Full-automatic machining waterjet cutting machine equipment and machining method thereof

Abstract

The invention discloses full-automatic machining waterjet cutting machine equipment and a machining method thereof, and relates to the technical field of waterjet cutting machines, the full-automatic machining waterjet cutting machine equipment comprises a cutting frame, two first bottom frames and two second bottom frames, and further comprises a dynamic flow dividing mechanism, a first flow dividing mechanism and a second flow dividing mechanism, transmission assemblies and a plurality of roller assemblies are arranged on the first bottom frames and the second bottom frames, first electric guide rails are arranged on the outer walls of one sides of the two first bottom frames, assembling frames are arranged on the two first electric guide rails in a sliding mode, and second electric guide rails are arranged on the assembling frames; two clamp assemblies are arranged on the second electric guide rail in a sliding mode, and a detection frame is arranged on the outer wall of one side of each of the two first bottom frames. The full-automatic machining waterjet cutting machine equipment and the machining method thereof have the effect of improving the equipment flexibility and the production continuity.

Description

Technical Field

[0001] The present invention relates to the technical field of water jet cutting machines, and in particular to a fully automatic water jet cutting machine device and a processing method thereof. Background Art

[0002] A water jet cutting machine is a mechanical device that uses high-pressure water flow or high-pressure water flow mixed with abrasives to cut materials. Depending on the cutting medium, it can be divided into two modes: pure water cutting and abrasive cutting. The two technical paths each have their own advantages, and together they constitute the core capabilities of water jet cutting machines in material processing in multiple fields.

[0003] Pure water cutting uses a high-pressure pump to pressurize water to hundreds of MPa, forming an ultra-high-speed pure water jet that directly impacts the material surface to complete the cutting. It is particularly suitable for the fine processing of soft materials such as foam, rubber, and paper.

[0004] Abrasive cutting mixes abrasives such as garnet and corundum into the water flow to form an abrasive water jet with both impact and cutting effects. The high-speed impact of the abrasive achieves efficient cutting of hard materials such as metal, stone, ceramics, and composite materials.

[0005] However, when traditional water jet cutting machines are cutting workpieces, the entire production line's transmission process needs to be suspended, forcing other workpieces that do not need to be processed to stagnate and wait. This defect of "single-point operation, global shutdown" directly restricts the continuity of the production line and the release of production capacity.

[0006] For example: in the deep processing production line of architectural glass, when it is necessary to cut special-shaped or complex holes in some glasses of specific sizes (such as special-shaped glass units used in high-end curtain walls), there is a certain cutting time when the water jet cutting machine operates it, and the entire conveyor belt needs to be stopped. At this time, the ordinary rectangular glass (used for conventional doors and windows) that has arrived at the cutting station but does not need to be processed is forced to stop, and the glass in the front that has completed the preliminary processing and is waiting to enter the next process cannot flow. This shutdown causes the hourly production capacity of the production line to decrease. At the same time, the water pressure fluctuations caused by frequent starts and stops can easily cause some glasses to become defective due to deviations in cutting accuracy. Under the demand of urgent orders, this "serial" operation mode makes it impossible for the entire production line to flexibly switch processing tasks, which directly restricts the company's response speed to market changes. Summary of the Invention

[0007] The present invention discloses a fully automatic water jet cutting machine device and a processing method thereof, aiming to solve the technical problem that when cutting a workpiece, the conveying process of the entire production line needs to be suspended, causing other workpieces that do not need to be processed to be forced to stagnate and wait. This defect of "single-point operation, global shutdown" directly restricts the continuity of the production line and the release of production capacity.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] A fully automatic water jet cutting machine device comprises a cutting frame, two first base frames and two second base frames, and further comprises:

[0010] Dynamic diversion mechanism: The dynamic diversion mechanism is arranged on the first base frame, and the first base frame and the second base frame are both provided with a transmission assembly and a plurality of roller assemblies. A first electric guide rail is provided on one side outer wall of the two first base frames, an assembly frame is slidably provided on the two first electric guide rails, a second electric guide rail is provided on the assembly frame, and two clamp assemblies are slidably provided on the second electric guide rail. An inspection frame is provided on one side outer wall of the two first base frames, and a scanner is provided on the inspection frame. A third electric guide rail is provided on the cutting frame, and a water jet assembly and a mold assembly are slidably provided on the third electric guide rail.

