Arrangement machine
By designing the partition unit and the handling unit on the arrangement machine, the problem that traditional arrangement machines cannot destack stacked items is solved, efficient destacking and integrated operations are achieved, and production efficiency and space utilization are improved.
Patent Information
- Application Number
- CN202510952862.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-08-29
AI Technical Summary
Traditional arrangement machines cannot effectively destack stacked items, especially pallets, resulting in low production efficiency and high space occupancy.
An arrangement machine is designed, including a support unit, a partition unit and a transport unit. The depalletization of stacked items is realized through the partition unit, and the depalletized items are transported to the next process by using the transfer unit, and the integrated operation is realized by combining the lifting unit and the conveying unit.
Efficient destacking of stacked items is achieved, production efficiency is improved, space occupancy is reduced, and overall functional diversity is improved through integrated design.
Smart Images
Figure CN120553369A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of arrangement machines, in particular to an arrangement machine. Background Art
[0002] With the development of science and technology and the improvement of production automation, the application of stacking machines is becoming more and more extensive. However, the traditional stacking machines have a single structure and function and can no longer meet the needs of the diversified market. Although some stacking machines can realize destacking, they are generally destacking on the conveyor belt. This method cannot destacking stacked products, such as stacked pallets. Summary of the Invention
[0003] In response to the technical problems existing in the prior art, the present invention provides an arrangement machine, which can realize the destacking operation of stacked objects to be destackered through a destacking unit, and can also transport the destackered objects to the next process through a transport unit, thereby improving production efficiency, and has a compact structure and reduces space occupancy.
[0004] The present invention solves the above technical problems with the following technical solutions: an arrangement machine, comprising a support unit and a column unit; the support unit is constructed with a support frame and a substrate disposed on the upper portion of the support frame; The partition unit includes a partition part, a receiving part, and a driving kit; The partition member is configured to reciprocate horizontally along the receiving member; The receiving member is assembled on the dividing member; The driving kit is configured to move axially along the container to cooperate with the partition member to separate the stacked items to be separated in the container; the driving kit is assembled on the base plate.
[0005] As a further technical solution, the dividing fence is provided with two and symmetrically arranged on both sides of the upper part of the supporting frame; The accommodating member is fixed between the two dividing fence members.
[0006] As a further technical solution, the fence member includes a guide mounting seat, an L-shaped connecting plate, a fence cylinder, and an L-shaped fence plate; The guide mounting seat is assembled on the side of the upper portion of the support frame, and the top of one side of the guide mounting seat is connected to the horizontal side of the L-shaped connecting plate, and the vertical side of the L-shaped connecting plate is connected to the receiving member to support the receiving member above the base plate, and a gap is formed between the bottom of the receiving member and the base plate; The partition cylinder is assembled on the guide mounting seat, and the movable end of the partition cylinder is connected to the vertical side of the L-shaped partition plate, and the horizontal edge of the L-shaped partition plate extends into the bottom of the accommodating member.
[0007] As a further technical solution, the drive kit includes a first lifting cylinder, a second lifting cylinder, and a bracket; The movable end of the first lifting cylinder is connected to the second lifting cylinder, and the movable end of the second lifting cylinder is connected to the first bearing plate; The bracket is assembled on the upper end surface of the base plate, and the first lifting cylinder is accommodated in the inner cavity of the bracket; The first lifting cylinder is fixed to the base plate.
[0008] As a further technical solution, it also includes a handling unit, a lifting unit, and a transmission unit installed on the support frame; The transport unit and the column unit are arranged along the length direction of the base plate, and the unstacking articles are transported to the lifting unit side by the transport unit; The lifting unit is arranged along the height direction of the support frame to receive the items transferred by the transport unit; The conveying unit is located at the lower part of the supporting frame to receive the articles transported by the lifting unit.
[0009] As a further technical solution, the transport unit includes a first slide, a mounting plate, and a clamp cylinder; The first slides are provided in two groups and are symmetrically arranged on both sides along the length direction of the substrate; The mounting plate is arranged on the slider of the first slide, and the clamp cylinder is installed on the upper surface of the mounting plate, and the objects unstacking by the column unit are clamped by the clamp cylinder; One of the first slides corresponds to one of the mounting plates and one of the clamp cylinders.
