Multi-procedure speed reducer motor shell cover machining equipment and technology

Through the multi-process reducer motor case cover processing equipment that integrates clamping, drilling and surface treatment mechanisms, the positioning deviation problem caused by multiple clamping of existing equipment is solved, and efficient and flexible motor case cover processing is achieved to meet the processing needs of different specifications.

CN120572331AActive Publication Date: 2025-09-02SANLIMIT (JIANGSU) TRANSMISSION TECHNOLOGY CO LTD

Patent Information

Application Number
CN202510951108.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2025-09-02
Estimated Expiration
2045-07-10

AI Technical Summary

Technical Problem

Existing motor case cover processing equipment requires multiple clamping, resulting in positioning deviations, affecting processing accuracy and efficiency, and it is difficult to adapt to shell cover processing of different sizes or shapes, increasing production costs and affecting production flexibility and continuity.

Method used

A multi-process reducer motor case cover processing equipment is designed, integrating clamping mechanism, drilling mechanism, support mechanism and surface treatment mechanism. Through guide rails and slide rail motors, each mechanism is driven to move in designated directions, thereby achieving stable clamping, drilling and surface treatment of blanks, reducing the number of clamping times, and adapting to motor case covers of different specifications.

Benefits of technology

Improve processing accuracy and production efficiency, reduce production costs, ensure production continuity and flexibility, and adapt to shell cover processing of different sizes and shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses multi-procedure speed reducer motor shell cover machining equipment and technology, and relates to the technical field of motor machining equipment.The machining equipment comprises a base table, a first guide rail and a second guide rail are installed on the upper end face of the base table, a feeding mechanism is installed on the upper end face of the base table, and a clamping mechanism and a drilling mechanism are installed on the first guide rail; a supporting mechanism and a surface treatment mechanism are installed on the second guide rail, the feeding mechanism is used for conveying a blank material into the equipment, the clamping mechanism is used for clamping and fixing the blank material and preventing the blank material from shaking or shifting in the machining process, and the drilling mechanism is used for drilling and tapping the blank material. According to the multi-working-procedure continuous machining equipment for the motor shell cover, multiple working procedures for machining the motor shell cover are integrated on one piece of equipment, multi-working-procedure continuous machining of the motor shell cover is achieved, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor processing equipment, in particular to multi-process reducer motor housing cover processing equipment and technology. Background Art

[0002] In the manufacturing process of reducers, the motor housing cover is a key connecting and supporting component. Its structure usually includes a variety of morphological features, such as inner and outer cylindrical surfaces, through holes, threaded holes, special-shaped holes and sealing grooves. The processing accuracy directly affects the assembly performance and operation stability of the whole machine. The traditional housing cover processing method generally adopts separate processes and separate machines. This mode has problems such as many clamping times, easy accumulation of positioning errors, and low process connection efficiency. It not only affects the processing quality, but also affects the production efficiency and automation level.

[0003] Prior art CN110690800B discloses motor end cover processing equipment. The technical proposal discloses that "the present invention discloses a motor end cover processing equipment, wherein a manipulator is arranged between two differential conveyor lines, and a processing assembly is provided in front of the manipulator so that the manipulator can transfer the motor end cover to be processed on one of the differential conveyor lines to the processing assembly for processing. After the processing is completed, the manipulator transfers the processed motor end cover to the other differential conveyor line; the processing assembly includes a rotary table and a processing tool magazine located above the rotary table, and a tooling plate is installed on the rotary table. The tooling plate is provided with a hydraulic clamp, which can clamp and fix the motor end cover to be processed on the tooling plate, and the rotary table can drive the tooling plate to flip so that the processing tool on the processing tool magazine is close to the front or back side of the motor end cover to be processed for processing. It has a compact structure and is easy to use. It can process the front and back sides of the motor end cover in one loading and unloading cycle, saving operation time, using robots to replace manual operation, and improving work efficiency." Although the prior art has disclosed motor end cover processing equipment, there are still some shortcomings. Specifically, in actual use, the end cover processing equipment needs to clamp the blank multiple times, and positioning deviations are easily generated during the multiple clamping processes, resulting in difficulty in ensuring processing accuracy and reducing production efficiency. At the same time, when the equipment processes shell covers of different sizes or shapes, the equipment needs to be adjusted, which not only increases production costs, but also affects production flexibility and continuity. Summary of the Invention

