rotating rollers are respectively arranged inside the two auxiliary frames.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In order to achieve the synchronous transfer of the cut pipe, before cutting the pipe, the two clamps are moved to the center position of the part to be cut, and the two clamps are respectively positioned at the corresponding positions on both sides of the pipe to clamp the pipe. Then the cut pipe is moved forward a certain distance and rotated, and transported to the inside of the grinding equipment body for grinding. Through the function of the cutting component and the synchronous transfer component, the time for unified transportation of the pipes after cutting is effectively reduced, solving the problem in the prior art that the process of unified transfer of the pipes after complete cutting in the workshop causes the waiting time for the next pipe cutting to increase the overall production cycle of the hydrogen pipeline.
[0018] 2. During the processing of hydrogen pipelines, when it is necessary to cut the stainless steel pipeline in sections, the length of the pipeline is first detected by a measuring instrument, and the center of the pipeline is moved between the two grooved roller supports. The pipeline is clamped by two arc clamps, and the outer surfaces of the two rotating rollers are in contact with the outer surface of the pipeline to achieve clamping of the pipeline, which facilitates the subsequent symmetrical cutting of the pipeline.
[0019] 3、When the pipe center position moves to the specified position, the two cutting machines are respectively moved to the positions away from the two ends of the pipe by the same length as the length to be cut, and the pipe is cut, so that the pipe is segmented, and through the design of the two synchronously moving cutting machines, the working efficiency of the pipe cutting is improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a front view of the sectional cutting device for hydrogen energy pipeline production of the application;
[0021] Figure 2 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0022] Figure 3 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0023] Figure 4 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0024] Figure 5 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0025] Figure 6 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0026] Figure 7 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0027] Figure 8 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0028] Figure 9 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0029] Figure 10 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0030] Figure 11 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0031] Figure 12 It is a sectional view of the sliding assembly part of the sectional cutting device for hydrogen energy pipeline production of the application;
[0032] In the drawings:
[0033] 1, operation base plate; 2, groove type carrier roller support; 3, polishing equipment body; 4, sliding assembly; 401, lower slide rod; 402, screw rod; 403, first forward and reverse motor; 404, limiting tube; 405, gantry; 406, controller; 407, fixed frame; 408, connecting rod; 409, two-way threaded rod; 410, second drive motor; 5, positioning assembly; 501, vertical tube; 502, rotating roller; 503, large tooth ring; 504, bearing frame; 505, servo motor; 506, rotating shaft; 507, small tooth ring; 508, transmission shaft; 509, first hydraulic rod; 510, support frame; 511, arc clamp; 512, second forward and reverse motor; 513, drive tube; 514, second hydraulic rod; 515, positioning plate; 516, auxiliary frame; 517, third drive motor; 6, cutting assembly; 601, sliding plate; 602, rotating block; 603, driven gear; 604, compression-resistant frame; 605, stepper motor; 606, output tube; 607, driving gear; 608, electric telescopic rod; 609, mounting plate; 610, cutting machine; 7, synchronous transfer assembly; 701, multi-stage telescopic rod; 702, hollow tube; 703, screw rod; 704, moving block; 705, positioning frame; 706, first drive motor; 707, connecting shaft; 708, second bevel gear; 709, electric push rod; 710, clamping piece; 711, first bevel gear; 712, speed reducer; 713, connecting rod; 8, measuring instrument. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0035] Please refer to Figure 1-12The present invention provides a technical solution: a segmented cutting device for hydrogen pipeline production, the sliding assembly 4 includes a fixing frame 407 and two sliding rods 401, the bottoms of the two sliding rods 401 are fixedly connected to the top of the operating base plate 1, the outer surface of one of the sliding rods 401 is fixedly installed with a first forward and reverse motor 403 by screws, the output end of the first forward and reverse motor 403 is fixedly connected with a screw rod 402, the two ends of the screw rod 402 are respectively movable to the opposite outside of the sliding rod 401, and a limiting tube 404 is fixed between the opposite inner walls of the other sliding rod 401, a gantry 405 is slidably connected between the inner walls of the two sliding rods 401, the outer surface of the screw rod 402 is threadedly connected to the inner wall of the gantry 405, and the limiting tube 404 is fixed with a fixing frame 407, the bottom of the two sliding rods 401 is fixedly connected to the top of the operating base plate 1, and