[0010] As a further technical solution, the lifting unit includes a second slide, a first connecting member, and a bearing member; The second slide is arranged along the height direction of the support frame, and the first connecting member is fixed on the slider of the second slide; The cross section of the first connecting member is U-shaped, and the horizontal side of the U-shaped surface is fixed to the slider of the second slide; The carrier is installed on the upper portion of the first connecting member and is used to transport the articles from the transport unit to the transmission unit.
[0011] As a further technical solution, the transmission unit includes a transmission assembly, a support member, and a power transmission member; the transmission assembly is installed on the lower part of the support frame through the support member, and two transmission assemblies are provided and arranged along the length direction of the support frame; the power transmission member is constructed to drive the two transmission assemblies to move synchronously.
[0012] As a further technical solution, the power transmission component includes a driving component, a transmission chain, and a transmission shaft; the driving component is connected to the transmission shaft through the transmission chain to drive the transmission shaft to rotate; the two ends of the transmission shaft are respectively mounted on the transmission components on both sides.
[0013] As a further technical solution, a controller is also included, and the controller is connected to the column unit, the handling unit, the lifting unit, and the transmission unit.
[0014] The beneficial effects of the present invention are: 1. The structural design of the column unit enables stacked items to be destackered on the sorting machine, making it easier to load products onto the items for subsequent operations, improving work efficiency and saving space. 2. The design of the column separation unit, transportation unit, lifting unit, and conveying unit on the arrangement machine enables the arrangement machine of the present invention to integrate column separation, loading, and transportation into one, with rich functions and compact structure; In addition, the product receiving position is positioned to facilitate product loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1-Figure 3 They are schematic diagrams of the three-dimensional structure of an arrangement machine according to the present invention from different viewing angles; Figure 4 This is a partially enlarged structural diagram of an arrangement machine of the present invention from the front to the back, showing that the column division unit is located on the upper structure of the base plate; Figure 5 A partially enlarged structural diagram of an arrangement machine of the present invention, showing the positions of the first lifting cylinder and the second lifting cylinder in the column division unit; Figure 6 This is a partially enlarged structural diagram of an arrangement machine of the present invention after removing items; Figure 7 This is a partially enlarged structural schematic diagram of an arrangement machine according to the present invention when viewed from top to bottom; Figure 8 This is a partial enlarged schematic diagram of an arrangement machine of the present invention after the support frame is removed; Figure 9 It is a partially enlarged structural schematic diagram of the transmission unit of the present invention; Figure 10 This is another enlarged schematic diagram of the transmission unit of the present invention with some structures removed, wherein no transmission chain is provided; Figure 11 This is an electrical control connection diagram of an arrangement machine of the present invention.
[0016] In the accompanying drawings, the components represented by the reference numerals are as follows: Support unit 1, support frame 11, lower crossbar 111, upper crossbar 112, connecting rod 113, vertical rod 114, touch screen 115, back panel 116, base plate 12, protective plate 121, third lifting cylinder 122, L-shaped baffle 123, first photoelectric sensor 124; The partition unit 2, the partition member 21, the guide mounting seat 211, the L-shaped connecting plate 212, the partition cylinder 213, and the L-shaped partition plate 214; Accommodating member 22, driving kit 23, first lifting cylinder 231, second lifting cylinder 232, bracket 233, first bearing plate 234; Item 3; Transport unit 4, first slide 41, mounting plate 42, clamp cylinder 43, junction box bearing plate 44, second photoelectric sensor 45, reflector 46, guide member 47; Lifting unit 5, second slide 51, first connecting member 52, bearing member 53; Conveying unit 6, transmission assembly 61, frame 611, chain belt mounting base 6111, conveying chain belt 612, driving sprocket 613, driven sprocket 614, cross plate 615, third photoelectric sensor 616; Support member 62, support cross bar 621, support connecting rod 622, support pad 623; Power transmission member 63, driving member 631, transmission chain 632, transmission shaft 633, driving gear 634, driven gear 635; Controller 7, control cabinet 8. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.
[0018] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the described features. In the description of this application, "plurality" means two or more, unless otherwise specifically specified.
