Energy-saving low-noise three-phase power transformer

By using a vibration energy conversion system of conical damping blocks and piezoelectric ceramic sheets, combined with an evaporative water cooling system and a multi-stage noise reduction structure, the problem of limited vibration reduction effect and high energy consumption of traditional transformers is solved, achieving energy saving, noise reduction and efficient heat dissipation.

CN120565263BActive Publication Date: 2026-02-03HONLE ELECTRIC CO LTD
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Patent Information

Application Number
CN202510965253.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2026-02-03
Estimated Expiration
2045-07-14

AI Technical Summary

Technical Problem

Traditional transformers have limitations in vibration reduction and heat dissipation, resulting in limited vibration reduction effects, high energy consumption, and a lack of effective utilization of vibration energy, leading to noise pollution and energy waste.

Method used

A vibration energy conversion system combining conical damping blocks and piezoelectric ceramic sheets, along with an evaporative water cooling system and a multi-stage noise reduction structure, recovers vibration energy and converts it into electrical energy. It also utilizes rainwater circulation for heat dissipation, achieving automatic control and noise reduction.

Benefits of technology

It effectively reduces noise, improves energy utilization, reduces energy consumption, and achieves efficient heat dissipation and environmentally friendly operation of transformers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to an energy-saving and low-noise three-phase power transformer, and relates to the technical field of transformers, which comprises a transformer body, a mounting box, a piezoelectric ceramic sheet, an evaporation box, a filter box, a driving rod, a driving motor and a water cooling pipe. The inner wall of the mounting box is connected with a damping box through a conical damping block, and the transformer body is arranged in the damping box; the piezoelectric ceramic sheet is connected with the damping box and a storage battery; the evaporation box collects rainwater or clean water, the water is filtered through the filter box and then flows into a water storage box, the driving motor drives the driving rod to drive the water cooling pipe to circulate water, and the transformer is cooled. Meanwhile, sound insulation sponge is filled between the damping box and the mounting box to reduce noise. The application achieves the effects of energy saving and low noise, realizes water cooling through rainwater, and reduces noise during transformer operation through a damping and sound insulation structure.
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Description

Technical Field

[0001] This application relates to the field of transformer technology, and in particular to an energy-saving, low-noise three-phase power transformer. Background Technology

[0002] In modern power systems, transformers, as core equipment for power conversion and distribution, directly impact the efficiency and quality of power transmission. With the continuous growth of electricity demand and increased focus on energy efficiency, transformer technology is constantly evolving and innovating. Energy-saving and low-noise three-phase power transformers have become an important direction for industry development because they not only reduce energy consumption and operating costs but also minimize noise pollution, improving the working and living environment. In traditional transformer technology, vibration damping components such as rubber pads and springs are typically used to isolate vibration transmission and reduce vibration and noise generated during operation. These components can absorb and buffer vibration energy to a certain extent, thus reducing the impact of vibration on the surrounding environment. Common methods for transformer heat dissipation include air cooling and oil cooling. Air cooling uses a fan to blow air across the transformer's heat sink, carrying away heat; oil cooling utilizes the thermal conductivity of transformer oil to transfer heat to the radiator for dissipation. To ensure normal transformer operation, temperature sensors and control systems are also installed to automatically activate cooling equipment when the temperature is too high. However, traditional vibration damping and heat dissipation methods have certain limitations. Vibration damping components such as rubber pads and springs have limited damping effects and cannot fully absorb the vibration energy generated during transformer operation, resulting in some vibrations still being transmitted to the surrounding environment and generating noise. Air cooling and oil cooling methods consume a lot of energy, and their cooling effect may be unsatisfactory in some high-temperature environments, affecting the transformer's service life. Furthermore, traditional transformers lack effective utilization of vibration energy, leading to energy waste. Summary of the Invention

[0003] In order to reduce the noise generated during transformer operation, this application provides an energy-saving and low-noise three-phase power transformer.

[0004] An energy-saving and low-noise three-phase power transformer includes a transformer body and further includes...

[0005] The mounting box has a vibration damping box connected to its inner wall by conical vibration damping blocks, and the transformer body is installed inside the vibration damping box.

[0006] A piezoelectric ceramic sheet is connected to a vibration damping box. The surface of the piezoelectric ceramic sheet abuts against the conical vibration damping block, and its polarization direction is perpendicular to the vibration surface. The piezoelectric ceramic sheet is connected to a storage battery.

[0007] The evaporator is connected to the mounting box. A filter plate is provided on the evaporator, and rainwater or clean water can be injected into the evaporator through the filter plate.

[0008] The filter box is connected to the evaporator box. The filter box is equipped with a water purification device and is connected to a water storage tank through a siphon pipe.

