Automatic section bar collecting roller way machine
By designing an automatic profile collection roller machine, the safety risks and low production efficiency after steel cutting are solved, and the automatic transportation and classification of profiles are realized, the production efficiency is improved and waste recycling is simplified.
Patent Information
- Application Number
- CN202510591152.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After cutting steel in the field of civil defense, the steel directly drops to the ground to increase safety risks, and requires manual classification and counting of personnel, resulting in low production efficiency and increased labor costs, and the cutting waste is scattered and difficult to recycle.
An automatic profile collection roller machine is designed, including a main roller conveyor device, a roller flap device and a slope slip device. Combined with gravity induction switch and sensing technology, it realizes the automatic transportation, classification and counting of profiles.
Realize the automated transportation and classification of profiles, reduce manual intervention, improve production efficiency, reduce safety risks, and simplify the waste recycling process.
Smart Images

Figure CN120517752A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of profile collection, in particular to an automatic profile collection roller machine. Background Art
[0002] In civil air defense applications, various steel sections are processed into various lengths and shapes. After being cut by plasma and laser cutting machines, these sections, large and small, fall directly onto the ground or onto a platform, requiring personnel to enter the cutting area to retrieve them. This increases safety risks. The cutting equipment must be stopped while personnel retrieve the material, and errors in sorting and counting the sections are common, reducing production efficiency. Falling steel sections not only damage contact surfaces but also deform them. Later corrections increase labor costs, and the scrap material is scattered throughout the cutting area, making it difficult for personnel to collect and clean it. Summary of the Invention
[0003] The purpose of the present invention is to provide a robot sorting device that solves the technical problems raised in the above background technology.
[0004] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
[0005] Preferably, the first motor is fixedly mounted on the first motor bracket, a reducer is fixedly mounted on the reducer bracket, the reducer is located in the reducer, a second connecting sleeve is fixedly mounted on the output shaft end of the first motor, and the second connecting sleeve is fixedly connected to the connecting end of the reducer in the reducer.
[0006] Preferably, a first bearing is movably installed in the bearing bracket, and the other end of the first transmission shaft is movably connected to the bearing bracket through the first bearing.
[0007] Preferably, the first roller is located outside the first transmission shaft, the grating belt is located at both ends of the first roller, and roller chains are movably installed at both ends of each first roller, and the roller chains are located inside the grating belt.
[0008] Preferably, the bottom end of the connecting support plate is fixedly connected to the second bearing, and the two ends of the flip rotating cylinder are movably connected to the second bearing.
[0009] Preferably, a first hexagonal bolt is movably installed through the interior of the connecting support plate, the other end of the first hexagonal bolt is movably connected to the end of the third roller, and a first flat washer and a first spring washer are respectively provided between the outer side of the first hexagonal bolt and the third roller.
[0010] Preferably, a rotating plate is provided in the flip mechanism, a travel switch and a proximity switch are provided below the rotating plate, and the output end of the lifting cylinder is movably connected to the bottom end of the rotating plate.
[0011] Preferably, the bottom ends of the first supporting angle steel and the second supporting angle steel are both provided with adjustable base bolts, the height of the first supporting angle steel is higher than the height of the second supporting angle steel, the baffle is located at both ends of the trough plate, and reinforcing angle steel is fixedly installed between the bottom ends of the two adjacent groups of trough plates.
[0012] Preferably, a fixing plate is fixedly installed on the top surface of the groove plate, a connecting plate is fixedly installed on one side of the fixing plate, a second hexagonal bolt is movably installed inside the connecting plate, a second flat washer and a second spring washer are movably installed on the outer sides of the second hexagonal bolts, a second roller is movably installed between two adjacent second hexagonal bolts, and two adjacent groups of the second flat washers and second spring washers are respectively located on both sides of the second roller.
[0013] Beneficial effects
[0014] Compared with the prior art, the present invention provides an automatic profile collection roller conveyor, which has the following beneficial effects:
[0015] 1. The profile automatic collection roller conveyor is driven by the main roller conveyor device for transportation, the roller conveyor flip device classifies the profiles, and the slope sliding device collects the profiles, realizing the automatic transportation, classification and counting of the profiles after cutting.