[0019] In the description of this application, the term "for example" is used to mean "used as an example, illustration or explanation". Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is given to enable any person skilled in the art to implement and use the present invention. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art will recognize that the present invention can be implemented without using these specific details. In other examples, well-known structures and processes will not be elaborated in detail to avoid obscuring the description of the present invention with unnecessary details. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles and features disclosed in this application.
[0020] Example 1 See Figure 1-Figure 7 This embodiment provides an arrangement machine, including a support unit 1 and a column unit 2; the support unit 1 is constructed with a support frame 11 and a base plate 12 disposed on the support frame 11; the column unit 2 includes a column member 21, a container 22, and a drive kit 23; the column member 21 is constructed to move horizontally back and forth along the container 22; the container 22 is assembled on the column member 21; the drive kit 23 is constructed to move axially along the container 22 to cooperate with the column member 21 to separate the objects 3 to be separated stacked in the container 22; the drive kit 23 is assembled on the base plate 12.
[0021] This embodiment realizes destacking on the arranging machine and loading the product into the destacking articles 3, thereby improving production efficiency and reducing labor.
[0022] It should be noted that the support frame 11 includes a lower crossbar 111, an upper crossbar 112, a connecting rod 113, and a vertical rod 114. The lower crossbars 111 are provided with two and are connected by at least one connecting rod 113, so that the lower crossbars 111 at both ends of the connecting rod 113 are symmetrically arranged; the bottom and top ends of the vertical rods 114 are respectively connected to the lower crossbar 111 and the upper crossbar 112 on the corresponding sides, so there are two upper crossbars 112. Furthermore, the vertical rod 114 is vertically connected to the upper crossbar 112 and the lower crossbar 111. It should be noted that the base plate 12 is provided on the upper part of the vertical rod 114 and is horizontally arranged to be parallel to the bottom of the support frame 11.
[0023] For example, the object 3 to be disassembled is a pallet.
[0024] For example, the container 22 is a hexahedral structure with three sides open, which is convenient for loading and observing the items 3 to be disassembled. Therefore, the top, front side and bottom of the hexahedron are all open designs; further, to facilitate destacking, the bottom of the two symmetrical sides of the hexahedral structure are provided with n-shaped openings (not numbered in the figure) to facilitate the insertion of the partition member 21.
[0025] To improve safety, a protective plate 121 is installed at the front end of the base plate 12 to protect the drive kit 23. For easy operation, a button (not numbered in the figure) is installed on the protective plate 121 to control the operation of the drive kit 23.
[0026] See Figure 1-Figure 3 In the specific implementation process, there are two dividing parts 21 and they are symmetrically arranged on both sides of the upper part of the support frame 11. The accommodating part 22 is fixed between the two dividing parts 21, so that the two dividing parts 21 extend into the accommodating part 22 at the same time to carry the items 3 to be disassembled.
[0027] See Figure 4-Figure 7 Furthermore, the partition member 21 includes a guide mounting seat 211, an L-shaped connecting plate 212, a partition cylinder 213, and an L-shaped partition plate 214; the guide mounting seat 211 is assembled on the side of the upper part of the support frame 11, and the top of one side of the guide mounting seat 211 is connected to the horizontal side of the L-shaped connecting plate 212, and the vertical side of the L-shaped connecting plate 212 is connected to the accommodating member 22 to support the accommodating member 22 above the substrate 12, and there is a gap between the bottom of the accommodating member 22 and the substrate 12; the partition cylinder 213 is assembled on the guide mounting seat 211, and the movable end of the partition cylinder 213 is connected to the vertical side of the L-shaped partition plate 214, and the horizontal edge of the L-shaped partition plate 214 extends into the bottom of the accommodating member 22.
[0028] For example, the guide mounting seat 211 is assembled on the upper cross bar 112, and the top of one side of the guide mounting seat 211 facing the container 22 is connected to the horizontal side of the L-shaped connecting plate 212; the two guide mounting seats 211 support the container 22 and cooperate to support the items 3 to be destackered placed in the container 22.
[0029] For example, when the movable end of the partitioning cylinder 213 is extended, it can push the L-shaped partitioning plate 214 to move along the direction of the container 22 to carry the items 3 to be removed in the container 22; when the movable end of the partitioning cylinder 213 is retracted, it can pull the L-shaped partitioning plate 214 to move in the opposite direction of the container 22.
