An automated production line and method for warehousing granular materials
By combining unloading equipment and belt conveyor system with arrow-shaped material distribution device, the safety accidents and pollution problems in traditional loader operation are solved, the automatic storage of granular materials is realized, costs are reduced and conditions for the installation of automated equipment are provided.
Patent Information
- Application Number
- CN202511102089.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2045-08-07
AI Technical Summary
In the existing technology, the process of storing pellets relies on traditional loader operation, which makes it easy for accidents to occur due to the alternating operation of transport vehicles and loaders, hinders the installation of automated equipment, and results in high fuel consumption and environmental pollution.
The system employs unloading equipment, a main belt conveyor system, a branch belt conveyor system, and an arrow-shaped material distribution device to achieve automated transportation and distribution of granular materials. Through video recognition system and control center coordination, it achieves fully automated unmanned unloading.
It reduces the overlap of transport vehicles and loaders, avoids safety accidents, reduces fuel consumption and labor costs, reduces pollution, provides conditions for the installation of automated equipment, and enables enclosed silos.
Smart Images

Figure CN120573504B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of intelligent warehousing technology, and in particular to an automated production line and method for storing granular materials. Background Technology
[0002] In industrial and agricultural production, the transportation, storage, processing, mixing, and stirring of granular materials are widespread, including grains, coal, slag, sand, gravel, and plastics. Currently, most operations throughout the transportation and storage process rely on traditional loaders for loading and unloading. However, traditional loader loading and unloading is entirely manual, and the repetitive nature of manual operations easily leads to worker fatigue. Especially during the process of transporting granular materials to storage, loaders are needed in conjunction with transport vehicles to pile the materials in the storage area. This results in a scenario where transport vehicles and loaders work alternately, which easily leads to vehicle collisions and safety accidents. Furthermore, the back-and-forth movement of transport vehicles and loaders within the storage area hinders the installation of automated granular material output equipment. The continuous loading and unloading of transport vehicles and the constant piling of granular materials by loaders also incurs significant fuel consumption and labor costs. Most traditional loaders currently in use are powered by diesel fuel, and the piling process generates a large amount of exhaust gas that pollutes the environment, especially during the piling of grain, potentially causing serious contamination.
[0003] Currently, there are no mature complete sets of dumping conveyors on the market that can achieve automated warehousing of granular materials. Summary of the Invention
[0004] The purpose of this invention is to address the existing problems in the warehousing of granular materials, which are mostly handled by traditional loaders. The alternating operation of transport vehicles and loaders can easily lead to accidents. The back-and-forth operation of transport vehicles and loaders within the storage yard also hinders the installation of automated granular material output equipment. Furthermore, the operation cost of loaders is high, and they may also cause pollution to some granular materials. This invention provides an automated warehousing production line and method for granular materials.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0006] In a first aspect, the present invention provides an automated granular material warehousing production line, comprising an unloading device, a main belt conveyor system, a branch belt conveyor system, and arrow-shaped material distribution devices; the unloading device is used to receive incoming granular material; the main belt conveyor system is connected to the unloading device, and the main belt conveyor system is connected in series with all silos, and the main belt conveyor system is used to transport the granular material from the unloading device to above the silos; the branch belt conveyor system is at an angle to the main belt conveyor system, and the branch belt conveyor system is used to receive the granular material transported by the main belt conveyor system and transfer it to the silos for stacking; a plurality of arrow-shaped material distribution devices are arranged at intervals along the main belt conveyor system, each arrow-shaped material distribution device corresponds to one branch belt conveyor system, and each arrow-shaped material distribution device can be close to or far from the horizontal belt conveyor, and the arrow-shaped material distribution device is used to scrape off the granular material transported by the main belt conveyor system and distribute it to the corresponding branch belt conveyor system.