[0009] A drive rod is connected to a water storage tank. Several first blades are provided at one end of the drive rod inside the water storage tank. A sealing plate is fitted on the drive rod, and the sealing plate is rotatably connected to the water storage tank.

[0010] The drive motor is connected to the battery. The drive motor is connected to the mounting box via a vibration damping pad. The output shaft of the drive motor is connected to the drive rod via a belt.

[0011] The water-cooled pipe is connected to the water storage tank. Both ends of the water-cooled pipe are connected to the water storage tank, and the surface of the water-cooled pipe abuts against the vibration damping box and the mounting box, respectively.

[0012] By adopting the above technical solution, the mounting box is connected to the vibration damping box via conical vibration damping blocks, and the transformer body is placed inside the vibration damping box. This reduces the transmission of vibration energy during transformer operation, lowers noise, and the conical vibration damping blocks effectively absorb vibration energy. The piezoelectric ceramic sheet is connected to the vibration damping box and abuts against the conical vibration damping blocks, converting the vibration energy generated by the transformer body into electrical energy and storing it in the battery, thus achieving energy saving. The evaporator has a filter plate to collect rainwater or clean water from the outside. The water purification component in the filter box purifies the liquid and then transports the water to the storage tank through a siphon pipe. The drive motor drives the drive rod to rotate, causing the first blade to rotate and allowing the liquid in the storage tank to flow. The water cooling pipe is connected to the storage tank at both ends and abuts against the vibration damping box and the mounting box, which can cool the vibration damping box and further absorb vibration energy.

[0013] Optionally, a guide block is provided on the top surface of the filter plate, and the top surface of the filter plate and the guide block are flush. External rainwater flows towards the filter plate along the guide block. An overflow port is provided on the outer surface of the evaporator, and a connecting pipe connected to the filter box is provided on the bottom surface of the evaporator. A first filter screen is provided at the end of the connecting pipe that is connected to the evaporator. A rotating groove is provided between the overflow port and the filter plate in the mounting box. A swing plate is connected to the surface of the vibration damping box through a shaking plate. The swing plate is rotatably connected to the inner wall of the rotating groove. The swing plate extends into the evaporator and is located above the liquid.

[0014] By adopting the above technical solutions, the guide block can guide the external rainwater to flow towards the filter plate, so that the rainwater can be smoothly injected into the evaporator; the overflow port can prevent excessive backflow of liquid in the evaporator; the first filter screen can perform preliminary filtration of the liquid entering the filter box; the swing plate swinging above the liquid surface in the evaporator can increase the air flow rate on the liquid surface, improve the liquid evaporation efficiency, and the shaking plate can transfer part of the vibration energy of the vibration damping box to the swing plate, further consuming the vibration energy generated by the transformer body when it is working.

[0015] Optionally, a balance tube is inserted near the top of the filter box on its side, and a sealing cap is threaded onto the balance tube; the water purification components include a second filter screen and an ultraviolet lamp; the second filter screen is located at the end of the connecting pipe that connects to the filter box; the ultraviolet lamp is located on the inner wall of the top of the filter box and is electrically connected to the battery, and the ultraviolet lamp is used to sterilize the liquid in the filter box.

[0016] By adopting the above technical solutions, the balance tube and the sealing cover can balance the air pressure inside and outside the filter box, which facilitates liquid flow and replacement; the second filter screen can perform preliminary filtration of the liquid flowing into the filter box from the evaporator; the ultraviolet lamp tube is electrically connected to the battery, which can sterilize the liquid in the filter box, ensure the cleanliness of the liquid, and provide a clean water source for subsequent functions such as heat dissipation.

[0017] Optionally, observation windows are provided on the outer surfaces of both the evaporator and the filter box.

[0018] By adopting the above technical solution, the liquid level in the evaporator and filter can be viewed intuitively.

[0019] Optionally, a vibration damping ring is provided on the side of the vibration damping box near the water storage tank. A rotating rod is rotatably connected inside the vibration damping ring. Several second blades are provided at one end of the rotating rod inside the vibration damping box. The end of the rotating rod between the mounting box and the vibration damping box is connected to the drive rod through a magnetic coupling with an air gap of 3-5mm. The drive rod can drive the rotating rod to rotate.

[0020] By adopting the above technical solutions, the damping ring can absorb part of the vibration energy when the transformer body drives the damping box to vibrate; the drive rod can drive the rotating rod to rotate, and the rotating rod drives the second blade to rotate to form airflow; the air gap of the magnetic coupling is 3-5mm, which can avoid the output part from colliding with the power part when vibrating, and increase the service life of the magnetic coupling.

[0021] Optionally, the vibration damping box is equipped with a ventilation pipe that extends into the evaporator box; the vibration damping box is also equipped with a vent pipe that runs through the mounting box and connects to the outside.

