Oral liquid bottle production equipment integrating rapid cleaning and disinfection
Through the dynamic frequency conversion and three-dimensional motion design, combined with the magnetic cleaning basket and multi-pass hose integration, it realizes efficient cleaning and disinfection of oral liquid bottles, solving the problems of low cleaning coverage and vulnerability of bottles in existing equipment, and improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202510823575.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-29
AI Technical Summary
The existing oral liquid bottle cleaning and disinfection equipment has problems such as low cleaning coverage, vulnerability in the bottle body, and low efficiency, making it difficult to effectively remove the crystals of the medicine liquid and biofilms on the inner wall of the bottle body. Traditional equipment is prone to weak stain peeling force and low permeability.
The design of dynamic frequency conversion, three-dimensional motion and intelligent control is adopted, and the periodic switching of vibration frequency and stroke is achieved through a continuously variable speed system. Combined with the integrated design of magnetic cleaning basket and multi-pass hose, a three-dimensional composite motion is formed. The cleaning liquid forms multi-directional turbulence in the bottle body, and combines the oscillation mode of high-frequency and high-stroke and low-stroke to realize the cycle strategy of strong impact and flexible protection.
It significantly improves the cleaning coverage rate to more than 98%, reduces the bottle damage rate, shortens the cleaning cycle, improves the cleaning efficiency and reduces energy consumption, and solves the problems of incomplete cleaning and excessive damage in traditional equipment.
Smart Images

Figure CN120551150A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of oral liquid bottle disinfection, and more particularly to oral liquid bottle production equipment capable of rapid cleaning and disinfection. Background Art
[0002] Oral liquid bottles are the core carrier of drug packaging. Their cleanliness and sterility are directly related to drug safety. Currently, oral liquid bottle cleaning and disinfection equipment mostly adopts fixed frequency vibration, one-way flushing or step-by-step processing mode, which has the following technical bottlenecks:
[0003] Traditional equipment, due to its fixed vibration frequency and stroke, struggles to effectively remove liquid crystals and biofilms adhering to the inner wall of the bottle, resulting in insufficient cleaning coverage and a high risk of residual residue. Under high-frequency vibration mode, precision bottles are easily damaged by rigid collisions. The step-by-step cleaning process is cumbersome, and the unidirectional flow of cleaning fluid easily forms inertial laminar flow, resulting in insufficient turbulence intensity, weak stain removal, and low penetration.
[0004] Based on this, the present invention provides an oral liquid bottle production device that can quickly clean and disinfect the device in one, so as to solve the technical problems raised in the above background technology. Summary of the Invention
[0005] In order to overcome the shortcomings of the existing technology, the present invention provides oral liquid bottle production equipment with integrated rapid cleaning and disinfection. The present invention systematically solves the core problems of low cleaning coverage, fragile bottle body and low efficiency of traditional equipment through innovative designs such as dynamic frequency conversion, three-dimensional motion and intelligent control.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: oral liquid bottle production equipment with rapid cleaning and disinfection integration, comprising a disinfection box and a liftable carrier, the carrier being provided with a motor, the carrier being provided with a turning system driven by the motor, the turning system being driven by a turning frame that can turn back and forth left and right, the turning frame being provided with a stepless speed change system, the stepless speed change system being driven by a vibrating frame that can reciprocate up and down, the vibrating frame being rotatably provided with an intermittent screw pipe that can reciprocate, a transmission bevel gear and a reciprocating cradle being provided below the intermittent screw pipe, the transmission bevel gear and the reciprocating cradle being linked with the intermittent screw pipe, the intermittent screw pipe being driven by a traction seat that can reciprocate up and down, the reciprocating frequency and reciprocating stroke of the traction seat and the vibrating frame being periodically changed, a traction ring being provided on a rotating sleeve of the traction seat, and the reciprocating cradle being provided with a group of bottle carrying systems;
[0007] The bottle carrying system includes a sliding seat sliding on a reciprocating cradle, a connecting rod arm is hinged between the sliding seat and the traction ring, a linkage module driven by a transmission bevel gear is provided on the sliding seat, two magnetic trays driven by the linkage module are rotatably mounted on the sliding seat, a cleaning basket is magnetically attracted to the magnetic tray, a cleaning nozzle is provided in the cleaning basket, and a pump liquid assembly for supplying liquid to the cleaning nozzle is provided in the disinfection box.
[0008] As a preferred technical solution of the present invention, a heating jacket is provided on the disinfection box, a single chip microcomputer is installed on the end face of the disinfection box, and a set of lifting push rods are installed on the disinfection box and the carrier.
[0009] The transmission gears are connected with the transmission gears by the spring which is fixed to the transmission gears of the present invention; and the transmission gears are connected with the transmission gears by the spring which is fixed to the transmission gears of the present invention.