[0004] The object of the present invention is to provide a multi-step reducer motor housing cover processing equipment and process to solve the problems raised in the prior art.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a multi-process reducer motor housing cover processing equipment and process, the processing equipment includes a base, the upper end surface of the base is installed with guide rail 1 and guide rail 2, one side of guide rail 1 and guide rail 2 is respectively installed with slide motor 1 and slide motor 2, the guide rail 2, slide motor 1 and slide motor 2 are located on the upper end surface of the base, the upper end surface of the base is installed with a feeding mechanism, the guide rail 1 is installed with a clamping mechanism and a drilling mechanism, and the guide rail 2 is installed with a supporting mechanism and a surface treatment mechanism. The base is the bearing structure of the entire equipment, providing a stable installation platform and structural support to ensure the stability and processing accuracy of each mechanism during operation. Guide rail 1 and guide rail 2 are used to limit and guide the clamping mechanism, drilling mechanism, support mechanism and surface treatment mechanism to move linearly in the specified direction. Slide motor 1 and slide motor 2 are used to drive each mechanism to move on the guide rail. The feeding mechanism is used to transport the blank to the internal processing of the equipment. The clamping mechanism is used to position and clamp the blank to ensure that the blank remains stable and does not deviate during the processing, and can adapt to motor housing covers of different specifications. The drilling mechanism is used to perform tapping and drilling steps on the blank. The support mechanism is used to temporarily support the blank when replacing the clamping end. The surface treatment mechanism is used to turn the shape of the blank.

[0006] The feed mechanism includes two mounting plates (1), located on the upper surfaces of the base. A motor (1) is mounted on one side of the mounting plate (1). Multiple sets of rotating shafts (1) are located on the inner walls of the mounting plate (1). The output shafts of the motors (1) are connected to the rotating shafts (1). A conveyor belt is sleeved on the outer sides of the rotating shafts (1). Rollers are mounted on the rotating shafts (1), and the blanks are placed on the rollers. The mounting plates (1) support the overall structure of the feed mechanism, ensuring stable feeding. The motor (1) is the power source for the feed mechanism, driving the conveyor belt to rotate and transport the blanks.

[0007] The clamping mechanism includes a slider 1, which is slidably connected to a guide rail 1, a mounting plate 2 mounted on the slider 1, a mounting frame 1 mounted on the mounting plate 2, a motor 2 mounted on one side of the inner wall of the mounting frame 1, a rotating plate 1 mounted on the output shaft of the motor 2, a mounting plate 3 mounted on the rotating plate 1, a mounting frame 2 mounted on one side of the mounting plate 3, a spindle motor 1 mounted on one side of the mounting frame 2, a connecting frame provided on the output shaft of the spindle motor 1, a rotating plate 2 provided on the inner side of the mounting plate 3, and the rotating plate 2 being rotatably connected to the mounting plate 3. The slider 1 is used to drive the main body of the clamping mechanism to move on the guide rail 1, the mounting frame 1 is used to support the motor 2 to ensure the smooth rotation of the rotating plate 1, the motor 2 is used to drive the rotating plate 1 to rotate, the mounting frame 2 is used to support and fix the spindle motor 1, the spindle motor 1 is used to drive the rotating plate 2 to drive the blank to rotate, so that the turning tool turns the outer surface of the blank, and the rotating plate 2 is used to support the clamping part.

[0008] One side of the rotating plate is equipped with a motor three, and the motor three is located between the connecting frames. A gear one is installed on the output shaft of the motor three. One side of the rotating plate is provided with three rotating shafts two, and the three rotating shafts two are rotatably connected with the rotating plate two. The rotating shaft two is provided with a gear two, and the gear one is meshed with the gear two. The rotating shaft two is provided with a gear three. Three groups of sliding grooves are opened on one side of the rotating plate two, and six sliders two are installed in the sliding grooves. The sliders are slidably connected with the rotating plate two. A rack is provided on the inner wall of the slider two, and the rack is meshed with the gear three. A clamping block is installed on one side of the slider two, and two limiting columns are provided on one side of the clamping block. A spring is sleeved on the limiting column, and a splint is installed on one side of the limiting column. Motor three is used to drive the clamping part to operate and clamp the blank. Gear one drives gear two and rotating shaft two to rotate. Rotating shaft two is used to drive gear three to rotate. Gear three is used to drive the rack to move, thereby driving slider two to move. Driven by slider two, the clamp clamps the blank. The limit column and spring are used to clamp blanks of different specifications.

