ALC wall panel construction and installation positioning auxiliary equipment

Through the angle adjustment and dynamic monitoring mechanism, combined with PLC control and infrared sensors, the problem of large errors in the installation of ALC wall panels was solved, high-precision and efficient construction and installation were achieved, and the construction quality was improved.

CN120520441BActive Publication Date: 2025-09-30THE THIRD ENG CO LTD OF CHINA RAILWAY FIRST BUREAU GRP +1
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Patent Information

Application Number
CN202511028098.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2025-09-30
Estimated Expiration
2045-07-25

AI Technical Summary

Technical Problem

The existing ALC wall panel construction and installation positioning auxiliary equipment lacks high-precision angle dynamic monitoring and adaptive adjustment mechanisms, resulting in large installation errors, affecting construction efficiency and flatness.

Method used

Angle adjustment mechanism and angle dynamic monitoring mechanism are adopted, combined with PLC controller to realize dynamic closed-loop control. Infrared sensor is used to detect the width of wall panels, and high-pressure air pump is used to clean dust to ensure appropriate clamping force and improve installation accuracy and efficiency.

Benefits of technology

It achieves high-precision installation of ALC wall panels, reduces manual adjustment errors, improves construction efficiency and installation quality, and ensures the flatness and stability of the wall panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of building auxiliary equipment, and in particular relates to an ALC wall panel construction, installation and positioning auxiliary equipment, comprising a movable seat, a first cylinder and a support plate, wherein the first cylinder is fixedly arranged on the top of the movable seat, and the support plate is fixedly arranged on the movable end of the first cylinder, and further comprising: a transverse moving mechanism fixedly arranged on the upper surface of the support plate, and a second cylinder is fixedly arranged on the side wall of the transverse moving mechanism; an angle adjustment mechanism fixedly arranged on the movable end of the second cylinder, and a clamping mechanism is fixedly arranged on one side of the angle adjustment mechanism, and the angle adjustment mechanism is used to drive the clamping mechanism to adjust the angle; and an angle dynamic monitoring mechanism is arranged on one side of the angle adjustment mechanism. The PLC controller and multi-mechanism linkage system provided in the present invention integrate multi-dimensional data monitoring such as angle, pressure, and width, reduce manual intervention, improve construction efficiency as a whole, and reduce labor intensity.
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Description

Technical Field

[0001] The invention belongs to the field of building auxiliary equipment, and in particular relates to an ALC wall panel construction, installation and positioning auxiliary equipment. Background Art

[0002] Currently, during the construction and installation of ALC wall panels, it is necessary to ensure that the angles between the ALC wall panels and the ground are specific angles such as 90°, 75°, 60°, and 30° to meet the diverse needs of architectural design. Therefore, positioning auxiliary equipment is needed, such as announcement No. CN221031549U, which discloses an ALC wall panel construction and installation positioning auxiliary equipment.

[0003] However, although existing installation and positioning auxiliary equipment has the function of angle adjustment, it lacks high-precision dynamic angle monitoring and adaptive adjustment mechanism. For example, traditional auxiliary equipment relies on manual adjustment of screws or wedges, which is greatly affected by the operator's experience and difficult to calibrate the angle deviation in real time during the installation process. When the wall panel needs to be adjusted to a non-vertical angle (such as 30°, 60° or 75°), the error of manual adjustment of the angle is large, resulting in the flatness of the ALC wall panel exceeding the standard after installation, requiring repeated rework and adjustment, seriously affecting construction efficiency.

[0004] Therefore, an auxiliary equipment for the construction and installation positioning of ALC wall panels is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide an ALC wall panel construction, installation and positioning auxiliary equipment in order to solve the above problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solutions: an ALC wall panel construction and installation positioning auxiliary device, comprising a movable base, a first cylinder, and a support plate, wherein the first cylinder is fixedly disposed on the top of the movable base, and the support plate is fixedly disposed on the movable end of the first cylinder, and further comprising:

[0007] A transverse moving mechanism is fixedly provided on the upper surface of the support plate, and a second cylinder is fixedly provided on the side wall of the transverse moving mechanism;

[0008] An angle adjustment mechanism is fixedly provided at the movable end of the second cylinder, a clamping mechanism is fixedly provided on one side of the angle adjustment mechanism, and the angle adjustment mechanism is used to drive the clamping mechanism to adjust the angle;