[0022] By adopting the above technical solution, external airflow can enter the vibration damping box through the vent pipe. After the support rotating rod rotates, airflow is formed through the second blade. The airflow flows into the evaporator through the ventilation pipe, which increases the evaporation efficiency of the liquid in the evaporator.

[0023] Optionally, the mounting box is rotatably connected to a door, and the door is equipped with a control panel, which is electrically connected to the battery and drive motor; a temperature sensor is installed inside the vibration damping box, and a cooling air generator and a pressure sensor are installed in the water storage tank, with the control panel electrically connected to the pressure sensor, temperature sensor, and cooling air generator.

[0024] By adopting the above technical solution, the rotating connection door of the installation box facilitates the opening and closing of the installation box; the door is equipped with a control panel, which is electrically connected to the battery and drive motor, enabling control of both; a temperature sensor is installed inside the vibration damping box, and a cooling air generator and pressure sensor are installed in the water storage tank, with the control panel electrically connected to the pressure sensor, temperature sensor, and cooling air generator, allowing each component to achieve automatic cooling through linkage via the control panel, reducing manual intervention. It also allows staff to observe the temperature inside the vibration damping box through the control panel, and the control panel will issue an alarm when the pressure detected by the pressure sensor is lower than the threshold.

[0025] Optionally, sound-absorbing foam is filled between the vibration damping box and the mounting box.

[0026] By adopting the above technical solution, sound-insulating sponge can be filled between the vibration damping box and the mounting box to further reduce noise transmission.

[0027] Optionally, the water cooling pipe is made of EPDM rubber that can withstand 150℃.

[0028] By adopting the above technical solution, the vibration energy on the vibration damping box can be further absorbed while cooling the box, and it can withstand higher temperatures.

[0029] In summary, this application includes at least one of the following beneficial technical effects:

[0030] 1. The inner wall of the mounting box is connected to the vibration damping box through conical vibration damping blocks, and the piezoelectric ceramic plates on the surface of the vibration damping box abut against the conical vibration damping blocks. This can convert the vibration energy generated by the transformer body into electrical energy and store it. At the same time, the conical vibration damping blocks can effectively absorb vibration energy, reduce the propagation of vibration energy, and reduce noise.

[0031] 2. The evaporative water cooling system collects rainwater or clean water from the outside, filters and sterilizes it through the evaporation box and filter box, and then enters the water storage tank. The water cooling pipes are in contact with the vibration damping box and the installation box to dissipate heat and cool down, ensuring the normal operation of the transformer body, and improving energy utilization and reducing energy consumption.

[0032] 3. The control panel is electrically connected to the battery, drive motor, air conditioning unit, temperature sensor, pressure sensor, etc., which can realize automatic cooling, reduce manual intervention, and monitor temperature and pressure in real time. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of this application;

[0034] Figure 2 This is an exploded structural diagram of this application, mainly showing the mounting box;

[0035] Figure 3 yes Figure 2A magnified view of part A in the middle;

[0036] Figure 4 This is a structural diagram of the present application, mainly showing the water storage tank;

[0037] Figure 5 yes Figure 4 A cross-sectional view of the AA plane, mainly showing the evaporator;

[0038] Figure 6 yes Figure 4 A cross-sectional view of the BB side, mainly showing the filter box;

[0039] Figure 7 yes Figure 4 A magnified view of part B in the middle section;

[0040] Figure 8 This is a structural diagram of the present application, mainly showing the water storage tank;

[0041] Figure 9 yes Figure 8 A schematic diagram of the cross-sectional structure along the CC plane;

[0042] Figure 10 yes Figure 2 A magnified view of part D in the middle.

[0043] Attached Figure Descriptions: 1. Transformer body; 2. Mounting box; 3. Sound insulation foam; 4. Conical vibration damping block; 5. Vibration damping box; 6. Piezoelectric ceramic plate; 7. Battery; 8. Swing plate; 9. Vibration plate; 10. Flow guide block; 11. Evaporator; 12. Filter plate; 13. Overflow port; 14. Waterproof sleeve; 15. Connecting pipe; 16. Filter box; 17. First filter screen; 18. Second filter screen; 19. Ultraviolet lamp tube; 20. Balance tube; 21. Sealing plug; 22. Telescopic airbag; 23. Observation window; 24. Siphon tube; 25. Water storage tank; 26. Water replacement pipe; 27. 28. Water change cover; 29. ​​Air conditioning unit; 30. Electric gate valve; 31. Water cooling pipe; 32. Branch pipe; 33. Drive rod; 34. First blade; 35. Sealing plate; 36. Sealing ring; 37. Sealing groove; 38. Vibration damping pad; 39. Drive motor; 40. Rotary bearing; 41. Vibration damping ring; 42. Rotating rod; 43. Second blade; 44. Magnetic coupling; 45. Power unit; 46. Output unit; 47. Ventilation pipe; 48. Dust cover; 49. Ventilation pipe; 40. Box door; 41. Control panel; 42. Temperature sensor; 53. Pressure sensor. Detailed Implementation

[0044] The following is in conjunction with the appendix Figure 1 -Appendix Figure 10 This application will be described in further detail below.