[0011] First splash-proof mechanism: the first splash-proof mechanism is provided on an inner wall on an opposite side of the cutting frame;

[0012] Second splash-proof mechanism: The second splash-proof mechanism is arranged on an inner wall on the opposite side of the cutting frame.

[0013] In this case, the fully automatic water jet cutting machine has a high degree of integration. The dynamic diversion mechanism divides the equipment into a first conveying area, a second conveying area and a cutting area. The first conveying area is composed of the first chassis and the second chassis on the left, and the second conveying area is composed of the first chassis and the second chassis on the right. This partition design enables the equipment to flexibly divert the workpieces, realize the parallel operation of the processing and transmission processes, ensure that the processing end and the transmission end do not interfere with each other, and greatly improve the operation efficiency and production continuity of the equipment. The equipment is equipped with two processing heads, which can meet the dual needs of cutting and grinding at the same time, further improving the production efficiency and flexibility of the equipment. The workpiece to be processed is processed by the upper The workpiece is conveyed from the production line. After arriving at the detection frame position, the scanner will quickly and accurately obtain the relevant information of the workpiece. The workpiece enters the first conveying area and the second conveying area in turn. The control system will carefully process and analyze the obtained workpiece information. For workpieces that do not need to be processed, the equipment will directly transport them out of the equipment with the help of the close cooperation of the transmission assembly and the roller assembly. For workpieces that need to be processed, the first electric guide rail and the second electric guide rail will cooperate with the fixture assembly to accurately position and clamp the workpiece, and accurately push it to the appropriate cutting position, thereby ensuring the stability of the workpiece during the cutting process. The water jet assembly and the grinding tool assembly will efficiently complete the cutting and grinding tasks.

[0014] In a preferred solution, the first splash-proof mechanism includes a splash-proof cover, which is arranged on the water jet assembly, and a slide groove is provided on the inner wall of the opposite side of the cutting frame, and a support frame is slidably provided on the inner wall of the slide groove, and two connecting plates are provided on the outer wall of the opposite side of the two support frames, and an upper splash-proof assembly is provided on the outer wall of one side of the two connecting plates.

[0015] In particular, in the first splash-proof mechanism, the splash-proof cover is arranged on the water jet assembly, which can preliminarily block the water and debris splashing upwards during processing. The cooperation of the slide, support frame, connecting plate and upper splash-proof assembly can adjust the height of the upper splash-proof assembly according to the processing conditions, effectively block splashing objects, protect operators and equipment, and effectively prevent water stains and debris from adhering to the roller assembly near the cutting area, thereby preventing the workpiece from being scratched due to foreign objects on the roller assembly during subsequent transmission of the workpiece, greatly improving the safety of the working environment and ensuring the smooth progress of production.

[0016] In a preferred embodiment, the upper splash-proof assembly includes several first baffles, an adjustment groove is provided on the outer wall of one side of the connecting plate, several plug-in plates are provided on the inner wall of the adjustment groove through springs, the top outer wall of the first baffle is connected to the outer wall of the plug-in plate, and an extension plate is provided on the bottom outer wall of the first baffle.

[0017] Among them, in the upper splash-proof assembly, several plug-ins and springs on the first baffles are arranged in the adjustment groove of the connecting plate. The position of the first baffle can be fine-tuned according to the processing conditions to better fit the upper surface of the workpiece. The extension plate can further expand the blocking range and improve the splash-proof effect.

[0018] In a preferred solution, the second splash-proof mechanism includes two mounting frames and an assembly box, the two mounting frames are respectively arranged on the inner walls of the opposite sides of the cutting frame, the assembly box is arranged on the top outer walls of the two mounting frames, two slide rails are arranged on the bottom inner wall of the assembly box, two sliders are slidably arranged on the slide rails, a threaded rod is arranged on the inner wall of the opposite side of the assembly box through a bearing, a mounting block is arranged on the outer wall of the threaded rod, the same limit frame is arranged on the top outer wall of the four sliders and the mounting block, a fourth electric guide rail is arranged on the outer wall of one side of the limit frame, a connecting block is slidably arranged on the fourth electric guide rail, and a lower splash-proof assembly is arranged on the outer wall of one side of the connecting block.