[0009] An angle dynamic monitoring mechanism is provided on one side of the angle adjustment mechanism, and the angle dynamic monitoring mechanism is linked to the angle adjustment mechanism;

[0010] A wall panel cleaning mechanism is provided on the top of the movable seat and is used for blowing and cleaning the wall panel inside the clamping mechanism;

[0011] A PLC controller is fixedly arranged on the upper surface of the support plate, and the first cylinder, the lateral movement mechanism, the angle adjustment mechanism, the angle dynamic monitoring mechanism and the wall panel cleaning mechanism are all electrically connected to the PLC controller.

[0012] Preferably, the lateral movement mechanism includes a lateral slide rail fixedly arranged on the upper surface of the support plate, a threaded seat is provided inside the lateral slide rail for lateral sliding, a screw is provided inside the lateral slide rail for lateral rotation, and the screw is threadedly connected to the threaded seat, a first motor is fixedly provided on one side of the lateral slide rail, the output end of the first motor is fixedly connected to one end of the screw, and the side wall of the threaded seat is fixedly connected to the tail of the second cylinder.

[0013] Preferably, the angle adjustment mechanism includes a U-shaped fixing plate fixedly arranged on the movable end of the second cylinder, a T-shaped rotating plate is provided inside the U-shaped fixing plate, and a rotating shaft is fixed on the T-shaped rotating plate, and both ends of the rotating shaft are respectively rotatably connected to the two sides of the U-shaped fixing plate, a second motor is fixedly provided on one side of the U-shaped fixing plate, and the output end of the second motor is fixedly connected to one end of the rotating shaft, an electromagnetic shaft lock is fixedly provided on the inner side wall of the U-shaped fixing plate, and the shaft wall of the rotating shaft passes through the interior of the electromagnetic shaft lock.

[0014] Preferably, the clamping mechanism includes a mounting base fixedly arranged on the side wall of the T-shaped rotating plate, a third cylinder is fixedly provided on both sides of the mounting base, a connecting plate is fixedly provided at the movable ends of the two third cylinders, and two serrated clamps are symmetrically fixed on the side walls of the two connecting plates.

[0015] Preferably, an infrared transmitter and an infrared receiver are fixedly provided on the side walls of the two upper serrated clamping plates respectively.

[0016] Preferably, a mounting groove is provided on the side wall of one of the serrated splints, and a mounting block is provided inside the mounting groove, a first spring is fixed between the side wall of the mounting block and the side wall of the mounting groove, and a pressure sensor is fixed on the side of the mounting block away from the first spring.

[0017] Preferably, the angle dynamic monitoring mechanism includes a monitoring box body fixedly arranged on the side wall of the U-shaped fixed plate, an insulating slider is provided inside the monitoring box body, a second spring is fixedly provided between one side of the insulating slider and the inner wall of the monitoring box body, a resistance rod is fixedly provided on the inner wall of the monitoring box body, and a conductive sleeve is slidably provided on the rod wall of the resistance rod, the conductive sleeve is fixedly connected to the insulating slider, one end of the rotating shaft extends to the interior of the monitoring box body and is fixedly provided with a winding wheel, a pull rope is wound on the winding wheel, and the end of the pull rope away from the winding wheel is fixedly connected to the side wall of the insulating slider.

[0018] Preferably, the wall panel cleaning mechanism includes a high-pressure air pump fixedly arranged on the top of the movable seat, a connecting pipe is fixedly provided at the top air outlet end of the high-pressure air pump, two support rods are symmetrically fixedly provided on the top of the movable seat, and the upper ends of the two support rods are fixedly provided with the same hollow blowing plate, and a plurality of evenly distributed blowing holes are provided on the surface of the hollow blowing plate, and the end of the connecting pipe away from the high-pressure air pump is fixedly connected to the side wall of the hollow blowing plate.

[0019] Compared with the existing technology, the beneficial effects of the present invention are:

[0020] 1. Through the angle adjustment mechanism and angle dynamic monitoring mechanism, the rotation of the shaft drives the synchronous rotation of the splint. Cooperating with the linkage mechanism of the winding wheel-pull rope-resistance rod, the angle change is converted into a current signal, realizing dynamic closed-loop control of the inclination angle of the ALC wall panel (30°, 60°, 75°, 90°), solving the problem of large errors in traditional manual adjustment and significantly improving installation accuracy.

