Multi-roller echelon differential synchronous epoxy resin net spraying production line
Through the multi-roll ladder differential synchronous structure, the design of the spraying production line and guide roller is solved, and the spraying incomplete problems caused by offset and inclination of the epoxy resin net during the production process is achieved, and efficient processing and quality improvement of multiple models of epoxy resin nets are achieved.
Patent Information
- Application Number
- CN202511056522.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-08-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing epoxy resin mesh is prone to offset and tilt during the production process, resulting in incomplete spraying and leaking holes. It can only be processed in a single model, which affects product quality and efficiency.
The multi-roll ladder differential synchronization structure is adopted, including the first multi-roll ladder differential synchronization group and the second multi-roll differential ladder synchronous group, extend the spraying production line, increase the stroke of the epoxy resin net, and improve stability through four groups of guide rollers to realize multi-model synchronous processing.
It effectively reduces the hole leakage problem caused by incomplete spraying, improves the processing efficiency and product quality of epoxy resin mesh, and realizes simultaneous production of multiple models.
Smart Images

Figure CN120550992A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of epoxy resin processing, and relates to an epoxy resin mesh spraying production line, in particular to a multi-roller step-by-step differential-speed synchronous epoxy resin mesh spraying production line. Background Art
[0002] Epoxy resin mesh is a mesh structure product made of epoxy resin material, which is widely used in industry, construction, electronics, art decoration and other fields.
[0003] The existing epoxy resin mesh is mainly produced by the structure of magnetic powder brake + three-phase motor + polyurethane multi-roller combination structure + reciprocating electrostatic spraying + natural gas curing furnace. During the production process, we found that due to the short stroke of the epoxy resin mesh, it is easy to deflect and tilt when entering the electrostatic spraying equipment, resulting in incomplete spraying, leakage, low production efficiency, damage to the wire mesh, and affecting product quality. At the same time, the epoxy resin mesh can only be processed in a single model. Summary of the Invention
[0004] The purpose of the present invention is to provide a multi-roller differential speed synchronous epoxy resin mesh spraying production line to solve the problems raised in the above background technology.
[0005] In order to achieve the above object, the present invention provides the following technical solutions: A multi-roller step-by-step differential-speed synchronous epoxy resin mesh spraying production line includes a support frame, a lift is fixedly installed at one end of the support frame, an electrostatic spraying device and a gridded curing furnace are fixedly installed on the top of the support frame from left to right, the feed end of the electrostatic spraying device is provided with a first multi-roller step-by-step differential-speed synchronous group, the discharge end of the gridded curing furnace is provided with a second multi-roller step-by-step differential-speed synchronous group, and a plurality of groups of winders are sequentially provided at the other end of the support frame.
[0006] As a preferred technical solution of the present invention, a fixing frame is fixedly installed on one side of the support frame, and two groups of unloading rollers are provided at the top and bottom of the fixing frame. The discharge ends of the two groups of unloading rollers are sequentially wound and connected through a first multi-roller differential synchronization group, an electrostatic spraying equipment, a gridded curing furnace, a second multi-roller differential synchronization group and a corresponding winder.
[0007] As a preferred technical solution of the present invention, the number of the first multi-roller step differential synchronization groups is at least four.
[0008] As a preferred technical solution of the present invention, the first multi-roller step differential synchronization group includes a mounting plate, which is fixedly connected to a fixed frame, and the surface of the mounting plate is rotatably connected with guide rollers A, B, C, D, E and F in sequence.
[0009] As a preferred technical solution of the present invention, the winder includes a base and a winder body, the winder body is fixedly installed on the top of the base, a feed guide wheel is fixedly installed on one side of the winder body, a drive motor and a transmission are fixedly installed on the top of the winder body, the output shaft of the drive motor is fixedly connected to the input end of the transmission, and the output end of the transmission is fixedly connected to the winding roller.
[0010] As a preferred technical solution of the present invention, a waste gas processor is fixedly provided on one side of the gridded curing furnace, and the gas outlet end of the gridded curing furnace is fixedly connected to the gas inlet end of the waste gas processor.