[0019] In particular, in the second splash-proof mechanism, the threaded rod is driven to rotate by the second motor to move the mounting block, thereby driving the slider to slide on the slide rail to adjust the horizontal position of the lower splash-proof assembly. The connecting block is driven to slide by the fourth electric guide rail to adjust the vertical position of the lower splash-proof assembly. The lower splash-proof assembly can be flexibly moved in the horizontal and vertical directions, accurately covering the processing area and effectively blocking water and debris dripping downwards.

[0020] A fully automatic water jet cutting machine processing method comprises the following steps:

[0021] S1: First, the workpiece to be processed is sequentially transferred to the two first chassis along the production line. The workpiece is scanned and inspected by the scanner on the inspection frame to obtain information such as the shape and size of the workpiece, and the information is transmitted to the control system;

[0022] S2: Then, according to the information obtained by the scanner, the control system controls the assembly frame to slide to the appropriate position on the first electric guide rail, and then controls the two clamp assemblies on the second electric guide rail to slide, clamps the workpiece to be processed, and transfers it to the appropriate cutting position. The control system controls the water jet assembly and the grinding tool assembly on the third electric guide rail to slide to the specified position according to the preset processing parameters, performs water cutting and grinding on the workpiece, and at the same time, drives the roller assembly to rotate through the transmission assembly, so that the workpiece that does not need to be processed after inspection is transported to the second chassis, and is transported out of the equipment through the roller assembly. When the transmission assembly is working, the first motor drives the third gear to rotate, and the third gear drives the two second gears to rotate through the second tooth chain, and then drives two groups of roller assemblies to rotate. The first gears at one end of several groups of roller assemblies are rotated synchronously through the first tooth chain to drive the workpiece to be transported;

[0023] S3: Then, during the processing, the splash guard moves with the water jet assembly to initially block the water and debris splashing upward during the processing. The electric telescopic rod in the first splash guard mechanism drives the support frame to slide down in the slide groove, so that the upper splash guard assembly moves to the appropriate position. The first baffle can be fine-tuned under the action of the spring, and the edge of the extension plate further fits the upper surface of the workpiece to further block the water and debris splashing upward during the processing. At the same time, the second splash guard mechanism starts to work, and the second motor drives the threaded rod to rotate, so that the mounting block moves on the threaded rod, and then drives the slider to slide on the slide rail, so that the limit frame moves with the cutting point. Then the fourth electric guide rail drives the connecting block to slide, so that the lower splash guard assembly moves to the bottom of the processing area, and the collection bucket is aligned with the splash guard and fits the lower surface of the workpiece. The second baffle is aligned with the first baffle and fits the lower surface of the workpiece, so as to block and collect the water and debris dripping downward during the processing. The water and debris enter the collection pipe through the collection bucket and finally fall into the collection box.

[0024] S4: Finally, after the processing is completed, the control system controls the clamp assembly to release the workpiece, and the roller assembly continues to rotate to transport the processed workpiece out of the equipment.

[0025] As can be seen from the above, the fully automatic water jet cutting machine equipment and the processing method thereof provided by the present invention have the technical effect of improving equipment flexibility and production continuity. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of a fully automatic water jet cutting machine device proposed by the present invention.

[0027] Figure 2 This is a schematic diagram of the cutting frame structure of a fully automatic water jet cutting machine equipment proposed by the present invention.

[0028] Figure 3 For the present invention Figure 2 Schematic diagram of the locally enlarged structure at point A in the middle.

[0029] Figure 4 This is a schematic diagram of the transmission components of a fully automatic water jet cutting machine device proposed by the present invention.

[0030] Figure 5 For the present invention Figure 4 Schematic diagram of the locally enlarged structure at point B in the middle.

[0031] Figure 6 This is a schematic diagram of the dynamic diversion mechanism of a fully automatic water jet cutting machine device proposed by the present invention.

[0032] Figure 7 This is a schematic diagram of the first splash-proof mechanism of a fully automatic water jet cutting machine device proposed in the present invention.

[0033] Figure 8 For the present invention Figure 7 Schematic diagram of the partially enlarged structure at point C in the middle.

[0034] Figure 9 This is a schematic diagram of the second splash-proof mechanism of a fully automatic water jet cutting machine device proposed by the present invention.