[0045] An energy-saving and low-noise three-phase power transformer, with reference to Figure 1 The system includes a transformer body 1, an energy-saving and noise-reduction system, and an evaporative water-cooling system. The evaporative water-cooling system dissipates heat and cools the transformer body 1 to ensure its normal operation. The energy-saving and noise-reduction system recovers the vibration energy generated by the transformer body 1 during operation, reduces the propagation of vibration energy to reduce the noise generated by the transformer body 1 during operation, and converts the vibration energy into electrical energy to support the operation of the evaporative water-cooling system.

[0046] Reference Figure 1 , Figure 2 The energy-saving and noise-reduction system includes a mounting box 2, which has a mounting cavity. Sound-insulating foam 3, made of aluminum foam with a porosity of 80%, is fixedly connected to the inner wall of the mounting cavity. Several conical vibration damping blocks 4 are fixedly connected to the inner wall of the mounting cavity, with each conical vibration damping block 4 penetrating the sound-insulating foam 3. The larger diameter end of each conical vibration damping block 4 is fixedly connected to the inner wall of the mounting cavity, while the smaller diameter end is fixedly connected to a vibration damping box 5. The transformer body 1 is fixedly connected inside the vibration damping box 5. The conical vibration damping block 4 adopts a multi-layer rubber and metal composite structure. When subjected to vibration, the central conical rubber portion undergoes significant shear deformation under stress. Simultaneously, it possesses a low natural frequency and a large deformation range, effectively absorbing vibration energy.

[0047] A number of piezoelectric ceramic sheets 6, corresponding to the conical vibration damping blocks 4, are fixedly connected to the surface of the vibration damping box 5. Each piezoelectric ceramic sheet 6 abuts against the smaller diameter end of a corresponding conical vibration damping block 4. Furthermore, the polarization direction of the piezoelectric ceramic sheet 6 is perpendicular to the vibration surface, and the piezoelectric ceramic sheet 6 is connected to a storage battery 7 via wires. The storage battery 7 is fixedly connected to the mounting box 2. This allows the vibration energy generated by the transformer body 1 to be transmitted to the surface of the vibration damping box 5 during operation, causing the piezoelectric ceramic sheets 6 on the surface to continuously and regularly compress against the conical vibration damping blocks 4, thereby converting the vibration energy into electrical energy and storing it through the storage battery 7.

[0048] Reference Figure 2 , Figure 3 The inner wall of the mounting cavity has a rotating groove, through which a swing plate 8 passes. Rotating shafts are fixedly connected to both sides of the swing plate 8, and these shafts are rotatably connected to the inner wall of the corresponding rotating groove. A sliding groove is provided on the side of the swing plate 8 closest to the vibration damping box 5. A vibrating plate 9 is slidably connected to the inner wall of the sliding groove. The end of the vibrating plate 9 furthest from the mounting box 2 is fixedly connected to the surface of the vibration damping box 5. The vibrating plate 9 is a soft metal sheet. When the transformer body 1 is running, some of the vibration energy generated by the vibration damping box 5 is transmitted to the vibrating plate 9, causing the vibrating plate 9 to vibrate up and down, thereby causing the swing plate 8 to swing up and down, further dissipating the vibration energy generated by the transformer body 1 during operation.

[0049] Reference Figure 2 , Figure 4 The evaporative water cooling system includes a guide block 10 fixedly connected to the top surface of the mounting box 2. The middle part of the guide block 10 protrudes away from the mounting box 2, and the protruding end is arc-shaped. The two sides of the guide block 10 smoothly transition to the top surface of the mounting box 2. An evaporator 11 consisting of three water-proof plates is fixedly connected to the outer surface of the mounting box 2. A filter plate 12 is fixedly connected to the top surface of the evaporator 11. The filter plate 12 is flush with the top surface of the guide block 10 on the mounting box 2. The filter plate 12 has several filter holes. External rainwater or clean water can flow along the arc-shaped surface of the guide block 10 and flow into the evaporator 11 through the filter holes.