[0010] As a preferred technical solution of the present invention, the central angle corresponding to the partial tooth surface is 35°, the radius of the partial gear is the same as that of the flip gear, and the partial tooth surface is evenly distributed with teeth meshing with the flip gear.
[0011] As an optimal technical solution of the present invention, the continuously variable transmission system includes a gear shaft b and a gear shaft c rotatably connected to the turning frame, and a gear shaft a is rotatably installed on the inner wall of the turning shaft, and the gear shaft a is transmission-connected to the reversing sleeve through a first belt, and the gear shaft a and the gear shaft b are both installed with a first bevel gear, and the two first bevel gears are orthogonally meshed, and the gear shaft b is respectively installed with a non-full-tooth large gear and a non-full-tooth small gear, and two symmetrically arranged transmission idle areas are provided on the gear shaft b and at positions corresponding to the non-full-tooth large gear and the non-full-tooth small gear, and the gear shaft c is respectively installed with a high-transmission gear meshing with the non-full-tooth large gear and a low-transmission gear meshing with the non-full-tooth small gear, two vibration screws are rotatably installed on the turning frame, and a second torsion spring is provided at the rotation connection between the two vibration screws and the turning frame and the rotation connection between the intermittent coil and the vibration frame, and a second belt is transmission-installed on the gear shaft c, and the two vibration screws are both transmission-connected to the vibration frame.
[0012] As a preferred technical solution of the present invention, the central angle corresponding to the non-full-tooth large gear is 260°, the central angle corresponding to the non-full-tooth small gear is 50°, and the central angles corresponding to the two transmission idle zones are both 25°.
[0013] As an optimal technical solution of the present invention, the continuously variable transmission system also includes a hollow shaft rotatably connected to the vibrating frame, a first synchronous guide groove with openings at both ends is fixedly opened inside the hollow shaft, a synchronization section slidingly connected to the first synchronous guide groove is fixedly provided on the gear shaft c, the hollow shaft is connected to the intermittent screw tube through a third belt, a rotating shaft is rotatably installed on the vibrating frame, an intermediate bevel gear is installed on the rotating shaft, a transmission shaft is rotatably installed on the inner wall of the intermittent screw tube, the transmission bevel gear is fixedly installed on the transmission shaft, a second bevel gear is installed on the transmission shaft and the intermittent screw tube, the two second bevel gears are connected to the intermediate bevel gear, a rocking shaft is rotatably installed on the transmission shaft, the bottom end of the rocking shaft is fixedly connected to the reciprocating rocking frame, a fourth bevel gear is installed on the rotating shaft and the rocking shaft, and the two fourth bevel gears are orthogonally meshed.
[0014] As a preferred technical solution of the present invention, the cross sections of the synchronization segment and the first synchronization guide groove are both regular hexagons, and the two second bevel gears are respectively arranged on both sides of the intermediate bevel gear.
[0015] As a preferred technical solution of the present invention, the linkage module includes a square shaft rotatably connected to the reciprocating cradle, and a through shaft and a belt shaft are rotatably installed on the square shaft respectively. The tail end of the square shaft is fixedly installed with a tail cone tooth that engages with the transmission bevel gear. The interior of the through shaft is fixed with a second synchronous guide groove with openings at both ends and slidingly connected to the square shaft. The cross-sections of the second synchronous guide groove and the square shaft are both regular hexagons. A third bevel gear is installed on the through shaft and the belt shaft, and the two third bevel gears are orthogonally meshed. A fourth belt is transmission-installed on the belt shaft, and the two magnetic trays are transmission-connected with the fourth belt. The axis of the square shaft is perpendicular to the axis of the cradle.
[0016] As a preferred technical solution of the present invention, the pump liquid assembly includes a circulation pump installed at the bottom of the disinfection box, the liquid inlet port of the circulation pump is connected to the inner cavity of the disinfection box, the liquid outlet port of the circulation pump is connected to a corrugated hose, a pump liquid cavity is provided on the reciprocating rocker, the other end of the corrugated hose is connected to the pump liquid cavity, the bottle body carrying system also includes a multi-way hose connected to the pump liquid cavity, the axis position of the magnetic tray is fixedly installed with a connector connected to the multi-way hose, the connector is adapted to be connected to the cleaning nozzle, and the cleaning nozzle is provided with multiple groups of cleaning spray holes, and the axis of the cleaning spray hole is perpendicular to the axis of the magnetic tray.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention achieves periodic switching of vibration frequency and stroke through a continuously variable transmission system: the high-frequency, high-stroke mode quickly strips off liquid crystals and biofilms, while the low-frequency, low-stroke mode reduces the risk of collision with precision bottles. The transmission idle zone and the second torsion spring are combined to implement a "strong impact-flexible protection" cycle strategy. At the same time, the vibration frame oscillates up and down, the flip frame swings left and right, and the magnetic tray rotates synchronously to form a three-dimensional compound motion, causing the cleaning liquid to produce multi-directional turbulence. The cleaning coverage rate of the inner wall of the bottle is increased to more than 98%, which is significantly better than the existing technology. It solves the problem of laminar fluidization and weak stain stripping force of traditional equipment due to fixed-frequency vibration.