[0035] Figure: 1, cutting frame; 2, first base frame; 3, second base frame; 4, assembly frame; 5, detection frame; 6, first electric guide rail; 7, second electric guide rail; 8, water jet assembly; 9, abrasive assembly; 10, scanner; 11, roller assembly; 12, support frame; 13, connecting plate; 14, collection box; 15, assembly box; 16, first baffle; 17, second baffle; 18, adjustment slot; 19, plug plate; 20, first motor; 21, first gear; 2 2. Second gear; 23. First gear chain; 24. Second gear chain; 25. Third gear; 26. Clamp assembly; 27. Third electric guide rail; 28. Slide; 29. ​​Electric telescopic rod; 30. Limiting frame; 31. Connecting block; 32. Collection tube; 33. Collection bucket; 34. Splash shield; 36. Extension plate; 37. Fixed frame; 38. Fourth electric guide rail; 39. Slide rail; 40. Slider; 41. Mounting block; 42. Threaded rod; 43. Second motor. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] The present invention discloses a fully automatic water jet cutting machine device and a processing method thereof, which are mainly used in scenarios where the transmission process of the entire production line needs to be suspended when cutting workpieces, causing other workpieces that do not need to be processed to be forced to stagnate and wait. This defect of "single-point operation, global shutdown" directly restricts the continuity of the production line and the release of production capacity.

[0038] Reference Figure 1 、 Figure 2 、 Figure 4 、 Figure 6 and Figure 7 A fully automatic water jet cutting machine comprises a cutting frame 1, two first base frames 2 and two second base frames 3, and further comprises:

[0039] Dynamic diversion mechanism: The dynamic diversion mechanism is arranged on the first base frame 2, and the first base frame 2 and the second base frame 3 are both provided with a transmission assembly and several groups of roller assemblies 11. A first electric guide rail 6 is provided on the outer wall of one side of the two first base frames 2, and an assembly frame 4 is slidably arranged on the two first electric guide rails 6. The assembly frame 4 is provided with a second electric guide rail 7, and two clamp assemblies 26 are slidably arranged on the second electric guide rail 7. A detection frame 5 is provided on the outer wall of one side of the two first base frames 2, and a scanner 10 is provided on the detection frame 5. A third electric guide rail 27 is provided on the cutting frame 1, and a water jet assembly 8 and a mold assembly 9 are slidably arranged on the third electric guide rail 27; First anti-splash mechanism: The first anti-splash mechanism is arranged on the inner wall on the opposite side of the cutting frame 1; Second anti-splash mechanism: The second anti-splash mechanism is arranged on the inner wall on the opposite side of the cutting frame 1.

[0040] The cutting frame 1 is arranged between two first base frames 2 and two second base frames 3 .

[0041] Among them, the cutting frame 1 is arranged between the two first base frames 2 and the two second base frames 3. The structural layout is reasonable, which facilitates the coordinated work of various components and facilitates the transportation of the workpiece on the roller assembly 11 to the bottom of the cutting frame 1 for processing. At the same time, it reduces the equipment footprint, improves space utilization, and makes the overall equipment more compact and efficient.

[0042] In a specific embodiment, the fully automatic water jet cutting machine has a high degree of integration, and the dynamic diversion mechanism divides the equipment into a first conveying area, a second conveying area and a cutting area. The first conveying area is composed of the first chassis 2 and the second chassis 3 on the left, and the second conveying area is composed of the first chassis 2 and the second chassis 3 on the right. This partition design enables the equipment to flexibly divert workpieces, realizes the parallel operation of processing and conveying processes, ensures that the processing end and the conveying end do not interfere with each other, greatly improves the operation efficiency and production continuity of the equipment, and is equipped with two processing heads, which can meet the dual needs of cutting and grinding at the same time, further improving the production efficiency and flexibility of the equipment. The workpiece to be processed passes through the above line After being transported from the production line and arriving at the detection frame 5, the scanner 10 will quickly and accurately obtain the relevant information of the workpiece, and the workpiece will enter the first conveying area and the second conveying area in turn. The control system will carefully process and analyze the obtained workpiece information. For workpieces that do not need to be processed, the equipment will directly transport them out of the equipment with the help of the close cooperation between the transmission component and the roller component 11. For workpieces that need to be processed, the first electric guide rail 6 and the second electric guide rail 7 will cooperate with the clamp assembly 26 to accurately position and clamp the workpiece, and accurately push it to the appropriate cutting position, thereby ensuring the stability of the workpiece during the cutting process. The water jet assembly 8 and the grinding tool assembly 9 will efficiently complete the cutting and grinding tasks.

