Automatic laser welding device for agricultural machinery part connecting rod nut
Through the improved clamping, pushing and testing mechanism design, the problem of part offset in the welding device is solved, and the welding effect is achieved with high precision, safety and efficiency, reducing welding waste and labor costs.
Patent Information
- Application Number
- CN202510735768.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automatic welding device for connecting rod nuts of agricultural machinery accessories is difficult to achieve comprehensive clamping and fixing, resulting in parts offset during welding and affecting welding quality.
The combination design of clamping mechanism, pushing mechanism and testing mechanism is adopted, including reciprocating screw rods, fixed blocks, movable round blocks, long connecting blocks, elastic telescopic rods, trilateral clamping blocks, push blocks, moving plates, vibrating round plates, etc., to ensure that the connecting rod nuts do not deviate during welding, and the welding slag is cleaned through the vibrating round plates, the protective cover isolates the laser, the collection box accumulates debris, and the testing mechanism evaluates the quality of the weld.
It improves welding accuracy, reduces welding waste, enhances welding safety and equipment fluency, reduces manual cleaning difficulty and cost, and ensures welding quality and efficiency.
Smart Images

Figure CN120533271A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rod welding, in particular to an automatic laser welding device for a connecting rod nut of an agricultural machinery accessory. Background Art
[0002] Automatic laser welding technology has an important application background in the manufacturing of high-precision and complex components such as connecting rod nuts. Connecting rod nuts are common parts in the automotive, engineering machinery, aerospace and other industries. They usually need to withstand large loads and working environment requirements, so there are high requirements for their manufacturing quality, strength and precision.
[0003] The patent with announcement number CN118143521A discloses an automatic welding device for connecting rod nuts of agricultural machinery accessories, including a base plate, a welding module is installed at the upper end of the base plate; a limiting unit is connected to the upper end of the base plate, and the limiting unit includes two limiting plates symmetrically distributed on the upper end of the base plate. The welding component used in the present invention cooperates with the limiting unit to jointly support and limit the welding head of the welding module, preventing the welding head from moving due to external forces during the welding process, thereby ensuring the accuracy and stability of the welding. The welding component can slide on the metal pipe through a threaded sleeve to change the welding position, realizing the function of welding at both ends without changing the position of the metal pipe, greatly reducing the steps of repeated installation and positioning of the metal pipe, and further improving the efficiency of welding between the metal pipe and the two nuts.
[0004] However, when the above device is in use, it is difficult to fully clamp and fix the connecting rod nut that needs to be welded, which causes the parts to shift during welding and affects the overall quality after welding. Therefore, an automatic laser welding device for connecting rod nuts of agricultural machinery accessories is proposed to solve the above problems. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide an automatic laser welding device for connecting rod nuts of agricultural machinery accessories in view of the deficiencies in the above-mentioned prior art.
[0006] The top of the base is fixedly provided with a welding arm, the bottom of the base is fixedly connected with a connecting box, the inner wall of the connecting box is fixedly connected with a motor, the inner wall of the base is provided with a clamping mechanism, the top of the base is provided with a pushing mechanism, the top of the base is provided with a detection mechanism, the clamping mechanism comprises a reciprocating screw rod 1, a fixed block 1, a movable round block, a long connecting block, an elastic telescopic rod, a three-side clamping block, a pushing block, a fixed block 2, a movable plate, a welding table, and a vibrating circular plate, the reciprocating screw rod 1 is fixedly connected to the output end of the motor, the fixed block 1 is fixedly connected to the bottom of the base, the movable round block is movably connected to the circumferential surface of the reciprocating screw rod 1, the long connecting block is fixedly connected to the circumferential surface of the movable round block, the elastic telescopic rod is fixedly connected to the left side of the long connecting block, and the three-side clamping block is fixedly connected to the elastic telescopic rod. The telescopic end of the retracted rod, the pushing block is fixedly connected to the left side of the long connecting block, the welding platform is fixedly connected to the top of the base, the vibrating circular plate is slidably connected to the inner wall of the welding platform, the fixed block 2 is fixedly connected to the bottom of the welding platform, the movable plate is slidably connected to the inner wall of the fixed block 2, the reciprocating screw 1 is rotatably connected to the inner wall of the fixed block 1, the long connecting block is slidably connected to the inner wall of the base, the movable plate is in contact with the vibrating circular plate, and the vibrating circular plate is in contact with the top of the base, which can wrap around the two sides of the nut that fixes the connecting rod nut, ensuring that the connecting rod nut that needs to be welded will not be offset when the connecting rod nut is laser welded, thereby improving the accuracy of laser welding of the device, ensuring the quality of parts after welding, reducing welding waste, and enabling the welding slag at the vibrating circular plate to be cleaned to a certain extent after the equipment has been welded for a long time, ensuring that the welding slag on the top of the vibrating circular plate cannot affect the quality of the next welding, thereby improving the fluency of the device.