the outer surface of the screw rod 402 is threadedly connected to the inner wall of the gantry 405. The two ends are movable and penetrate to the opposite outside of the gantry 405. The outer surface of the gantry 405 is provided with a controller 406. A connecting rod 408 is fixed to the inner wall of one side of the fixed frame 407. A measuring instrument 8 is provided inside the fixed frame 407. The outer surface of the fixed frame 407 is fixed with a second drive motor 410 by screws. The output end of the second drive motor 410 is fixedly connected to a bidirectional threaded rod 409. The two ends of the bidirectional threaded rod 409 are movable and penetrate to the opposite outside of the fixed frame 407. The inner walls of the two rotating blocks 602 are threadedly connected to the outer surface of the bidirectional threaded rod 409. The inner walls of the two rotating blocks 602 slide with the outer surface of the connecting rod 408. The positioning component 5 includes a vertical tube 501. The bottom end of the vertical tube 501 The outer surface of the vertical tube 501 is fixed to the outside of the gantry 405, and the outer surface of the vertical tube 501 is rotatably connected to the inner wall of the fixed frame 407. A large gear ring 503 is fixed to the bottom of the fixed frame 407, and the inner wall of the large gear ring 503 is rotatably connected to the outer surface of the vertical tube 501. A carrier frame 504 is fixed to the outer surface of the vertical tube 501 near the bottom. A servo motor 505 is fixed to the bottom of the carrier frame 504 by screws. A rotating shaft 506 is fixed to the output end of the servo motor 505. The two ends of the rotating shaft 506 are respectively movable and penetrate the opposite outsides of the carrier frame 504. A small gear ring 507 is fixed on the outer surface of the rotating shaft 506. The outer surface of the small gear ring 507 is meshed with the outer surface of the large gear ring 503. The bottom end of the vertical tube 501 is provided with a first hydraulic Rod 509, a support frame 510 is fixedly installed at the bottom of the first hydraulic rod 509, and an arc clamp 511 is rotatably connected to the inner edge of the support frame 510 near both sides. The outer surface of the support frame 510 is fixed with a second forward and reverse motor 512 by screws, and the output end of the second forward and reverse motor 512 is fixed with a driving tube 513. The two ends of the driving tube 513 are respectively movable and penetrate the opposite outside of the support frame 510. The outer surface of the driving tube 513 is fixedly connected to the inner wall of one of the arc clamps 511. The bottom of the support frame 510 is coupled with a second hydraulic rod 514 near the center. A positioning plate 515 is fixedly installed at the bottom end of the second hydraulic rod 514. The outer surfaces of the two arc clamps 511 are fixed with auxiliary frames 516 by screws.The outer surfaces of the two auxiliary frames 516 are fixed with third drive motors 517 via screws. The output ends of the two third drive motors 517 are fixed with transmission shafts 508. The two ends of the two transmission shafts 508 are movable and extend to the opposite exteriors of the two auxiliary frames 516. The outer surfaces of the two transmission shafts 508 are fixedly mounted with rotating rollers 502. The two rotating rollers 502 are respectively arranged inside the two auxiliary frames 516.
[0036] In this embodiment, during the hydrogen pipeline processing, when the stainless steel pipeline needs to be cut into sections, the pipeline to be cut is first placed on a Figure 1 The outer surface of the two trough roller supports 2 shown in the figure, wherein the inner diameter of the trough roller support 2 matches the outer diameter of the pipe, and then the first forward and reverse motor 403 can be started by the controller 406 to drive the screw rod 402 to rotate, thereby driving the gantry 405 to move back and forth along the inner wall of the two lower slide bars 401, and driving the measuring instrument 8 to move along the outer surface of the pipe. At this time, the measuring instrument 8 can be started to detect the length of the pipe, and the detected signal is transmitted to the controller 406 to analyze the center position of the pipe. Then, the first forward and reverse motor 403 can be started again to move the gantry 405 to the center position of the pipe, and the first hydraulic rod 509 can be started to extend it, driving the two The arc clamps 511 move downward until the inner walls of the two arc clamps 511 move to the two sides of the pipe respectively, and then the second forward and reverse motor 512 can be started to drive the driving tube 513 to rotate, so that the two arc clamps 511 rotate relative to each other to clamp the pipe, so that the outer surfaces of the two rotating rollers 502 contact the outer surface of the pipe. At the same time, the second hydraulic rod 514 is started to extend, driving the positioning plate 515 to move downward to press the pipe to achieve clamping of the pipe, and then the first forward and reverse motor 403 can be started to make the two arc clamps 511 move the center position of the pipe to the center position of the distance between the two trough roller brackets 2 to facilitate subsequent symmetrical cutting of the pipe.