[0019] 2. This invention integrates a magnetic cleaning basket with a multi-way hose. The vertical spray nozzle, combined with the alternating forward and reverse rotation of the magnetic tray, creates a complex flow field within the bottle, combining centrifugal swishing and lateral flushing. Furthermore, the periodic variable frequency motion of the drawbar, coupled with the left-right sweeping motion of the cleaning basket via the connecting arm, further disrupts flow inertia, improving stain removal efficiency and addressing the inertial laminar flow problem of traditional one-way nozzles. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of the oral liquid bottle production equipment that can quickly clean and disinfect the oral liquid bottle;
[0021] Figure 2 For the present invention Figure 1 Schematic diagram of the cross-section structure;
[0022] Figure 3 For the present invention Figure 2 Schematic diagram of the local enlarged structure at A in the middle;
[0023] Figure 4 For the present invention Figure 2 Schematic diagram of the local enlarged structure at B in the middle;
[0024] Figure 5 It is a structural schematic diagram of the carrier and the motor of the present invention;
[0025] Figure 6 This is a schematic structural diagram of the reverse rotation sleeve and the forward rotation shaft of the present invention;
[0026] Figure 7 This is a schematic structural diagram of the gear shaft c and the cleaning basket of the present invention;
[0027] Figure 8 It is a structural schematic diagram of the reciprocating cradle and the forward rotating shaft of the present invention;
[0028] Figure 9 For the present invention Figure 8 Schematic diagram of the local enlarged structure at C in the middle;
[0029] Figure 10 For the present invention Figure 8 The local enlarged structure diagram at D in the middle;
[0030] Figure 11 It is a structural schematic diagram of the cleaning basket of the present invention.
[0031] Figure: 1, disinfection box; 2, carrier; 3, motor; 4, flip frame; 5, vibrating frame; 6, intermittent screw; 7, transmission bevel gear; 8, reciprocating cradle; 9, traction seat; 10, traction ring; 11, sliding seat; 12, connecting rod arm; 13, magnetic tray; 14, cleaning basket; 15, corrugated hose; 16, cleaning nozzle; 17, forward shaft; 18, reverse sleeve; 19, transmission shaft; 20, partial gear; 21, flip gear; 22, flip shaft; 23 , first torsion spring; 24. Gear shaft a; 25. Gear shaft b; 26. Gear shaft c; 27. Non-full-tooth large gear; 28. Non-full-tooth small gear; 29. High-transmission gear; 30. Low-transmission gear; 31. Vibrating screw; 32. Second torsion spring; 33. Hollow shaft; 34. Transfer shaft; 35. Drive shaft; 36. Rocking shaft; 37. Square shaft; 38. Through shaft; 39. Belt shaft; 40. Circulation pump; 41. Multi-way hose; 42. Heating jacket; 43. Lifting push rod. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] like Figures 1 to 11 As shown, the present invention provides a rapid cleaning and disinfection integrated oral liquid bottle production device, comprising a disinfection box 1 and a liftable carrier 2, the disinfection box 1 is provided with a heating jacket 42, the end surface of the disinfection box 1 is mounted with a single chip microcomputer, and a set of lifting push rods 43 are mounted on the disinfection box 1 and the carrier 2;
[0034] During cleaning and disinfection, the heating jacket 42 heats the cleaning liquid in the disinfection box 1 to 100°C, thereby achieving high-temperature cleaning and steam-type sterilization of the oral liquid bottles;
[0035] The heating jacket 42 on the disinfection box 1 can heat the cleaning liquid to improve the cleaning and disinfection effect. For example, when cleaning some stubborn stains, appropriate temperature can accelerate the dissolution and separation of the stains. The single-chip microcomputer can accurately control the operating parameters of the equipment, such as the speed of the motor 3, the flipping frequency, the cleaning time, etc., to realize intelligent operation. The lifting push rod 43 can adjust the height of the carrier 2, which is convenient for placing and removing the oral liquid bottles to be cleaned and disinfected, making the operation more convenient and efficient. In the work flow, first, according to the situation of the oral liquid bottles to be cleaned, the heating temperature, the equipment running time and other parameters are set by the single-chip microcomputer, and then the carrier 2 is adjusted to a suitable height by using the lifting push rod 43, and the cleaning basket 14 with the oral liquid bottles is placed. Then, the carrier 2 is lowered to a suitable position in the disinfection box 1 by the lifting push rod 43 to start cleaning and disinfection. Compared with the existing technology, this design realizes precise control and convenient operation of the cleaning and disinfection process, effectively improving production efficiency and product quality.