[0007] Preferably, the pushing mechanism includes a connecting cylinder, a protective cover, and a roller, one end of the connecting cylinder is fixedly connected to the rear side of the long connecting block, the protective cover is fixedly connected to the other end of the connecting cylinder, and the roller is rotatably connected to the inner wall of the protective cover, and the pushing mechanism also includes a pulley 1, a belt, a pulley 2, a reciprocating screw rod 2, a long connecting block, a movable connecting plate, a scraper plate, and a fixed seat, the pulley 1 is fixedly connected to the circumferential surface of the reciprocating screw rod 1, the belt transmission is connected to the surface of the pulley 1, the pulley 2 is transmission connected to the inner wall of the belt, the reciprocating screw rod 2 is fixedly connected to the inner wall of the pulley 2, the fixed seat is fixedly connected to the top of the base, the reciprocating screw rod 2 is rotatably connected to the inner wall of the fixed seat, the long connecting block is movably connected to the circumferential surface of the reciprocating screw rod 2, and one end of the movable connecting plate is rotatably connected The inner wall of the long connecting block, the push scraper is rotatably connected to the other end of the movable connecting plate, the roller is in contact with the top of the base, the push scraper is in contact with the welding table, and the long connecting block is in contact with the base, so that the movement of the protective cover is smoother and smoother. After the connecting cylinder drives the protective cover to move a certain distance, the protective cover can isolate most of the welding area. The isolation protection of the protective cover can prevent the human eyes from being exposed to the strong light during laser welding and causing damage to the human eyes. At the same time, it can improve the device during welding, reduce the impact of external factors on welding, and improve the welding safety performance of the device. After the push scraper moves a certain distance, the push scraper will push the welded parts, making the welded parts easier to collect, avoiding the safety hazards caused by workers being too close to the welding arm during manual collection, and also reducing the cost of manual collection.
[0008] Preferably, the detection mechanism includes an outer cylinder, an inner cylinder, a conical open cylinder, and a collection box, the outer cylinder is rotatably connected to the circumferential surface of the reciprocating screw rod, the inner cylinder is fixedly connected to the circumferential surface of the reciprocating screw rod, the conical open cylinder is fixedly connected to the bottom of the vibrating circular plate, the conical open cylinder is slidably connected to the inner wall of the outer cylinder, the collection box is fixedly connected to the bottom of the base, and a discharge port is provided at the top of the outer cylinder, the detection mechanism also includes an L-plate, an articulated cylinder, a knocking plate, and an inclined block, the L-plate is fixedly connected to the front side of the long connecting block, the articulated cylinder is rotatably connected to the inner wall of the welding table by a torsion spring, the knocking plate is fixedly connected to the inner wall of the articulated cylinder, the inclined block is fixedly connected to the top of the knocking plate, the L-plate is in contact with the base, the knocking plate is in contact with the welding table, the outer cylinder is in contact with the inner cylinder, and the knocking The plate contacts the inner wall of the base, and the outer cylinder is fixedly connected to the inner wall of the collection box by a connecting rod, so that the welding slag and debris can fall into the internal area of the collection box through the opening at the bottom of the outer cylinder, which can ensure that the welding slag and debris after welding are gathered to a certain extent, and avoid the welding slag and debris being scattered on the inner walls around the collection box, increasing the difficulty of subsequent cleaning of welding slag and debris, reducing the difficulty of manual cleaning, and improving the efficiency of the device. The knocking plate will knock on the welded parts to detect the quality of the welded parts. The knocking test can evaluate the uniformity and integrity of the weld to ensure that the weld has no defects caused by overheating, uneven cooling or improper operation, thereby ensuring the strength and reliability of the weld joint and improving the efficiency of the device. At the same time, the rotation of the inner cylinder will separate the agglomerated welding slag and disperse it for easy subsequent recycling.
[0009] The present invention adopts the above technical solution, which can bring the following beneficial effects: 1. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories can wrap and fix both sides of the connecting rod nut through the mutual cooperation among the reciprocating screw rod 1, fixed block 1, movable round block, long connecting block, elastic telescopic rod, three-sided clamping block, pushing block, fixed block 2, movable plate, welding table, and vibrating circular plate, so as to ensure that the connecting rod nut to be welded will not be offset when the connecting rod nut is laser welded, thereby improving the accuracy of the laser welding of the device, ensuring the quality of the parts after welding, reducing welding waste, and allowing the welding slag at the vibrating circular plate to be cleaned to a certain extent after the equipment has been welded for a long time, ensuring that the welding slag on the top of the vibrating circular plate cannot affect the quality of the next welding, thereby improving the smoothness of the device.