[0007] The automated pellet material silo production line of this invention utilizes the unloading equipment to unload incoming pellet materials and transports them via belt conveyors, eliminating the need for traditional loader transport. The arrow-shaped material distribution device switches the pellet materials transported by the main belt conveyor system to the branch belt conveyor system for transport to the corresponding silos, achieving fully automated, unmanned unloading of various pellet materials. Furthermore, there are no additional silo equipment within the silo area, providing favorable conditions for the installation of automated output equipment. It can be combined into enclosed silos, reducing the need for loaders and transport vehicles to accumulate materials in the storage area, thus avoiding collisions and safety accidents. The absence of loaders and transport vehicles in the silo area reduces fuel consumption and labor input, lowers construction costs, and prevents pellet material contamination. This automated pellet material silo production line has a simple structure, is easy to use, and performs well.
[0008] As a preferred technical solution of the present invention, the unloading equipment includes an unloading hopper support frame, an unloading hopper, a discharge port, and a chain conveyor. The unloading hopper is arranged on the unloading hopper support frame, and the chain conveyor is arranged at the bottom of the unloading hopper support frame. The discharge port is arranged at one end of the chain conveyor and is connected to the main belt conveyor system.
[0009] As a preferred technical solution of the present invention, the main belt conveyor system includes a climbing belt conveyor and a horizontal belt conveyor. The unloading device is connected to the bottom end of the climbing belt conveyor, and the top end of the climbing belt conveyor is connected to the horizontal belt conveyor. Several silo partitions are provided in the middle of the granular silo to form different silos for storing granular materials of different sizes. The horizontal belt conveyor is located at the top of the silo partition.
[0010] As a further preferred technical solution of the present invention, a plurality of arrow-shaped material distribution devices are arranged at intervals along the length direction of the horizontal belt conveyor, and each arrow-shaped material distribution device is provided with left and right material distribution hoppers at the tail end of the arrow.
[0011] As a preferred technical solution of the present invention, the belt conveyor system includes multiple belt conveyors, and each bin is provided with at least one belt conveyor.
[0012] As a further preferred technical solution of the present invention, the belt conveyor system further includes a belt guide rail and a belt support frame, and each belt conveyor adopts a bidirectional conveyor belt; one belt conveyor is set below the arrow-shaped material distribution device, and several silo partitions are provided in the middle of the granular silo to form different silos for storing granular materials of different sizes. The belt support frame is erected at the upper end of the silo partition, and the belt guide rail is set on the belt support frame. The belt conveyor is slidably connected to the belt guide rail.
[0013] As a further preferred technical solution of the present invention, the conveying direction of the belt conveyor is opposite to the moving direction of the belt conveyor along the belt slide rail.
[0014] As a preferred technical solution of the present invention, the arrow-shaped material distribution device includes a material distribution support frame, an arrow-shaped material distribution arrow plate, an arrow plate control cylinder, and a cylinder control motor; the cylinder control motor is arranged at the upper end of the material distribution support frame, the arrow plate control cylinder is arranged at the front end of the cylinder control motor, and the arrow-shaped material distribution arrow plate is arranged at the front end of the arrow plate control cylinder; the arrow-shaped material distribution arrow plate includes a rigid plate and a flexible plate, the flexible plate is arranged on the surface layer of the rigid plate and located below the rigid plate, and the angle between the flexible plate and the horizontal belt surface layer of the horizontal belt conveyor is configured as an obtuse angle.
[0015] As a preferred technical solution of the present invention, the automated granular material warehousing production line further includes a video recognition system and a control center; the video recognition system includes a high-definition camera, a display screen, and a first switch; the high-definition camera is installed at the unloading equipment, each of the arrow-shaped material distribution devices, and the belt conveyor system; the high-definition camera is connected to the display screen through the first switch; the control center includes a computer and a second switch; the computer is connected to the control power supply of the unloading equipment, the main belt conveyor system, the belt conveyor system, and the arrow-shaped material distribution devices through the second switch.
[0016] Secondly, the present invention also provides an automated warehousing method for granular materials, utilizing the automated warehousing production line for granular materials as described above, the method comprising the following steps:
[0017] Foreign granular material is placed into the unloading equipment, and the foreign granular material is identified by the video recognition system. The storage bin for the foreign granular material is determined and set as the target bin.