[0036] The carrier 2 is provided with a motor 3, and the carrier 2 is provided with a turning system driven by the motor 3, and the turning system is driven by a turning frame 4 that can turn back and forth left and right;
[0037] The flip system includes a forward shaft 17 and a reverse sleeve 18 rotatably mounted on the forward shaft 17. The reverse sleeve 18 is rotatably connected to the carrier 2 through a bearing. The output shaft end of the motor 3 is fixedly connected to the forward shaft 17. A transmission shaft 19 is rotatably mounted on the carrier 2. A transmission bevel gear is mounted on the transmission shaft 19. Passive bevel gears are mounted on both the forward shaft 17 and the reverse sleeve 18. Both passive bevel gears are transmission-connected to the transmission bevel gears. The two passive bevel gears are respectively arranged on both sides of the transmission bevel gear.
[0038] A partial gear 20 is mounted on each of the forward shaft 17 and the reverse sleeve 18. Both partial gears 20 are provided with a partial tooth surface, and the partial tooth surfaces on the two partial gears 20 are offset by 180 degrees. Two flip shafts 22 are mounted on the flip frame 4, and both flip shafts 22 are rotationally connected to the carrier 2. A flip gear 21 is mounted on each flip shaft 22 at a position corresponding to the two partial gears 20, and a first torsion spring 23 is provided at the rotational connection between the flip shaft 22 and the carrier 2. The two flip gears 21 are respectively meshed with the two partial tooth surfaces.
[0039] The central angle corresponding to the partial tooth surface is 35°, the radius of the partial gear 20 is the same as that of the flip gear 21, and the partial tooth surface is evenly distributed with teeth that mesh with the flip gear 21;
[0040] The motor 3 drives the forward shaft 17 to rotate, and drives the reverse sleeve 18 to rotate through the transmission bevel gear. Part of the tooth surface of the part gear 20 on the forward shaft 17 and the reverse sleeve 18 meshes with the flip gear 21, and the part of the tooth surface is 180 degrees offset, so that the flip frame 4 can flip back and forth left and right. During operation, the motor 3 is started, the forward shaft 17 rotates, and the transmission bevel gear drives the two passive bevel gears, thereby making the forward shaft 17 and the reverse sleeve 18 rotate synchronously. When the part of the tooth surface meshes with the flip gear 21, the flip frame 4 flips, and the first torsion spring 23 plays a reset and buffering role. The corresponding central angle of the part of the tooth surface is 35 degrees, the radius of the part gear 20 and the flip gear 21 is the same, and the part of the tooth surface is evenly distributed, which ensures the stability and accuracy of the flip movement. In the prior art, the flip operation may not be stable or difficult to achieve precise control. The present solution solves this problem, realizes the stable and precise left and right reciprocating flipping of the flip frame 4, so that the oral liquid bottle can fully contact the cleaning liquid during the cleaning and disinfection process, thereby improving the comprehensiveness and effect of cleaning and disinfection;
[0041] The turning frame 4 is provided with a continuously variable transmission system, on which a vibrating frame 5 capable of reciprocating up and down is installed. An intermittent screw pipe 6 capable of reciprocating rotation is rotatably installed on the vibrating frame 5. A transmission bevel gear 7 and a reciprocating cradle 8 are provided below the intermittent screw pipe 6. Both the transmission bevel gear 7 and the reciprocating cradle 8 are linked to the intermittent screw pipe 6.
[0042] The intermittent solenoid 6 is driven by a traction seat 9 that can reciprocate up and down. The reciprocating frequency and reciprocating stroke of the traction seat 9 and the vibrating dirt frame 5 change periodically. A traction ring 10 is provided on the rotating sleeve of the traction seat 9, and a set of bottle carrying systems is provided on the reciprocating cradle 8.
[0043] The bottle carrying system includes a sliding seat 11 sliding on the reciprocating cradle 8, a connecting rod arm 12 is hinged between the sliding seat 11 and the traction ring 10, the sliding seat 11 is provided with a linkage module driven by a transmission bevel gear 7, and two magnetic trays 13 driven by the linkage module are rotatably installed on the sliding seat 11. A cleaning basket 14 is magnetically attracted to the magnetic tray 13, and a cleaning nozzle 16 is provided in the cleaning basket 14. A pump liquid assembly for supplying liquid to the cleaning nozzle 16 is provided in the disinfection box 1.
[0044] The continuously variable transmission system includes gear shafts b25 and c26 rotatably connected to the turning frame 4. A gear shaft a24 is rotatably mounted on the inner wall of the turning shaft 22. The gear shaft a24 is connected to the reversing sleeve 18 through a first belt.
[0045] A first bevel gear is mounted on both the gear shaft a24 and the gear shaft b25. The two first bevel gears are orthogonally meshed. A non-full-tooth gear 27 and a non-full-tooth pinion 28 are mounted on the gear shaft b25. Two symmetrically arranged transmission idler zones are provided on the gear shaft b25, corresponding to the positions between the non-full-tooth gear 27 and the non-full-tooth pinion 28.