[0043] Reference Figure 1 、 Figure 4 、 Figure 5 and Figure 6 In a preferred embodiment, the transmission assembly includes a first motor 20, a third gear 25 is provided at the output end of the first motor 20, a first gear 21 is provided at one end of each of the several groups of roller assemblies 11, and the same first gear chain 23 is engaged with each of the several first gears 21, wherein a second gear 22 is provided at one end of each of the two groups of roller assemblies 11, and the same second gear chain 24 is engaged with the two second gears 22 and the third gear 25.

[0044] Specifically, through a first motor 20, with the help of the linkage of the third gear 25, the second gear chain 24, the second gear 22, the first gear chain 23 and the first gear 21, several groups of roller assemblies 11 can be rotated synchronously, ensuring smooth and accurate transportation of workpieces, reducing the use of power sources, reducing equipment costs and energy consumption, and improving transmission efficiency and reliability.

[0045] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 7 and Figure 8In a preferred embodiment, the first splash-proof mechanism includes a splash-proof cover 34, which is arranged on the water jet assembly 8. A slide groove 28 is provided on the inner wall of the opposite side of the cutting frame 1, and a support frame 12 is slidably provided on the inner wall of the slide groove 28. Two connecting plates 13 are provided on the outer wall of the opposite side of the two support frames 12, and an upper splash-proof assembly is provided on the outer wall of one side of the two connecting plates 13.

[0046] In particular, in the first splash-proof mechanism, the splash-proof cover 34 is arranged on the water jet assembly 8, which can preliminarily block the water and debris splashing upward during processing. The cooperation of the slide 28, the support frame 12, the connecting plate 13 and the upper splash-proof assembly can adjust the height of the upper splash-proof assembly according to the processing conditions, effectively block splashing objects, protect operators and equipment, and effectively prevent water stains and debris from adhering to the roller assembly 11 near the cutting area, thereby preventing the workpiece from being scratched due to foreign objects on the roller assembly 11 during subsequent transmission of the workpiece, greatly improving the safety of the working environment and ensuring the smooth progress of production.

[0047] Reference Figure 3 、 Figure 7 and Figure 8 In a preferred embodiment, the upper splash-proof assembly includes several first baffles 16, an adjustment groove 18 is opened on the outer wall of one side of the connecting plate 13, and several plug-in plates 19 are arranged on the inner wall of the adjustment groove 18 through springs. The top outer wall of the first baffle 16 is connected to the outer wall of the plug-in plate 19, and an extension plate 36 is provided on the bottom outer wall of the first baffle 16.

[0048] Two sets of electric telescopic rods 29 are provided at the bottom of the cutting frame 1 , and the movable ends of the two sets of electric telescopic rods 29 are respectively connected to the top outer walls of the two support frames 12 .

[0049] It should be noted that two sets of electric telescopic rods 29 are set at the bottom of the cutting frame 1, which are respectively connected to the top outer walls of the two support frames 12. Through the extension and retraction of the electric telescopic rods 29, the height of the support frame 12 and the upper splash-proof assembly can be conveniently and accurately adjusted to adapt to different processing requirements and improve the degree of automation and flexibility of the equipment.

[0050] Among them, in the upper splash-proof assembly, several insert plates 19 and springs on the first baffles 16 are arranged in the adjustment groove 18 of the connecting plate 13. The position of the first baffle 16 can be fine-tuned according to the processing conditions to better fit the upper surface of the workpiece. The extension plate 36 can further expand the blocking range and improve the splash-proof effect.

[0051] Reference Figure 1 、 Figure 2 、 Figure 7 and Figure 9In a preferred embodiment, the second splash-proof mechanism includes two mounting frames and an assembly box 15, the two mounting frames are respectively arranged on the inner walls of the opposite sides of the cutting frame 1, the assembly box 15 is arranged on the top outer walls of the two mounting frames, two slide rails 39 are provided on the bottom inner wall of the assembly box 15, and two sliders 40 are slidably provided on the slide rails 39, a threaded rod 42 is provided on the inner wall of the opposite side of the assembly box 15 through a bearing, a mounting block 41 is provided on the outer wall of the threaded rod 42, the same limit frame 30 is provided on the top outer wall of the four sliders 40 and the mounting block 41, a fourth electric guide rail 38 is provided on the outer wall of one side of the limit frame 30, a connecting block 31 is slidably provided on the fourth electric guide rail 38, and a lower splash-proof assembly is provided on the outer wall of one side of the connecting block 31.

