Concrete pouring equipment for super high-rise floor slab construction

Abstract

The concrete pouring equipment comprises a rail sliding groove block and a rail sliding block, the rail sliding block is arranged at the bottom of the rail sliding groove block in a sliding mode, limiting clamping grooves are evenly formed in an inner cavity of the bottom of the rail sliding groove block, and sensors are assembled in inner cavities of the limiting clamping grooves; a U-shaped hollow pipe is embedded in an inner cavity of the rail sliding block, a first piston rod and a second piston rod are slidably arranged at the two ends of an inner cavity of the U-shaped hollow pipe correspondingly, and a limiting guide block is connected to the top of the first piston rod. According to the concrete pouring equipment for super high-rise floor slab construction, by improving the stability of the pouring pipeline during use, the high-rise concrete pouring operation speed of the pouring pipeline is increased, and the situation that the pouring pipeline is affected by environmental factors when not used, and a rail sliding block is driven to slide at the bottom of a rail sliding groove block is avoided; therefore, the situation that the pouring pipeline falls on the high-rise ground due to the influence on the assembly effect is avoided, and the overall stability of the device is improved.

Description

Technical Field

[0001] The present invention relates to the field of concrete pouring equipment for super high-rise floor slab construction, in particular to concrete pouring equipment for super high-rise floor slab construction. Background Art

[0002] With the rapid development of super-high-rise buildings, floor slab construction technology faces significant challenges. In super-high-rise buildings, floor slab concrete pouring relies on a vertical pumping system to transport concrete from the ground floor to heights exceeding 100 meters. The reliability, installation efficiency, and ease of operation of the piping system directly impact construction progress and costs. Existing technologies typically utilize segmented, spliced ​​structures, consisting of multiple sections of standard steel pipe (such as socket-and-spigot steel pipe and flanged pipe) assembled by bolting or welding to accommodate the pumping requirements of different floor heights. However, this traditional piping system presents significant technical drawbacks in super-high-rise applications.

[0003] The weight of a single section of pump pipe generally exceeds 50kg, requiring at least 3-4 workers to coordinate their installation. Frequent lifting with the help of lifting equipment is also required for aerial work, resulting in time-consuming pipe connection, high labor intensity, and low construction efficiency, which in turn reduces the efficiency of concrete pouring. In addition, the pipe needs to be dragged by workers during use, which causes repeated friction between the pipe and the frame, reducing the service life of the pipe. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present application provides a concrete pouring equipment for super-high-rise floor construction to solve the technical problem that the weight of the above-mentioned single-section pump pipe generally exceeds 50kg, requiring at least 3-4 workers to coordinate installation, and frequent lifting with the help of lifting equipment during high-altitude operations, resulting in long pipeline connection time, high labor intensity, low construction efficiency, and thus reduced concrete pouring efficiency.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a concrete pouring equipment for super high-rise floor construction, comprising a track slide block and a track sliding block, the track sliding block being slidably arranged at the bottom of the track slide block, and the inner cavity of the bottom of the track slide block is evenly provided with a limit slot, and the inner cavity of the limit slot is equipped with a sensor, the inner cavity of the track sliding block is embedded with a U-shaped hollow tube, and the first piston rod and the second piston rod are slidably arranged at both ends of the inner cavity of the U-shaped hollow tube, the top of the first piston rod is connected to the limit guide block, the outside of the limit guide block is slidably connected to the limit slider, the limit slider is connected to the track sliding block, and a first spring is connected between the limit slider and the limit guide block.

[0006] The bottom of the track sliding block is equipped with a first pull rope, the bottom of the limiting guide block is equipped with a second pull rope, the bottom of the first pull rope is equipped with a top plate, the two ends of the inner cavity of the top plate are respectively connected with a sliding C-shaped ring and a limiting C-shaped ring, the sliding C-shaped ring is connected to the second pull rope, and the inner cavities of the sliding C-shaped ring and the limiting C-shaped ring are both equipped with locking blocks.

[0007] Both sides of the outside of the track sliding block are connected to vibration motors, the bottom of the vibration motor is connected to a control module, and the vibration motor is connected to the top plate through a third pull rope.