[0010] 2. The automatic laser welding device for the connecting rod nut of the agricultural machinery accessory makes the movement of the protective cover smoother and smoother through the coordinated movement between the connecting cylinder, protective cover, roller, pulley 1, belt, pulley 2, reciprocating screw 2, long connecting block, movable connecting plate, push scraper and fixed seat. After the connecting cylinder drives the protective cover to move a certain distance, the protective cover can isolate most of the welding area. The isolation protection of the protective cover can prevent the human eye from being exposed to the strong light during laser welding and causing damage to the human eye. At the same time, it can improve the device during welding, reduce the impact of external factors on welding, and improve the welding safety performance of the device. After the push scraper moves a certain distance, the push scraper will push the welded parts, making the welded parts easier to collect, avoiding the safety hazards caused by the worker being too close to the welding arm during manual collection, and also reducing the cost of manual collection.
[0011] 3. The automatic laser welding device for the connecting rod nut of the agricultural machinery accessory cooperates with the outer cylinder, inner cylinder, tapered open cylinder, collection box, L-plate, hinged cylinder, knocking plate, and bevel block to enable the welding slag and debris to fall into the inner area of the collection box through the opening at the bottom of the outer cylinder, which can ensure that the welding slag and debris after welding are aggregated to a certain extent, avoid the welding slag and debris being scattered on the inner walls around the collection box, increase the difficulty of subsequent cleaning of welding slag and debris, reduce the difficulty of manual cleaning, and improve the efficiency of the device. At the same time, the rotation of the inner cylinder will separate the agglomerated welding slag, so that it can be dispersed for subsequent recycling. The knocking plate will knock on the welded parts to detect the quality of the welded parts. Through knocking detection, the uniformity and integrity of the weld can be evaluated to ensure that the weld has no defects caused by overheating, uneven cooling or improper operation, thereby ensuring the strength and reliability of the weld joint and improving the efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 A half-section view of the protective cover structure of the present invention; Figure 3 Schematic diagram of the clamping mechanism of the present invention; Figure 4 This is a schematic diagram of the movable plate structure of the present invention; Figure 5 For the present invention Figure 3 A magnified view of the structure at center A; Figure 6 This is a schematic diagram of the propulsion mechanism of the present invention; Figure 7 For the present invention Figure 6 A magnified view of the structure at point B in the middle; Figure 8 Schematic diagram of the detection mechanism of the present invention.
[0013] In the figure: 1, base; 2, welding arm; 3, connection box; 4, motor; 5, clamping mechanism; 6, pushing mechanism; 7, detection mechanism; 501, reciprocating screw rod 1; 502, fixed block 1; 503, movable circular block; 504, long connecting block; 505, elastic telescopic rod; 506, three-side clamping block; 507, pushing block; 508, fixed block 2; 509, movable plate; 510, welding table; 511, vibrating circular plate; 601, connection Cylinder; 602, protective cover; 603, roller; 604, pulley one; 605, belt; 606, pulley two; 607, reciprocating screw two; 608, long connecting block; 609, movable connecting plate; 610, push scraper; 611, fixed seat; 701, outer cylinder; 702, inner cylinder; 703, tapered open cylinder; 704, L-plate; 705, hinged cylinder; 706, knocking plate; 707, inclined block; 708, collection box. DETAILED DESCRIPTION
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] See also Figures 1-8, one embodiment of the present invention is: an automatic laser welding device for connecting rod nuts of agricultural machinery accessories, including a base 1, the top of the base 1 is fixedly connected to a welding arm 2, the bottom of the base 1 is fixedly connected to a connecting box 3, the inner wall of the connecting box 3 is fixedly connected to a motor 4, the inner wall of the base 1 is provided with a clamping mechanism 5, the top of the base 1 is provided with a pushing mechanism 6, the top of the base 1 is provided with a detecting mechanism 7, the clamping mechanism 5 includes a reciprocating screw rod 1 501, a fixed block 1 502, a movable circular block 503, a long connecting block 504, an elastic telescopic rod 505, a three-side clamping block 506, a pushing block 507, a fixed block 2 508, a movable plate 509, a welding table 510, and a vibrating circular plate 511, the reciprocating screw rod 1 501 is fixedly connected to the output end of the motor 4, fixed Block 1 502 is fixedly connected to the bottom of the base 1, the movable circular block 503 is movably connected to the circumferential surface of the reciprocating screw rod 1 501, the long connecting block 504 is fixedly connected to the circumferential surface of the movable circular block 503, the elastic telescopic rod 505 is fixedly connected to the left side of the long connecting block 504, the three-side clamping block 506 is fixedly connected to the telescopic end of the elastic telescopic rod 505, the pushing block 507 is fixedly connected to the left side of the long connecting block 504, the welding table 510 is fixedly connected to the top of the base 1, the vibrating circular plate 511 is slidably connected to the inner wall of the welding table 510, the fixed block 2 508 is fixedly connected to the bottom of the welding table 510, the movable plate 509 is slidably connected to the inner wall of the fixed block 2 508, the reciprocating