[0052] In particular, in the second splash-proof mechanism, the threaded rod 42 is driven to rotate by the second motor 43, so that the mounting block 41 moves, and then the slider 40 is driven to slide on the slide rail 39 to adjust the horizontal position of the lower splash-proof assembly. The connecting block 31 is driven to slide by the fourth electric guide rail 38 to adjust the vertical position of the lower splash-proof assembly, so that the lower splash-proof assembly can be flexibly moved in the horizontal and vertical directions, accurately covering the processing area, and effectively blocking water and debris dripping downwards.

[0053] Reference Figure 2 、 Figure 7 and Figure 9 In a preferred embodiment, the lower splash guard assembly includes two second baffles 17, wherein one outer wall of one second baffle 17 is connected to one outer wall of the connecting block 31, and two fixing frames 37 are provided on the outer walls on opposite sides of the two second baffles 17, and a collection pipe 32 is provided on the fixing frame 37, and a collection bucket 33 is provided at one end of the collection pipe 32.

[0054] One end of the threaded rod 42 is externally connected to the second motor 43. A collection box 14 is provided directly below the first and second splash-proof mechanisms, and the first and second splash-proof mechanisms are used in conjunction with each other.

[0055] Among them, one end of the threaded rod 42 is externally connected to the second motor 43, which can provide power for the movement of the lower splash-proof component to realize automatic control. A collection box 14 is set just below the first splash-proof mechanism and the second splash-proof mechanism to collect the water and debris blocked by them for convenient centralized treatment. The first splash-proof mechanism and the second splash-proof mechanism cooperate with each other and work together to form two strict lines of defense, which can comprehensively and effectively prevent water and debris from splashing, create a safe and reliable working environment for the equipment, reduce the potential risks caused by splashing, and do not need to stop for cleaning and maintenance, so that the production process can be continuously advanced smoothly and efficiently, further improving the overall production efficiency.

[0056] Specifically, the two second baffles 17 in the lower splash guard assembly are concave in structure, which can effectively block water and debris dripping downwards. The setting of the fixing frame 37, the collection pipe 32 and the collection bucket 33 can collect the blocked water and debris to prevent them from scattering everywhere, keep the working environment clean, and facilitate subsequent cleaning.

[0057] It should be noted that the collecting hopper 33, the splash shield 34 and the extension plate 36 are all made of PTFE material, and the contact surface with the workpiece is rounded. This design can not only effectively block splashing water and debris, but also prevent these substances from adhering to the surface, making it easier to clean and maintain. The rounded corners can ensure a close fit when in contact with the workpiece and that the friction is not too large.

[0058] A fully automatic water jet cutting machine processing method comprises the following steps:

[0059] S1: First, the workpiece to be processed is sequentially transferred to the two first chassis 2 along the production line. The workpiece is scanned and inspected by the scanner 10 on the inspection frame 5 to obtain information such as the shape and size of the workpiece, and the information is transmitted to the control system;

[0060] S2: Then, according to the information obtained by the scanner 10, the control system controls the assembly frame 4 to slide to the appropriate position on the first electric guide rail 6, and then controls the two clamp assemblies 26 on the second electric guide rail 7 to slide, clamps the workpiece to be processed, and transfers it to the appropriate cutting position. The control system controls the water jet assembly 8 and the grinding tool assembly 9 on the third electric guide rail 27 to slide to the specified position according to the preset processing parameters, and performs water cutting and grinding on the workpiece. At the same time, the roller assembly 11 is driven to rotate by the transmission assembly, so that the workpiece that does not need to be processed after inspection is transported to the second base frame 3, and is transported out of the equipment through the roller assembly 11. When the transmission assembly is working, the first motor 20 drives the third gear 25 to rotate, and the third gear 25 drives the two second gears 22 to rotate through the second tooth chain 24, and then drives two groups of roller assemblies 11 to rotate. The first gears 21 at one end of several groups of roller assemblies 11 are rotated synchronously through the first tooth chain 23, driving the workpiece to be transported;