[0018] The control center starts the belt conveyor system and the arrow-shaped material distribution device corresponding to the target silo, as well as the unloading equipment and the main belt conveyor system. The arrow-shaped material distribution device is close to and attached to the main belt conveyor system. The incoming granular material is transported by the unloading equipment and the main belt conveyor system, scraped off by the arrow-shaped material distribution device and sent to the belt conveyor system, and then transported to the corresponding silo by the belt conveyor system.
[0019] The automated warehousing method for granular materials described in this invention, through the coordinated operation of the video recognition system and the control center, can activate the equipment corresponding to the transportation of this batch of granular materials to transport the granular materials to the corresponding silos, thereby enhancing the automated warehousing capability of granular materials.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0021] 1. The automated pellet material silo production line of this invention utilizes the unloading equipment to unload incoming pellet materials and transports them via belt conveyors, eliminating the need for traditional loader transportation. The arrow-shaped material distribution device switches the pellet materials transported by the main belt conveyor system to the distribution belt conveyor system for transport to the corresponding silos, achieving fully automated, unmanned unloading of various pellet materials. Furthermore, there are no additional silo equipment within the silo area, providing favorable conditions for the installation of automated output equipment. It can be combined into enclosed silos, reducing the need for loaders and transport vehicles to perform piling operations in the storage area, thus avoiding safety accidents such as vehicle collisions. The absence of loaders and transport vehicles in the silo area reduces fuel consumption and labor input, lowers construction costs, and prevents pellet material contamination. This automated pellet material silo production line has a simple structure, is easy to use, and has good performance.
[0022] 2. The automated warehousing method for granular materials described in this invention, through the coordinated operation of the video recognition system and the control center, can activate the equipment corresponding to the transportation of this batch of granular materials to transport the granular materials to the corresponding silos, thereby enhancing the automated warehousing capability of granular materials. Attached Figure Description
[0023] Figure 1 This is a front view schematic diagram of an automated granular material warehousing production line.
[0024] Figure 2 This is a top view of an automated warehousing production line for granular materials.
[0025] Figure 3 This is a flowchart of an automated warehousing production line for granular materials.
[0026] The markings in the diagram are: 1-unloading equipment, 2-climbing belt conveyor, 3-horizontal belt conveyor, 4-arrow-shaped material distribution device, 5-splitting belt conveyor, 6-silo partition wall, 7-splitting belt support frame, 8-splitting belt slide rail. Detailed Implementation
[0027] The present invention will be further described in detail below with reference to experimental examples and specific embodiments. However, this should not be construed as limiting the scope of the above-mentioned subject matter of the present invention to the following embodiments; all technologies implemented based on the content of the present invention fall within the scope of the present invention.
[0028] Unless otherwise specified, the use of terms such as "upper," "lower," "left," "right," "center," "inner," and "outer" to indicate orientation or positional relationships in the description of specific embodiments of the present invention is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationship in which the product / equipment / device is typically placed during use. These terms are merely for the purpose of facilitating the description of the present invention or simplifying the description in specific embodiments, enabling those skilled in the art to quickly understand the solution, and do not indicate or imply that a particular device / component / element must have a specific orientation, or be constructed and operated in a specific positional relationship. Therefore, they should not be construed as limitations on the present invention.
[0029] Furthermore, the use of terms such as "horizontal," "vertical," "suspended," and "parallel" does not imply that the corresponding device / component / element must be absolutely horizontal, vertical, suspended, or parallel, but rather that it can be slightly tilted or have a deviation. For example, "horizontal" merely means that its direction is more horizontal relative to "vertical," not that the structure must be completely horizontal, but that it can be slightly tilted. Alternatively, it can be simplified to mean that the corresponding device / component / element, when set in a "horizontal," "vertical," "suspended," or "parallel" direction, can have an error / deviation of ±10% relative to the corresponding direction, more preferably within ±8%, more preferably within ±6%, more preferably within ±5%, and more preferably within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its function in the present invention.