[0030] See Figure 4-Figure 6In a specific implementation process, the driving kit 23 includes a first lifting cylinder 231, a second lifting cylinder 232, and a bracket 233; the movable end of the first lifting cylinder 231 is connected to the second lifting cylinder 232, and the movable end of the second lifting cylinder 232 is connected to a first carrying plate 234, which can support the unstacking objects 3 in the container 22 through the first carrying plate 234; the bracket 233 is assembled on the upper end surface of the base plate 12, and the first lifting cylinder 231 is accommodated in the inner cavity of the bracket 233; the first lifting cylinder 231 is fixed to the base plate 12.
[0031] It should be noted that the destacking process is as follows: 1. In the initial state of the entire arrangement machine, the first lifting cylinder 231 does not work; First, load the required number of pallets onto the first carrier plate 234 on the second lifting cylinder 232 (at this point, the first carrier plate 234 is at the working point A for the next unit to remove pallets). Then, activate the second lifting cylinder 232. When the second lifting cylinder 232 extends, it drives the first carrier plate 234 up to point B. The partition cylinder 213 activates and drives the L-shaped partition plate 214 toward the center of the container 22 to be inserted into the upper part of the lowest pallet in the container 22 (i.e., point C). (It should be noted that the height of point C is greater than that of point B, and the height of point B is greater than that of point A.) When the second lifting cylinder 232 returns from its extended state to its initial state, the bottom pallet in the container 22 is separated from the upper adjacent pallet. At this time, the bottom pallet in the container 22 is at the working point A along with the first carrying plate 234, waiting for the next unit to take the pallet. The remaining pallets in the container 22 are carried on the L-shaped dividing plate 214 (i.e., the lowest point of the pallet is at point C). Thus, the first pallet is destacking. 2. When it is necessary to continue to dismantle the stack; The first lifting cylinder 231 and the second lifting cylinder 232 are operated simultaneously. At this time, the rising stroke of the second lifting cylinder 232 is equal to the operating stroke of the first lifting cylinder 231, and the rising stroke of the tray in the container 22 is equal to the total stroke of the first lifting cylinder 231 and the second lifting cylinder 232. The tray is lifted up by the first supporting plate 234 to separate from the L-shaped partition plate 214. At this time, the partition cylinder 213 returns to its original position, causing the L-shaped partition plate 214 to retract. First, the first lifting cylinder 231 is reset to drive the second lifting cylinder 232 downward, thereby lowering the first carrier plate 234 to point B. At this time, the partition cylinder 213 is activated, causing the L-shaped partition plate 214 to move along the center of the container 22 to be inserted into the upper part of the bottom tray in the container 22 (i.e., point C). The second lifting cylinder 232 is then restored, and the bottom pallet in the container 22 is separated from the upper adjacent pallet. At this time, the bottom pallet in the container 22 moves with the first carrying plate 234 to the working point A to wait for the next unit to take the pallet. The remaining pallets in the container 22 are carried on the L-shaped dividing plate 214 (i.e., the lowest point of the pallet is at point C). The destacking of the second pallet is completed. 3. If all the remaining pallets in the container 22 need to be destackered, repeat step 2.
[0032] It should be noted that the bracket 233 is a frame structure with a cavity, and the top surface of the bracket 233 is provided with an opening for the first carrier plate 234 to extend out. To facilitate the next unit to remove the object 3 (such as a tray) on the first carrier plate 234, the rear of the bracket 233 has no side panel.
[0033] See Figure 7 For example, in order to improve safety and accuracy, the base plate 12 is further provided with a third lifting cylinder 122 and an L-shaped baffle 123 connected to the movable end of the third lifting cylinder 122. More specifically, the horizontal side of the L-shaped baffle 123 is connected to the movable end of the third lifting cylinder 122, and the vertical side of the L-shaped baffle 123 is opposite to the opening at the lower rear side of the container 22. When the third lifting cylinder 122 returns, the L-shaped baffle 123 descends to facilitate the next unit to enter and transport the item 3 on the first carrying plate 234.