[0008] Preferably, the inner cavity of the U-shaped hollow tube is filled with hydraulic oil, and the inner cavities of the first piston rod and the second piston rod are both embedded with a reinforcing body, which is slidably connected to the inner cavity of the U-shaped hollow tube. The hydraulic oil reduces the friction inside the U-shaped hollow tube, thereby extending the overall life of the track sliding block. At the same time, the transmission effect of the first piston rod to the second piston rod is increased, and the overall stability of the device is increased. The reinforcing body can guide the first piston rod and the second piston rod, so that the second piston rod and the first piston rod can slide in a straight line in the inner cavity of the U-shaped hollow tube, and can drive the second piston rod to insert into the interior of the limit slot, lock the position of the track sliding block, and improve the overall stability of the device.

[0009] Preferably, a track groove is provided at the bottom of the track slide block, and the track groove is slidably connected to the top of the track sliding block. The top of the track sliding block is connected to a track wheel through a seat bearing, and the track wheel is slidably connected to the track groove. The track groove can guide the track sliding block and enable the track sliding block to be slidably set at the bottom of the track slide block. The track sliding block guides the top plate at the bottom, and the track groove can improve the stability of the track sliding block when it slides at the bottom of the track slide block.

[0010] Preferably, the inner cavity of the limit sliding block is slidably connected to the limit sliding block, and the outside of the limit sliding block is connected to the limit guide block by bolts. The bottom of the limit sliding block is connected to the top of the first spring. The limit sliding block can be connected to the limit guide block to improve the stability of the limit guide block during transmission. At the same time, the bolt connection method facilitates disassembly between the limit guide block and the limit sliding block, thereby facilitating maintenance and repair of the device and improving the overall practicality of the device.

[0011] Preferably, guide columns are connected to both sides of the bottom of the top plate, the sliding C-ring is slidably connected to the guide column, the limiting C-ring is fixedly connected to the guide column, and a casting pipe is provided between the limiting C-ring and the sliding C-ring, and a slot adapted to the locking block is provided on the outside of the casting pipe, so that the sliding C-ring and the limiting C-ring can be connected, and the sliding C-ring can slide up and down on the outside of the guide column, and the sliding C-ring can be pulled back by the second spring, driving the locking block to be inserted into the slot in the inner cavity of the casting pipe, thereby limiting the position of the casting pipe, thereby improving the stability of the casting pipe during use.

[0012] Preferably, second springs are assembled on both sides of the bottom of the sliding C-shaped ring through bolts, and the other end of the second spring is connected to the limiting C-shaped ring through bolts. A rubber sleeve is assembled between the sliding C-shaped ring and the limiting C-shaped ring, and the rubber sleeve is arranged on the outside of the second spring. The second spring can pull the sliding C-shaped ring to return to its position after being released by the second pull rope, thereby fixing the position of the casting pipe. The rubber sleeve can protect the outside of the second spring to prevent the second spring from being affected by the construction environment and causing it to be unable to be used normally.

[0013] Preferably, the bottom of the control module is equipped with a base plate, and the bottom of the base plate is connected to the top of the third pull rope by bolts. The base plate can support the bottom of the vibration motor, and a soft pad is installed between the base plate and the vibration motor to improve the support effect of the vibration motor. The base plate can absorb the vibration generated by the vibration motor and transmit it to the top plate through the third pull rope, thereby causing the casting pipe in the inner cavity of the top plate to vibrate. At the same time, the vibration force will not affect the self-locking of the top plate to the casting pipe, and the locking between the track sliding block and the track slide block.

[0014] Preferably, the left and right sides of the third pull rope are connected to sliding rods, the outside of the sliding rod is slidably connected to a hollow column, a third spring is connected between the hollow column and the sliding rod, the top of the hollow column is connected to a support seat, and the support seat is connected to the track sliding block through bolts. The sliding rod can slide up and down in the inner cavity of the hollow column, and then the vibration motor can drive the bottom plate and the third pull rope to slide, and the third spring can pull the sliding rod to return to its position, thereby increasing the vibration frequency of the sliding rod.

[0015] Preferably, reinforcing ribs are connected to the front and rear sides of the bottom of the support seat, and the bottom of the reinforcing ribs is connected to the outside of the track sliding block by bolts, forming a triangular support method between the reinforcing ribs, the support seat and the track sliding block, thereby improving the connection strength between the support seat and the track sliding block, thereby improving the support stability of the vibration motor.

[0016] Preferably, the outer top of the track slide block is equipped with a limit support frame, the bottom of the limit support frame is threadedly connected with a bolt, and the bottom of the limit support frame is equipped with a gasket. The limit support frame is convenient for fixing the track slide block to the top of the high-rise frame. The setting of the gasket can improve the stability of the limit support frame when it cooperates with the bolts to fix the track slide block, and avoid shaking of the bolts during use.