[0016] 2. The profile automatic collection roller conveyor collects the profiles through the slope sliding device and transports them to the designated location without the need for human handling. It automatically unloads the profiles into the designated collection rack to facilitate subsequent lifting.
[0017] 3. The profile automatic collection roller machine is equipped with a gravity sensor switch on the roller, adding multiple sensing technologies to achieve automatic transportation, counting and classification. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0019] Figure 1 It is a front view of the overall structure of the present invention;
[0020] Figure 2 This is a front view of the main roller conveyor device of the present invention;
[0021] Figure 3 This is a top view of the main roller conveyor device of the present invention;
[0022] Figure 4 It is a side view of the main roller conveyor device of the present invention;
[0023] Figure 5 This is a front view of the roller conveyor turning device of the present invention;
[0024] Figure 6 This is a top view of the roller conveyor turning device of the present invention;
[0025] Figure 7 This is a working schematic diagram of the roller conveyor turning device of the present invention;
[0026] Figure 8 This is a front view of the slope sliding device of the present invention;
[0027] Figure 9 A top view of the slope sliding device of the present invention;
[0028] Figure 10 This is the wiring diagram of the control system of the present invention;
[0029] Figure 11 It is the workflow diagram of the present invention.
[0030] Figure: 1, ramp sliding device; 2, main roller conveyor device; 3, roller conveyor flip device; 4, support frame; 5, first motor; 6, reducer; 7, flip mechanism; 8, second bearing; 9, first roller; 10, baffle; 11, reduction box; 12, first connecting sleeve; 13, second connecting sleeve; 14, roller chain; 15, first transmission shaft; 16, grating belt; 17, first motor bracket; 18, reducer bracket; 19, bearing bracket; 20, first bearing; 21, adjustable base bolt; 2 2. Rotating plate; 23. Gravity sensing switch; 24. Connecting support plate; 25. Flipping rotating cylinder; 26. Third roller; 27. First hexagonal bolt; 28. First flat washer; 29. First spring washer; 30. Lifting cylinder; 31. Travel switch; 32. Proximity switch; 33. First supporting angle steel; 34. Second supporting angle steel; 35. Reinforcing angle steel; 36. Slot plate; 37. Second roller; 38. Fixed plate; 39. Connecting plate; 40. Second flat washer; 41. Second spring washer; 42. Second hexagonal bolt. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Example:
[0033] See also Figures 1-11 The present invention provides a technical solution: a profile automatic collection roller machine, including a support frame 4, an adjustable base bolt 21 is provided inside the bottom end of the support frame 4, and the tops of several support frames 4 are respectively provided with a main roller conveyor 2 and a roller machine flip device 3, and the main roller conveyor 2 is provided with a slope sliding device 1 below the end away from the roller machine flip device 3. The main roller conveyor 2 includes a first motor 5, a reducer 6, a first roller 9, a grating belt 16, a first motor bracket 17, a reducer bracket 18 and a bearing bracket 19, and the output end of the reducer 6 is fixedly installed with a first motor 5, a reducer 6, a first roller 9, a grating belt 16, a first motor bracket 17, a reducer bracket 18 and a bearing bracket 19. A connecting sleeve 12, the reducer 6 is fixedly connected to the first transmission shaft 15 through the first connecting sleeve 12, the roller conveyor flip device 3 includes a flip mechanism 7, a rotating plate 22, a gravity sensing switch 23, a connecting support plate 24, a flip rotating cylinder 25, a second bearing 8, a third roller 26 and a lifting cylinder 30, the gravity sensing switch 23 is located on both sides of the third roller 26, the slope sliding device 1 includes a first supporting angle steel 33, a second supporting angle steel 34, a groove plate 36 and a baffle 10, the top of the first supporting angle steel 33 and the second supporting angle steel 34 are fixedly connected to the bottom end of the groove plate 36.
[0034] In this embodiment, the first motor 5 is fixedly mounted on the first motor bracket 17, the reducer bracket 18 is fixedly mounted with a reducer box 11, the reducer 6 is located in the reducer box 11, and the output shaft end of the first motor 5 is fixedly mounted with a second connecting sleeve 13, and the second connecting sleeve 13 is fixedly connected to the connecting end of the reducer 6 in the reducer box 11.