[0011] Compared with the prior art, the present invention has the following beneficial effects: A multi-roller differential-speed synchronous epoxy resin mesh spraying production line, which lengthens the traditional epoxy resin mesh spraying production line as a whole by coordinating a first multi-roller differential-speed synchronous group and a second multi-roller differential-speed synchronous group, reduces the problem of many mesh holes caused by the short distance of spraying and curing of the epoxy resin mesh, and at the same time, by setting the first multi-roller differential-speed synchronous group and the second multi-roller differential-speed synchronous group to four groups, it can realize the synchronous operation of four groups of epoxy resin meshes of different specifications and models, thereby improving the processing efficiency of the epoxy resin mesh. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural schematic diagram of a multi-roller differential-speed synchronous epoxy resin mesh spraying production line of the present invention; Figure 2 This is a structural schematic diagram of a first multi-roller step differential synchronization group of a multi-roller step differential synchronization epoxy resin mesh spraying production line of the present invention; Figure 3 This is a structural schematic diagram of the first multi-roller cascade differential speed synchronous group winder of a multi-roller cascade differential speed synchronous epoxy resin mesh spraying production line of the present invention.
[0013] In the figure: 1. Support frame; 2. Elevator; 3. Fixed frame; 4. Unwinding roller; 5. First multi-roller differential synchronization group; 501. Mounting plate; 502. Guide roller A; 503. Guide roller B; 504. Guide roller C; 505. Guide roller D; 506. Guide roller E; 507. Guide roller F; 6. Electrostatic spraying equipment; 7. Gridded curing furnace; 8. Second multi-roller differential synchronization group; 9. Winding machine; 901. Base; 902. Winding machine body; 903. Feed guide wheel; 904. Drive motor; 905. Transmission; 906. Winding roller. DETAILED DESCRIPTION
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] See also Figure 1-3 The present invention provides a technical solution for a multi-roller differential-speed synchronous epoxy resin mesh spraying production line: according to Figure 1-3 As shown, a multi-roller step differential synchronization type epoxy resin mesh spraying production line includes a support frame 1, a lifter 2 is fixedly installed at one end of the support frame 1, an electrostatic spraying device 6 and a grid curing furnace 7 are fixedly installed on the top of the support frame 1 from left to right, the feeding end of the electrostatic spraying device 6 is provided with a first multi-roller step differential synchronization group 5, the discharging end of the grid curing furnace 7 is provided with a second multi-roller step differential synchronization group 8, and a plurality of groups of winders 9 are provided in sequence at the other end of the support frame 1.
[0016] Specifically, by setting up the cooperation of the first multi-roller step differential synchronization group 5 and the second multi-roller step differential synchronization group 8, the traditional spray production line for producing epoxy resin mesh is lengthened as a whole, and the problem of many mesh holes caused by the short distance of spraying and curing of epoxy resin mesh is reduced. At the same time, by setting the first multi-roller step differential synchronization group 5 and the second multi-roller step differential synchronization group 8 to four groups, four groups of epoxy resin meshes of different specifications and models can be operated synchronously, thereby improving the processing efficiency of epoxy resin mesh.
[0017] according to Figure 1 、 Figure 2 and Figure 3As shown, the present invention provides a multi-roller step differential synchronization type epoxy resin mesh spraying production line, a fixing frame 3 is fixedly installed on one side of the support frame 1, and two groups of discharge rollers 4 are provided on the top and bottom of the fixing frame 3, and the discharge ends of the two groups of discharge rollers 4 are sequentially wound and connected through a first multi-roller step differential synchronization group 5, an electrostatic spraying device 6, a gridded curing furnace 7, a second multi-roller step differential synchronization group 8 and a corresponding winder 9.
[0018] Specifically, the arrangement of the fixing frame 3 facilitates the assembly of the discharge roller 4 .
[0019] There are at least four first multi-roller step differential synchronization groups 5. Specifically, by providing four first multi-roller step differential synchronization groups 5, four groups of epoxy resin nets of different models and specifications can be operated synchronously, thereby improving the processing efficiency of the epoxy resin net.
[0020] The first multi-roller step differential synchronization group 5 includes a mounting plate 501, which is fixedly connected to the fixed frame 3. The surface of the mounting plate 501 is rotatably connected with guide rollers A502, B503, C504, D505, E506 and F507.
[0021] Specifically, by providing a plurality of guide rollers, the travel of the epoxy resin net is increased, and the running stability of the epoxy resin net is improved.
[0022] according to Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a multi-roller step-by-step differential synchronous epoxy resin mesh spraying production line, the winder 9 includes a base 901 and a winder body 902, the top of the base 901 is fixedly installed with the winder body 902, one side of the winder body 902 is fixedly installed with a feed guide wheel 903, the top of the winder body 902 is fixedly installed with a drive motor 904 and a transmission 905, the output shaft of the drive motor 904 is fixedly connected to the input end of the transmission 905, and the output end of the transmission 905 is fixedly connected to the winder roller 906.