[0017] In summary, the present application provides a concrete pouring device for super high-rise floor slab construction, which has the following beneficial effects: The concrete pouring equipment for super high-rise floor construction, through the added track chute block, track sliding block and top plate, can drive the pouring pipe and the track sliding block to slide in the inner cavity of the track chute block when pouring concrete on the high-rise through the pouring pipe, thereby reducing the number of workers required for the high-rise pouring operation, while improving the efficiency of the high-rise pouring operation, and at the same time reducing the labor required by the workers, avoiding the traditional pouring pipe that requires multiple workers to combine and drive the pouring pipe for operation due to its excessive weight, and at the same time avoiding the pouring pipe from rubbing against the ground during use, thereby increasing the service life of the pouring pipe.

[0018] The concrete pouring equipment for super high-rise floor construction is equipped with a first pull rope, a second pull rope, a sliding C-shaped ring, a limiting C-shaped ring and a locking block. When the pouring pipe is driven by a worker to perform a pouring operation, the pouring pipe is automatically locked in the position inside the limiting C-shaped ring through a groove provided on the outside of the pouring pipe, thereby preventing the pouring pipe from sliding back and forth in the inner cavity of the limiting C-shaped ring during operation and affecting the pouring operation. By improving the stability of the pouring pipe during use, the speed of the pouring pipe in high-rise concrete pouring operations is thereby increased.

[0019] The concrete pouring equipment for super high-rise floor slab construction is equipped with a U-shaped hollow tube, a first piston rod, a second piston rod and a limit slot. When the pouring pipe is used up and the pouring pipe is returned to its original position, the pouring pipe drives the limit C-shaped ring, the top plate and the limit guide block to descend by its own weight, and then drives the first piston rod to slide inside the U-shaped hollow tube to generate pressure, and drives the second piston rod to rise and insert into the inner cavity of the limit slot by the pressure, and then locks the position of the track sliding block to prevent the pouring pipe from being affected by environmental factors when not in use and driving the track sliding block to slide at the bottom of the track slide slot block, thereby preventing the pouring pipe from affecting the assembly effect and falling on the high-rise ground, thereby improving the overall stability of the device.

[0020] The concrete pouring equipment for super high-rise floor construction uses an additional vibration motor and control module. When the pouring pipe drives the second piston rod to lock the position of the track sliding block, it automatically drives the vibration motor to perform a vibration operation, and transmits the vibration force to the pouring pipe through the third pull rope, thereby causing the pouring pipe to vibrate, thereby preventing concrete aggregate from solidifying in the inner cavity of the pouring pipe and causing the pouring pipe to be blocked, affecting the pouring operation and causing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front view of the case.

[0022] Figure 2 This is a floor plan diagram of this case.

[0023] Figure 3 It is a partial cross-sectional view of the track sliding block in this case.

[0024] Figure 4 This is a schematic diagram of the roof plan of this case.

[0025] Figure 5 This is the external schematic diagram of the vibration motor in this case.

[0026] Figure 6 This is the process flow chart of this case.

[0027] Description of reference numerals: 1. Track slide block; 11. Limit support frame; 12. Limit slot; 2. Track sliding block; 21. U-shaped hollow tube; 22. First piston rod; 23. Second piston rod; 24. Limit guide block; 25. Limit sliding block; 26. Limit slider; 27. First spring; 3. Casting pipe; 4. Top plate; 41. First pull rope; 42. Second pull rope; 43. Sliding C-shaped ring; 44. Limit C-shaped ring; 45. Second spring; 46. Locking block; 47. Guide column; 5. Vibration motor; 51. Control module; 52. Bottom plate; 53. Third pull rope; 54. Slide rod; 55. Hollow column; 56. Third spring; 57. Support seat; 58. Reinforcement rib. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0029] This application provides a technical solution, please refer to Figure 1 and Figure 2A concrete pouring equipment for super high-rise floor construction includes a track slide block 1 and a track sliding block 2. The track sliding block 2 is slidably arranged at the bottom of the track slide block 1, and the bottom inner cavity of the track slide block 1 is evenly provided with a limit card groove 12, and the inner cavity of the limit card groove 12 is equipped with a sensor, the inner cavity of the track sliding block 2 is embedded with a U-shaped hollow tube 21, and the inner ends of the U-shaped hollow tube 21 are respectively slidably provided with a first piston rod 22 and a second piston rod 23, the top of the first piston rod 22 is connected to a limit guide block 24, the outer side of the limit guide block 24 is slidably connected to a limit slider 26, the limit slider 26 is connected to the track sliding block 2, and a first spring 27 is connected between the limit slider 26 and the limit guide block 24.