[0035] In this embodiment, a first bearing 20 is movably installed in the bearing bracket 19 , and the other end of the first transmission shaft 15 is movably connected to the bearing bracket 19 through the first bearing 20 .
[0036] In this embodiment, the first roller 9 is located on the outside of the first transmission shaft 15, and the grating belt 16 is located at both ends of the first roller 9. A roller chain 14 is movably installed at both ends of each first roller 9, and the roller chain 14 is located on the inside of the grating belt 16.
[0037] In this embodiment, the bottom end of the connecting support plate 24 is fixedly connected to the second bearing 8 , and both ends of the flip-rotating cylinder 25 are movably connected to the second bearing 8 .
[0038] In this embodiment, a first hexagonal bolt 27 is movably installed through the interior of the connecting support plate 24, and the other end of the first hexagonal bolt 27 is movably connected to the end of the third roller 26. A first flat washer 28 and a first spring washer 29 are respectively provided between the outer side of the first hexagonal bolt 27 and the third roller 26.
[0039] In this embodiment, a rotating plate 22 is provided in the turning mechanism 7 , a travel switch 31 and a proximity switch 32 are provided below the rotating plate 22 , and the output end of the lifting cylinder 30 is movably connected to the bottom end of the rotating plate 22 .
[0040] In this embodiment, the bottom ends of the first supporting angle steel 33 and the second supporting angle steel 34 are both provided with adjustable base bolts 21, the height of the first supporting angle steel 33 is higher than the height of the second supporting angle steel 34, the baffle 10 is located at both ends of the slot plate 36, and a reinforcing angle steel 35 is fixedly installed between the bottom ends of the two adjacent groups of slot plates 36.
[0041] In this embodiment, a fixing plate 38 is fixedly installed on the top surface of the groove plate 36, and a connecting plate 39 is fixedly installed on one side of the fixing plate 38. A second hexagonal bolt 42 is movably installed inside the connecting plate 39, and a second flat washer 40 and a second spring washer 41 are movably installed on the outer sides of the second hexagonal bolt 42. A second roller 37 is movably installed between two adjacent second hexagonal bolts 42, and two adjacent groups of second flat washers 40 and second spring washers 41 are respectively located on both sides of the second roller 37.
[0042] The working principle of this embodiment is as follows: during operation, the profile is placed on the main roller conveyor 2 and is operated by the first motor 5. When the first motor 5 is working, it will drive the first transmission shaft 15 to rotate through the second connecting sleeve 13, the reducer 6 and the first connecting sleeve 12, driving the profile to move on the first roller 9 and move to the other side. When cutting profiles of specific shapes, the waste falls from the first roller 9 of the roller machine to the slope and automatically slides to the designated collection trough. When the cut profile is conveyed from the roller to the turning mechanism 7, the proximity switch 32 and the gravity sensing switch 23 set on the elastic roller that can move up and down are sensed (the profile moves to the elastic roller, pressing it to move slightly downward, touching the gravity switch to transmit a high-frequency signal), and the lifting cylinder 30 is lifted up (time adjustable), so that the rotating plate 22 of the roller machine rotates a certain angle (angle adjustable), allowing the profile to slide to the collection rack on the side at a certain angle and time.
[0043] When cutting two profiles of different lengths, if the weight of one of the lengths does not meet the requirements, the gravity sensor switch 23 does not output, the turning mechanism 7 does not act, and this type of profile is directly transported to the collection rack at the end.
[0044] During the operation of the cut profile, the grating belt 16 senses its transportation process. When the profile is stuck in a certain position for a long time during transportation, the grating belt 16 spread over the roller will sense the movement, stop the roller transport motor and sound an alarm. There is an induction counting device at the turning mechanism 7 to count the number of products. When the required number is reached, loading is stopped to facilitate personnel to summarize and count in batches.