[0050] Reference Figure 4 , Figure 5 An overflow port 13 is provided on the surface of the evaporator 11 away from the mounting box 2. The overflow port 13 is inclined outward and downward, allowing excess liquid in the evaporator 11 to flow out through the overflow port 13, thus preventing backflow. Additionally, the end of the swing plate 8 away from the vibrating plate 9 extends into the evaporator 11, and the swing plate 8 is located between the overflow port 13 and the filter plate 12. This allows the swing plate 8 to continuously swing above the liquid surface in the evaporator 11, increasing the air velocity on the liquid surface and improving the evaporation efficiency. Simultaneously, a water-proof sleeve 14 is fixedly connected to the swing plate 8. The water-proof sleeve 14 is fixedly connected to the inner wall of the rotating groove, preventing liquid from splashing into the evaporator 11 and allowing it to pass through the rotating groove into the mounting box 2.

[0051] Reference Figure 2 , Figure 5 , Figure 6 An evaporator 11 has a connecting pipe 15 fixedly connected to its bottom surface, and a filter box 16 fixedly connected to the outer surface of the mounting box 2 is connected through the connecting pipe 15. A first filter screen 17 is fixedly connected to the inner wall of the end of the connecting pipe 15 that connects to the bottom of the evaporator 11. Multiple second filter screens 18 are fixedly connected inside the filter box 16, with one second filter screen 18 located on the inner wall of the end of the connecting pipe 15 that connects to the bottom of the filter box 16. The mesh size of the multiple second filter screens 18 increases sequentially towards the top of the filter box 16. A 30W ultraviolet lamp 19 with an irradiation intensity ≥100μW / cm² is fixedly connected to the top of the filter box 16. The ultraviolet lamp 19 is connected to a battery 7 via a wire to sterilize the liquid inside the filter box 16.

[0052] Reference Figure 4 , Figure 7The top of the filter box 16 is higher than the overflow port 13 of the evaporator 11. A balance tube 20 is inserted into the side of the filter box 16 near its top, and a sealing plug 21 is slidably connected inside the balance tube 20. A telescopic airbag 22 is fixedly connected to the sealing plug 21. Furthermore, observation windows 23 are provided on the surfaces of both the filter box 16 and the evaporator 11 away from the mounting box 2, allowing operators to directly observe the liquid levels inside the filter box 16 and the evaporator 11.

[0053] Reference Figure 4 , Figure 6 , Figure 7 A siphon pipe 24 is fixedly connected to the side of the filter box 16, and the height of the inlet of the siphon pipe 24 from the ground is lower than the height of the overflow port 13 from the ground. The siphon pipe 24 is connected to a water storage tank 25 through a hose. The water storage tank 25 is fixedly connected to the outer surface of the mounting box 2, and a water exchange pipe 26 is fixedly connected to the surface of the water storage tank 25. The water exchange pipe 26 is threadedly connected to a water exchange cap 27. Before use, the sealing plug 21 needs to be removed, and water should be pre-filled into the "U"-shaped tube of the siphon pipe 24. Then, water is poured into the evaporator 11 so that the liquid level in the filter box 16 is above the inlet of the siphon pipe 24. When the liquid level in the filter box 16 is higher than the inlet of the siphon pipe 24, a siphon effect is triggered, causing the liquid in the filter box 16 that is higher than the inlet of the siphon pipe 24 to flow into the water storage tank 25 under the action of the siphon effect.

[0054] Additionally, when it is necessary to replace the liquid in the evaporator 11, the sealing plug 21 can be inserted into the balance tube 20, and the telescopic air bladder 22 can be pulled outward to make the air pressure in the filter box 16 lower than that in the evaporator 11. When the water level in the filter box 16 is higher than the inlet of the siphon tube 24 due to the air pressure, the filter box 16 triggers the siphon effect, thereby drawing the liquid in the evaporator 11 into the water storage tank 25.

[0055] Reference Figure 2 , Figure 4 , Figure 6A cooling air generator 28 is fixedly connected to the surface of the mounting box 2. The cooling air generator 28 is connected to an electric gate valve 29 via a cooling air pipe, and the electric gate valve 29 is fixedly connected to the water storage tank 25. Both the cooling air generator 28 and the electric gate valve 29 are electrically connected to the battery 7. Additionally, two water-cooling pipes 30 are fixedly connected to one side of the water storage tank 25. Both water-cooling pipes 30 penetrate the surface of the mounting box 2 and extend into the space between the mounting box 2 and the vibration damping box 5, and abut against the outer surface of the vibration damping box 5 and the inner wall of the mounting box 2. The two water-cooling pipes 30 are connected by multiple branch pipes 31, and each branch pipe 31 abuts against the outer surface of the vibration damping box 5 and the inner wall of the mounting box 2. Furthermore, the water-cooling pipes 30 and the branch pipes 31 are made of EPDM rubber, which can withstand temperatures up to 150℃, thus cooling the vibration damping box 5 while further absorbing the vibration energy on the vibration damping box 5.