screw rod 1 501 is rotatably connected to the inner wall of the fixed block 1 502, and the long connecting block 504 slides. The movable plate 509 is connected to the inner wall of the base 1, and the movable plate 509 is in contact with the vibrating circular plate 511. Before the device is started, the connecting rod nut to be welded is placed on the top area of the reciprocating screw rod 501. At this time, the device will start, the motor 4 will start, and the output end of the motor 4 will drive the reciprocating screw rod 501 to rotate. The rotation of the reciprocating screw rod 501 will drive the movable round block 503 on the surface of the reciprocating screw rod 501 to rotate, and the movable round block 503 will drive the long connecting block 504 to rotate, but at this time the long connecting block 504 is in contact with the inner wall of the base 1 and is limited by the base 1 so that the long connecting block 504 can only slide on the inner wall of the base 1, so that the movable round block 503 can only move back and forth left and right through the reciprocating groove on the surface of the reciprocating screw rod 501. When the movable circular block 503 is turned on, the long connecting block 504 will move back and forth left and right. The reciprocating left and right movement of the long connecting block 504 will drive the elastic telescopic rod 505 to move back and forth left and right. The elastic telescopic rod 505 will drive the three-sided clamping block 506 to move back and forth left and right. During the movement of the three-sided clamping block 506, the three-sided clamping block 506 will contact the connecting rod nut in the top area of the vibrating circular plate 511 and push and squeeze the connecting rod nut. At this time, the three-sided clamping blocks 506 on the left and right sides approach each other at the same time, and the two three-sided clamping blocks 506 squeeze the connecting rod nut at the same time. The inner side of the three-sided clamping block 506 is set to a triangle. The two three-sided clamping blocks 506 gather together to wrap the two sides of the nut that fixes the connecting rod nut, ensuring that when the connecting rod nut is laser welded,The connecting rod nut that needs to be welded will not be offset, which improves the accuracy of the device in laser welding, ensures the quality of the parts after welding, and reduces welding waste. The vibrating circular plate 511 contacts the top of the base 1. After the three-side clamping block 506 clamps and welds the parts, when the long connecting block 504 moves back and forth horizontally, the movement of the long connecting block 504 will drive its own pushing block 507 to move. After the pushing block 507 moves a certain distance, the pushing block 507 will contact the moving plate 509 and squeeze and push the moving plate 509. The pushing block 507 will squeeze and push the moving plate 509 during the movement, so that the moving plate 5 09 moves upward along the inner wall of fixed block 2 508. During the upward movement, movable plate 509 contacts the bottom of vibrating circular plate 511. At this time, movable plate 509 continues to rise and strikes vibrating circular plate 511, causing it to vibrate. This shakes off the welding slag and drops it through the opening of vibrating circular plate 511 itself into the conical open column 703 at the bottom. This allows the device to clean the welding slag on vibrating circular plate 511 to a certain extent after long-term welding, ensuring that the welding slag on the top of vibrating circular plate 511 does not affect the quality of the next welding, thereby improving the smoothness of the device.
[0016] The pushing mechanism 6 includes a connecting cylinder 601, a protective cover 602, and a roller 603. One end of the connecting cylinder 601 is fixedly connected to the rear side of the long connecting block 504, and the protective cover 602 is fixedly connected to the other end of the connecting cylinder 601. The roller 603 is rotatably connected to the inner wall of the protective cover 602. When the device is started, the motor 4 is started, and the motor 4 drives the reciprocating screw 501 to rotate. The reciprocating screw 501 drives the long connecting block 504 to move. During the movement of the long connecting block 504, the long connecting block 504 drives the connecting cylinder 601 to move, and the movement of the connecting cylinder 601 drives the protective cover 602 to move. The movement of the protective cover 602 drives its own roller 603 to move, and the roller 603 is connected to the top of the base 1. 603 is in contact with the outside of the welding machine, and the protective cover 602 is in contact with the outside of the welding machine. When the protective cover 602 drives the roller 603 to move, the roller 603 will rotate and roll under the contact and movement with the surface of the base 1, making the movement of the protective cover 602 smoother and smoother. After the connecting cylinder 601 drives the protective cover 602 to move a distance, the protective cover 602 can isolate most of the welding area. The isolation protection of the protective cover 602 can prevent the human eye from contacting the strong light during laser welding and causing damage to the human eye. At the same time, it can improve the device during welding, reduce the influence of external factors on welding, and improve the safety performance of the welding of the device. The pushing mechanism 6 also includes a pulley 1 604, a belt 605, a pulley 2 606, a reciprocating screw rod 2 607, a long connecting block 608, a movable connecting plate 609, The push scraper 610, the fixed seat 611, the pulley 1 604 are fixedly connected to the circumferential surface of the reciprocating screw rod 1 501, the belt 605 is connected to the surface of the pulley 1 604 for transmission, the pulley 2 606 is connected to the inner wall of the belt 605 