Claims
1. A profile automatic collecting roller conveyor, comprising a support frame (4), wherein an adjustable base bolt (21) is provided inside the bottom end of the support frame (4), characterized in that: The top ends of the plurality of support frames (4) are respectively provided with a main roller conveyor device (2) and a roller machine flip device (3); a slope sliding device (1) is provided below one end of the main roller conveyor device (2) away from the roller machine flip device (3); the main roller conveyor device (2) comprises a first motor (5), a reducer (6), a first roller (9), a grating belt (16), a first motor bracket (17), a reducer bracket (18) and a bearing bracket (19); a first connecting sleeve (12) is fixedly installed at the output end of the reducer (6); the reducer (6) is fixedly connected to the first transmission element (11) through the first connecting sleeve (12). The roller conveyor plate turning device (3) includes a turning mechanism (7), a rotating plate (22), a gravity sensing switch (23), a connecting support plate (24), a turning rotating cylinder (25), a second bearing (8), a third roller (26) and a lifting cylinder (30), wherein the gravity sensing switch (23) is located on both sides of the third roller (26), and the slope sliding device (1) includes a first supporting angle steel (33), a second supporting angle steel (34), a groove plate (36) and a baffle (10), wherein the top ends of the first supporting angle steel (33) and the second supporting angle steel (34) are fixedly connected to the bottom end of the groove plate (36).
2. The automatic profile collecting roller conveyor according to claim 1, characterized in that: The first motor (5) is fixedly mounted on a first motor bracket (17), a reduction box (11) is fixedly mounted on the reduction box bracket (18), the reduction box (6) is located in the reduction box (11), a second connecting sleeve (13) is fixedly mounted on the output shaft end of the first motor (5), and the second connecting sleeve (13) is fixedly connected to the connecting end of the reduction box (6) in the reduction box (11).
3. The automatic profile collecting roller conveyor according to claim 2, characterized in that: A first bearing (20) is movably mounted in the bearing bracket (19), and the other end of the first transmission shaft (15) is movably connected to the bearing bracket (19) via the first bearing (20).
4. The automatic profile collecting roller conveyor according to claim 3, characterized in that: The first roller (9) is located on the outside of the first transmission shaft (15), the grating belt (16) is located at both ends of the first roller (9), and a roller chain (14) is movably installed at both ends of each first roller (9), and the roller chain (14) is located on the inside of the grating belt (16).
5. The automatic profile collecting roller conveyor according to claim 1, characterized in that: The bottom end of the connecting support plate (24) is fixedly connected to the second bearing (8), and the two ends of the flip rotating cylinder (25) are movably connected to the second bearing (8).
6. The automatic profile collecting roller conveyor according to claim 5, characterized in that: A first hexagonal bolt (27) is movably installed through the interior of the connecting support plate (24), the other end of the first hexagonal bolt (27) is movably connected to the end of the third roller (26), and a first flat washer (28) and a first spring washer (29) are respectively provided between the outer side of the first hexagonal bolt (27) and the third roller (26).
7. The automatic profile collecting roller conveyor according to claim 6, characterized in that: The turning mechanism (7) is provided with a rotating plate (22), a travel switch (31) and a proximity switch (32) are provided below the rotating plate (22), and the output end of the lifting cylinder (30) is movably connected to the bottom end of the rotating plate (22).
8. The automatic profile collecting roller conveyor according to claim 1, characterized in that: The bottom ends of the first supporting angle steel (33) and the second supporting angle steel (34) are both provided with adjustable base bolts (21); the height of the first supporting angle steel (33) is higher than the height of the second supporting angle steel (34); the baffle (10) is located at both ends of the slot plate (36); and a reinforcing angle steel (35) is fixedly installed between the bottom ends of two adjacent groups of slot plates (36).
9. The automatic profile collecting roller conveyor according to claim 8, characterized in that: A fixing plate (38) is fixedly installed on the top surface of the groove plate (36), a connecting plate (39) is fixedly installed on one side of the fixing plate (38), a second hexagonal bolt (42) is movably installed inside the connecting plate (39), a second flat washer (40) and a second spring washer (41) are movably installed on the outer sides of the second hexagonal bolt (42), a second roller (37) is movably installed between two adjacent second hexagonal bolts (42), and two adjacent groups of the second flat washer (40) and the second spring washer (41) are respectively located on both sides of the second roller (37).