[0034] See Figure 1-Figure 3 In the specific implementation process, it also includes a handling unit 4, a lifting unit 5, and a transmission unit 6 installed on the support frame 11; the handling unit 4 and the column unit 3 are arranged along the length direction of the base plate 12, and the unstacking articles 3 are transported to the side of the lifting unit 5 by the handling unit 4; the lifting unit 5 is arranged along the height direction of the support frame 11 to receive the articles 3 transmitted from the handling unit 4; the transmission unit 6 is located at the lower part of the support frame 11 to receive the articles 3 transported by the lifting unit 5.
[0035] See Figure 1-Figure 3 、 Figure 11For example, the arrangement machine of this embodiment further includes a controller 7, which is connected to the columnar unit 2, the transport unit 4, the lifting unit 5, and the conveying unit 6. The controller 7 controls the coordinated operation of each unit. For example, the controller 7 can be a PLC controller 7, installed in a control cabinet 8 on the side of the support frame 11 and connected to the equipment in each unit. The support frame 11 is also equipped with a touch screen 115, which communicates with the PLC controller 7 via a human-computer interaction system installed on the touch screen 115, displays data in the PLC in real time, and receives user instructions. That is, the operator sets parameters in the human-computer interaction system, and the human-computer interaction system sends these parameter instructions to the PLC controller 7. The PLC controller 7 processes the input signals according to the program logic, controls the action of the actuators in each unit, and feeds real-time data back to the human-computer interaction system for display on the touch screen 115.
[0036] See Figure 5 For example, a first photoelectric sensor 124 is provided on the base plate 12 to monitor whether there is an object 3 in the container 22. If there is no object 3, a signal is transmitted to the controller 7 to remind the operator to add an object 3 to the container 22. The third lifting cylinder 122 is connected to the controller 7 by a signal and can control the operation of the third lifting cylinder 122.
[0037] See Figure 2 ,、 Figure 3 、 Figure 6 、 Figure 7 In the specific implementation process, the transport unit 4 includes a first slide 41, a mounting plate 42, and a clamp cylinder 43; the first slide 41 is provided with two groups, and is symmetrically arranged on both sides along the length direction of the base plate 12; the mounting plate 42 is provided on the slider of the first slide 41, and the clamp cylinder 43 is installed on the upper end surface of the mounting plate 42, and the items 3 destackered by the column unit 2 are clamped by the clamp cylinder 43; one first slide 41 corresponds to one mounting plate 42 and one clamp cylinder 43.
[0038] For example, the first slide 41 is a pneumatic slide; it should be noted that an opening is provided on the base plate 12 on one side of the lifting unit 5, so that the two first slides 41 are symmetrically arranged on both sides of the opening. At this time, the accommodating part 22, the second lifting cylinder 232, the bracket 233, and the first photoelectric sensor in the column unit 2 are all located between the two first slides 41.
[0039] In order to improve the compactness of the structure, a junction box supporting plate 44 is further included, and the two ends of the junction box supporting plate 44 are respectively connected to the mounting plates 42 on the corresponding sides, so that the longitudinal cross-section formed by the junction box supporting plate 44 and the mounting plates 42 on the two first slides 41 is U-shaped, and the opening is facing the direction of the column unit 2.
[0040] See Figure 7 It should be noted that a junction box (not numbered in the figure) can be placed on the junction box supporting plate 44 .
[0041] See Figure 7 For example, a second photoelectric sensor 45 is mounted on the mounting plate 42 of one first slide 41, and a reflector 46 is mounted on the mounting plate 42 of the other first slide 41. The second photoelectric sensor 45 and the reflector 46 work together to detect whether an object 3 (e.g., a pallet) is present at the location on the first slide 41 corresponding to the second photoelectric sensor 45. It should be noted that the second photoelectric sensor 45 and the reflector 46 are both located near the lifting unit 5, and further, between the junction box support plate 44 and the clamp cylinder 43. When the transport unit 4 transports the objects 3 removed from the pallet by the column divider 2 to one end of the junction box support plate 44, the products can be loaded onto objects 3 (e.g., pallets) and then transferred to the lifting unit 5.
[0042] See Figure 7 For example, in order to improve stability, each mounting plate 42 is provided with two guide members 47 with a "ㄣ"-shaped longitudinal cross-section, and the lower vertical side of the guide member 47 is connected to the mounting plate 42, and the upper vertical side of the guide member 47 extends toward the center of the base plate 12. When it is necessary to transfer the clamped article 3 on the conveying unit 4 to the lifting unit 5, the clamp cylinder 43 returns. At this time, the guide member 47 provides guidance for the article 3, so that the article 3 can be smoothly transferred to the lifting unit 5.