[0030] The track chute block 1 can guide the track sliding block 2 so that the track sliding block 2 can slide back and forth at the bottom. Figure 1-5 The track slide block 1 and the pouring pipe 3 in the figure are both partial schematic diagrams. The length of the track slide block 1 can be adjusted according to the usage conditions, and the bottom of the track slide block 1 can be slidably set with multiple groups of track sliding blocks 2, top plates 4 and vibration motors 5 components to support the pouring pipe 3. The limit support frame 11 can cooperate with the second piston rod 23 to lock the position of the track sliding block 2. The limit slot 12 can control the control module 51 according to the condition of the limit support frame 11. The U-shaped hollow tube 21 can guide the first piston rod 22 and the second piston rod 23. The first piston rod 22 can be driven by the limit guide block 24. When the first piston rod 22 is driven, it can drive the second piston rod 23 to move. The limit slider 26 can guide the limit guide block 24 to move linearly. The first spring 27 can drive the limit guide block 24 to return after the movement is completed.

[0031] See also Figure 3 and Figure 4 The bottom of the track sliding block 2 is equipped with a first pull rope 41, the bottom of the limiting guide block 24 is equipped with a second pull rope 42, the bottom of the first pull rope 41 is equipped with a top plate 4, and the two ends of the inner cavity of the top plate 4 are respectively connected with a sliding C-shaped ring 43 and a limiting C-shaped ring 44, the sliding C-shaped ring 43 is connected to the second pull rope 42, and the inner cavities of the sliding C-shaped ring 43 and the limiting C-shaped ring 44 are both equipped with locking blocks 46.

[0032] The top plate 4 can support the sliding C-ring 43 and the limiting C-ring 44, the sliding C-ring 43 and the limiting C-ring 44 can clamp and fix the casting pipe 3, the locking block 46 can be inserted into the card groove outside the casting pipe 3 to fix the position of the casting pipe 3, the first pull rope 41 can support the top plate 4, the second pull rope 42 can pull the sliding C-ring 43 to move, and can also drive the limiting guide block 24 to move, thereby controlling the fixation of the track sliding block 2 and the top plate 4.

[0033] Both sides of the outside of the track sliding block 2 are connected to a vibration motor 5 , the bottom of the vibration motor 5 is connected to a control module 51 , and the vibration motor 5 is connected to the top plate 4 via a third pull rope 53 .

[0034] The vibration motor 5 is a common vibration device in the prior art, and the control module 51 is a common control device in the prior art. The control module 51 can control the start and stop of the vibration motor 5, and the third pull rope 53 can transmit the vibration force of the vibration motor 5 to the outside of the top plate 4.

[0035] The inner cavity of the U-shaped hollow tube 21 is filled with hydraulic oil. The inner cavities of the first piston rod 22 and the second piston rod 23 are both embedded with reinforcement bodies, which are slidably connected to the inner cavity of the U-shaped hollow tube 21. The hydraulic oil reduces the friction inside the U-shaped hollow tube 21, thereby extending the overall life of the track sliding block 2. At the same time, the transmission effect of the first piston rod 22 on the second piston rod 23 is increased, and the overall stability of the device is increased. The reinforcement body can guide the first piston rod 22 and the second piston rod 23, so that the second piston rod 23 and the first piston rod 22 slide in a straight line in the inner cavity of the U-shaped hollow tube 21, and can drive the second piston rod 23 to insert into the interior of the limit slot 12, lock the position of the track sliding block 2, and improve the overall stability of the device.

[0036] A track groove is provided at the bottom of the track slide block 1, and the track groove is slidably connected to the top of the track sliding block 2. The top of the track sliding block 2 is connected to a track wheel through a seat bearing, and the track wheel is slidably connected to the track groove. The track groove can guide the track sliding block 2 and can enable the track sliding block 2 to be slidably set at the bottom of the track slide block 1. The track sliding block 2 guides the top plate 4 at the bottom. The track groove can improve the stability of the track sliding block 2 when it slides at the bottom of the track slide block 1.

[0037] The inner cavity of the limiting slider 26 is slidably connected to the limiting sliding block 25, and the outside of the limiting sliding block 25 is connected to the limiting guide block 24 by bolts. The bottom of the limiting sliding block 25 is connected to the top of the first spring 27. The limiting sliding block 25 can be connected to the limiting guide block 24 to improve the stability of the limiting guide block 24 during transmission. At the same time, the bolt connection method facilitates disassembly between the limiting guide block 24 and the limiting sliding block 25, thereby facilitating maintenance and repair of the device and improving the overall practicality of the device.