[0037] like Figure 1 and Figure 3-10As shown, the outer surfaces of the two slides 601 are rotatably connected to the inner walls of the two rotating blocks 602, the outer surfaces of the two rotating blocks 602 are fixedly connected to the other ends of the two multi-stage telescopic rods 701, and one end of the two hollow tubes 702 is fixedly connected to the outer surfaces of the two rotating blocks 602. The inner bottom surfaces of the two slides 601 are fixedly installed with pressure-resistant frames 604, and the inner top surfaces of the two pressure-resistant frames 604 are both provided with stepper motors 605. The output ends of the two stepper motors 605 are fixedly connected to the output tubes 60 6. The bottom ends of the two output tubes 606 are movably embedded in the interior of the pressure-resistant frame 604. The outer surfaces of the two output tubes 606 are fixedly sleeved with driving gears 607. The outer surfaces of the two driving gears 607 are respectively meshed with the outer surfaces of the two driven gears 603. The bottoms of the two slides 601 are respectively provided with electric telescopic rods 608 near the center. The bottoms of the two electric telescopic rods 608 are fixed with mounting plates 609. The bottoms of the two mounting plates 609 are respectively coupled with the outer surfaces of the two cutting machines 610.
[0038] In this embodiment, after the center position of the pipeline moves to the specified position, the second hydraulic rod 514 can be started again to shorten it slightly, so that the mutual squeezing force between the positioning plate 515 and the pipeline is reduced, thereby reducing the resistance to the subsequent rotation of the pipeline. Then the servo motor 505 can be started to drive the rotating shaft 506 to rotate, thereby driving the small gear ring 507 to rotate, thereby rotating the large gear ring 503, and then driving the fixing frame 407 to rotate 90°, thereby causing the two cutting machines 610 and the two clamping members 710 to rotate 90° and move to a position parallel to the pipeline respectively. Then the second driving motor 410 can be started to drive the bidirectional threaded rod 409 to rotate, thereby driving the two rotating blocks 602 to move in directions away from each other along the outer surfaces of the bidirectional threaded rod 409. Until the two cutters 610 are at the same distance from the two ends of the pipe as the length required to be cut, the second drive motor 410 can be turned off, and then the two electric telescopic rods 608 can be started to extend, driving the two cutters 610 to move downward to a position where the outer surface contacts the outer surface of the pipe, and then the two third drive motors 517 can be started by the controller 406 to drive the two transmission shafts 508 to rotate, thereby driving the two rotating rollers 502 to rotate in the same direction, so that the pipe rotates in place under the friction of the two rotating rollers 502, and then the two cutters 610 can be started to cut the rotating pipe, thereby realizing the segmentation of the pipe. The design of the two synchronously moving cutters 610 improves the efficiency of pipe cutting. Figure 8 As shown, the cutting machine 610 relies on a high-speed rotating cutting grinding wheel, using its hardness and kinetic energy generated by movement to rub and cut the pipe surface, gradually removing the pipe wall material to separate the pipe. The motor drives the grinding wheel to rotate at high speed, grinding the pipe wall to achieve cutting.