[0021] 2. Through the provided clamping mechanism, pressure sensor, infrared transmitter and infrared receiver, when the third cylinder drives the serrated clamp to clamp the ALC wall panel, the pressure sensor provides real-time feedback of the clamping force. Combined with the elastic buffer design of the first spring, this prevents damage to the wall panel caused by excessive clamping force, while ensuring stability during the lifting process. In addition, the infrared transmitter and infrared receiver, which move synchronously with the opening and closing of the serrated clamp, can measure the width of the ALC wall panel in real time. The test results are displayed in real time on the PLC display, effectively preventing the misuse of unqualified panels.

[0022] 3. Through the wall panel cleaning mechanism, when the ALC wall panel is clamped and lifted, the high-pressure air pump runs and blows high-pressure gas into the connecting pipe and the inside of the hollow blowing plate. The high-pressure gas then blows the surface of the ALC wall panel through the blowing holes, using the high-pressure airflow to remove dust and impurities, preventing impurities from affecting the adhesion of the adhesive and improving the subsequent installation quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a stereoscopic diagram of the ALC wall panel construction and installation positioning auxiliary equipment provided by the present invention from a first perspective;

[0024] Figure 2 This is a perspective diagram of the ALC wall panel construction and installation positioning auxiliary equipment provided by the present invention from a second perspective;

[0025] Figure 3 This is a first-perspective perspective diagram of the angle adjustment mechanism, clamping mechanism, and angle dynamic monitoring mechanism of an ALC wall panel construction and installation positioning auxiliary equipment provided by the present invention;

[0026] Figure 4This is a perspective diagram from a second perspective of the angle adjustment mechanism, clamping mechanism, and angle dynamic monitoring mechanism of an ALC wall panel construction and installation positioning auxiliary device provided by the present invention;

[0027] Figure 5 This is a three-dimensional view of a cutaway serrated plywood of an ALC wall panel construction and installation positioning auxiliary device provided by the present invention;

[0028] Figure 6 This is a three-dimensional diagram of an angle dynamic monitoring mechanism of an ALC wall panel construction and installation positioning auxiliary equipment provided by the present invention;

[0029] Figure 7 It is a three-dimensional diagram of a wall panel cleaning mechanism of an ALC wall panel construction and installation positioning auxiliary equipment provided by the present invention.

[0030] In the figure: 1 moving seat, 2 first cylinder, 3 support plate, 4 horizontal moving mechanism, 41 horizontal slide rail, 42 threaded seat, 43 screw, 44 first motor, 5 second cylinder, 6 angle adjustment mechanism, 61 U-shaped fixed plate, 62 T-shaped rotating plate, 63 rotating shaft, 64 second motor, 65 electromagnetic shaft lock, 7 clamping mechanism, 71 mounting seat, 72 third cylinder, 73 connecting plate, 74 serrated clamping plate, 75 infrared transmitter, 76 infrared receiver, 77 mounting block, 78 first spring, 79 pressure sensor, 8 angle dynamic monitoring mechanism, 81 monitoring box body, 82 insulating slider, 83 second spring, 84 resistance rod, 85 conductive sleeve, 86 winding wheel, 87 pull rope, 9 wall panel cleaning mechanism, 91 high-pressure air pump, 92 connecting pipe, 93 support rod, 94 hollow blowing plate, 95 blowing hole, 10 PLC controller. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] like Figure 1-Figure 7 As shown, an ALC wall panel construction and installation positioning auxiliary equipment includes a mobile base 1, a first cylinder 2 and a support plate 3. A universal wheel is installed at the bottom of the mobile base 1, and a brake pad is provided on the universal wheel to fix the position of the mobile base 1. At the same time, a shock-absorbing structure is provided between the universal wheel and the mobile base 1 to reduce the impact of vibration on the equipment and improve the construction and installation effect; the first cylinder 2 is fixedly provided on the top of the mobile base 1, and the support plate 3 is fixedly provided at the moving end of the first cylinder 2. Auxiliary telescopic rods are further provided between the support plate 3 and the mobile base 1 and on both sides of the first cylinder 2 to increase the use strength of the support plate 3. At the same time, a push handle is also provided on the mobile base 1 to facilitate construction workers to push the device. It also includes:

[0033] The transverse moving mechanism 4 is fixedly arranged on the upper surface of the support plate 3, and the side wall of the transverse moving mechanism 4 is fixedly provided with a second cylinder 5. The transverse moving mechanism 4 includes a transverse slide rail 41 fixedly arranged on the upper surface of the support plate 3. The interior of the transverse slide rail 41 is provided with a threaded seat 42 for transverse sliding, and the interior of the transverse slide rail 41 is provided with a screw 43 for transverse rotation, and the screw 43 is threadedly connected to the threaded seat 42. A first motor 44 is fixedly provided on one side of the transverse slide rail 41, and the output end of the first motor 44 is fixedly connected to one end of the screw 43. The side wall of the threaded seat 42 is fixedly connected to the tail of the second cylinder 5. The operation of the first motor 44 can drive the screw 43 to rotate, drive the threaded seat 42 to move transversely in the transverse slide rail 41, so that the threaded seat 42 drives the second cylinder 5 to complete the transverse position adjustment.

[0034] The angle adjustment mechanism 6 is fixedly arranged on the moving end of the second cylinder 5. The angle adjustment mechanism 6 includes a U-shaped fixed plate 61 fixedly arranged on the moving end of the second cylinder 5. A T-shaped rotating plate 62 is provided inside the U-shaped fixed plate 61, and a rotating shaft 63 is fixed on the T-shaped rotating plate 62. The two ends of the rotating shaft 63 are respectively rotatably connected to the two sides of the U-shaped fixed plate 61. A second motor 64 is fixedly provided on one side of the U-shaped fixed plate 61, and the output end of the second motor 64 is fixedly connected to one end of the rotating shaft 63. The inner wall of the U-shaped fixed plate 61 An electromagnetic shaft lock 65 is fixedly provided, and the shaft wall of the rotating shaft 63 passes through the interior of the electromagnetic shaft lock 65. The second motor 64 drives the rotating shaft 63 to rotate, driving the T-shaped rotating plate 62 to rotate. After the rotation is adjusted, the electromagnetic shaft lock 65 is started to lock the rotating shaft 63 (after the electromagnetic shaft lock 65 is powered on, its internal electromagnetic coil is energized to generate a strong magnetic field, and the iron core is magnetized to form an electromagnet, which drives the locking mechanism to clamp the rotating shaft 63, thereby locking the rotating shaft 63 at the target angle), increasing the stability of the rotating shaft 63 and the T-shaped rotating plate 62.

[0035] A clamping mechanism 7 is fixed on one side of the angle adjustment mechanism 6. The angle adjustment mechanism 6 is used to drive the clamping mechanism 7 to adjust the angle. The clamping mechanism 7 includes a mounting base 71 fixed on the side wall of the T-shaped rotating plate 62. A third cylinder 72 is fixed on both sides of the mounting base 71. The moving ends of the two third cylinders 72 are fixed with connecting plates 73. The side walls of the two connecting plates 73 are symmetrically fixed with two serrated clamping plates 74 (the serrated clamping plates 74 may leave a slight indentation on the side wall of the ALC wall panel when in contact with the side wall of the ALC wall panel, but the depth is not too deep). The indentation is shallow and located on the side wall of the ALC wall panel, so no repair is required), start the two third cylinders 72 (the third cylinder 72 adopts a failure-proof mechanical sawtooth structure. If the third cylinder 72 fails, the failure-proof mechanical sawtooth structure can automatically lock the piston rod of the third cylinder 72 to prevent the two sawtooth clamps 74 from suddenly loosening and causing the ALC wall panel to fall off, thereby improving the safety of construction), and control them to retract so that the sawtooth clamps 74 on both sides are relatively close and contact and clamp with both sides of the ALC wall panel; the side walls of the two upper sawtooth clamps 74 are respectively fixed with infrared emitters The infrared transmitter 75 and the infrared receiver 76 can move synchronously with the serrated clamp 74. When the serrated clamp 74 clamps ALC wall panels of different widths, the opening and closing of the serrated clamps 74 on both sides will synchronously drive the infrared transmitter 75 and the infrared receiver 76 to move horizontally, so that the distance between the two is always consistent with the width of the wall panel. The distance between the infrared transmitter 75 and the infrared receiver 76 is the width of the ALC wall panel. A mounting groove is provided on the side wall of one of the serrated clamps 74, and a mounting groove is provided inside the mounting groove. Mounting block 77, a first spring 78 is fixed between the side wall of the mounting block 77 and the side wall of the mounting groove, and a pressure sensor 79 is fixed on the side of the mounting block 77 away from the first spring 78. When the serrated clamp 74 clamps the ALC wall panel, the pressure sensor 79 first contacts the side wall of the ALC wall panel. As the clamping force increases, the pressure sensor 79 moves into the mounting groove together with the mounting block 77 to compress the first spring 78, thereby achieving elastic buffering to avoid extrusion damage. At the same time, the pressure sensor 79 can detect the magnitude of the clamping force in real time to avoid extrusion damage to the ALC wall panel.