[0046] The central angle of the non-full-tooth gear 27 is 260°, the central angle of the non-full-tooth gear 28 is 50°, and the central angles of the two transmission idle zones are both 25°.
[0047] A high transmission gear 29 meshing with the non-full-tooth large gear 27 and a low transmission gear 30 meshing with the non-full-tooth small gear 28 are respectively mounted on the gear shaft c26. Two vibration transmission screws 31 are rotatably mounted on the turnover frame 4. Second torsion springs 32 are provided at the rotational connections between the two vibration transmission screws 31 and the turnover frame 4, and at the rotational connections between the intermittent solenoid 6 and the vibrating frame 5. A second belt is transmission-mounted on the gear shaft c26. Both vibration transmission screws 31 are transmission-connected to the second belt, and both vibration transmission screws 31 are transmission-connected to the vibrating frame 5.
[0048] During operation, the reversing sleeve 18 rotates to drive the gear shaft a24, and the gear shaft a24 drives the gear shaft b25 to rotate. When the non-full-tooth large gear 27 is engaged with the high-speed transmission gear 29, the vibrating frame 5 oscillates at a high frequency and a high stroke.
[0049] When the non-full-tooth pinion 28 is meshed with the low-speed gear 30, the dirt vibration frame 5 oscillates at a low frequency and low stroke;
[0050] When the transmission is in the idle range, the vibration frame 5 stops and changes its direction of movement, and the second torsion spring 32 plays a buffering and resetting role;
[0051] The high-frequency, high-stroke oscillation mode of the dirt vibration frame 5 utilizes high-frequency impact force to quickly remove stubborn stains on the inner wall of the bottle, such as liquid crystals and grease residues. In the low-frequency and low-stroke oscillation mode, the vibration intensity is reduced to avoid collision damage to the precision bottle body. The two modes are seamlessly switched in the transmission idle range through the elastic reset of the second torsion spring 32, forming a "strong impact-flexible protection" cyclic cleaning strategy;
[0052] This design improves the penetration rate of cleaning liquid and reduces the damage rate of bottles. It also dynamically matches oscillation parameters for different stain types, shortening the cleaning cycle. At the same time, periodic frequency conversion breaks the flow inertia of the cleaning liquid, forming multi-directional turbulence, which improves the cleaning coverage of the inner wall of the bottle. Combined with the load optimization of Motor 3 in the low-frequency stage, the overall energy consumption is reduced, solving the contradiction between incomplete cleaning and excessive damage caused by fixed frequency of traditional equipment, significantly improving the compliance and efficiency of oral liquid bottle production, and meeting the core demand of "rapid cleaning and disinfection integration".
[0053] The continuously variable transmission system further includes a hollow shaft 33 rotatably connected to the dirt vibration frame 5, and a first synchronization guide groove with two ends open is fixedly opened inside the hollow shaft 33;
[0054] A synchronization segment is fixedly provided on the gear shaft c26 and is slidably connected to the first synchronization guide groove. The cross sections of the synchronization segment and the first synchronization guide groove are both regular hexagons.
[0055] The hollow shaft 33 is connected to the intermittent solenoid 6 through a third belt;
[0056] A rotating shaft 34 is rotatably mounted on the vibrating frame 5, and an intermediate bevel gear is mounted on the rotating shaft 34. A transmission shaft 35 is rotatably mounted on the inner wall of the intermittent solenoid 6. The transmission bevel gear 7 is fixedly mounted on the transmission shaft 35. A second bevel gear is mounted on both the transmission shaft 35 and the intermittent solenoid 6. The two second bevel gears are both in transmission connection with the intermediate bevel gear.
[0057] The two second bevel gears are respectively arranged on both sides of the middle bevel gear;
[0058] A rocking shaft 36 is rotatably mounted on the transmission shaft 35 , and the bottom end of the rocking shaft 36 is fixedly connected to the reciprocating cradle 8 . Fourth bevel gears are mounted on both the intermediate shaft 34 and the rocking shaft 36 , and the two fourth bevel gears are orthogonally meshed.
[0059] The hexagonal sliding connection design between the hollow shaft 33 and the synchronization section ensures the stability of power transmission between the gear shaft c26 and the intermittent solenoid 6. The linkage between the middle bevel gear and the second bevel gears on both sides converts the rotational motion of the intermittent solenoid 6 into the reciprocating rotation of the transmission shaft 35. The orthogonal meshing of the fourth bevel gear further converts the tilting motion into the synchronous rotation of the magnetic tray 13.
[0060] This structure realizes the composite motion of the cleaning basket 14 in three-dimensional space of vibration, rotation and tilt, so that the cleaning liquid forms turbulent flow to flush the inner wall of the bottle body, completely removing the crystals of the liquid and the microbial biofilm, and improving the cleaning coverage rate;
[0061] The linkage module includes a square shaft 37 rotatably connected to the reciprocating cradle 8, on which a through shaft 38 and a belt shaft 39 are rotatably mounted. The tail end of the square shaft 37 is fixedly mounted with a tail cone gear that meshes with the transmission bevel gear 7. The interior of the through shaft 38 is fixedly provided with a second synchronous guide groove with openings at both ends and slidably connected to the square shaft 37. The cross-sections of the second synchronous guide groove and the square shaft 37 are both regular hexagons.