[0009] The drilling mechanism includes a slider 3, which is slidably connected to a guide rail 1. A mounting plate 4 is mounted on the slider 3, a guide rail 3 is provided on the upper end surface of the mounting plate 4, a slide motor 3 is provided on one side of the guide rail 3, a slider 4 is mounted on the guide rail 3, the slider 4 is slidably connected to the guide rail 3, a mounting plate 5 is mounted on the slider 4, a movable plate 1 is mounted on the upper end surface of the mounting plate 5, a guide rail 4 is provided on one side of the movable plate 1, a slide motor 4 is provided on one side of the guide rail 4, a slider 5 is mounted on the guide rail 4, the slider 5 is slidably connected to the guide rail 4, a movable plate 2 is mounted on the slider 5, a motor 4 is mounted on the movable plate 2, a twist drill and a tap are mounted on the output shaft of the motor 4. The slider 3 is used to drive the drilling mechanism to move along the guide rail 1, the guide rails 3 and 4 are used to drive the motor 4 to move in different directions, and the motor 4 is used to drive the twist drill and tap to perform the steps of drilling and tapping the blank.

[0010] The support mechanism includes a slider (6) that is slidably connected to a guide rail (2). A movable plate (3) is mounted on the slider (6), two mounting plates (6) are mounted on the movable plate (3), and guide rails (5) are provided on the inner walls of the two mounting plates (6). A slide motor (5) is mounted on one side of the guide rail (5). A slider (7) is mounted on the guide rail (5), and a movable plate (4) is mounted on one side of the slider (7). A pneumatic cylinder (1) is mounted on the upper end surface of the movable plate (4), and the push rod of the cylinder (1) is mounted on the movable plate (5), which is mounted on a V-shaped block. The slide motor (5) is used to drive the support mechanism and the surface treatment mechanism to move along the guide rail (5). The cylinder (1) pushes the V-shaped block to move below the blank to provide support.

[0011] The surface treatment mechanism includes a slider 8, which is slidably connected to a guide rail 5. A movable plate 6 is mounted on one side of the slider 8. A pneumatic cylinder 2 is mounted on the upper end surface of the movable plate 6. A movable plate 7 is mounted on the push rod of the pneumatic cylinder 2. A spindle motor 2 is mounted on the movable plate 7. A grooving cutter and a turning tool are mounted on the output shaft of the spindle motor 2. The slider 8 drives the spindle motor 2 to move linearly along the guide rail 5. The pneumatic cylinder 2 drives the movable plate 7 to move. The spindle motor 2 drives the grooving cutter and the turning tool.

[0012] A visual sensor is mounted on the upper end of the movable plate and is electrically connected to the control system. The visual sensor can obtain real-time information such as the position, size, and surface condition of the blank during processing, and transmit this information to the control system, enabling monitoring and precise control of the entire processing process.

[0013] A process for processing a multi-step reducer motor housing cover is used, the process comprising the following steps: S1, feeding of blanks; the specific steps of step S1 are: the operator places the blank on the feeding mechanism, and the feeding mechanism transports the blank to one side of the clamping mechanism; S2, clamping the blank; the specific steps of step S2 are: the clamping mechanism fixes and clamps one end of the blank; S3, turning the outer circle of one end of the blank; the specific steps of step S3 are: the surface treatment mechanism turns the outer circle of one end of the blank, replaces the grooving knife, and cuts off one end of the blank; S4, turning the outer circle of the other end of the blank; the specific steps of step S4 are: the clamping mechanism clamps the blank on the turned side, and the surface treatment mechanism turns the outer circle of the other end of the blank; S5, tapping the blank; Step S5 specifically comprises: replacing the tap in the drilling mechanism and tapping the blank; S6, drilling the blank; the specific steps of step S6 are: replacing the twist drill with the drilling mechanism to evenly open four through holes on the surface of the blank; S7, take out the motor housing cover and place a new blank. The specific steps of step S7 are: the operator takes out the processed motor housing cover and places the blank to be processed on the feeding mechanism.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes multiple steps of feeding, turning the outer circle, drilling, supporting and tapping the blank by integrating the clamping mechanism, drilling mechanism, supporting mechanism and surface treatment mechanism, reducing the number of clamping times, effectively avoiding the positioning deviation caused by multiple clamping, and greatly improving the processing accuracy and production efficiency. 2. The clamping mechanism of the present invention has good flexibility and practicality, and can adapt to the processing of shell covers of different sizes and shapes. There is no need to frequently adjust the clamping mechanism, which reduces production costs and ensures production continuity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention is a three-dimensional Figure 1 ; Figure 2 The present invention is a three-dimensional Figure 2 ; Figure 3 It is a three-dimensional diagram of the feeding mechanism of the present invention; Figure 4 The clamping mechanism of the present invention is three-dimensional Figure 1 ; Figure 5 The clamping mechanism of the present invention is three-dimensional Figure 2 ; Figure 6 The drilling mechanism of the present invention is three-dimensional Figure 1 ; Figure 7 The drilling mechanism of the present invention is three-dimensional Figure 2 ; Figure 8 It is a three-dimensional diagram of the support mechanism of the present invention.