[0023] Specifically, the produced epoxy resin mesh can be wound up by the winder 9 .
[0024] An exhaust gas processor is fixedly provided on one side of the gridded curing furnace 7 , and the air outlet end of the gridded curing furnace 7 is fixedly connected to the air inlet end of the exhaust gas processor.
[0025] During specific use, the present invention provides a multi-roller cascade differential speed synchronous epoxy resin mesh spraying production line. When using the multi-roller cascade differential speed synchronous epoxy resin mesh spraying production line to produce and process epoxy resin mesh, the material is first lifted to the top of the support frame 1 by the elevator 2, and the material is connected to the four groups of discharge rollers 4 in sequence, and then the connected epoxy resin mesh is sequentially connected to the corresponding winder 9 through the first multi-roller cascade differential speed synchronous group 5, the electrostatic spraying equipment 6, the gridded curing furnace 7, the second multi-roller cascade differential speed synchronous group 8, and then the power supply equipment is turned on. When the epoxy resin mesh passes through the first multi-roller cascade differential speed synchronous group 5, the stroke of the epoxy resin mesh is increased, ensuring that the epoxy resin mesh stably enters the electrostatic spraying equipment 6, and is electrostatically sprayed by the electrostatic spraying equipment 6. The epoxy resin mesh that has been electrostatically sprayed enters the gridded curing furnace 7 for curing. After curing, the mesh passes through the second multi-roller cascade differential speed synchronous group 8 and enters the winder 9 for winding.
[0026] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be internal communication between two elements or an interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0028] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A multi-roller stepwise differential synchronous epoxy resin mesh spraying production line, comprising a support frame (1), one end of which is fixedly mounted with a lift (2), characterized in that: An electrostatic spraying device (6) and a gridded curing furnace (7) are fixedly installed on the top of the support frame (1) from left to right in sequence. The feed end of the electrostatic spraying device (6) is provided with a first multi-roller differential cascade synchronization group (5), and the discharge end of the gridded curing furnace (7) is provided with a second multi-roller differential cascade synchronization group (8). The other end of the support frame (1) is provided with multiple groups of winders (9) in sequence.
2. The multi-roller stepwise differential synchronous epoxy resin mesh spraying production line according to claim 1, characterized in that: A fixing frame (3) is fixedly installed on one side of the support frame (1), and two sets of discharge rollers (4) are provided at the top and bottom of the fixing frame (3), and the discharge ends of the two sets of discharge rollers (4) are sequentially wound and connected through a first multi-roller differential synchronization group (5), an electrostatic spraying device (6), a gridded curing furnace (7), a second multi-roller differential synchronization group (8) and a corresponding winder (9).
3. The multi-roller stepwise differential speed synchronous epoxy resin mesh spraying production line according to claim 2, characterized in that: The number of the first multi-roller step differential synchronization groups (5) is at least four.
4. The multi-roller stepwise differential speed synchronous epoxy resin mesh spraying production line according to claim 3, characterized in that: The first multi-roller step differential synchronization group (5) comprises a mounting plate (501), the mounting plate (501) being fixedly connected to the fixed frame (3), and the surface of the mounting plate (501) being rotatably connected to a guide roller A (502), a guide roller B (503), a guide roller C (504), a guide roller D (505), a guide roller E (506) and a guide roller F (507).
5. The multi-roller stepwise differential speed synchronous epoxy resin mesh spraying production line according to claim 1, characterized in that: The winder (9) comprises a base (901) and a winder body (902), the winder body (902) being fixedly mounted on the top of the base (901), a feed guide wheel (903) being fixedly mounted on one side of the winder body (902), a drive motor (904) and a transmission (905) being fixedly mounted on the top of the winder body (902), an output shaft of the drive motor (904) being fixedly connected to an input end of the transmission (905), and a winder roller (906) being fixedly connected to an output end of the transmission (905).
6. The multi-roller stepwise differential speed synchronous epoxy resin mesh spraying production line according to claim 1, characterized in that: An exhaust gas processor is fixedly provided on one side of the gridded curing furnace (7), and an exhaust end of the gridded curing furnace (7) is fixedly connected to an exhaust gas processor.
Citation Information
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