for transmission, the reciprocating screw rod 2 607 is fixedly connected to the inner wall of the pulley 2 606, the fixed seat 611 is fixedly connected to the top of the base 1, the reciprocating screw rod 2 607 is rotatably connected to the inner wall of the fixed seat 611, the long connecting block 608 is movably connected to the circumferential surface of the reciprocating screw rod 2 607, one end of the movable connecting plate 609 is rotatably connected to the inner wall of the long connecting block 608, the push scraper 610 is rotatably connected to the other end of the movable connecting plate 609, the roller 603 is in contact with the top of the base 1, and the push scraper 610 is connected to the welding table 51 0 contact, the long connecting block 608 is in contact with the base 1. After the welding is completed, the reciprocating screw rod 1 501 will drive the pulley 1 604 to rotate, and the rotation of the pulley 1 604 will drive the belt 605 to move, and the belt 605 will drive the pulley 2 606 to rotate. The rotation of the pulley 2 606 will drive the reciprocating screw rod 2 607 to rotate, and the rotation of the reciprocating screw rod 2 607 will drive the long connecting block 608 to rotate, but the long connecting block 608 is in contact with the top of the base 1 and is limited by the base 1. At this time, the long connecting block 608 can only move back and forth left and right through the reciprocating groove on the surface of the reciprocating screw rod 2 607. The left and right reciprocating movement of the long connecting block 608 will drive the movable connecting plate 609 to move, and the movement of the movable connecting plate 609 will drive the push scraper 610 to move.Because the movable connecting plate 609 is rotatably connected to the inner wall of the long connecting block 608 and is also rotatably connected to the bottom of the pushing and scraping plate 610, during the movement of the movable connecting plate 609, the movable connecting plate 609 will drive the pushing and scraping plate 610 to move back and forth along the surface of the welding table 510. After the pushing and scraping plate 610 moves a certain distance, it will push the welded parts, making it easier to collect the welded parts, avoiding the safety hazards caused by workers getting too close to the welding arm 2 during manual collection, and also reducing the cost of manual collection.
[0017] Working principle: Before the device is started, the connecting rod nut to be welded is placed on the top area of the reciprocating screw rod 501. At this time, the device will start, the motor 4 will start, and the output end of the motor 4 will drive the reciprocating screw rod 501 to rotate. The rotation of the reciprocating screw rod 501 will drive the movable round block 503 on the surface of the reciprocating screw rod 501 to rotate, and the movable round block 503 will drive the long connecting block 504 to rotate. However, at this time, the long connecting block 504 is in contact with the inner wall of the base 1 and is limited by the base 1 so that the long connecting block 504 can only slide on the inner wall of the base 1, so that the movable round block 503 can only move left and right through the reciprocating groove on the surface of the reciprocating screw rod 501. The movable circular block 503 will also drive the long connecting block 504 to move back and forth left and right. The reciprocating left and right movement of the long connecting block 504 will drive the elastic telescopic rod 505 to move back and forth left and right. The elastic telescopic rod 505 will drive the three-sided clamping block 506 to move back and forth left and right. During the movement of the three-sided clamping block 506, the three-sided clamping block 506 will contact the connecting rod nut in the top area of the vibrating circular plate 511 and push and squeeze the connecting rod nut. At this time, the three-sided clamping blocks 506 on the left and right sides approach each other at the same time, and the two three-sided clamping blocks 506 squeeze the connecting rod nut at the same time. The inner side of the three-sided clamping block 506 is set to a triangle. The two three-sided clamping blocks 506 At the same time, they gather together and can wrap around both sides of the nut that fixes the connecting rod nut, ensuring that when the connecting rod nut is laser welded, the connecting rod nut that needs to be welded will not be offset, thereby improving the accuracy of the device in laser welding, ensuring the quality of the parts after welding, and reducing welding waste. After the three-sided clamping block 506 clamps and welds the parts, when the long connecting block 504 moves back and forth horizontally, the movement of the long connecting block 504 will drive its own pushing block 507 to move. After the pushing block 507 moves a certain distance, the pushing block 507 will contact the moving plate 509 and squeeze and push the moving plate 509. The pushing block 507 will squeeze and push the moving plate 509 during the movement. Plate 509 makes the movable plate 509 rise and move along the inner wall of the fixed block 2 508. During the rising process, the movable plate 509 will contact the bottom of the vibrating circular plate 511. At this time, the movable plate 509 continues to rise, and the movable plate 509 will knock the vibrating circular plate 511, causing the vibrating circular plate 511 to vibrate, and the welding slag after welding will be shaken off and fall into the conical open column 703 at the bottom through the opening of the vibrating circular plate 511 itself. After the equipment has been welding for a long time, the welding slag at the vibrating circular plate 511 can be cleaned to a certain extent, ensuring that the welding slag on the top of the vibrating circular plate 511 cannot affect the quality of the next welding, thereby improving the smoothness of the device.