[0016] In the figure: 1, base; 2, guide rail 1; 3, slide rail motor 1; 4, guide rail 2; 5, slide rail motor 2; 6, feeding mechanism; 601, mounting plate 1; 602, motor 1; 603, rotating shaft 1; 604, conveyor belt; 605, roller; 7, clamping mechanism; 701, slider 1; 702, mounting plate 2; 703, mounting frame 1; 704, motor 2; 705, rotating plate 1; 706, mounting plate 3; 707, rotating plate 2; 708, mounting frame 2; 709, spindle motor 1; 710, connecting frame; 711, motor 3; 712, gear 1; 713, gear 2; 714, rotating shaft 2; 715, gear 3; 716, slider 2; 717, rack; 718, clamping block; 719, limit column; 720, spring; 721, clamping plate; 8, 10. Surface treatment mechanism; 1001. Slider eight; 1002. Moving plate six; 1003. Cylinder two; 1004. Moving plate seven; 1005. Spindle motor two; 11. Vision sensor. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figures 1-8The present invention provides a technical solution: a multi-process reducer motor housing cover processing equipment and process, the processing equipment includes a base 1, the upper end surface of the base 1 is installed with a guide rail 2 and a guide rail 4, and one side of the guide rail 2 and the guide rail 4 is respectively installed with a slide motor 3 and a slide motor 2 5, the guide rail 2 4, the slide motor 1 3 and the slide motor 2 5 are located on the upper end surface of the base 1, the upper end surface of the base 1 is installed with a feeding mechanism 6, the guide rail 1 is installed with a clamping mechanism 7 and a drilling mechanism 8, and the guide rail 2 is installed with a supporting mechanism 9 and a surface treatment mechanism 10. The base 1 is the bearing structure of the entire equipment, providing a stable installation platform and structural support to ensure the stability and processing accuracy of each mechanism during operation. Guide rail 1 2 and guide rail 2 4 are used to limit and guide the clamping mechanism 7, drilling mechanism 8, support mechanism 9 and surface treatment mechanism 10 to move linearly in the specified direction. Slide motor 1 3 and slide motor 2 5 are used to drive each mechanism to move on the guide rail. The feeding mechanism 6 is used to transport the blank to the internal processing of the equipment. The clamping mechanism 7 is used to position and clamp the blank to ensure that the blank remains stable and does not deviate during the processing, and can adapt to motor housing covers of different specifications. The drilling mechanism 8 is used to perform tapping and drilling steps on the blank. The support mechanism 9 is used to temporarily support the blank when replacing the clamping end. The surface treatment mechanism 10 is used to turn the shape of the blank.

[0019] Feed mechanism 6 comprises two mounting plates 601, located on the upper end surface of base 1. A motor 602 is mounted on one side of mounting plate 601. Multiple sets of rotating shafts 603 are located on the inner wall of mounting plate 601. The output shafts of motor 602 are connected to rotating shaft 603. A conveyor belt 604 is sleeved on the outer side of rotating shaft 603. Rollers 605 are mounted on rotating shaft 603, and the raw materials are placed on rollers 605. Mounting plates 601 support the overall structure of feed mechanism 6 and ensure stable feeding. Motor 602 is the power source of feed mechanism 6, driving conveyor belt 604 to rotate and transport the raw materials.