[0039] like Figure 1 and Figures 8-12 As shown, a segmented cutting device for hydrogen pipeline production includes an operating base plate 1, a grinding device body 3, and a sliding assembly 4 for moving the cutting piece to the center of the pipeline. Two grooved roller brackets 2 for supporting the pipeline are set near the center of the top of the operating base plate 1. A positioning assembly 5 for fixing the pipeline is set near the center inside the sliding assembly 4. Two cutting assemblies 6 for segmenting the pipeline are set inside the sliding assembly 4. Both cutting assemblies 6 include a slide plate 601 and a rotating block 602. The bottom of the two rotating blocks 602 are fixed with driven gears. Wheel 603, a cutting machine 610 is provided at the bottom of the two slides 601, a synchronous transfer assembly 7 is provided on the outer surface of the two rotating blocks 602, and the two synchronous transfer assemblies 7 include a screw 703 for extension and contraction, one end of each of the two screws 703 is fixed with a first bevel gear 711, the outer surfaces of the two first bevel gears 711 are meshed and connected with a second bevel gear 708, and the bottoms of the two second bevel gears 708 are provided with a clamping piece 710 for clamping the pipe, and the two clamping pieces 710 respectively clamp the cut pipe and then pass through the rotation of the first bevel gear 711. The rotation and extension of the screw 703 rotate the pipe and move it to the interior of the grinding equipment body 3 for grinding. The two synchronous transfer components 7 also include two multi-stage telescopic rods 701. Each adjacent two multi-stage telescopic rods 701 form a group. One end of each group of multi-stage telescopic rods 701 is fixed with a moving block 704. The outer surfaces of the two screws 703 are threaded with a hollow tube 702. The tops of the two moving blocks 704 are fixedly installed with positioning brackets 705 near one side edge. The inner walls of the two positioning brackets 705 are fixed with first Driving motor 706, the output ends of the two first driving motors 706 are fixed with connecting shafts 707, the bottom ends of the two connecting shafts 707 are provided with reducers 712, the output ends of the two reducers 712 are coupled with connecting rods 713, and the bottoms of the two connecting rods 713 are provided with electric push rods 709. One ends of the two screw rods 703 are movable and pass through the interior of the two moving blocks 704 respectively. The two first bevel gears 711 are respectively provided in the interior of the two moving blocks 704, and the bottom ends of the two electric push rods 709 are respectively fixedly connected to the tops of the two clamping members 710.
[0040] In this embodiment, before cutting the pipe, in order to achieve the synchronous transfer of the cut pipe, when the two electric telescopic rods 608 respectively move the two cutters 610 to the position of contacting the outer surface of the pipe, the controller 406 can respectively start the two stepping motors 605 to drive the two output tubes 606 to rotate, and then respectively drive the two driving gears 607 to rotate, thereby causing the two driven gears 603 to rotate, and then causing the two rotating blocks 602 to respectively move along the following direction. Figure 10The cylinder in the center of the slide 601 shown rotates 180 degrees, so that the two clamping members 710 are respectively moved to the top of the pipe, and the clamps in the two clamping members 710 are respectively parallel to the pipe. Then, the two first drive motors 706 can be started by the controller 406 to drive the two connecting shafts 707 to rotate. After the speed is adjusted by the reducer 712, the connecting rod 713 drives the electric push rod 709 to rotate and then drives the clamping member 710 to rotate. At the same time, the rotation of the connecting shaft 707 also drives the second bevel gear 708 to rotate, thereby rotating the two first bevel gears 711, thereby rotating the two screws 703, and then the two screws 703 are respectively moved to the outside of the two hollow tubes 702. Since the two moving blocks 704 are respectively limited by the multi-stage telescopic rod 701, when the screw 703 moves outward, the moving block 704 is driven to move in the direction away from the rotating block 602, so that the multi-stage telescopic rod 701 is extended, thereby driving the two clamping members 710 to move forward. When the two clamping members 710 move to the center position of the pipe cutting part, the connecting rod 713 just drives the clamping members 710 to rotate 90 degrees, until the two clamps correspond to the two sides of the pipe respectively. Then, the two electric push rods 709 can be started to extend, driving the two clamping members 710 downward, so that the clamps in the two clamping members 710 are respectively on both sides of the pipe. Then, the pipe can be clamped by starting the clamping members 710. Figure 12 The pipe extrusion plate shown squeezes and fixes the pipe. When the pipe cutting is completed, the two first drive motors 706 can be started again to drive the cut pipe to move forward a certain distance and rotate. When the cut pipe rotates 90 degrees, the pipe is just moved to the grinding device body 3. Figure 2 The top of the pipe positioning bin shown in the figure can open the two clamping members 710, so that the two cut pipes are placed in the corresponding grinding device body 3 for grinding. The working principles of the two clamping members 710 are the same as the working principles of the clamping devices corresponding to the arc clamp 511 in the above-mentioned positioning assembly 5. No more introduction is given here. The working principle of the grinding device body 3 is: the driving device drives the main shaft to rotate through the belt, and the grinding belt wheel is installed on the main shaft. The two sides of the pipe are Figure 2The positioning device shown is fixed to ensure that it does not shake during grinding. The high-speed rotating grinding wheel contacts the end face of the pipe, and the burrs and oxide scale are removed by the cutting action of the abrasive to achieve pipe grinding. When the cut pipe is placed inside the grinding device body 3 for grinding, the first drive motor 706 can be started in reverse to drive the two clamping members 710 to reset, and the second drive motor 410 drives the clamping members 710 and the cutter 610 to move toward the center of the pipe by a distance corresponding to the pipe cutting length, and continue to cut and transfer the pipe for grinding. Through the action of the cutting component 6 and the synchronous transfer component 7, the pipe can be synchronously transferred and polished during the segmented cutting process, thereby effectively reducing the pipe transportation time after the pipe cutting is completed, and preventing the pipe from being uniformly removed from the cutting equipment and then transported after the pipe cutting is completed, which increases the waiting time for the next pipe cutting. The problem that the process of uniform transfer of the pipes in the workshop after complete cutting in the prior art causes the waiting time for the next pipe cutting to increase the overall production cycle of the hydrogen energy pipeline is solved.