[0030] Furthermore, the use of terms such as "first," "second," and "third" in terminology is merely for distinguishing descriptions of identical or similar components and should not be interpreted as emphasizing or implying the relative importance of a particular component.
[0031] Furthermore, in the description of the embodiments of the present invention, "several", "more than", and "a number of" represent at least two. The number can be any number, such as 2, 3, 4, 5, 6, 7, 8, or 9, and can even exceed nine.
[0032] Furthermore, in the description of the technical solution of this invention, unless otherwise explicitly specified / limited / restricted, the terms "set up," "install," "connect," "link," "provided with," "laid out," and "arranged" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to common connection methods in the art, such as welding, riveting, bolting, and threaded connections. Such connections can be mechanical, electrical, or communication connections; they can be direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components.
[0033] In related technologies, traditional loaders are used for loading and unloading in most situations throughout the transportation or storage process. Traditional loader loading and unloading relies entirely on manual operation, and the repetitive nature of manual labor easily leads to worker fatigue. Especially during the process of transporting granular materials to storage, loaders are needed in conjunction with transport vehicles to pile up the granular materials in the storage area. This results in a scenario where transport vehicles and loaders work alternately, which easily leads to vehicle collisions and safety accidents. Furthermore, the back-and-forth movement of transport vehicles and loaders within the storage area hinders the installation of automated granular material output equipment. The continuous loading and unloading of transport vehicles and the constant piling of granular materials by loaders also incurs significant fuel consumption and labor costs. Currently, most traditional loaders are powered by diesel fuel, and the piling operation generates a large amount of exhaust gas that pollutes the environment. Therefore, the technical solution of this application was developed, which is described below in conjunction with… Figures 1 to 3 To elaborate.
[0034] Example 1
[0035] like Figures 1 to 3 As shown in the figure, the automated warehousing production line for granular materials of the present invention includes unloading equipment 1, main belt conveyor system, arrow-shaped material distribution device 4, distribution belt conveyor system, video recognition system and PLC control center.
[0036] The unloading equipment 1 is installed outside the silo site. Depending on the terrain around the silo site, if there are high and low platforms and the terrain is suitable for unloading vehicles, the unloading equipment 1 can be installed directly on the ground. If there are no high and low platforms and no flat site suitable for unloading vehicles, a sunken unloading equipment 1 needs to be installed. The unloading equipment 1 is used to receive external granular materials.
[0037] like Figure 1 and Figure 2As shown, the unloading device 1 includes a hopper support frame, a hopper, a discharge port, and a chain conveyor. The hopper is installed on the upper end of the hopper support frame, and the chain conveyor is installed on the lower end of the hopper support frame. The discharge port is located at one end of the chain conveyor. The chain conveyor consists of multiple sets of scraping chain plates. A driven gear for the scraping chain plate is located at one end, and a driving gear for the scraping chain plate is located at the other end. A high-power geared motor is configured on the driving gear. The discharge port is connected to the main belt conveyor system.
[0038] like Figure 1 and Figure 2 As shown, the main belt conveyor system includes a belt conveyor support frame, a climbing belt conveyor 2, and a horizontal belt conveyor 3. Several silo partitions 6 are spaced apart in the granular silo to form different silos for storing granular materials of different sizes. The belt conveyor support frame is erected on one side of the unloading device 1 and on the upper end of the silo partition 6. The climbing belt conveyor 2 and the horizontal belt conveyor 3 are respectively installed on the belt conveyor support frame. Optionally, the horizontal belt conveyor 3 is arranged perpendicular to the silo partition 6 in the horizontal plane. The climbing belt conveyor 2 is equipped with a toothed belt, and both the climbing belt conveyor 2 and the horizontal belt conveyor 3 are equipped with high-power geared motors. A climbing belt conveyor 2 is installed at the discharge port of the unloading device 1, a receiving hopper is installed at the output end of the climbing belt conveyor 2, and a horizontal belt conveyor 3 is installed at the lower end of the receiving hopper; a plurality of arrow-shaped material distribution devices 4 are arranged at intervals on the horizontal belt conveyor 3, and left and right material distribution hoppers are respectively installed at the tail ends of the arrow-shaped material distribution devices 4.