[0036] The angle dynamic monitoring mechanism 8 is arranged on one side of the angle adjustment mechanism 6, and the angle dynamic monitoring mechanism 8 is linked to the angle adjustment mechanism 6. The angle dynamic monitoring mechanism 8 includes a monitoring box body 81 fixedly arranged on the side wall of the U-shaped fixing plate 61, an insulating slider 82 is provided inside the monitoring box body 81, a second spring 83 is fixed between one side of the insulating slider 82 and the inner side wall of the monitoring box body 81, a resistance rod 84 is fixedly provided on the inner side wall of the monitoring box body 81, and a conductive sleeve 85 is slidably provided on the rod wall of the resistance rod 84, and the conductive sleeve 85 is fixedly connected to the insulating slider 82. One end of the rotating shaft 63 extends to the interior of the monitoring box body 81 and is fixedly provided with a winding wheel 86. A pull rope 87 is wound on the winding wheel 86 (the pull rope 87 is made of steel wire rope, which is wear-resistant and not easy to damage), and the end of the pull rope 87 away from the winding wheel 86 is fixedly connected to the side wall of the insulating slider 82. During the angle adjustment process, the rotating shaft 63 will drive the winding wheel 86 to rotate, and the winding wheel 86 can release or reel in the pull rope 87, so that the end of the pull rope 87 releases the pulling force on the insulating slider 82 or increases the pulling force on the insulating slider 82, thereby enabling the conductive sleeve 85 on the insulating slider 82 to move on the resistance rod 84, changing the resistance value of the resistance rod 84 connected to the circuit, and judging the monitored angle by detecting the change in the electrical signal of the resistance rod 84.

[0037] The wall panel cleaning mechanism 9 is arranged on the top of the movable seat 1, and the wall panel cleaning mechanism 9 is used to blow air to clean the wall panel inside the clamping mechanism 7. The wall panel cleaning mechanism 9 includes a high-pressure air pump 91 fixedly arranged on the top of the movable seat 1, and the top air outlet end of the high-pressure air pump 91 is fixedly provided with a connecting pipe 92. Two support rods 93 are symmetrically fixedly provided on the top of the movable seat 1. The upper ends of the two support rods 93 are fixedly provided with the same hollow blowing plate 94. A plurality of evenly distributed blowing holes 95 are provided on the surface of the hollow blowing plate 94. The end of the connecting pipe 92 away from the high-pressure air pump 91 is fixedly connected to the side wall of the hollow blowing plate 94. When the high-pressure air pump 91 is running, high-pressure gas will be introduced into the connecting pipe 92 and the hollow blowing plate 94. The gas will blow the upper and lower surfaces of the wall panel in turn through the multiple blowing holes 95 on the hollow blowing plate 94, and the dust and impurities on the surface of the ALC wall panel will be removed by the impact force of the airflow.

[0038] The PLC controller 10 is fixedly arranged on the upper surface of the support plate 3 , and the first cylinder 2 , the lateral movement mechanism 4 , the angle adjustment mechanism 6 , the angle dynamic monitoring mechanism 8 and the wall panel cleaning mechanism 9 are all electrically connected to the PLC controller 10 .