[0062] A third bevel gear is installed on both the through shaft 38 and the belt shaft 39, and the two third bevel gears are orthogonally meshed. A fourth belt is installed on the belt shaft 39 for transmission, and the two magnetic trays 13 are both connected to the fourth belt transmission. The axis of the square shaft 37 is perpendicular to the axis of the rocking shaft 36.
[0063] The transmission bevel gear 7 drives the square shaft 37 to rotate, and the square shaft 37 drives the through shaft 38 through the tail cone gear. The through shaft 38 and the third bevel gear on the belt shaft 39 are orthogonally meshed, so that the belt shaft 39 rotates, and the two magnetic trays 13 are driven to rotate synchronously through the fourth belt. When working, the transmission bevel gear 7 rotates, the square shaft 37 rotates accordingly, and the through shaft 38 rotates under the drive of the square shaft 37, thereby driving the belt shaft 39 to rotate the magnetic tray 13. The square shaft 37 and the through shaft 38 cooperate with the square shaft 37 through the second synchronous guide groove of the regular hexagon and the square shaft 37 to ensure the stability of the transmission. The axis of the square shaft 37 is perpendicular to the axis of the rocking shaft 36, which optimizes the overall structural layout. In the prior art, the driving method of the magnetic tray 13 may be more complicated or unstable. This solution realizes the efficient and stable rotation of the magnetic tray 13 through a simple and stable linkage module, so that the oral liquid bottles in the cleaning basket 14 can rotate better during the cleaning process, receive the cleaning liquid in all directions, and improve the cleaning effect;
[0064] The pump liquid assembly includes a circulation pump 40 installed at the bottom of the disinfection box 1. The liquid inlet port of the circulation pump 40 is connected to the inner cavity of the disinfection box 1. The liquid outlet port of the circulation pump 40 is connected to the corrugated hose 15. A pump liquid cavity is provided on the reciprocating rocker 8. The other end of the corrugated hose 15 is connected to the pump liquid cavity. The bottle body carrying system also includes a multi-way hose 41 connected to the pump liquid cavity. The axis position of the magnetic tray 13 is fixedly installed with a connector connected to the multi-way hose 41. The connector is adapted to be connected to the cleaning nozzle 16. The cleaning nozzle 16 is provided with multiple groups of cleaning spray holes, and the axis of the cleaning spray hole is perpendicular to the axis of the magnetic tray 13.
[0065] The circulation pump 40 draws the cleaning liquid from the disinfection box 1 and delivers it to the pump liquid chamber of the reciprocating cradle 8 through the corrugated hose 15. The liquid then enters the cleaning nozzle 16 through the multi-way hose 41 and the joint. The multiple cleaning nozzles on the cleaning nozzle 16 spray the cleaning liquid toward the oral liquid bottles in the cleaning basket 14 on the magnetic tray 13. When the circulation pump 40 is started, the cleaning liquid is drawn from the bottom of the disinfection box 1 and delivered to each cleaning nozzle 16 through the pipeline. The axis of the cleaning nozzle is perpendicular to the axis of the magnetic tray 13, so that the cleaning liquid can be evenly sprayed onto the surface of the oral liquid bottle.
[0066] During cleaning, the traction frame reciprocates in the vertical direction, and the up and down reciprocating stroke of the traction frame changes periodically. When the traction frame reciprocates up and down, the left and right positions of the washing slide and the washing basket 14 in the disinfection box 1 are reciprocated by the setting of the connecting rod arm 12. The cyclic switching of the left and right positions of the washing basket 14 in the disinfection box 1 and the synchronous switching of the up and down positions and the synchronous reciprocating rotation structure of the washing basket 14 are set;
[0067] The reciprocating motion of the traction frame in the vertical direction and the periodic change of its stroke drive the cleaning slide and the cleaning basket 14 to switch the left and right positions in the disinfection box 1 through the linkage arm 12. Combined with the up and down vibration and the synchronous reciprocating rotation driven by the magnetic tray 13, the synergistic effect of three-dimensional compound motion is achieved.
[0068] This solution enables the cleaning basket 14 to form a compound motion trajectory of "spiral lifting-centrifugal swinging-lateral sweeping" in the vertical, horizontal and rotational three-dimensional space, and thoroughly removes the liquid crystals and biofilm on the inner wall of the bottle through dynamic turbulent flushing, thereby improving the cleaning coverage rate;
[0069] At the same time, the variable frequency adjustment of the traction frame stroke can adapt to different bottle types. The high-frequency and large-stroke mode enhances the stripping force of stubborn stains, and the low-frequency and small-stroke mode reduces the risk of collision with precision bottles. Combined with the forward and reverse alternating rotation of the magnetic tray 13, the single cleaning cycle is shortened to 3 minutes, which is 40% more efficient than traditional step-by-step cleaning, and the bottle breakage rate is controlled below 0.3%.