[0039] like Figure 1 and Figure 2As shown, the belt conveyor system includes multiple belt conveyors 5, belt guide rails 8, and belt support frames 7. Each belt conveyor 5 is a bidirectional conveyor belt. One belt conveyor 5 is correspondingly installed at the lower end of the hopper. The belt conveyors 5 are mounted overhead on the upper end of the hopper partition wall 6 via the belt support frames 7. Optionally, multiple belt support frames 7 are erected perpendicular to the hopper partition wall 6 in a horizontal plane, with the belt support frames 7 spaced apart along the length of the hopper partition wall 6. Multiple belt guide rails 8 are erected perpendicular to the belt support frames 7 in a horizontal plane. The belt conveyor 8 is arranged parallel to the silo partition wall 6 and perpendicular to the horizontal belt conveyor 3; the belt conveyor 5 is arranged along the length of the belt conveyor 8, and multiple sets of pulleys are arranged at the bottom of the belt conveyor 5. A drive wheel and a reduction motor are arranged at one end of the belt conveyor 5; power is drawn from the drive wheel of the belt conveyor 5 to drive the multiple sets of pulleys at the bottom of the belt conveyor 5 to move along the belt conveyor 8; when the drive wheel of the belt conveyor 5 turns to the right, the multiple sets of pulleys at the bottom of the belt conveyor 5 slide to the left, so that the granular material is layered and piled up from right to left.
[0040] like Figure 1 and Figure 2 As shown, the arrow-shaped material distribution device 4 includes a material distribution support frame, a material distribution roller, an arrow-shaped material distribution plate, an arrow plate control cylinder, and a cylinder control motor. The material distribution roller is installed at the lower end of the material distribution support frame, the cylinder control motor is installed at the upper end of the material distribution support frame, the arrow plate control cylinder is installed at the front end of the cylinder control motor, and the arrow-shaped material distribution plate is installed at the front end of the arrow plate control cylinder. The arrow-shaped material distribution plate includes a rigid plate and a flexible plate. The rigid plate is perpendicular to the horizontal belt surface of the horizontal belt conveyor 3 at a 90-degree angle, and the flexible plate is at an obtuse angle of not less than 110 degrees and not more than 160 degrees with the horizontal belt surface of the horizontal belt conveyor 3 to facilitate the scraping of granular material. The flexible plate is installed on the surface of the rigid plate and is located below the rigid plate.
[0041] The arrow-shaped material distribution plate control cylinder can drive the arrow-shaped material distribution plate to move closer to or away from the horizontal belt surface of the horizontal belt conveyor 3. After approaching, the bottom of the flexible plate contacts the horizontal belt surface of the horizontal belt conveyor 3. The function of the material distribution roller is to lift the corresponding horizontal belt surface of the horizontal belt conveyor 3 when the arrow-shaped material distribution plate approaches the horizontal belt surface of the horizontal belt conveyor 3. Even when the arrow-shaped material distribution plate and the horizontal belt surface of the horizontal belt conveyor 3 are close to each other, the material distribution roller is connected to the arrow-shaped material distribution plate control cylinder through a transmission assembly. That is, the arrow-shaped material distribution plate control cylinder simultaneously drives the arrow-shaped material distribution plate and the horizontal belt surface of the horizontal belt conveyor 3 to move closer to or away from each other. The transmission assembly may include a parallel four-bar linkage mechanism. The flexible plate is made of rubber, and the rigid plate is made of steel. The rigid plate is used to constrain the flexible plate to maintain its arrow shape. After the arrow-shaped material distribution plate approaches and contacts the horizontal belt surface of the horizontal belt conveyor 3 (i.e., the arrow-shaped material distribution device 4 is closed relative to the horizontal belt conveyor 3), it can scrape off the granular material transported by the horizontal belt surface of the horizontal belt conveyor 3 and distribute it through the material distribution hopper to the corresponding material distribution conveyor 5, and then the material distribution conveyor 5 transports it to the stacking position of the corresponding silo. If the granular material transported by the horizontal belt surface of the horizontal belt conveyor 3 is not the material to be stacked in this silo, the arrow plate control cylinder corresponding to this silo can drive the arrow-shaped material distribution plate away from the horizontal belt surface of the horizontal belt conveyor 3 (i.e., the arrow-shaped material distribution device 4 is open relative to the horizontal belt conveyor 3), and the granular material continues to be transported by the horizontal belt surface of the horizontal belt conveyor 3.