[0018] When the device is started, the motor 4 will start, and the motor 4 will drive the reciprocating screw 501 to rotate, and the reciprocating screw 501 will drive the long connecting block 504 to move. During the movement of the long connecting block 504, the long connecting block 504 will drive the connecting cylinder 601 to move, and the movement of the connecting cylinder 601 will drive the protective cover 602 to move, and the movement of the protective cover 602 will drive its own roller 603 to move, and the roller 603 will contact the top of the base 1. In the process of the protective cover 602 driving the roller 603 to move, the roller 603 will contact the surface of the base 1 and move. The protective cover 602 rotates and rolls under the action of the movement, making the movement of the protective cover 602 smoother and smoother. After the connecting cylinder 601 drives the protective cover 602 to move a distance, the protective cover 602 can isolate most of the welding area. The isolation protection of the protective cover 602 can prevent the human eye from contacting the strong light during laser welding and causing damage to the human eye. At the same time, it can improve the device during welding, reduce the influence of external factors on welding, and improve the safety performance of the device welding. After the welding is completed, the reciprocating screw rod 501 will drive the pulley 604 to rotate, and the rotation of the pulley 604 will drive As the belt 605 moves, the belt 605 drives the pulley 2 606 to rotate, and the rotation of the pulley 2 606 drives the reciprocating screw rod 2 607 to rotate, and the rotation of the reciprocating screw rod 2 607 drives the long connecting block 608 to rotate, but the long connecting block 608 contacts the top of the base 1 and is limited by the base 1. At this time, the long connecting block 608 can only move back and forth left and right through the reciprocating groove on the surface of the reciprocating screw rod 2 607. The left and right reciprocating movement of the long connecting block 608 drives the movable connecting plate 609 to move, and the movement of the movable connecting plate 609 drives the push scraper 610 to move. The movable connecting plate 609 is rotatably connected to the inner wall of the long connecting block 608, and the movable connecting plate 609 is also rotatably connected to the bottom of the pushing scraper 610. Therefore, during the movement of the movable connecting plate 609, the movable connecting plate 609 will drive the pushing scraper 610 to move back and forth along the surface of the welding table 510. After the pushing scraper 610 moves a certain distance, the pushing scraper 610 will push the welded parts, making the welded parts easier to collect, avoiding the safety hazards caused by the worker being too close to the welding arm 2 during manual collection, and also reducing the cost of manual collection.
[0019] See also Figures 1-8On the basis of the above embodiment, in another embodiment of the present invention, the detection mechanism 7 includes an outer cylinder 701, an inner cylinder 702, a conical open cylinder 703, and a collection box 708. The outer cylinder 701 is rotatably connected to the circumferential surface of the reciprocating screw 501, the inner cylinder 702 is fixedly connected to the circumferential surface of the reciprocating screw 501, the conical open cylinder 703 is fixedly connected to the bottom of the vibrating circular plate 511, the conical open cylinder 703 is slidably connected to the inner wall of the outer cylinder 701, the collection box 708 is fixedly connected to the bottom of the base 1, and a discharge port is provided at the top of the outer cylinder 701. When the device is started, the rotation of the reciprocating screw 501 will drive the inner cylinder 702 to rotate. The outer cylinder 701 is rotatably connected to the circumferential surface of the welding table 510. At this time, the outer cylinder 701 is stationary, and the inner cylinder 702 rotates inside the outer cylinder 701. The welding slag and impurities on the surface of the vibrating circular plate 511 will fall into the interior of the conical open column 703 through the opening at the top of the vibrating circular plate 511, and then be pushed by the knocking of the movable plate 509. The vibrating circular plate 511 will drive the conical open column 703 to rise. After the force of the movable plate 509 ends, the conical open column 703 will be reset by gravity. This movement will have a certain vibration effect on the conical open column 703, so that the welding slag and debris inside the conical open column 703 can slide into the interior of the outer cylinder 701 through the slope inside the conical open column 703. At this time, the rotation of the inner cylinder 702 will drive the welding slag and debris to rotate to the bottom, so that the welding slag and debris can pass through the bottom of the outer cylinder 701 The opening at the bottom falls into the internal area of the collection box 708, which can ensure that the welding slag and debris after welding are gathered to a certain extent, and avoid the welding slag and debris being scattered on the inner walls around the collection box 708, increasing the difficulty of subsequent cleaning of welding slag and debris, reducing the difficulty of manual cleaning, and improving the efficiency of the device. At the same