[0039] The operating principle of the present invention is described as follows: the construction personnel push the movable seat 1 of the device to the ALC wall panel placement rack (ALC wall panels are usually stacked horizontally on the placement rack), operate the PLC controller 10 to start the second motor 64, and the second motor 64 drives the rotating shaft 63 to rotate. Since the T-shaped rotating plate 62 is fixedly connected to the rotating shaft 63, the T-shaped rotating plate 62 and the serrated clamps 74 on both sides are driven to rotate downward. During the rotation of the serrated clamps 74, the winding wheel 86 at one end of the rotating shaft 63 rotates synchronously and winds the pull rope 87. The end of the pull rope 87 pulls the insulating slider 82 to overcome the elastic force of the second spring 83 and move in the monitoring box body 81. The conductive sleeve 85 on the insulating slider 82 slides on the resistance rod 84. When the conductive sleeve 85 is slidably connected to the resistance rod 84, the conductive sleeve 85 is equivalent to forming a movable contact on the resistance rod 84. When the insulating slider 82 drives the conductive sleeve 85 to slide on the resistance rod 84, the resistance rod 84 The effective length of the access loop changes accordingly, thereby changing the resistance of the resistor rod 84 access loop (when the conductive sleeve 85 moves to the left side of the resistor rod 84, the length of the resistor access loop is shortened, and the total resistance of the loop is reduced; when the conductive sleeve 85 moves to the left side, the length of the resistor access loop is increased, and the total resistance is increased). The reduction in resistance increases the loop current. The current change is detected by connecting a measuring circuit at both ends of the resistor rod 84. The electrical signal is amplified and filtered and then transmitted to the PLC controller 10. The built-in system of the PLC controller 10 calculates and determines the rotation angle of the serrated splint 74 in real time based on the corresponding relationship between the current change and the rotation angle of the serrated splint 74 (for example, every 0.1A increase in current corresponds to a 9° change in angle). When the current change reaches a preset threshold (for example, when the current increases to 1.0A, the corresponding angle is 90°), the system determines that the serrated splint 74 has rotated to a state perpendicular to the ground, and immediately sends a command to stop the operation of the second motor 64.

[0040] Subsequently, the construction personnel activate the first motor 44, the first cylinder 2, and the second cylinder 5 through the PLC controller 10. The operation of the first motor 44 can drive the screw 43 to rotate, driving the threaded seat 42 to move laterally in the transverse slide rail 41 (in the X-axis direction, with the construction personnel standing at the rear side of the device as the reference). The threaded seat 42 drives the second cylinder 5 and the serrated clamp 74 to complete the transverse positioning. The telescopic action of the second cylinder 5 drives the serrated clamp 74 to move longitudinally (in the Y-axis direction) to achieve longitudinal position adjustment. The first cylinder 2 drives the support plate 3 and the components on its surface to rise and fall (in the Z-axis direction) to complete the overall height adjustment, so that the serrated clamp 74 is three-dimensionally aligned with the horizontally placed ALC wall panel on the placement rack in the X-axis, Y-axis, and Z-axis directions.

[0041] After alignment, the construction personnel operate the PLC controller 10 to start the two third cylinders 72, controlling them to retract so that the serrated clamps 74 on both sides are relatively close to each other until they contact and clamp the two sides of the ALC wallboard. During the clamping process, the pressure sensor 79 on the side wall of the serrated clamp 74 first contacts the side wall of the ALC wallboard. As the clamping force increases, the pressure sensor 79 and the mounting block 77 move into the mounting groove to compress the first spring 78, achieving elastic buffering to avoid extrusion damage. At the same time, the pressure sensor 79 feeds back the real-time pressure value to the PLC controller 10 in the form of an electrical signal. When the pressure value reaches the preset threshold, the PLC controller 10 immediately stops the action of the third cylinder 72 to complete the clamping.

[0042] After clamping, the PLC controller 10 automatically activates the infrared transmitter 75 and the infrared receiver 76, which move synchronously with the serrated clamps 74. When the serrated clamps 74 clamp ALC wall panels of different widths, the opening and closing of the serrated clamps 74 on both sides will synchronously drive the infrared transmitter 75 and the infrared receiver 76 to move horizontally, so that the distance between the two is always consistent with the width of the wall panel. The distance between the infrared transmitter 75 and the infrared receiver 76 is directly equal to the width of the ALC wall panel. The results of the ALC wall panel width detection are displayed to the construction personnel on the display of the PLC controller 10 (the infrared transmitter 75 and the infrared receiver 76 convert the physical changes of the light signal into distance data through flight time, phase difference or trigonometric geometry, which can achieve fast and reliable size detection and provide data support for construction quality control). If the detected width does not match the preset installation width, the PLC controller 10 triggers the built-in alarm to remind the construction personnel to replace the panel.