[0061] S3: Then, during the processing, the splash shield 34 moves with the water jet assembly 8 to initially block the water and debris splashing upward during the processing. The electric telescopic rod 29 in the first splash shield mechanism drives the support frame 12 to slide down in the slide 28, so that the upper splash shield assembly moves to a suitable position. The first baffle 16 can be fine-tuned under the action of the spring, and the edge of the extension plate 36 further fits the upper surface of the workpiece to further block the water and debris splashing upward during the processing. At the same time, the second splash shield mechanism starts to work, and the second motor 43 drives the threaded rod 4 2 rotates, causing the mounting block 41 to move on the threaded rod 42, thereby driving the slider 40 to slide on the slide rail 39, causing the limit frame 30 to move along with the cutting point. Then, the fourth electric guide rail 38 drives the connecting block 31 to slide, causing the lower splash guard assembly to move below the processing area, aligning the collection bucket 33 with the splash guard 34 and making them fit the lower surface of the workpiece. The second baffle 17 is aligned with the first baffle 16 and makes them fit the lower surface of the workpiece, thereby blocking and collecting water and debris dripping downward during the processing. The water and debris enter the collection pipe 32 through the collection bucket 33 and finally fall into the collection box 14.

[0062] S4: Finally, after the processing is completed, the control system controls the clamp assembly 26 to release the workpiece, and the roller assembly 11 continues to rotate to transport the processed workpiece out of the equipment.

[0063] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A fully automatic water jet cutting machine device, comprising a cutting frame (1), two first base frames (2) and two second base frames (3), characterized in that: Also includes: Dynamic diversion mechanism: the dynamic diversion mechanism is arranged on the first base frame (2), the first base frame (2) and the second base frame (3) are both provided with a transmission assembly and a plurality of roller assemblies (11), a first electric guide rail (6) is provided on one side outer wall of the two first base frames (2), an assembly frame (4) is slidably provided on the two first electric guide rails (6), a second electric guide rail (7) is provided on the assembly frame (4), two clamp assemblies (26) are slidably provided on the second electric guide rail (7), a detection frame (5) is provided on one side outer wall of the two first base frames (2), a scanner (10) is provided on the detection frame (5), a third electric guide rail (27) is provided on the cutting frame (1), a water jet assembly (8) and a grinding tool assembly (9) are slidably provided on the third electric guide rail (27); A first anti-splash mechanism: the first anti-splash mechanism is arranged on an inner wall on an opposite side of the cutting frame (1); Second anti-splash mechanism: the second anti-splash mechanism is arranged on an inner wall on the opposite side of the cutting frame (1).

2. The fully automatic water jet cutting machine according to claim 1, characterized in that: The transmission assembly comprises a first motor (20), an output end of the first motor (20) is provided with a third gear (25), one end of a plurality of groups of roller assemblies (11) are provided with a first gear (21), a plurality of the first gears (21) are meshed with a same first tooth chain (23), wherein one end of two groups of roller assemblies (11) are provided with a second gear (22), and the two second gears (22) and the third gear (25) are meshed with a same second tooth chain (24).

3. The fully automatic water jet cutting machine according to claim 2, characterized in that: The cutting frame (1) is arranged between the two first base frames (2) and the two second base frames (3).

4. The fully automatic water jet cutting machine according to claim 3, characterized in that: The first splash-proof mechanism includes a splash-proof cover (34), the splash-proof cover (34) is arranged on the water jet assembly (8), a slide groove (28) is provided on the inner wall of the opposite side of the cutting frame (1), a support frame (12) is slidably provided on the inner wall of the slide groove (28), two connecting plates (13) are provided on the outer wall of the opposite side of the two support frames (12), and an upper splash-proof assembly is provided on the outer wall of one side of the two connecting plates (13).

5. The fully automatic water jet cutting machine according to claim 4, characterized in that: The upper splash-proof assembly includes a plurality of first baffles (16), an adjustment groove (18) is provided on the outer wall of one side of the connecting plate (13), a plurality of plug-in plates (19) are provided on the inner wall of the adjustment groove (18) via a spring, the top outer wall of the first baffle (16) is connected to the outer wall of the plug-in plate (19), and an extension plate (36) is provided on the bottom outer wall of the first baffle (16).

6. The fully automatic water jet cutting machine according to claim 5, characterized in that: Two groups of electric telescopic rods (29) are provided at the bottom of the cutting frame (1), and the movable ends of the two groups of electric telescopic rods (29) are respectively connected to the top outer walls of the two support frames (12).