time, the rotation of the inner cylinder 702 will separate the agglomerated welding slag and disperse it for easy subsequent recycling. The detection mechanism 7 also includes an L-plate 704, a hinged cylinder 705, a knocking plate 706, and an inclined block 707. The L-plate 704 is fixedly connected to the front side of the long connecting block 504, the hinged cylinder 705 is rotatably connected to the inner wall of the welding table 510 by a torsion spring, the knocking plate 706 is fixedly connected to the inner wall of the hinged cylinder 705, and the inclined block 707 is fixedly connected At the top of the knocking plate 706, the L plate 704 contacts the base 1, the knocking plate 706 contacts the welding table 510, the outer cylinder 701 contacts the inner cylinder 702, the knocking plate 706 contacts the inner wall of the base 1, and the outer cylinder 701 is fixed to the inner wall of the collection box 708 through the connecting rod. At the same time, during the movement of the long connecting block 504, the long connecting block 504 will drive the L plate 704 to move. After the L plate 704 moves a certain distance, the L plate 704 will contact the inclined block 707 and squeeze and push the inclined block 707. The L plate 704 pushes the inclined block 707 to move through its own arc area. The movement of the inclined block 707 will drive the knocking plate 706 to rotate to a certain position with the hinged cylinder 705 as the center. When the pushing and squeezing force of the L plate 704 ends,The hinged cylinder 705 is reset by the torsion spring, and the knocking plate 706 knocks on the welded parts during the reset process to test the quality of the welded parts. The knocking test can be used to evaluate the uniformity and integrity of the weld and ensure that there are no defects caused by overheating, uneven cooling or improper operation, thereby ensuring the strength and reliability of the welded joint and improving the efficiency of the device.
[0020] Working principle: When the device is started, the rotation of the reciprocating screw 501 will drive the inner cylinder 702 to rotate, and the outer cylinder 701 is rotatably connected to the circumferential surface of the welding table 510. At this time, the outer cylinder 701 is stationary, and the inner cylinder 702 rotates inside the outer cylinder 701. The welding slag and impurities on the surface of the vibrating circular plate 511 will fall into the interior of the conical open column 703 through the opening at the top of the vibrating circular plate 511. Then, after being knocked and pushed by the moving plate 509, the vibrating circular plate 511 will drive the conical open column 703 to rise. Under the force structure of the moving plate 509, the inner cylinder 702 rotates inside the outer cylinder 701. After the beam is bundled, the conical open column 703 will be reset by gravity. This movement will have a certain vibration effect on the conical open column 703, so that the welding slag and debris inside the conical open column 703 can slide into the interior of the outer cylinder 701 through the slope inside the conical open column 703. At this time, the rotation of the inner cylinder 702 will drive the welding slag and debris to the bottom, so that the welding slag and debris can fall into the inner area of the collection box 708 through the opening at the bottom of the outer cylinder 701, which can ensure that the welding slag and debris after welding are gathered to a certain extent, and avoid the welding slag and debris being scattered in the collection box. The inner wall around 708 increases the difficulty of cleaning the subsequent welding slag and debris, reduces the difficulty of manual cleaning, and improves the efficiency of the device. At the same time, the rotation of the inner cylinder 702 will separate the agglomerated welding slag, making it easier to disperse and facilitate subsequent cleaning. At the same time, in the process of moving the long connecting block 504, the long connecting block 504 will drive the L plate 704 to move. After the L plate 704 moves a certain distance, the L plate 704 will contact the inclined block 707 and squeeze and push the inclined block 707. The L plate 704 pushes the inclined block 707 to move through its own arc area, and the inclined block 707 The movement will drive the knocking plate 706 to rotate to a certain position with the hinged cylinder 705 as the center. When the pushing and squeezing force of the L plate 704 ends, the hinged cylinder 705 will be reset by the torsion spring. The knocking plate 706 will knock on the welded parts during the resetting process to detect the quality of the welded parts. Through the knocking detection, the uniformity and integrity of the weld can be evaluated to ensure that the weld has no defects caused by overheating, uneven cooling or improper operation, thereby ensuring the strength and reliability of the welded joint and improving the utilization efficiency of the device.
[0021] The present invention provides an automatic laser welding device for connecting rod nuts of agricultural machinery accessories. There are numerous methods and approaches for implementing this technical solution. The above is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications are also within the scope of protection of the present invention. Any components not specified in this embodiment may be implemented using existing technologies.