[0038] Guide columns 47 are connected to both sides of the bottom of the top plate 4, the sliding C-shaped ring 43 is slidably connected to the guide column 47, the limiting C-shaped ring 44 is fixedly connected to the guide column 47, and a casting pipe 3 is arranged between the limiting C-shaped ring 44 and the sliding C-shaped ring 43, and a card groove adapted to the locking block 46 is opened on the outside of the casting pipe 3. The guide column 47 can connect the sliding C-shaped ring 43 and the limiting C-shaped ring 44, and the sliding C-shaped ring 43 can slide up and down on the outside of the guide column 47, and the sliding C-shaped ring 43 can be pulled back by the second spring 45, driving the locking block 46 to insert into the card groove in the inner cavity of the casting pipe 3, limiting the position of the casting pipe 3, thereby improving the stability of the casting pipe 3 during use.

[0039] Second springs 45 are assembled on both sides of the bottom of the sliding C-shaped ring 43 by bolts. The other end of the second spring 45 is connected to the limiting C-shaped ring 44 by bolts. A rubber sleeve is assembled between the sliding C-shaped ring 43 and the limiting C-shaped ring 44. The rubber sleeve is arranged on the outside of the second spring 45. The second spring 45 can pull the sliding C-shaped ring 43 to return to its original position after being released by the second pull rope 42, thereby fixing the position of the casting pipe 3. The rubber sleeve can protect the outside of the second spring 45 to prevent the second spring 45 from being affected by the construction environment and causing it to be unable to be used normally.

[0040] See also Figure 5 The bottom of the control module 51 is equipped with a base plate 52, and the bottom of the base plate 52 is connected to the top of the third pull rope 53 by bolts. The base plate 52 can support the bottom of the vibration motor 5, and a soft pad is installed between the base plate 52 and the vibration motor 5 to improve the support effect of the vibration motor 5. The base plate 52 can absorb the vibration generated by the vibration motor 5 and transmit it to the top plate 4 through the third pull rope 53, thereby causing the pouring pipe 3 in the inner cavity of the top plate 4 to vibrate. At the same time, the vibration force will not affect the self-locking of the top plate 4 to the pouring pipe 3, and the locking between the track sliding block 2 and the track chute block 1.

[0041] The left and right sides of the third pull rope 53 are connected to sliding rods 54, and the outside of the sliding rod 54 is slidably connected to a hollow column 55. A third spring 56 is connected between the hollow column 55 and the sliding rod 54. The top of the hollow column 55 is connected to a support seat 57. The support seat 57 is connected to the track sliding block 2 through bolts. The sliding rod 54 can slide up and down in the inner cavity of the hollow column 55, and then the vibration motor 5 can drive the bottom plate 52 and the third pull rope 53 to slide. The third spring 56 can pull the sliding rod 54 to return to its position, thereby increasing the vibration frequency of the sliding rod 54.

[0042] Reinforcing ribs 58 are connected to the front and rear sides of the bottom of the support seat 57. The bottom of the reinforcing ribs 58 is connected to the outside of the track sliding block 2 by bolts. A triangular support method is formed between the reinforcing ribs 58, the support seat 57 and the track sliding block 2, thereby improving the connection strength between the support seat 57 and the track sliding block 2, thereby improving the support stability of the vibration motor 5.

[0043] The outer top of the track chute block 1 is equipped with a limit support frame 11, the bottom of the limit support frame 11 is threadedly connected with a bolt, and the bottom of the limit support frame 11 is equipped with a gasket. The limit support frame 11 is convenient for fixing the track chute block 1 to the top of the high-rise frame. The setting of the gasket can improve the stability of the limit support frame 11 when it cooperates with the bolts to fix the track chute block 1, and avoid shaking of the bolts during use.

[0044] In this solution, the track chute block 1 is first installed on the bottom of the roof frame through the limit support frame 11, and then the pouring pipe 3 is inserted between the sliding C-shaped ring 43 and the limit C-shaped ring 44. Multiple groups of pouring pipes 3 are assembled and spliced ​​through flanges, and one end of the pouring pipe 3 is connected to the external pump body. The concrete is driven by the pump body to be discharged through the pouring pipe 3, thereby carrying out the concrete pouring operation.