[0043] It should be noted that, when an object 3 needs to be clamped, the two clamp cylinders 43 work simultaneously to coordinately clamp the object 3 .
[0044] See Figure 1-Figure 3 、 Figure 8In the specific implementation process, the lifting unit 5 includes a second slide 51, a first connecting member 52, and a bearing member 53; the second slide 51 is arranged along the height direction of the support frame 11, and the first connecting member 52 is fixed to the slider of the second slide 51; the cross-section of the first connecting member 52 is U-shaped, and the horizontal side of the U-shaped surface is fixed to the slider of the second slide 51; the bearing member 53 is installed on the upper part of the first connecting member 52 to transport the article 3 from the handling unit 4 to the transmission unit 6.
[0045] For example, the second slide 51 is a track-embedded screw slide, and the model may be CFG12.
[0046] See Figure 8 For example, the longitudinal cross-section of the carrier 53 is n-shaped, and the two vertical sides of the n-shape are respectively fixed to the two vertical sides of the first connecting member 52, and the surface where the horizontal sides of the n-shape are located is used to receive the items 3 (for example, trays) from the transport unit 4, so as to transport the items 3 loaded with products after the trays are removed from the upper part of the support frame 11 to the conveying unit 6 at the lower part of the support frame 11. Therefore, the bottom end of the second slide 51 extends below the bottom end surface of the conveying unit 6, so that when the slider on the second slide 51 slides to be flush with the top of the transport unit 4, the items 3 on the slider of the second slide 51 can be transferred to the transport unit 4.
[0047] For example, to improve stability, a back plate 116 is provided on the inner side of the support frame 11 along its height, and the back plate 116 is fixed by the connecting rods 113 between the vertical rods 114 , and the second slide 51 is assembled on the back plate 116 .
[0048] To facilitate movement, a pulley (not numbered in the figure) is provided at the bottom of the support frame 11 .
[0049] See Figure 1-Figure 3 、 Figures 8-10 In the specific implementation process, the transmission unit 6 includes a transmission assembly 61, a support member 62, and a power transmission member 63; the transmission assembly 61 is installed on the lower part of the support frame 11 through the support member 62, and the transmission assembly 61 is provided with two and is arranged along the length direction of the support frame 11; the power transmission member 63 is constructed to drive the two transmission assemblies 61 to move synchronously.
[0050] It should be noted that the two transmission assemblies 61 are symmetrically arranged on both sides of the lifting unit 5 .
[0051] See Figures 8-10For example, the transmission assembly 61 includes a frame 611, a conveyor chain 612, a driving sprocket 613, and a driven sprocket 614; the frame 611 is fixedly connected to the support frame 11 through the support member 62, and the conveyor chain 612 is installed on the inner side of the frame 611 through the driving sprocket 613 and the driven sprocket 614. It should be noted that the conveyor chain 612 is arranged along the length direction of the frame 611. When transporting items 3, the conveyor chains 612 on the two frames 611 cooperate to support the items 3 to transport the items 3 to the next working stage.
[0052] For example, the driving sprocket 613 and the driven sprocket 614 are connected to the frame 611 , and the driving sprocket 613 rotates to drive the conveyor chain 612 to rotate.
[0053] See Figure 2 、 Figures 8-10 For example, the support member 62 includes two supporting cross bars 621, two supporting connecting bars 622, and a supporting pad 623; the two supporting cross bars 621 are arranged in parallel and spaced apart along the width direction of the supporting frame, and are connected to the vertical bar 114 on the corresponding side; the two supporting connecting bars 622 are arranged in parallel and spaced apart on the upper end surfaces of the two supporting cross bars 621, so that the cross section of the two supporting cross bars 621 and the two supporting connecting bars 622 is a well-shaped structure, and the bottom end surface of the well-shaped structure has a gap with the ground; at least two supporting pads 623 are arranged in the length direction of each supporting connecting bar 622 to support the frame 611.