[0020] The clamping mechanism 7 includes a slider 701, which is slidably connected to the guide rail 2, a mounting plate 2 702 is installed on the slider 701, a mounting frame 1 703 is installed on the mounting plate 2 702, a motor 2 704 is installed on one side of the inner wall of the mounting frame 1 703, a rotating plate 1 705 is installed on the output shaft of the motor 2 704, a mounting plate 3 706 is installed on the rotating plate 1 705, a mounting frame 2 708 is installed on one side of the mounting plate 3 706, a spindle motor 1 709 is installed on one side of the mounting frame 2 708, a connecting frame 710 is provided on the output shaft of the spindle motor 1 709, a rotating plate 2 707 is provided on the inner side of the mounting plate 3 706, and the rotating plate 2 707 is rotatably connected to the mounting plate 3 706. Slider 1 701 is used to drive the main body of the clamping mechanism 7 to move on guide rail 1 2, mounting frame 1 703 is used to support motor 2 704 to ensure the smooth rotation of rotating plate 1 705, motor 2 704 is used to drive rotating plate 1 705 to rotate, mounting frame 2 708 is used to support and fix spindle motor 1 709, spindle motor 1 709 is used to drive rotating plate 2 707 to drive the blank to rotate, so that the turning tool turns the outer surface of the blank, and rotating plate 2 707 is used to support the clamping part.

[0021] A motor 3 711 is installed on one side of the rotating plate 2 707. The motor 3 711 is located between the connecting frames 710. A gear 1 712 is installed on the output shaft of the motor 3 711. Three rotating shafts 2 714 are provided on one side of the rotating plate 2 707. The three rotating shafts 2 714 are rotatably connected to the rotating plate 2 707. Gear 2 713 is provided on the rotating shaft 2 714. Gear 1 712 is meshed with gear 2 713. Gear 3 715 is provided on the rotating shaft 2 714. Three sets of sliding grooves are provided on one side of the rotating plate 2 707, and six sliders 2 716 are installed in the sliding grooves. The sliders 2 716 are slidably connected to the rotating plate 2 707. A rack 717 is provided on the inner wall of the slider 2 716, and the rack 717 is meshed with the gear 3 715. A clamping block 718 is installed on one side of the slider 2 716, and two limiting columns 719 are provided on one side of the clamping block 718. A spring 720 is sleeved on the limiting column 719, and a splint 721 is installed on one side of the limiting column 719. Motor three 711 is used to drive the clamping part to operate, clamping and fixing the blank, gear one 712 drives gear two 713 and rotating shaft two 714 to rotate, rotating shaft two 714 is used to drive gear three 715 to rotate, gear three 715 is used to drive rack 717 to move, thereby driving slider two 716 to move, and clamping plate 721 clamps and fixes the blank under the drive of slider two 716, and limiting column 719 and spring 720 are used to clamp blanks of different specifications.

[0022] The drilling mechanism 8 includes a slider 3 801, which is slidably connected to the guide rail 1 2, a mounting plate 4 802 is installed on the slider 3 801, a guide rail 3 803 is provided on the upper end surface of the mounting plate 4 802, a slide motor 3 804 is provided on one side of the guide rail 3 803, a slider 4 805 is provided on the guide rail 3 803, the slider 4 805 is slidably connected to the guide rail 3 803, a mounting plate 5 806 is installed on the slider 4 805, and the mounting plate 5 80 6. A movable plate 1 807 is mounted on the upper end surface. A guide rail 4 808 is mounted on one side of movable plate 1 807. A slide motor 4 809 is mounted on one side of guide rail 4 808. A slider 5 810 is mounted on guide rail 4 808 and slidably connected to guide rail 4 808. A movable plate 2 811 is mounted on slider 5 810. A motor 4 812 is mounted on movable plate 2 811. A twist drill and a tap are mounted on the output shaft of motor 4 812. Slider 3 801 is used to drive drilling mechanism 8 along guide rail 1 2. Guide rail 3 803 and guide rail 4 808 are used to drive motor 4 812 in different directions. Motor 4 812 is used to drive the twist drill and tap to perform the steps of drilling and tapping the blank.

[0023] Support mechanism 9 includes a sixth slider 901, which is slidably connected to guide rail 2 4. A third moving plate 902 is mounted on slider 901, and two sixth mounting plates 903 are mounted on the inner walls of these two sixth mounting plates 903. Guide rail 5 904 is provided on one side of guide rail 5 904, and a fifth slide motor 905 is mounted on one side of guide rail 5 904. A seventh slider 906 is mounted on guide rail 5 904, and a fourth moving plate 907 is mounted on one side of slider 7 906. The upper end of moving plate 4 907 is mounted on a first cylinder 908, and a fifth moving plate 909 is mounted on the push rod of first cylinder 908. A V-shaped block 910 is mounted on this moving plate 909. Slide motor 905 is used to drive support mechanism 9 and surface treatment mechanism 10 along guide rail 5 904. Cylinder 1 908 pushes V-shaped block 910 to move beneath the blank to provide support.