[0070] In addition, the hinged structure of the link arm 12 and the elastic reset design of the second torsion spring 32 reduce mechanical interference by optimizing kinetic energy transfer, thereby reducing overall energy consumption;
[0071] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0072] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A rapid cleaning and disinfection integrated oral liquid bottle production device, comprising a disinfection box (1) and a liftable carrier (2), wherein the carrier (2) is provided with a motor (3), characterized in that: The carrier (2) is provided with a turnover system driven by a motor (3), a turnover frame (4) capable of reciprocating left and right is installed on the turnover system, a continuously variable transmission system is provided on the turnover frame (4), a vibrating dirt frame (5) capable of reciprocating up and down is installed on the continuously variable transmission system, an intermittent screw tube (6) capable of reciprocating rotation is rotatably installed on the vibrating dirt frame (5), a transmission bevel gear (7) and a reciprocating cradle (8) are provided below the intermittent screw tube (6), the transmission bevel gear (7) and the reciprocating cradle (8) are both linked to the intermittent screw tube (6), a traction seat (9) capable of reciprocating up and down is installed on the intermittent screw tube (6), the reciprocating frequency and reciprocating stroke of the traction seat (9) and the vibrating dirt frame (5) change periodically, a traction ring (10) is rotatably sleeved on the traction seat (9), and a group of bottle carrying systems are provided on the reciprocating cradle (8); The bottle carrying system comprises a sliding seat (11) sliding on a reciprocating cradle (8), a connecting rod arm (12) being hinged between the sliding seat (11) and the traction ring (10), a linkage module driven by a transmission bevel gear (7) being provided on the sliding seat (11), two magnetic trays (13) driven by the linkage module being rotatably mounted on the sliding seat (11), a cleaning basket (14) being magnetically attracted to the magnetic tray (13), a cleaning nozzle (16) being provided in the cleaning basket (14), and a pump liquid assembly for delivering liquid to the cleaning nozzle (16) being provided in the disinfection box (1).
2. The rapid cleaning and disinfection integrated oral liquid bottle production equipment according to claim 1 is characterized in that: The disinfection box (1) is provided with a heating jacket (42), a single chip microcomputer is installed on the end surface of the disinfection box (1), and a group of lifting push rods (43) are installed on the disinfection box (1) and the carrier (2).
3. The rapid cleaning and disinfection integrated oral liquid bottle production equipment according to claim 1 is characterized in that: The turning system comprises a forward rotating shaft (17) and a reverse rotating sleeve (18) rotatably mounted on the forward rotating shaft (17); the reverse rotating sleeve (18) is rotatably connected to the carrier (2) via a bearing; the output shaft end of the motor (3) is fixedly connected to the forward rotating shaft (17); a transmission shaft (19) is rotatably mounted on the carrier (2); a transmission bevel gear is mounted on the transmission shaft (19); a passive bevel gear is mounted on both the forward rotating shaft (17) and the reverse rotating sleeve (18); both the passive bevel gears are transmission-connected to the transmission bevel gear; the two passive bevel gears are respectively arranged on both sides of the transmission bevel gear; the forward rotating shaft (17) and the reverse rotating sleeve (18) are both provided with a part of the gear (20), and both of the two part of the gears (20) are provided with a part of the tooth surface, and the part of the tooth surface on the two part of the gears (20) is staggered by 180 degrees. Two flip shafts (22) are provided on the flip frame (4), and both of the flip shafts (22) are rotatably connected with the carrier (2). A flip gear (21) is provided on one of the flip shafts (22) and at the position corresponding to the two part of the gears (20), and a first torsion spring (23) is provided at the rotation connection between the flip shaft (22) and the carrier (2), and the two flip gears (21) are respectively engaged with the two part of the tooth surface.
4. The rapid cleaning and disinfection integrated oral liquid bottle production equipment according to claim 3 is characterized in that: The central angle corresponding to the partial tooth surface is 35 degrees, the radius of the partial gear (20) is the same as that of the flip gear (21), and the partial tooth surface is evenly distributed with teeth that mesh with the flip gear (21).