[0056] Reference Figure 8 , Figure 9 A drive rod 32 is rotatably connected to the surface of the water storage tank 25 near the vibration damping box 5. One end of the drive rod 32 extends into the water storage tank 25, and the other end extends between the mounting box 2 and the vibration damping box 5. A first blade 33 is fixedly connected to the portion of the drive rod 32 inside the water storage tank 25. A sealing plate 34 is fitted onto the drive rod 32 inside the water storage tank 25, and multiple coaxial sealing rings 35 of different sizes are fixedly connected to the sealing plate 34. Simultaneously, a number of sealing grooves 36 corresponding to the number of sealing rings 35 are formed inside the water storage tank 25. Each sealing ring 35 is inserted into a sealing groove 36 of the same size, and the sealing ring 35 abuts against the inner wall of the sealing groove 36.

[0057] Reference Figure 9 , Figure 10 A vibration damping pad 37 is fixedly connected inside the mounting box 2, and a drive motor 38 is fixedly connected to the vibration damping pad 37. The output shaft of the drive motor 38 is connected to the drive rod 32 between the mounting box 2 and the vibration damping box 5 via a belt. At the same time, the drive motor 38 is electrically connected to the battery 7, so that when the drive motor 38 is running, it can drive the drive rod 32 to rotate, and cause the first blade 33 to rotate inside the water storage tank 25, thereby allowing the liquid in the water storage tank 25 to flow, thus increasing the water cooling effect of the vibration damping box 5.

[0058] The vibration damping box 5 has a rotating hole on the side near the water storage tank 25, corresponding to the position of the drive rod 32. A rotating bearing 39 is fixedly connected to the inner wall of the rotating hole, and a vibration damping ring 40 is fixedly connected to the inner ring of the rotating bearing 39. A rotating rod 41 is axially inserted through the inner wall of the vibration damping ring 40. One end of the rotating rod 41 extends into the vibration damping box 5, and the other end extends between the mounting box 2 and the vibration damping box 5. Several second blades 42 are fixedly connected to the part of the rotating shaft in the vibration damping box 5, and the part of the rotating rod 41 between the mounting box 2 and the vibration damping box 5 is connected to the drive rod 32 through a magnetic coupling 43.

[0059] Reference Figure 2 , Figure 9 , Figure 10 The power unit 4301 of the magnetic coupling 43 is fixedly connected to the drive rod 32, and the output unit 4302 of the magnetic coupling 43 is fixedly connected to the rotating rod 41. The air gap between the power unit 4301 and the output unit 4302 is 4mm. This allows some of the vibration energy to be absorbed by the damping ring 40 and transmitted to the output unit 4302 of the magnetic coupling 43 connected to the transmission rod when the transformer body 1 is working and driving the vibration damping box 5 to vibrate continuously at low frequency. This causes the output unit 4302 to vibrate synchronously and continuously at low frequency. Since there is a 4mm air gap between the power unit 4301 and the output unit 4302, it can prevent the output unit 4302 from colliding with the power unit 4301 during vibration, thereby increasing the service life of the magnetic coupling 43.

[0060] Reference Figure 2 , Figure 8 , Figure 9 A rubber vent pipe 44 is fixedly connected to the surface of the mounting box 2. One end of the vent pipe 44 is connected to the surface of the vibration damping box 5 near the second blade 42, so that outside air can flow directly into the vibration damping box 5 through the vent pipe 44. At the same time, a dust cover 45 is fixedly connected to the vent pipe 44 and covers the vent pipe 44.

[0061] Reference Figure 3 , Figure 5 , Figure 9 The vibration damping box 5 is fixedly connected to a rubber ventilation pipe 46. One end of the ventilation pipe 46 passes through the surface of the mounting box 2 and extends into the evaporator 11, with the outlet of the ventilation pipe 46 located between the swing plate 8 and the overflow port 13. This allows external airflow to enter the vibration damping box 5 through the ventilation pipe 44, supporting the rotation of the rotating rod 41 to form airflow through the second blade 42. The airflow formed after the rotating rod 41 rotates flows into the evaporator 11 through the ventilation pipe 46, thereby increasing the evaporation efficiency of the liquid in the evaporator 11.