[0054] See Figures 8-10 For example, the power transmission member 63 includes a driving member 631, a transmission chain 632, and a transmission shaft 633; the driving member 631 is connected to the transmission shaft 633 through the transmission chain 632 to drive the transmission shaft 633 to rotate; the two ends of the transmission shaft 633 are respectively mounted on the transmission components 61 on both sides, and further, the two ends of the transmission shaft 633 are respectively mounted on the driving sprocket 613 on the corresponding side, and in order to improve stability, the two ends of the transmission shaft 633 are inserted into the bearings on the corresponding side after extending out of the driving sprocket 613, so as to provide a certain support force to the transmission shaft 633 through the frame 611.
[0055] For example, the driving member 631 is a reduction motor. In more detail, a driving gear 634 is fixed on the output shaft of the reduction motor, and a driven gear 635 is fixed on the transmission shaft 633. The driving gear 634 and the driven gear 635 are connected by the transmission chain 632, so that when the reduction motor is working, it drives the transmission shaft 633 to rotate.
[0056] When the transmission shaft 633 rotates, it drives the two driving sprockets 613 to rotate, and then drives the conveyor chain 612 and the driven sprocket 614 to work, so that the two transmission components 61 move simultaneously to transport the items 3 from the lifting unit 5.
[0057] It should be noted that the transmission shaft 633 has a large diameter in the middle and small diameters at both ends; the driven gear 635 is sleeved on the large diameter portion of the transmission shaft 633, and the driving sprocket 613 is sleeved on the small diameter portion of the transmission shaft 633.
[0058] For example, a transverse plate 615 is provided between the two racks 611 and is located below the top plane of the conveyor chain 612 . A third photoelectric sensor 616 is provided on the transverse plate 615 to monitor in real time whether an item 3 has arrived.
[0059] See Figure 9-10 For example, the frame 611 has a U-shaped longitudinal section, and the opening of the frame 611 on one transmission assembly 61 faces left, and the opening of the frame 611 on the other transmission assembly 61 faces right, so that the two ends of the horizontal plate 615 are respectively installed on the inner side of the horizontal edge of the corresponding side frame 611, and the two sides of the article are carried on the conveyor chain belt 612 installed above the frame 611 on both sides.
[0060] See Figures 8-10 It should be noted that the upper end surface of the frame 611 is also provided with a chain belt mounting seat 6111 for mounting the conveyor chain belt 612. The longitudinal section of the chain belt mounting seat 6111 is U-shaped and the opening is upward. The conveyor chain belt 612 slides in the chain belt mounting seat 6111.
[0061] It should be noted that the support frame 11 is also provided with a pressure reducing valve, a solenoid valve, etc.
[0062] For example, the support frame 11 is further provided with an alarm light (not numbered in the figure), which is connected to the controller 7 and can send out an alarm signal to alert the operator when a fault occurs.
[0063] The present invention is achieved in that: According to actual needs, the required number of articles 3 are placed in the container 22, and then destackered by the column unit 2 (for specific steps, please refer to the aforementioned column unit 2 part), and the destackered articles 3 are transported to the lifting unit 5 through the conveying unit. After the product is loaded into the articles 3, when the number of articles 3 carried on the lifting unit 5 reaches a predetermined number, all the carried articles 3 are transported to the conveying unit 6 to be transported to the next process.
[0064] The arrangement machine of the present embodiment realizes destacking and, at the same time, combines the transport unit, the lifting unit and the transmission unit to improve the integration of the structure and the diversity of functions. The structure is compact, manual labor is reduced and work efficiency is improved.
[0065] It should be noted that, in the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0066] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.
[0067] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.
Claims
1. An arrangement machine, characterized in that: It comprises a support unit (1) and a column unit (2); the support unit (1) is constructed with a support frame (11) and a base plate (12) disposed on the upper part of the support frame (11); The partition unit (2) comprises a partition member (21), a receiving member (22), and a drive kit (23); The partition member (21) is configured to reciprocate horizontally along the receiving member (22); The receiving member (22) is assembled on the fence member (21); The drive kit (23) is configured to move axially along the container (22) to cooperate with the partition member (21) to separate the stacked items (3) in the container (22); the drive kit (23) is assembled on the base plate (12).