[0043] After the width of the ALC wall panel is tested and qualified, the PLC controller 10 starts the first cylinder 2 and the high-pressure air pump 91. The first cylinder 2 extends to lift the horizontally clamped wall panel upward, so that it moves upward in a horizontal state and passes the front side of the hollow blowing plate 94. At the same time, the operation of the high-pressure air pump 91 will introduce high-pressure gas into the connecting pipe 92 and the hollow blowing plate 94. The gas blows the upper and lower surfaces of the wall panel in turn through the multiple blowing holes 95 on the hollow blowing plate 94, and uses the impact force of the air flow to remove dust and impurities on the surface of the ALC wall panel. This process realizes the simultaneous operation of lifting and cleaning, ensuring that the surface of the ALC wall panel is clean before installation, and preventing impurities from affecting the subsequent bonding accuracy and installation quality.

[0044] Subsequently, the construction workers push the device to transfer the clamped and lifted ALC wall panel to the wall area to be constructed. The construction workers operate the PLC controller 10 to start the second motor 64 according to the inclination angle of the wall (30°, 60°, 75°, 90°). The second motor 64 drives the rotating shaft 63 to rotate, driving the T-shaped rotating plate 62 and the serrated clamps 74 on both sides to rotate upward, and synchronously realize the angle adjustment of the ALC wall panel. During the adjustment process, the winding wheel 86 at one end of the rotating shaft 63 releases the pull rope 87, and the pulling force of the pull rope 87 on the insulating slider 82 is reduced. The insulating slider 82 moves under the elastic force of the second spring 83, driving the conductive sleeve 85 to slide on the resistor rod 84, increasing the resistance of the resistor rod 84 connected to the circuit. The increased resistance causes the loop current to decrease. The measuring circuit detects the current change and transmits it to the PLC controller 10. The built-in system of the PLC controller 10 accurately controls the tilt angle of the serrated clamp 74 and the ALC wall panel based on the corresponding relationship between the current change and the rotation angle (for example, every 0.1A decrease in current corresponds to a 9° change in angle) to match the angle of the wall to be installed.

[0045] If the ALC wall panel is not aligned with the wall, the construction worker will operate the PLC controller 10 again to start the first motor 44, the first cylinder 2 and the second cylinder 5, which will respectively drive the threaded seat 42 to move horizontally (X-axis), the second cylinder 5 to extend and retract longitudinally (Y-axis) and the first cylinder 2 to move up and down (Z-axis), thereby achieving fine-tuning of the three-dimensional position of the wall panel until it is completely aligned with the wall installation position, thereby improving installation accuracy and construction efficiency.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are included in the scope of protection of the present invention.