[0041] The use method and working principle of this device: During the hydrogen pipeline processing, when it is necessary to cut the stainless steel pipeline into sections, first place the pipeline to be cut in the following way: Figure 1 The outer surface of the two trough roller supports 2 shown, wherein the inner diameter of the trough roller support 2 matches the outer diameter of the pipeline, and then the first forward and reverse motor 403 can be started by the controller 406 to drive the screw rod 402 to rotate, thereby driving the gantry 405 to move back and forth along the inner wall of the two lower slide bars 401, and driving the measuring instrument 8 to move along the outer surface of the pipeline. At this time, the measuring instrument 8 can be started to detect the length of the pipeline, and the detected signal is transmitted to the controller 406 to analyze the center position of the pipeline. The measuring instrument 8 emits a high-speed scanning beam through a laser transmitter to cover the top of the pipeline. The time difference when the pipeline blocks the laser corresponds to the pipeline length: Length formula: , is the laser scanning speed, The sensor receives the reflected signal, converts it into length through the algorithm, and outputs the data in real time. Then, the first forward and reverse motor 403 is started again to move the gantry 405 to the center of the pipeline, and the first hydraulic rod 509 is started to extend, driving the two arc clamps 511 to move downward until the inner walls of the two arc clamps 511 move to the two sides of the pipeline respectively. Then, the second forward and reverse motor 512 is started to drive the driving tube 513 to rotate, thereby causing the two arc clamps 511 to rotate relative to each other. Figure 7As shown, the two arc clamps 511 are in mortise-and-tenon contact. When one of the arc clamps 511 rotates, it drives the other arc clamp 511 to rotate in the opposite direction to clamp the pipe, thereby making the outer surfaces of the two rotating rollers 502 contact the outer surface of the pipe. At the same time, the second hydraulic rod 514 is started to extend, driving the positioning plate 515 to move downward, pressing the pipe to achieve clamping of the pipe. The first forward and reverse motor 403 can be started to make the two arc clamps 511 move the center position of the pipe to the center position of the distance between the two grooved roller brackets 2. The second hydraulic rod 514 is started again to shorten it slightly, so that the mutual squeezing force between the positioning plate 515 and the pipe is reduced, thereby reducing the resistance to subsequent rotation of the pipe. Then the servo motor 505 can be started to drive the rotating shaft 506 to rotate, thereby driving the small gear ring 507 to rotate, thereby causing the large gear ring 503 to rotate, and then driving the fixed frame 407 to rotate 90°, thereby The two cutters 610 and the two clamping members 710 are rotated 90 degrees and moved to a position parallel to the pipe. Then the second drive motor 410 can be started to drive the bidirectional threaded rod 409 to rotate, thereby driving the two rotating blocks 602 to move in directions away from the outer surfaces of the bidirectional threaded rod 409 respectively, until the two cutters 610 are at the same distance from the two ends of the pipe as the length to be cut. Then the second drive motor 410 can be turned off, and then the two electric telescopic rods 608 can be started to extend, driving the two cutters 610 to move downward to a position where the outer surface contacts the outer surface of the pipe. Then the two third drive motors 517 can be started by the controller 406 to drive the two transmission shafts 508 to rotate, thereby driving the two rotating rollers 502 to rotate in the same direction, so that the pipe rotates in place under the friction of the two rotating rollers 502. Then the two cutters 610 can be started to cut the rotating pipe, wherein, Figure 8 As shown, the cutting machine 610 relies on a high-speed rotating cutting grinding wheel, and