[0024] The surface treatment mechanism 10 includes a slider 8 1001, which is slidably connected to the guide rail 5 904. A movable plate 6 1002 is mounted on one side of the slider 8 1001. A cylinder 2 1003 is mounted on the upper end surface of the movable plate 6 1002. A movable plate 7 1004 is mounted on the push rod of the cylinder 2 1003. A spindle motor 2 1005 is mounted on the movable plate 7 1004. A grooving cutter and a turning tool are mounted on the output shaft of the spindle motor 2 1005. The slider 8 1001 is used to drive the spindle motor 2 1005 for linear movement along the guide rail 5 904. The cylinder 2 1003 is used to drive the movable plate 7 1004 for movement. The spindle motor 2 1005 is used to drive the grooving cutter and the turning tool.

[0025] A visual sensor 11 is mounted on the upper surface of the movable plate 807 and is electrically connected to the control system. The visual sensor 11 can acquire real-time information about the position, size, and surface condition of the workpiece during machining, and transmit this information to the control system, enabling monitoring and precise control of the entire machining process.

[0026] The working principle of the present invention is as follows: when the processing equipment is in operation, the operator places the blank to be processed on the roller 605, the control system controls the motor 1 602 to operate, the motor 1 602 drives the conveyor belt 604 to rotate, the conveyor belt 604 drives the roller 605 to rotate, the roller 605 drives the blank to move to the clamping area, the slide motor 1 3 drives the slider 1 701 to move toward one side of the blank, the visual sensor 11 detects that the splint 721 moves to one side of the blank, the slide motor 1 3 stops operating, the control system controls the motor 3 711 to operate, the motor 3 711 drives the gear 1 712 to rotate, the gear 1 712 drives the gear 2 713 to rotate, the gear 2 713 drives the rotating shaft 2 714 and the gear 3 715 to rotate, the gear 3 715 drives the rack 717 to move, the slider 2 716 moves along the sliding groove driven by the rack 717, the slider 2 716 drives the clamping block 718 to move, the splint 721 clamps the blank and fixes it, and the motor 3 711 stops operating.

[0027] The control system controls the operation of motor 2 704, motor 2 704 drives rotating plate 1 705 to rotate 180°, motor 2 704 stops running, slide motor 2 5 drives slider 6 901 to move, slide motor 2 5 stops running, slide motor 5 905 drives movable plate 6 1002 to move, cylinder 2 1003 drives movable plate 7 1004 to move, and vision sensor 11 detects that the turning tool moves to one side of the blank, slide motor 2 5 and slide motor 5 905 stop running, spindle motor 1 709 drives rotating plate 2 707 to rotate, driving the blank to rotate, cylinder 2 1003 drives the turning tool to move, and turns the outer side of the blank to the set value. After the vision sensor 11 detects that the diameter of the blank is qualified, cylinder 2 1003 drives movable plate 7 1004 away from the blank, and the operator replaces the grooving knife. The operation of cylinder 2 1003 drives the grooving knife to move to one side of the blank and cuts the blank to the required length.

[0028] The slide motor 5 905 and the cylinder 1 908 drive the V-block 910 to move to the bottom of the blank, the motor 3 711 rotates in the opposite direction, the clamping plate 721 loosens the blank, and the blank falls onto the V-block 910, the slide motor 13 drives the slider 1 701 to move toward the side of the roller 605, the motor 2 704 drives the rotating plate 1 705 to rotate 180 degrees, the motor 3 711 drives the gear 1 712 to rotate, the gear 1 712 drives the gear 2 713 to rotate, the gear 2 713 drives the rotating shaft 2 714 and the gear 3 715 to rotate, the gear 3 715 drives the rack 717 to move, the slider 2 716 moves along the sliding groove driven by the rack 717, the slider 2 716 drives the clamping block 718 to move, the clamping plate 721 clamps and fixes the turned end of the blank, and the spindle motor 1 709 drives the blank to rotate, and the turning tool turns the other end of the blank to the set value. The slide motor 1 3 drives the slider 3 801 to move, and the slide motor 4 809 drives the moving plate 2 811 to move. The visual sensor 11 detects that the tap moves to one side of the blank, and the slide motor 1 3 and the slide motor 4 809 stop running. The motor 4 812 drives the tap to rotate and the blank is tapped. After the visual sensor 11 detects that the thread is tapped, the slide motor 1 3 drives the tap away from the blank. The operator replaces the twist drill, and the slide motor 1 3 drives the twist drill to move to one side of the blank. The motor 4 812 drives the twist drill to rotate and evenly open four through holes on the surface of the blank. After completion, the motor 3 711 runs in the opposite direction, and the operator takes out the processed motor housing cover.