Claims
1. An automatic laser welding device for connecting rod nuts of agricultural machinery accessories, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a welding arm (2), the bottom of the base (1) is fixedly connected to a connection box (3), the inner wall of the connection box (3) is fixedly connected to a motor (4), the inner wall of the base (1) is provided with a clamping mechanism (5), the top of the base (1) is provided with a pushing mechanism (6), and the top of the base (1) is provided with a detection mechanism (7); The clamping mechanism (5) includes a reciprocating screw rod (501), a fixed block (502), a movable circular block (503), a long connecting block (504), an elastic telescopic rod (505), a three-side clamping block (506), a pushing block (507), a fixed block (508), a movable plate (509), a welding table (510), and a vibrating circular plate (511). The reciprocating screw rod (501) is fixedly connected to the output end of the motor (4), the fixed block (502) is fixedly connected to the bottom of the base (1), the movable circular block (503) is movably connected to the circumferential surface of the reciprocating screw rod (501), and the long connecting block (504) is fixedly connected to the bottom of the base (1). The movable circular block (503) is fixedly connected to the circumferential surface of the movable circular block (503), the elastic telescopic rod (505) is fixedly connected to the left side of the long connecting block (504), the three-side clamping block (506) is fixedly connected to the telescopic end of the elastic telescopic rod (505), the pushing block (507) is fixedly connected to the left side of the long connecting block (504), the welding table (510) is fixedly connected to the top of the base (1), the vibrating circular plate (511) is slidably connected to the inner wall of the welding table (510), the fixed block 2 (508) is fixedly connected to the bottom of the welding table (510), and the movable plate (509) is slidably connected to the inner wall of the fixed block 2 (508).
2. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 1, characterized in that: The reciprocating screw rod (501) is rotatably connected to the inner wall of the fixed block (502), the long connecting block (504) is slidably connected to the inner wall of the base (1), the movable plate (509) is in contact with the vibrating circular plate (511), and the vibrating circular plate (511) is in contact with the top of the base (1).
3. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 2, characterized in that: The pushing mechanism (6) comprises a connecting cylinder (601), a protective cover (602), and a roller (603); one end of the connecting cylinder (601) is fixedly connected to the rear side of the long connecting block (504); the protective cover (602) is fixedly connected to the other end of the connecting cylinder (601); and the roller (603) is rotatably connected to the inner wall of the protective cover (602).
4. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 3, characterized in that: The pushing mechanism (6) further comprises a pulley 1 (604), a belt (605), a pulley 2 (606), a reciprocating screw rod 2 (607), a long connecting block (608), a movable connecting plate (609), a push scraper (610), and a fixed seat (611), wherein the pulley 1 (604) is fixedly connected to the circumferential surface of the reciprocating screw rod 1 (501), the belt (605) is connected to the surface of the pulley 1 (604), and the pulley 2 (606) is connected to the inner wall of the belt (605). The reciprocating screw rod 2 (607) is fixedly connected to the inner wall of the pulley 2 (606), the fixed seat (611) is fixedly connected to the top of the base (1), the reciprocating screw rod 2 (607) is rotatably connected to the inner wall of the fixed seat (611), the long connecting block (608) is movably connected to the circumferential surface of the reciprocating screw rod 2 (607), one end of the movable connecting plate (609) is rotatably connected to the inner wall of the long connecting block (608), and the push scraper (610) is rotatably connected to the other end of the movable connecting plate (609).
5. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 4, characterized in that: The roller (603) contacts the top of the base (1), the push scraper (610) contacts the welding table (510), and the long connecting block (608) contacts the base (1).
6. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 5, characterized in that: The detection mechanism (7) includes an outer cylinder (701), an inner cylinder (702), a conical open column (703), and a collection box (708), wherein the outer cylinder (701) is rotatably connected to the circumferential surface of the reciprocating screw (501), the inner cylinder (702) is fixedly connected to the circumferential surface of the reciprocating screw (501), the conical open column (703) is fixedly connected to the bottom of the vibrating circular plate (511), the conical open column (703) is slidably connected to the inner wall of the outer cylinder (701), the collection box (708) is fixedly connected to the bottom of the base (1), and a discharge port is provided at the top of the outer cylinder (701).
7. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 6, characterized in that: The detection mechanism (7) further comprises an L-plate (704), a hinged cylinder (705), a knocking plate (706), and an inclined block (707); the L-plate (704) is fixedly connected to the front side of the long connecting block (504); the hinged cylinder (705) is rotatably connected to the inner wall of the welding table (510) via a torsion spring; the knocking plate (706) is fixedly connected to the inner wall of the hinged cylinder (705); and the inclined block (707) is fixedly connected to the top of the knocking plate (706).
8. The automatic laser welding device for connecting rod nuts of agricultural machinery accessories according to claim 7, characterized in that: The L-plate (704) contacts the base (1), the knocking plate (706) contacts the welding table (510), the outer cylinder (701) contacts the inner cylinder (702), the knocking plate (706) contacts the inner wall of the base (1), and the outer cylinder (701) is fixed to the inner wall of the collection box (708) via a connecting rod.
Citation Information
Patent Citations
Automatic welding device for connecting rod nuts of agricultural machinery parts
CN118143521A