utilizes its hardness and kinetic energy generated by movement to rub and cut with the surface of the pipe, gradually removing the pipe wall material and separating the pipe. The motor drives the grinding wheel to rotate at high speed, grinding the pipe wall to achieve cutting. Before cutting the pipe, in order to achieve synchronous transfer of the cut pipe, when the two electric telescopic rods 608 respectively move the two cutting machines 610 to a position in contact with the outer surface of the pipe, the controller 406 can be used to start the two stepping motors 605 respectively, driving the two output pipes 606 to rotate, and then respectively driving the two driving gears 607 to rotate, so that the two driven gears 603 rotate, and then the two rotating blocks 602 respectively move along as shown in FIG. Figure 10The cylinder in the center of the slide 601 shown rotates 180 degrees, so that the two clamping members 710 are respectively moved to the top of the pipe, and the clamps in the two clamping members 710 are respectively parallel to the pipe. Then, the two first drive motors 706 can be started by the controller 406 to drive the two connecting shafts 707 to rotate. After the speed is adjusted by the reducer 712, the connecting rod 713 drives the electric push rod 709 to rotate and then drives the clamping member 710 to rotate. At the same time, the rotation of the connecting shaft 707 also drives the second bevel gear 708 to rotate, thereby rotating the two first bevel gears 711, thereby rotating the two screws 703, and then the two screws 703 are respectively moved to the outside of the two hollow tubes 702. Since the two moving blocks 704 are respectively limited by the multi-stage telescopic rod 701, when the screw 703 moves outward, the moving block 704 is driven to move in the direction away from the rotating block 602, so that the multi-stage telescopic rod 701 is extended, thereby driving the two clamping members 710 to move forward. When the two clamping members 710 move to the center position of the pipe cutting part, the connecting rod 713 just drives the clamping members 710 to rotate 90 degrees, until the two clamps correspond to the two sides of the pipe respectively. Then, the two electric push rods 709 can be started to extend, driving the two clamping members 710 downward, so that the clamps in the two clamping members 710 are respectively on both sides of the pipe. Then, the pipe can be clamped by starting the clamping members 710. Figure 12 The pipe extrusion plate shown squeezes and fixes the pipe. When the pipe cutting is completed, the two first drive motors 706 can be started again to drive the cut pipe to move forward a certain distance and rotate. When the cut pipe rotates 90 degrees, the pipe is just moved to the grinding device body 3. Figure 2 The top of the pipe positioning bin shown in the figure can open the two clamping members 710, so that the two cut pipes are placed in the corresponding grinding device body 3 for grinding. The working principles of the two clamping members 710 are the same as the working principles of the clamping devices corresponding to the arc clamp 511 in the above-mentioned positioning assembly 5. No more introduction is given here. The driving device in the grinding device body 3 drives the main shaft to rotate through the belt, and the grinding belt wheel is installed on the main shaft. The two sides of the pipe are Figure 2 The positioning device shown is fixed to ensure that it does not shake during grinding. The high-speed rotating grinding wheel contacts the end face of the pipe, and the burrs and oxide scale are removed by the cutting action of the abrasive to achieve pipe grinding. When the cut pipe is placed inside the grinding device body 3 for grinding, the first drive motor 706 can be started in reverse to drive the two clamping members 710 to reset, and the clamping members 710 and the cutting machine 610 are driven by the second drive motor 410 to move toward the center of the pipe by a distance corresponding to the pipe cutting length, and the pipe is continued to be cut and transferred for grinding.