Claims

1. An ALC wall panel construction installation positioning auxiliary device, comprising a movable seat (1), a first cylinder (2) and a support plate (3), wherein the first cylinder (2) is fixedly arranged on the top of the movable seat (1), and the support plate (3) is fixedly arranged on the movable end of the first cylinder (2), characterized in that: Also includes: A lateral movement mechanism (4) is fixedly provided on the upper surface of the support plate (3), and a second cylinder (5) is fixedly provided on the side wall of the lateral movement mechanism (4); An angle adjustment mechanism (6) is fixedly arranged on the moving end of the second cylinder (5), a clamping mechanism (7) is fixedly provided on one side of the angle adjustment mechanism (6), and the angle adjustment mechanism (6) is used to drive the clamping mechanism (7) to adjust the angle. The angle adjustment mechanism (6) includes a U-shaped fixed plate (61) fixedly arranged on the moving end of the second cylinder (5), a T-shaped rotating plate (62) is provided inside the U-shaped fixed plate (61), and a rotating shaft (63) is fixed on the T-shaped rotating plate (62), and the two ends of the rotating shaft (63) are respectively rotatably connected to the two sides of the U-shaped fixed plate (61), a second motor (64) is fixedly provided on one side of the U-shaped fixed plate (61), and the output end of the second motor (64) is fixedly connected to one end of the rotating shaft (63), an electromagnetic shaft lock (65) is fixedly provided on the inner side wall of the U-shaped fixed plate (61), and the shaft wall of the rotating shaft (63) passes through the interior of the electromagnetic shaft lock (65); An angle dynamic monitoring mechanism (8) is provided on one side of the angle adjustment mechanism (6), and the angle dynamic monitoring mechanism (8) is linked to the angle adjustment mechanism (6). The angle dynamic monitoring mechanism (8) includes a monitoring box body (81) fixedly provided on the side wall of the U-shaped fixing plate (61), an insulating slider (82) is provided inside the monitoring box body (81), a second spring (83) is fixed between one side of the insulating slider (82) and the inner side wall of the monitoring box body (81), and the monitoring box body (81) is provided with a second spring (83). A resistance rod (84) is fixedly provided on the inner side wall of the measuring box body (81), and a conductive sleeve (85) is slidably provided on the rod wall of the resistance rod (84), the conductive sleeve (85) is fixedly connected to the insulating slider (82), one end of the rotating shaft (63) extends into the interior of the monitoring box body (81) and is fixedly provided with a winding wheel (86), a pull rope (87) is wound on the winding wheel (86), and the end of the pull rope (87) away from the winding wheel (86) is fixedly connected to the side wall of the insulating slider (82); A wall panel cleaning mechanism (9) is arranged on the top of the movable seat (1), and the wall panel cleaning mechanism (9) is used to blow air to clean the wall panel inside the clamping mechanism (7); A PLC controller (10) is fixedly arranged on the upper surface of the support plate (3), and the first cylinder (2), the lateral movement mechanism (4), the angle adjustment mechanism (6), the angle dynamic monitoring mechanism (8) and the wall panel cleaning mechanism (9) are all electrically connected to the PLC controller (10).

2. The ALC wall panel construction and installation positioning auxiliary equipment according to claim 1 is characterized in that: The transverse movement mechanism (4) includes a transverse slide rail (41) fixedly arranged on the upper surface of the support plate (3), a threaded seat (42) is provided inside the transverse slide rail (41) for transverse sliding, a screw rod (43) is provided inside the transverse slide rail (41) for transverse rotation, and the screw rod (43) is threadedly connected to the threaded seat (42), a first motor (44) is fixedly provided on one side of the transverse slide rail (41), an output end of the first motor (44) is fixedly connected to one end of the screw rod (43), and a side wall of the threaded seat (42) is fixedly connected to the tail of the second cylinder (5).

3. The ALC wall panel construction and installation positioning auxiliary equipment according to claim 1 is characterized in that: The clamping mechanism (7) comprises a mounting seat (71) fixedly arranged on the side wall of the T-shaped rotating plate (62), third cylinders (72) are fixedly arranged on both sides of the mounting seat (71), connecting plates (73) are fixedly arranged on the movable ends of the two third cylinders (72), and two serrated clamping plates (74) are symmetrically fixedly arranged on the side walls of the two connecting plates (73).

4. The ALC wall panel construction and installation positioning auxiliary equipment according to claim 3 is characterized in that: An infrared transmitter (75) and an infrared receiver (76) are fixedly provided on the side walls of the two upper serrated clamping plates (74), respectively.

5. The ALC wall panel construction and installation positioning auxiliary equipment according to claim 3 is characterized in that: A mounting groove is provided on the side wall of one of the serrated splints (74), and a mounting block (77) is provided inside the mounting groove. A first spring (78) is fixed between the side wall of the mounting block (77) and the side wall of the mounting groove. A pressure sensor (79) is fixed on the side of the mounting block (77) away from the first spring (78).

6. The ALC wall panel construction and installation positioning auxiliary equipment according to claim 1 is characterized in that: The wall panel cleaning mechanism (9) includes a high-pressure air pump (91) fixedly arranged on the top of the movable seat (1), a connecting pipe (92) fixedly provided at the top air outlet end of the high-pressure air pump (91), two support rods (93) symmetrically fixedly provided on the top of the movable seat (1), the upper ends of the two support rods (93) fixedly provided with the same hollow blowing plate (94), the surface of the hollow blowing plate (94) is provided with a plurality of evenly distributed blowing holes (95), and the end of the connecting pipe (92) away from the high-pressure air pump (91) is fixedly connected to the side wall of the hollow blowing plate (94).