[0062] Reference Figure 1 , Figure 2 , Figure 6 , Figure 8 , Figure 10The mounting box 2 is rotatably connected to a door 47 at the mounting cavity, which opens or closes the mounting cavity by rotation. A control panel 48 is fixedly connected to the door 47, and the control panel 48 is electrically connected to the battery 7, drive motor 38, air conditioning generator 28, ultraviolet lamp 19, and electric gate valve 29. A temperature sensor 49 is fixedly connected inside the mounting cavity and is electrically connected to the control panel 48. Simultaneously, a pressure sensor 50 is fixedly connected to the bottom surface inside the water storage tank 25 and is electrically connected to the control panel 48. This allows the battery 7, drive motor 38, air conditioning generator 28, ultraviolet lamp 19, and electric gate valve 29 to achieve automatic cooling through the linkage of the temperature sensor 49 and the control panel 48, effectively reducing manual intervention. Furthermore, operators can observe the internal temperature of the vibration damping box 5 through the control panel 48. Additionally, when the pressure detected by the pressure sensor 50 is below a threshold, the pressure sensor 50 sends an electrical signal to the control panel 48, causing the control panel 48 to issue an alarm.

[0063] The implementation principle of this application embodiment is as follows: This application achieves the dual goals of energy saving and noise suppression through the coordinated design of energy-saving and low-noise three-phase power transformers, including vibration energy recovery, rainwater circulation cooling, and multi-level noise reduction structures.

[0064] The vibration generated by the transformer body 1 during operation is transmitted to the conical vibration damping block 4 (multi-layer rubber-metal composite structure) through the vibration damping box 5. The conical design efficiently absorbs vibration energy through shear deformation, reducing vibration propagation. At the same time, the piezoelectric ceramic sheet 6 (polarization direction perpendicular to the vibration surface) on the surface of the vibration damping box 5 is periodically squeezed by the conical vibration damping block 4, converting mechanical vibration into electrical energy and storing it in the battery 7, thus realizing energy recovery.

[0065] The space between the vibration damping box 5 and the mounting box 2 is filled with 80% porosity aluminum foam sound insulation sponge 3 to block the sound wave propagation path. The vibration plate 9 transmits some of the vibration to the swing plate 8 inside the evaporation box 11. The swing plate 8 continuously disturbs the liquid surface to accelerate evaporation and further consumes vibration energy. The magnetic coupling 43 (air gap 4mm) isolates the mechanical contact between the drive rod 32 and the rotating rod 41 to prevent vibration from being transmitted to the heat dissipation system.

[0066] Rainwater from outside is collected by the guide block 10 and flows into the filter plate 12 and then into the evaporator 11. The liquid passes through the first filter screen 17 (preliminary filtration) and the second filter screen 18 (multi-stage precision filtration) in sequence, and is sterilized by the ultraviolet lamp tube 19 (≥100μW / cm² irradiation intensity) to ensure water quality.

[0067] When the liquid level in the filter box 16 exceeds the inlet of the siphon pipe 24, the siphon effect is triggered, and the liquid automatically flows into the storage tank 25. The balance pipe 20 and the sealing plug 21 regulate the air pressure to ensure the stability of the siphon.

[0068] The drive motor 38 (powered by the battery 7) rotates the drive rod 32, and the first blade 33 circulates the liquid in the water tank 25. The EPDM rubber water-cooling pipe 30 (resistant to 150℃) is tightly attached to the surface of the vibration damping box 5 to absorb heat and assist in vibration damping. The cooling air generator 28 (controlled by the temperature sensor 49) starts at high temperatures to enhance the cooling effect.

[0069] Driven by the magnetic coupling 43, the rotating rod 41 drives the second blade 42 to rotate, and external air enters the vibration damping box 5 through the vent pipe 44 (with a dust cover 45). The airflow is introduced into the evaporator box 11 through the ventilation pipe 46, and the oscillating plate 8 agitates the liquid to accelerate evaporation and improve heat dissipation efficiency.

[0070] Temperature sensor 49 monitors the internal temperature of vibration damping box 5 in real time, and control panel 48 dynamically adjusts the speed of drive motor 38 and the start / stop of cooling air generator 28. When pressure sensor 50 detects abnormal pressure in water storage tank 25, an alarm is triggered to ensure safe system operation.

[0071] In addition, the recovered vibration energy powers the drive motor 38, ultraviolet lamp 19, and air conditioning unit, reducing external energy consumption. Conical vibration damping blocks 4, sound-insulating foam 3, and non-contact magnetic transmission work together to reduce noise to below 40dB. Rainwater reuse and evaporative cooling reduce water consumption, achieving environmentally friendly operation.

[0072] This solution solves the problems of high energy consumption, reliance on external energy for heat dissipation, and incomplete vibration reduction of traditional transformers through the integrated design of vibration energy-electric energy conversion, rainwater purification and circulation, and multi-level vibration isolation and noise reduction, and achieves integrated control of "energy saving-noise reduction-efficient heat dissipation".

[0073] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be included within the scope of protection of this application.