2. An arrangement machine according to claim 1, characterized in that: The dividing fences (21) are provided in two pieces and are symmetrically arranged on both sides of the upper portion of the support frame (11); The accommodating member (22) is fixed between the two dividing members (21).
3. An arrangement machine according to claim 2, characterized in that: The fence member (21) includes a guide mounting seat (211), an L-shaped connecting plate (212), a fence cylinder (213), and an L-shaped fence plate (214); The guide mounting seat (211) is assembled on the side of the upper portion of the support frame (11), and the top of one side of the guide mounting seat (211) is connected to the horizontal side of the L-shaped connecting plate (212), and the vertical side of the L-shaped connecting plate (212) is connected to the accommodating member (22) to support the accommodating member (22) above the base plate (12), and a gap is formed between the bottom of the accommodating member (22) and the base plate (12); The partition cylinder (213) is assembled on the guide mounting seat (211), and the movable end of the partition cylinder (213) is connected to the vertical edge of the L-shaped partition plate (214), and the horizontal edge of the L-shaped partition plate (214) extends into the bottom of the accommodating member (22).
4. An arrangement machine according to claim 2, characterized in that: The driving kit (23) comprises a first lifting cylinder (231), a second lifting cylinder (232), and a bracket (233); The movable end of the first lifting cylinder (231) is connected to the second lifting cylinder (232), and the movable end of the second lifting cylinder (232) is connected to a first bearing plate (234); The bracket (233) is assembled on the upper end surface of the base plate (12), and the first lifting cylinder (231) is accommodated in the inner cavity of the bracket (233); The first lifting cylinder (231) is fixed to the base plate (12).
5. An arrangement machine according to claim 1, characterized in that: It also includes a handling unit (4), a lifting unit (5), and a transmission unit (6) installed on the support frame (11); The transport unit (4) and the column unit (2) are arranged along the length direction of the base plate (12), and the destacking articles (3) are transported to the side of the lifting unit (5) by the transport unit (4); The lifting unit (5) is arranged along the height direction of the support frame (11) to receive the article (3) conveyed by the transport unit (4); The conveying unit (6) is located at the lower part of the support frame (11) to receive the items (3) transported by the lifting unit (5).
6. An arrangement machine according to claim 5, characterized in that: The transport unit (4) includes a first slide (41), a mounting plate (42), and a clamp cylinder (43); The first slides (41) are provided in two groups and are symmetrically arranged on both sides along the length direction of the substrate (12); The mounting plate (42) is arranged on the slider of the first slide (41), and the clamp cylinder (43) is installed on the upper end surface of the mounting plate (42), and the articles (3) unstacking the column unit (2) are clamped by the clamp cylinder (43); One of the first slides (41) corresponds to one of the mounting plates (42) and one of the clamp cylinders (43).
7. An arrangement machine according to claim 5, characterized in that: The lifting unit (5) comprises a second slide (51), a first connecting member (52), and a bearing member (53); The second slide (51) is arranged along the height direction of the support frame (11), and the first connecting member (52) is fixed on the slider of the second slide (51); The cross section of the first connecting member (52) is U-shaped, and the horizontal side of the U-shaped surface is fixed to the slider of the second slide (51); The carrier (53) is mounted on the upper portion of the first connecting member (52) and is used to transport the article (3) from the handling unit (4) to the transmission unit (6).
8. An arrangement machine according to claim 5, characterized in that: The transmission unit (6) comprises a transmission assembly (61), a support member (62), and a power transmission member (63); The transmission assembly (61) is mounted on the lower portion of the support frame (11) via the support member (62), and two transmission assemblies (61) are provided and arranged along the length direction of the support frame (11); the power transmission member (63) is configured to drive the two transmission assemblies (61) to move synchronously.
9. An arrangement machine according to claim 8, characterized in that: The power transmission member (63) includes a driving member (631), a transmission chain (632), and a transmission shaft (633); The driving member (631) is connected to the transmission shaft (633) via the transmission chain (632) to drive the transmission shaft (633) to rotate; both ends of the transmission shaft (633) are respectively sleeved on the transmission components (61) on both sides.
10. The arrangement machine according to claim 5, characterized in that: It also includes a controller, wherein the controller (7) is connected to the column unit (2), the transport unit (4), the lifting unit (5), and the transmission unit (6).