5. The rapid cleaning and disinfection integrated oral liquid bottle production equipment according to claim 3 is characterized in that: The continuously variable transmission system includes a gear shaft b (25) and a gear shaft c (26) rotatably connected to the flip frame (4); a gear shaft a (24) is rotatably mounted on the inner wall of the flip shaft (22); the gear shaft a (24) is transmission-connected to the reversing sleeve (18) via a first belt; first bevel gears are mounted on both the gear shaft a (24) and the gear shaft b (25); the two first bevel gears are orthogonally meshed; a non-full-tooth large gear (27) and a non-full-tooth small gear (28) are respectively mounted on the gear shaft b (25); two symmetrically arranged gears are arranged on the gear shaft b (25) at positions corresponding to the positions between the non-full-tooth large gear (27) and the non-full-tooth small gear (28) The transmission idle zone is characterized in that the gear shaft c (26) is respectively provided with a high transmission gear (29) meshing with the non-full-tooth large gear (27) and a low transmission gear (30) meshing with the non-full-tooth small gear (28). Two vibration transmission screw rods (31) are rotatably installed on the turnover frame (4). The rotation connection points between the two vibration transmission screw rods (31) and the turnover frame (4) and the rotation connection point between the intermittent coil (6) and the vibrating frame (5) are both provided with a second torsion spring (32). A second belt is transmission-installed on the gear shaft c (26). The two vibration transmission screw rods (31) are both transmission-connected with the second belt. The two vibration transmission screw rods (31) are both transmission-connected with the vibrating frame (5).
6. The rapid cleaning and disinfection integrated oral liquid bottle production equipment according to claim 5, characterized in that: The central angle corresponding to the non-full-tooth large gear (27) is 260°, the central angle corresponding to the non-full-tooth small gear (28) is 50°, and the central angles corresponding to the two transmission idle zones are both 25°.
7. The rapid cleaning and disinfection integrated oral liquid bottle production equipment according to claim 5, characterized in that: The continuously variable transmission system further comprises a hollow shaft (33) rotatably connected to the dirt vibration frame (5), a first synchronous guide groove with two ends being fixedly provided inside the hollow shaft (33), a synchronous section being slidably connected to the first synchronous guide groove being fixedly provided on the gear shaft c (26), the hollow shaft (33) being transmission-connected to the intermittent solenoid (6) via a third belt, a rotating shaft (34) being rotatably mounted on the dirt vibration frame (5), an intermediate bevel gear being mounted on the rotating shaft (34), the inner portion of the intermittent solenoid (6) being fixedly provided with a synchronous section being slidably connected to the first synchronous guide groove A transmission shaft (35) is rotatably mounted on the wall, the transmission bevel gear (7) is fixedly mounted on the transmission shaft (35), a second bevel gear is mounted on the transmission shaft (35) and the intermittent solenoid (6), the two second bevel gears are both connected to the intermediate bevel gear in a transmission manner, a rocking shaft (36) is rotatably mounted on the transmission shaft (35), the bottom end of the rocking shaft (36) is fixedly connected to the reciprocating cradle (8), a fourth bevel gear is mounted on the intermediate shaft (34) and the rocking shaft (36), and the two fourth bevel gears are orthogonally meshed.
8. The rapid cleaning and disinfecting integrated oral liquid bottle production equipment according to claim 7 is characterized in that: The cross sections of the synchronization segment and the first synchronization guide groove are both regular hexagons, and the two second bevel gears are respectively arranged on both sides of the intermediate bevel gear.
9. The rapid cleaning and disinfecting integrated oral liquid bottle production equipment according to claim 5, characterized in that: The linkage module comprises a square shaft (37) rotatably connected to the reciprocating cradle (8), a through shaft (38) and a belt shaft (39) are rotatably mounted on the square shaft (37), a tail cone tooth meshing with the transmission bevel gear (7) is fixedly mounted on the tail end of the square shaft (37), a second synchronous guide groove with two ends opened and slidably connected to the square shaft (37) is fixedly opened inside the through shaft (38), the cross sections of the second synchronous guide groove and the square shaft (37) are both regular hexagons, a third bevel gear is mounted on the through shaft (38) and the belt shaft (39), the two third bevel gears are orthogonally meshed, a fourth belt is transmission-mounted on the belt shaft (39), the two magnetic trays (13) are transmission-connected with the fourth belt, and the axis of the square shaft (37) is perpendicular to the axis of the cradle (36).
10. The oral liquid bottle production equipment with integrated rapid cleaning and disinfection function according to claim 1, characterized in that: The pump liquid assembly includes a circulation pump (40) installed at the bottom of the disinfection box (1), the liquid inlet port of the circulation pump (40) is connected to the inner cavity of the disinfection box (1), the liquid outlet port of the circulation pump (40) is connected to a corrugated hose (15), a pump liquid cavity is provided on the reciprocating cradle (8), the other end of the corrugated hose (15) is connected to the pump liquid cavity, the bottle body carrying system also includes a multi-way hose (41) connected to the pump liquid cavity, the axis position of the magnetic tray (13) is fixedly installed with a joint connected to the multi-way hose (41), the joint is adapted to be connected to the cleaning nozzle (16), the cleaning nozzle (16) is provided with multiple groups of cleaning nozzles, and the axis of the cleaning nozzle is perpendicular to the axis of the magnetic tray (13).
Citation Information
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