7. The fully automatic water jet cutting machine according to claim 6, characterized in that: The second anti-splash mechanism comprises two mounting frames and an assembly box (15), the two mounting frames are respectively arranged on the inner walls of the opposite sides of the cutting frame (1), the assembly box (15) is arranged on the top outer walls of the two mounting frames, two slide rails (39) are arranged on the bottom inner wall of the assembly box (15), two sliders (40) are slidably arranged on the slide rails (39), a threaded rod (42) is arranged on the inner wall of the opposite side of the assembly box (15) through a bearing, a mounting block (41) is arranged on the outer wall of the threaded rod (42), the same limiting frame (30) is arranged on the top outer wall of the four sliders (40) and the mounting block (41), a fourth electric guide rail (38) is arranged on the outer wall of one side of the limiting frame (30), a connecting block (31) is slidably arranged on the fourth electric guide rail (38), and a lower anti-splash assembly is arranged on the outer wall of one side of the connecting block (31).

8. The fully automatic water jet cutting machine according to claim 7, characterized in that: The lower splash-proof assembly comprises two second baffles (17), wherein one outer wall of one of the second baffles (17) is connected to one outer wall of the connecting block (31), and two fixing frames (37) are provided on the outer walls on opposite sides of the two second baffles (17), a collecting pipe (32) is provided on the fixing frame (37), and a collecting bucket (33) is provided at one end of the collecting pipe (32).

9. The fully automatic water jet cutting machine according to claim 8, characterized in that: One end of the threaded rod (42) is externally connected to a second motor (43); a collection box (14) is provided directly below the first anti-splash mechanism and the second anti-splash mechanism; the first anti-splash mechanism and the second anti-splash mechanism are used in conjunction with each other.

10. A method for processing a fully automatic water jet cutting machine, characterized in that: The following steps are involved: S1: First, the workpiece to be processed is sequentially transferred to the two first chassis (2) along the production line, and the workpiece is scanned and inspected by the scanner (10) on the inspection frame (5), and information such as the shape and size of the workpiece is obtained, and the information is transmitted to the control system; S2: Then, according to the information obtained by the scanner (10), the control system controls the assembly frame (4) to slide to a suitable position on the first electric guide rail (6), and then controls the two clamping assemblies (26) on the second electric guide rail (7) to slide, clamps the workpiece to be processed, and transmits it to a suitable cutting position. According to the preset processing parameters, the control system controls the water jet assembly (8) and the grinding tool assembly (9) on the third electric guide rail (27) to slide to the specified position, performs water cutting and grinding on the workpiece, and at the same time, through the transmission assembly The roller assembly (11) is driven to rotate, thereby transporting the workpiece that does not need to be processed after inspection to the second base frame (3), and then transporting it out of the equipment through the roller assembly (11). When the transmission assembly is working, the first motor (20) drives the third gear (25) to rotate, and the third gear (25) drives the two second gears (22) to rotate through the second tooth chain (24), thereby driving two groups of roller assemblies (11) to rotate. The first gears (21) at one end of several groups of roller assemblies (11) are rotated synchronously through the first tooth chain (23), thereby driving the workpiece to be transported; S3: Then, during the processing, the splash shield (34) moves with the water jet assembly (8) to initially block the water and debris splashing upward during the processing. The electric telescopic rod (29) in the first splash shield mechanism drives the support frame (12) to slide down in the slide groove (28), so that the upper splash shield assembly moves to a suitable position. The first baffle (16) can be fine-tuned under the action of the spring, and the edge of the extension plate (36) further fits the upper surface of the workpiece to further block the water and debris splashing upward during the processing. At the same time, the second splash shield mechanism starts to work, and the second motor (43) drives the threaded rod (42) to rotate, so that The mounting block (41) moves on the threaded rod (42), thereby driving the slider (40) to slide on the slide rail (39), so that the limit frame (30) moves following the cutting point, and then the fourth electric guide rail (38) drives the connecting block (31) to slide, so that the lower splash guard assembly moves to the bottom of the processing area, and the collection bucket (33) is aligned with the splash guard (34) and fits the lower surface of the workpiece, and the second baffle (17) is aligned with the first baffle (16) and fits the lower surface of the workpiece, so as to block and collect water and debris dripping downward during the processing, and the water and debris enter the collection pipe (32) through the collection bucket (33) and finally fall into the collection box (14); S4: Finally, after the processing is completed, the control system controls the clamp assembly (26) to release the workpiece, and the roller assembly (11) continues to rotate to transport the processed workpiece out of the equipment.

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