[0045] When pouring concrete on the pouring pipe 3, the worker holds the first pull rope 41 to lift the top plate 4, the sliding C-shaped ring 43, and the locking block 46, thereby driving the pouring pipe 3 to move. At the same time, the sliding C-shaped ring 43 is released from the restriction by the second pull rope 42 and returns to its original position through the second spring 45. The locking block 46 is inserted into the inner cavity of the card slot outside the pouring pipe 3, thereby locking the position of the pouring pipe 3, preventing the pouring pipe 3 from sliding in the inner cavity of the sliding C-shaped ring 43 and the limiting C-ring 44 when the worker is holding the top plate 4, thereby affecting the pouring operation. When the pouring operation is completed, the worker lowers the top plate 4. At this time, the limiting C-shaped ring 44 will pull the second pull rope 42 for transmission, and then drive the limiting guide block 24 to descend, and then drive the first piston rod 22 to descend inside the U-shaped hollow tube 21. At this time, the first piston rod 22 drives the second piston rod 23 to rise through the pressure and inserts it into the inner cavity of the limiting card slot 12 to lock the position of the track sliding block 2. At the same time, when the first piston rod 22 is inserted into the inner cavity of the limiting card slot 12, it drives the sensor in the inner cavity of the limiting card slot 12 to move, drives the switch of the control module 51, and then starts the vibration motor 5 transmission. The vibration motor 5 generates vibration during movement, and then drives the bottom plate 52 to vibrate. The bottom plate 52 transmits the external vibration to the top plate 4 through the third pull rope 53, and then makes the top plate 4 vibrate as a whole. When the top plate 4 vibrates, it drives the internal pouring pipe 3 to move, and the concrete in the inner cavity of the top plate 4 is prevented from solidifying and blocking the pipe by shaking. By adding the track chute block 1, track sliding block 2 and top plate 4, when the pouring pipe 3 is used to pour concrete on the high-rise, the pouring pipe 3 and the track sliding block 2 can be driven to slide in the inner cavity of the track chute block 1, thereby reducing the number of workers required for the high-rise pouring operation. While improving the efficiency of the high-rise pouring operation, the labor required by the workers is also reduced, avoiding the traditional pouring pipe that requires multiple workers to combine and drive the pouring pipe for operation due to its excessive weight.

[0046] By adding the first pull rope 41, the second pull rope 42, the sliding C-shaped ring 43, the limiting C-shaped ring 44 and the locking block 46, when the pouring pipe 3 is driven by the staff to perform pouring operations, the pouring pipe 3 is automatically locked in the position inside the limiting C-shaped ring 44 through the slot provided on the outside of the pouring pipe 3, thereby preventing the pouring pipe 3 from sliding back and forth in the inner cavity of the limiting C-shaped ring 44 during operation and affecting the pouring operation. By improving the stability of the pouring pipe 3 during use, the speed of the pouring pipe 3 in high-rise concrete pouring operations is thereby increased.

[0047] By adding the U-shaped hollow tube 21, the first piston rod 22, the second piston rod 23 and the limiting slot 12, when the pouring pipe 3 is used up and the pouring pipe 3 is returned to its original position, the pouring pipe 3 drives the limiting C-shaped ring 44, the top plate 4 and the limiting guide block 24 to descend by its own weight, and then drives the first piston rod 22 to slide inside the U-shaped hollow tube 21 to generate pressure, and drives the second piston rod 23 to rise and insert into the inner cavity of the limiting slot 12 by the pressure, and then locks the position of the track sliding block 2 to prevent the pouring pipe 3 from being affected by environmental factors when not in use and driving the track sliding block 2 to slide at the bottom of the track slide block 1, thereby avoiding affecting the assembly effect of the pouring pipe 3 and falling on the high ground, thereby improving the overall stability of the device.

[0048] Through the added vibration motor 5 and control module 51, when the pouring pipe 3 drives the second piston rod 23 to lock the position of the track sliding block 2, the vibration motor 5 is automatically driven to perform the vibration operation, and the vibration force is transmitted to the pouring pipe 3 through the third pull rope 53, so that the pouring pipe 3 vibrates, avoiding the concrete aggregate solidifying in the inner cavity of the pouring pipe 3, causing the pouring pipe 3 to be blocked, affecting the pouring operation and causing economic losses.

[0049] See also Figure 6 , the equipment casting process of this embodiment is as follows: 1. Pre-construction preparation stage 1. Construction of core tube and outer frame structure After the construction of the super-high-rise core tube is completed, the outer frame steel structure construction will be carried out, steel tube concrete columns and frame steel beams will be installed, steel truss floor slabs will be laid, and the steel bar binding operation will be completed.