[0029] A process for processing a multi-step reducer motor housing cover is used, the process comprising the following steps: S1, feeding of blanks; the specific steps of step S1 are: the operator places the blank on the feeding mechanism, and the feeding mechanism transports the blank to one side of the clamping mechanism; S2, clamping the blank; the specific steps of step S2 are: the clamping mechanism fixes and clamps one end of the blank; S3, turning the outer circle of one end of the blank; the specific steps of step S3 are: the surface treatment mechanism turns the outer circle of one end of the blank, replaces the grooving knife, and cuts off one end of the blank; S4, turning the outer circle of the other end of the blank; the specific steps of step S4 are: the clamping mechanism clamps the blank on the turned side, and the surface treatment mechanism turns the outer circle of the other end of the blank; S5, tapping the blank; Step S5 specifically comprises: replacing the tap in the drilling mechanism and tapping the blank; S6, drilling the blank; the specific steps of step S6 are: replacing the twist drill with the drilling mechanism to evenly open four through holes on the surface of the blank; S7, take out the motor housing cover and place a new blank. The specific steps of step S7 are: the operator takes out the processed motor housing cover and places the blank to be processed on the feeding mechanism.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A multi-process reducer motor housing cover processing equipment, characterized by: The processing equipment comprises a base (1), the upper end surface of the base (1) is equipped with a guide rail 1 (2) and a guide rail 2 (4), one side of the guide rail 1 (2) and the guide rail 2 (4) is equipped with a slide rail motor 1 (3) and a slide rail motor 2 (5), respectively, the guide rail 2 (4), the slide rail motor 1 (3) and the slide rail motor 2 (5) are located on the upper end surface of the base (1), the upper end surface of the base (1) is equipped with a feeding mechanism (6), the guide rail 1 (2) is equipped with a clamping mechanism (7) and a drilling mechanism (8), and the guide rail 2 (4) is equipped with a supporting mechanism (9) and a surface treatment mechanism (10).

2. The multi-step reducer motor housing cover processing equipment according to claim 1, characterized in that: The feeding mechanism (6) includes two mounting plates (601), the two mounting plates (601) are located on the upper end surface of the base (1), a motor (602) is installed on one side of the mounting plate (601), a plurality of rotating shafts (603) are provided on the inner wall of the mounting plate (601), the output shaft of the motor (602) is connected to the rotating shaft (603), a conveyor belt (604) is sleeved on the outer side of the rotating shaft (603), a roller (605) is provided on the rotating shaft (603), and the blank is placed on the roller (605).

3. The multi-step reducer motor housing cover processing equipment according to claim 2, characterized in that: The clamping mechanism (7) includes a slider (701), the slider (701) is slidably connected to the guide rail (2), the slider (701) is mounted with a mounting plate (702), the mounting plate (702) is mounted with a mounting frame (703), a motor (704) is mounted on one side of the inner wall of the mounting frame (703), a rotating plate (705) is mounted on the output shaft of the motor (704), a mounting plate (706) is mounted on the rotating plate (705), a mounting frame (708) is mounted on one side of the mounting plate (706), a spindle motor (709) is mounted on one side of the mounting frame (708), a connecting frame (710) is provided on the output shaft of the spindle motor (709), a rotating plate (707) is provided on the inner side of the mounting plate (706), and the rotating plate (707) is rotatably connected to the mounting plate (706).

4. The multi-step reducer motor housing cover processing equipment according to claim 3, characterized in that: A motor 3 (711) is installed on one side of the rotating plate 2 (707), and the motor 3 (711) is located between the connecting frames (710). A gear 1 (712) is installed on the output shaft of the motor 3 (711). Three rotating shafts 2 (714) are provided on one side of the rotating plate 2 (707). The three rotating shafts 2 (714) are rotatably connected to the rotating plate 2 (707). Gear 2 (713) is provided on the rotating shaft 2 (714). Gear 1 (712) is meshed with gear 2 (713). Gear 3 (715) is provided on the rotating shaft 2 (714). Three sets of sliding grooves are provided on one side of the rotating plate 2 (707), and six sliding blocks 2 (716) are installed in the sliding grooves. The sliding blocks 2 (716) are slidably connected to the rotating plate 2 (707), and a rack (717) is provided on the inner wall of the sliding block 2 (716). The rack (717) is meshed with the gear 3 (715). A clamping block (718) is installed on one side of the sliding block 2 (716), and two limiting columns (719) are provided on one side of the clamping block (718). A spring (720) is sleeved on the limiting column (719), and a splint (721) is installed on one side of the limiting column (719).