Claims

1. An energy-saving and low-noise three-phase power transformer, comprising a transformer body (1), characterized in that, Also includes: The mounting box (2) has a vibration damping box (5) connected to its inner wall by a conical vibration damping block (4), and the transformer body (1) is set inside the vibration damping box (5); A piezoelectric ceramic sheet (6) is connected to the vibration damping box (5). The surface of the piezoelectric ceramic sheet (6) abuts against the conical vibration damping block (4), and its polarization direction is perpendicular to the vibration surface. A storage battery (7) is connected to the piezoelectric ceramic sheet (6). An evaporator (11) is connected to the mounting box (2). A filter plate (12) is provided on the evaporator (11), and rainwater or clean water can be injected into the evaporator (11) through the filter plate (12). A filter box (16) is connected to the evaporator (11). A water purification device is installed inside the filter box (16). The filter box (16) is connected to a water storage tank (25) through a siphon pipe (24). A drive rod (32) is connected to the water storage tank (25). The drive rod (32) has a plurality of first blades (33) at one end inside the water storage tank (25). A sealing plate (34) is sleeved on the drive rod (32). The sealing plate (34) is rotatably connected to the water storage tank (25). A drive motor (38) is connected to the battery (7). The drive motor (38) is connected to the mounting box (2) through a vibration damping pad (37). The output shaft of the drive motor (38) is connected to the drive rod (32) through a belt. A water-cooled pipe (30) is connected to the water storage tank (25). Both ends of the water-cooled pipe (30) are connected to the water storage tank (25) respectively. The surface of the water-cooled pipe (30) abuts against the vibration damping box (5) and the mounting box (2) respectively. The vibration damping box (5) is provided with a vibration damping ring (40) on the side near the water storage tank (25). A rotating rod (41) is rotatably connected inside the vibration damping ring (40). A number of second blades (42) are provided at one end of the rotating rod (41) inside the vibration damping box (5). The rotating rod (41) is connected to the drive rod (32) at one end between the mounting box (2) and the vibration damping box (5) via a magnetic coupling (43). The air gap of the magnetic coupling (43) is 3-5mm. The drive rod (32) can drive the rotating rod (41) to rotate.

2. The energy-saving and low-noise three-phase power transformer according to claim 1, characterized in that: The top surface of the filter plate (12) is provided with a guide block (10), and the top surface of the filter plate (12) and the guide block (10) are flush. External rainwater flows along the guide block (10) toward the filter plate (12). An overflow port (13) is provided on the outer surface of the evaporator (11), and a connecting pipe (15) connected to the filter box (16) is provided on the bottom surface of the evaporator (11). A first filter screen (17) is provided at one end of the connecting pipe (15) connected to the evaporator (11). The mounting box (2) has a rotating groove between the overflow port (13) and the filter plate (12). The surface of the vibration damping box (5) is connected to a swing plate (8) via a shaking plate (9). The swing plate (8) is rotatably connected to the inner wall of the rotating groove. The swing plate (8) extends into the evaporation box (11) and is located above the liquid.

3. The energy-saving and low-noise three-phase power transformer according to claim 2, characterized in that: A balance tube (20) is inserted into the side of the filter box (16) near its top, and a sealing cap is threaded onto the balance tube (20). The water purification component includes a second filter screen (18) and an ultraviolet lamp tube (19); The second filter screen (18) is located at the end of the connecting pipe (15) that connects to the filter box (16); The ultraviolet lamp (19) is installed on the inner wall of the top of the filter box (16) and is electrically connected to the storage battery (7). The ultraviolet lamp (19) is used to sterilize the liquid in the filter box (16).

4. An energy-saving, low-noise three-phase power transformer according to any one of claims 1 to 3, characterized in that: The outer surfaces of the evaporator (11) and the filter box (16) are provided with observation windows (23).

5. The energy-saving and low-noise three-phase power transformer according to claim 1, characterized in that: The vibration damping box (5) is equipped with a ventilation pipe (46), which extends into the evaporator (11); The vibration damping box (5) is equipped with a vent pipe (44), which passes through the mounting box (2) and connects to the outside.

6. The energy-saving and low-noise three-phase power transformer according to claim 1, characterized in that: The mounting box (2) is rotatably connected to a box door (47), and the box door (47) is equipped with a control panel (48), which is electrically connected to the battery (7) and the drive motor (38). The vibration damping box (5) is equipped with a temperature sensor (49), and the water storage tank (25) is equipped with a cold air generator (28) and a pressure sensor (50). The control panel (48) is electrically connected to the pressure sensor (50), the temperature sensor (49), and the cold air generator (28).

7. The energy-saving and low-noise three-phase power transformer according to claim 1, characterized in that: The vibration damping box (5) and the mounting box (2) are filled with sound-insulating sponge (3).

8. The energy-saving and low-noise three-phase power transformer according to claim 1, characterized in that: The water-cooling pipe (30) is made of EPDM rubber that can withstand 150℃.

Citation Information

Patent Citations

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