[0050] 2. Equipment installation and track layout planning Track runner block layout: Based on the extent of the area to be poured (columns and floor slabs), install the track runner block 1 at the bottom of the roof frame. Secure it to the load-bearing structure near the core staircase using a limit support frame 11, ensuring that the track length covers the entire pouring area. The track layout must ensure that the movement of the pouring pipe 3 driven by the track slide block 2 covers all column and floor areas.

[0051] Pump pipe positioning: Fix the main pump pipe (rigid pipe) on the inner side of the core tube staircase and connect it to the staircase structure with a bracket to ensure the stability of the vertical conveying path.

[0052] 2. Installation of pouring equipment and assembly of hoses 1. Connection of pouring pipe system Docking of the main pump pipe with the equipment: Connect the lower end of the main pump pipe to the ground concrete pump truck, and connect the upper end to the pouring pipe 3 clamped by the top plate 4 at the bottom of the track sliding block 2 through a flange.

[0053] Hose assembly: Select a single-section hose with a length of 3m or 5m, determine the total length of the hose based on the maximum straight-line distance of the area to be poured (it must be greater than the size of the area to be poured), splice multiple sections of hose through flanges or quick connectors, and connect the ends to the pouring funnel.

[0054] 1. Equipment debugging Check the sliding smoothness of the track sliding block 2 in the track chute block 1, and test the clamping stability of the locking block 46 on the hose.

[0055] Start the vibration motor 5 and confirm that the vibration force can be transmitted to the pouring pipe 3 through the third pull rope 53 to avoid concrete blockage.

[0056] 3. Concrete pouring construction process steps 1. Column casting order Step 1: Initial positioning Move the track sliding block 2 to the top of the first column, fix the position of the hose by locking the block 46, and align the funnel with the pouring port at the top of the column.

[0057] Step 2: Segmented pouring and hose removal Start the pump truck and pour concrete from the base of the column upwards, with each pour not exceeding 2m. When pouring reaches the end of the hose, stop the pump truck, remove one or more sections of the hose (adjust according to the poured height), shorten the hose, and continue pouring to the top of the column.

[0058] Step 3: Track movement and pouring of the next column After completing the casting of a single column, release the lock of the second piston rod 23 on the track sliding block 2, move along the track chute block 1 to the top of the next column, repeat the above steps, and cast all the columns one by one in the circumferential order.

[0059] 1. Floor slab pouring sequence Track coverage adjustment According to the floor slab casting area, adjust the horizontal or vertical layout of the track chute block 1 (if there are multiple sets of tracks) to ensure that the track sliding block 2 drives the hose to cover the entire floor slab area.

[0060] Block pouring Starting at the edge or corner of the floor slab, concrete is poured piece by piece in a circumferential direction. The width of each pour is based on the hose's coverage (approximately 3-5 meters) to prevent concrete from flowing too far and causing segregation. During pouring, the top plate 4 is moved by pulling the first pull rope 41, causing the hose to move slowly as the pour progresses. The locking block 46 simultaneously secures the hose in place.

[0061] 4. Equipment locking and anti-blocking treatment after pouring 1. Track slide block lock After the pouring operation is completed, the top plate 4 is lowered, and the second pull rope 42 is pulled through the limiting C-shaped ring 44 to drive the limiting guide block 24 to descend, driving the first piston rod 22 to slide in the U-shaped hollow tube 21, and the second piston rod 23 is inserted into the limiting slot 12 through hydraulic transmission to lock the position of the track sliding block 2.

[0062] 2. Vibration anti-blocking The second piston rod 23 triggers the sensor in the limit slot 12, starts the vibration motor 5, and causes the pouring pipe 3 to vibrate continuously for 5-10 minutes through the third pull rope 53 to prevent the residual concrete in the pipe from solidifying.

[0063] 3. Hose cleaning and disassembly After the vibration is finished, remove the hose, clean it, and store it in a dry place; inject clean water or cement slurry into the main pump pipe to flush it to avoid blockage.

[0064] Summary of the process points of this embodiment: Track layout: With the core staircase as the center, the track coverage needs to match the casting path of the columns and floor slabs to reduce the number of equipment movements.

[0065] Hose management: Dismantle the hose in sections according to the pouring height to avoid insufficient concrete pressure caused by the hose being too long; the pump truck must be stopped and the pressure must be released before dismantling.

[0066] Casting sequence: Strictly follow the principle of "columns first, then slabs". The columns are cast one by one in a circumferential order, and the floor slabs are cast in block directions to ensure that the concrete setting time is reasonably connected.