[0042] The wiring diagram of the grinding equipment body 3, the first forward and reverse motor 403, the controller 406, the second drive motor 410, the servo motor 505, the first hydraulic rod 509, the second forward and reverse motor 512, the second hydraulic rod 514, the third drive motor 517, the stepper motor 605, the electric telescopic rod 608, the cutting machine 610, the first drive motor 706, the electric push rod 709 and the reducer 712 in the present invention is common knowledge in the art, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the grinding equipment body 3, the first forward and reverse motor 403, the controller 406, the second drive motor 410, the servo motor 505, the first hydraulic rod 509, the second forward and reverse motor 512, the second hydraulic rod 514, the third drive motor 517, the stepper motor 605, the electric telescopic rod 608, the cutting machine 610, the first drive motor 706, the electric push rod 709 and the reducer 712 are no longer explained in detail.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A segmented cutting device for hydrogen pipeline production, comprising an operating base plate (1), a grinding device body (3) and a sliding assembly (4) for moving a cutting piece to the center of the pipeline, wherein two grooved roller supports (2) for supporting the pipeline are provided near the center of the top of the operating base plate (1), and a positioning assembly (5) for fixing the pipeline is provided near the center inside the sliding assembly (4), characterized in that: Two cutting assemblies (6) for dividing the pipeline into sections are arranged inside the sliding assembly (4), and the two cutting assemblies (6) each include a slide plate (601) and a rotating block (602), a driven gear (603) is fixed at the bottom of each of the two rotating blocks (602), and a cutting machine (610) is arranged at the bottom of each of the two slide plates (601); The outer surfaces of the two rotating blocks (602) are both provided with synchronous transfer assemblies (7), and the two synchronous transfer assemblies (7) both include a screw rod (703) for extension and retraction, and a first bevel gear (711) is fixed to one end of the two screw rods (703), and the outer surfaces of the two first bevel gears (711) are meshedly connected with a second bevel gear (708), and the bottoms of the two second bevel gears (708) are both provided with a clamping member (710) for clamping a pipe, and the two clamping members (710) respectively clamp the cut pipe, and then rotate and move the pipe to the interior of the grinding device body (3) for grinding through the rotation of the first bevel gear (711) and the extension of the screw rod (703); The two synchronous transfer assemblies (7) also include two multi-stage telescopic rods (701), and each adjacent two of the four multi-stage telescopic rods (701) form a group. A moving block (704) is fixed at one end of each group of multi-stage telescopic rods (701). The outer surfaces of the two screw rods (703) are threadedly sleeved with a hollow tube (702). A positioning frame (705) is fixedly installed at the top of the two moving blocks (704) near one side edge. The inner walls of the two positioning frames (705) are fixedly installed with a first driving motor (706) by screws. The output ends of the two first driving motors (706) are fixed with a connecting shaft (707). The bottom ends of the two connecting shafts (707) are provided with a reducer (712). The output ends of the two reducers (712) are coupled with a connecting rod (713). The bottoms of the two connecting rods (713) are provided with an electric push rod (709). The sliding assembly (4) includes a fixing frame (407) and two lower sliding rods (401), the bottoms of the two lower sliding rods (401) are fixedly connected to the top of the operating base plate (1), the outer surface of one of the lower sliding rods (401) is fixedly mounted with a first forward and reverse motor (403) by screws, the output end of the first forward and reverse motor (403) is fixedly connected with a screw rod (402), the two ends of the screw rod (402) are movable and penetrate the opposite outer sides of the lower sliding rod (401), a limiting tube (404) is fixed between the opposite inner walls of the other lower sliding rod (401), and a gantry (405) is slidably connected between the inner walls of the two lower sliding rods (401); The outer surface of the screw rod (402) is threadedly connected to the inner wall of the gantry (405), and the two ends of the limit tube (404) are respectively movable and penetrated to the opposite outer sides of the gantry (405). A controller (406) is provided on the outer surface of the gantry (405), and a connecting rod (408) is fixed on one side of the fixing frame (407) relative to the inner wall. A measuring instrument (8) is provided inside the fixing frame (407). A second driving motor (410) is fixedly installed on the outer surface of the fixing frame (407) by screws, and the output end of the second driving motor (410) is fixedly connected to a bidirectional threaded rod (409), and the two ends of the bidirectional threaded rod (409) are respectively movable and penetrated to the opposite outer sides of the fixing frame (407). The inner walls of the two rotating blocks (602) are both threadedly connected to the outer surfaces of the bidirectional threaded rod (409), and the inner walls of the two rotating blocks (602) slide with the outer surface of the connecting rod (408).