5. The multi-step reducer motor housing cover processing equipment according to claim 4, characterized in that: The drilling mechanism (8) includes a slider three (801), the slider three (801) is slidably connected to the guide rail one (2), a mounting plate four (802) is installed on the slider three (801), the upper end surface of the mounting plate four (802) is provided with a guide rail three (803), a slide motor three (804) is provided on one side of the guide rail three (803), a slider four (805) is provided on the guide rail three (803), the slider four (805) is slidably connected to the guide rail three (803), a mounting plate five (806) is installed on the slider four (805), the mounting plate A movable plate one (807) is installed on the upper end surface of the fifth (806), a guide rail four (808) is provided on one side of the movable plate one (807), a slide motor four (809) is provided on one side of the guide rail four (808), a slider five (810) is provided on the guide rail four (808), the slider five (810) is slidably connected to the guide rail four (808), a movable plate two (811) is installed on the slider five (810), a motor four (812) is installed on the movable plate two (811), and a twist drill and a tap are installed on the output shaft of the motor four (812).

6. The multi-step reducer motor housing cover processing equipment according to claim 5, characterized in that: The support mechanism (9) includes a slider six (901), the slider six (901) is slidably connected to the guide rail two (4), the slider six (901) is mounted with a movable plate three (902), the movable plate three (902) is mounted with two mounting plates six (903), the inner walls of the two mounting plates six (903) are provided with a guide rail five (904), a slide motor five (905) is mounted on one side of the guide rail five (904), a slider seven (906) is mounted on the guide rail five (904), a movable plate four (907) is mounted on one side of the slider seven (906), the upper end surface of the movable plate four (907) is mounted with a cylinder one (908), the push rod of the cylinder one (908) is mounted with a movable plate five (909), and the movable plate five (909) is mounted with a V-shaped block (910).

7. The multi-step reducer motor housing cover processing equipment according to claim 6, characterized in that: The surface treatment mechanism (10) includes a slider eight (1001), the slider eight (1001) is slidably connected to the guide rail five (904), a movable plate six (1002) is installed on one side of the slider eight (1001), a cylinder two (1003) is installed on the upper end surface of the movable plate six (1002), a movable plate seven (1004) is installed on the push rod of the cylinder two (1003), a spindle motor two (1005) is installed on the movable plate seven (1004), and a grooving tool and a turning tool are installed on the output shaft of the spindle motor two (1005).

8. The multi-step reducer motor housing cover processing equipment according to claim 7, characterized in that: A visual sensor (11) is installed on the upper end surface of the movable plate 1 (807), and the visual sensor (11) is electrically connected to the control system.

9. The process of a multi-step reducer motor housing cover processing equipment according to any one of claims 1 to 8, characterized in that: The method comprises the following steps: S1, feeding of blank; S2, clamping of blank; S3, turning the outer circle of one end of the blank; S4, turning the outer circle of the other end of the blank; S5, tapping of blank; S6, drilling of blank; S7. Take out the motor housing cover and place new blank.

10. The method according to claim 9, characterized in that ; The specific steps of step S1 are as follows: the operator places the blank on the feeding mechanism, and the feeding mechanism transports the blank to one side of the clamping mechanism; The specific steps of step S2 are: the clamping mechanism fixes and clamps one end of the blank; The specific steps of step S3 are: the surface treatment mechanism performs a step of turning the outer circle of one end of the blank, replacing the grooving cutter, and cutting off one end of the blank; The specific steps of step S4 are: the clamping mechanism clamps the blank on one side of the blank, and the surface treatment mechanism performs outer rounding on the other end of the blank; The specific steps of step S5 are: the drilling mechanism replaces the tap and performs thread tapping on the blank; The specific steps of step S6 are: replacing the twist drill in the drilling mechanism to evenly open four through holes on the surface of the blank; The specific steps of step S7 are: the operator takes out the processed motor housing cover and places the blank to be processed on the feeding mechanism.

Citation Information

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