[0067] Equipment locking and vibration: After the operation is completed, the track sliding block is immediately locked and vibration anti-blocking is activated to prevent concrete residue from clogging in high-rise pipelines.

[0068] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0069] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A concrete pouring device for super high-rise floor construction, comprising a track chute block (1) and a track sliding block (2), wherein the track sliding block (2) is slidably arranged at the bottom of the track chute block (1), and the inner cavity of the bottom of the track chute block (1) is evenly provided with limit slots (12), and the inner cavity of the limit slots (12) is equipped with a sensor, characterized in that: The inner cavity of the track sliding block (2) is embedded with a U-shaped hollow tube (21), and the two ends of the inner cavity of the U-shaped hollow tube (21) are respectively slidably provided with a first piston rod (22) and a second piston rod (23), the top of the first piston rod (22) is connected to a limit guide block (24), the outer portion of the limit guide block (24) is slidably connected to a limit slider (26), the limit slider (26) is connected to the track sliding block (2), and a first spring (27) is connected between the limit slider (26) and the limit guide block (24); The bottom of the track sliding block (2) is equipped with a first pull rope (41), the bottom of the limiting guide block (24) is equipped with a second pull rope (42), the bottom of the first pull rope (41) is equipped with a top plate (4), the inner cavity of the top plate (4) is connected to a sliding C-shaped ring (43) and a limiting C-shaped ring (44) at both ends, the sliding C-shaped ring (43) is connected to the second pull rope (42), and the inner cavities of the sliding C-shaped ring (43) and the limiting C-shaped ring (44) are both equipped with locking blocks (46); Both sides of the outside of the track sliding block (2) are connected to a vibration motor (5), the bottom of the vibration motor (5) is connected to a control module (51), and the vibration motor (5) is connected to the top plate (4) via a third pull rope (53).

2. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: The inner cavity of the U-shaped hollow tube (21) is filled with hydraulic oil. The inner cavities of the first piston rod (22) and the second piston rod (23) are both embedded with reinforcement bodies, which are slidably connected to the inner cavity of the U-shaped hollow tube (21).

3. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: The bottom of the track slide block (1) is provided with a track groove, which is slidably connected to the top of the track sliding block (2). The top of the track sliding block (2) is connected to a track wheel via a seat bearing, and the track wheel is slidably connected to the track groove.

4. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: The inner cavity of the limiting sliding block (26) is slidably connected to the limiting sliding block (25), and the outside of the limiting sliding block (25) is connected to the limiting guide block (24) via bolts, and the bottom of the limiting sliding block (25) is connected to the top of the first spring (27).

5. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: Guide columns (47) are connected to both sides of the bottom of the top plate (4), the sliding C-shaped ring (43) is slidably connected to the guide columns (47), the limiting C-shaped ring (44) is fixedly connected to the guide columns (47), and a casting pipe (3) is provided between the limiting C-shaped ring (44) and the sliding C-shaped ring (43), and a card slot adapted to the locking card block (46) is provided on the outside of the casting pipe (3).

6. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: Second springs (45) are assembled on both sides of the bottom of the sliding C-shaped ring (43) by means of bolts. The other end of the second spring (45) is connected to the limiting C-shaped ring (44) by means of bolts. A rubber sleeve is assembled between the sliding C-shaped ring (43) and the limiting C-shaped ring (44). The rubber sleeve is arranged on the outside of the second spring (45).

7. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: The bottom of the control module (51) is equipped with a bottom plate (52), and the bottom of the bottom plate (52) is connected to the top of the third pull rope (53) via bolts.

8. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: The left and right sides of the third pull rope (53) are both connected to a slide rod (54), the outside of the slide rod (54) is slidably connected to a hollow column (55), a third spring (56) is connected between the hollow column (55) and the slide rod (54), the top of the hollow column (55) is connected to a support seat (57), and the support seat (57) is connected to the track sliding block (2) through bolts.

9. The concrete pouring equipment for super high-rise floor construction according to claim 8, characterized in that: Reinforcement ribs (58) are connected to both the front and rear sides of the bottom of the support seat (57), and the bottom of the reinforcement ribs (58) is connected to the outside of the track sliding block (2) via bolts.

10. The concrete pouring equipment for super high-rise floor construction according to claim 1, characterized in that: The outer top of each track chute block (1) is equipped with a limit support frame (11), the bottom of the limit support frame (11) is threadedly connected with a bolt, and the bottom of the limit support frame (11) is equipped with a gasket.

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