2. The segmented cutting device for hydrogen pipeline production according to claim 1 is characterized in that: One end of the two screw rods (703) is movable and penetrates the interior of the two moving blocks (704), the two first bevel gears (711) are respectively arranged inside the two moving blocks (704), and the bottom ends of the two electric push rods (709) are fixedly connected to the tops of the two clamping members (710).
3. The segmented cutting device for hydrogen pipeline production according to claim 2, characterized in that: The outer surfaces of the two slides (601) are rotatably connected to the inner walls of the two rotating blocks (602), the outer surfaces of the two rotating blocks (602) are fixedly connected to the other ends of the two multi-stage telescopic rods (701), one end of the two hollow tubes (702) is fixedly connected to the outer surfaces of the two rotating blocks (602), the inner bottom surfaces of the two slides (601) are fixedly mounted with a pressure-resistant frame (604), the inner top surfaces of the two pressure-resistant frames (604) are provided with a stepper motor (605), and the output ends of the two stepper motors (605) are fixedly connected to an output tube (606). The bottom ends of the two output tubes (606) are movably embedded in the interior of the pressure-resistant frame (604), and the outer surfaces of the two output tubes (606) are fixedly sleeved with a driving gear (607). The outer surfaces of the two driving gears (607) are respectively meshed and connected with the outer surfaces of the two driven gears (603). The bottoms of the two slides (601) are each provided with an electric telescopic rod (608) near the center, and the bottoms of the two electric telescopic rods (608) are each fixed with a mounting plate (609), and the bottoms of the two mounting plates (609) are respectively coupled and connected with the outer surfaces of the two cutting machines (610).
4. The segmented cutting device for hydrogen pipeline production according to claim 3 is characterized in that: The positioning assembly (5) includes a vertical tube (501), the bottom end of the vertical tube (501) is fixed to the outside of the gantry (405), the outer surface of the vertical tube (501) is rotatably connected to the inner wall of the fixed frame (407), a large gear ring (503) is fixed to the bottom of the fixed frame (407), the inner wall of the large gear ring (503) is rotatably connected to the outer surface of the vertical tube (501), a supporting frame (504) is fixed to the outer surface of the vertical tube (501) near the bottom, and a servo motor (505) is fixed to the bottom of the supporting frame (504) by screws.
5. The segmented cutting device for hydrogen pipeline production according to claim 4 is characterized in that: A rotating shaft (506) is fixed to the output end of the servo motor (505), and the two ends of the rotating shaft (506) are movable and penetrate to the opposite outsides of the supporting frame (504). The outer surface of the rotating shaft (506) is fixedly sleeved with a small gear ring (507), and the outer surface of the small gear ring (507) is meshed and connected with the outer surface of the large gear ring (503). A first hydraulic rod (509) is provided at the bottom end of the vertical tube (501), and a support frame (510) is fixedly installed at the bottom of the first hydraulic rod (509). The interior of the support frame (510) is rotatably connected with arc clamps (511) near the edges on both sides.
6. The segmented cutting device for hydrogen pipeline production according to claim 5, characterized in that: A second forward and reverse motor (512) is fixed to the outer surface of the support frame (510) by screws, and a driving tube (513) is fixed to the output end of the second forward and reverse motor (512). The two ends of the driving tube (513) are respectively movable and penetrate to the opposite exteriors of the support frame (510). The outer surface of the driving tube (513) is fixedly connected to the inner wall of one of the arc-shaped clamps (511). The bottom of the support frame (510) is coupled to a second hydraulic rod (514) near the center, and a positioning plate (515) is fixedly installed at the bottom end of the second hydraulic rod (514).
7. The segmented cutting device for hydrogen pipeline production according to claim 6, characterized in that: The outer surfaces of the two arc-shaped clamps (511) are fixed with auxiliary frames (516) by screws, the outer surfaces of the two auxiliary frames (516) are fixed with third drive motors (517) by screws, the output ends of the two third drive motors (517) are fixed with transmission shafts (508), the two ends of the two transmission shafts (508) are movable and penetrate the opposite exteriors of the two auxiliary frames (516), the outer surfaces of the two transmission shafts (508) are respectively fixed with rotating rollers (502), and the two rotating rollers (502) are respectively arranged inside the two auxiliary frames (516).
Citation Information
Patent Citations
Segmented cutting and polishing system for hydrogen energy pipeline production
CN118456017A
Pipeline cutting equipment for building engineering construction
CN120002077A