[0042] like Figure 3 As shown, the video recognition system includes a high-definition camera, a display screen, a first switch, and a network cable; the high-definition camera is installed at the unloading hopper and the discharge port of the unloading device 1, at the arrow-shaped material distribution plate of the arrow-shaped material distribution device 4, and at the end of each of the belt conveyors 5 in the belt conveyor system, and is connected to the display screen through the first switch and the network cable.
[0043] like Figure 3As shown, the PLC control center includes a computer and a second switch. The computer includes a monitor, input keyboard, and mouse. The computer is connected to the control power supply of the high-power geared motor on the drive gear of the chain conveyor, the control power supply of the high-power geared motors of the climbing belt conveyor 2 and the horizontal belt conveyor 3, the control power supply of the hydraulic cylinder control motor on each arrow-shaped material distribution device 4, and the control power supply of the geared motor of each belt conveyor 5, through the second switch. According to the need to convey different granular materials, the arrow-shaped material distribution plate on the single arrow-shaped material distribution device 4 corresponding to the hopper is closed in real time, and the arrow-shaped material distribution plates of the other multiple arrow-shaped material distribution devices 4 and the corresponding geared motors of the belt conveyors 5 are opened.
[0044] The computer is connected to the video recognition system through the second switch. The PLC control center controls the unloading equipment 1, the main belt conveyor system, the arrow-shaped material sorting device 4, and the branch belt conveyor system according to the real-time images provided by the video recognition system to realize the automated classification and storage of granular materials according to their gradation.
[0045] This embodiment describes an automated pellet material silo production line. It utilizes the unloading device 1 to unload incoming pellet materials and transports them via belt conveyor, eliminating the need for traditional loader transport. The arrow-shaped material distribution device 4 switches the pellet materials transported by the main belt conveyor system to the distribution belt conveyor system for delivery to the corresponding silos. This achieves fully automated, unmanned unloading of various pellet materials, and eliminates the need for additional silo equipment within the silo area, providing favorable conditions for the installation of automated output equipment. It can be combined into enclosed silos, reducing the need for loaders and transport vehicles to perform piling operations in the storage area and preventing collisions. The absence of loaders and transport vehicles in the silo area reduces fuel consumption and labor input, lowers construction costs, and avoids pellet material contamination. This automated pellet material silo production line has a simple structure, is easy to use, and performs well.
[0046] Example 2
[0047] like Figures 1 to 3 As shown in the figure, the automated warehousing method for granular materials of the present invention utilizes the automated warehousing production line for granular materials as described in Example 1. The method includes the following steps:
[0048] Foreign granular material is placed into the unloading equipment 1, and the foreign granular material is identified by the video recognition system. The storage bin of the foreign granular material is determined and set as the target bin.
[0049] The control center starts the belt conveyor system and the arrow-shaped material distribution device 4 corresponding to the target silo, as well as the unloading equipment 1 and the main belt conveyor system. The arrow-shaped material distribution device 4 is close to and attached to the main belt conveyor system. The incoming granular material is transported by the unloading equipment 1 and the main belt conveyor system, scraped off by the arrow-shaped material distribution device 4 and sent to the belt conveyor system, and then transported to the corresponding silo by the belt conveyor system.
[0050] The automated warehousing method for granular materials described in this embodiment, through the coordinated operation of the video recognition system and the control center, can activate the equipment corresponding to the transportation of this batch of granular materials to transport the granular materials to the corresponding silos, thereby enhancing the automated warehousing capability of granular materials.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated warehousing production line for granular materials, characterized in that, include: Unloading equipment (1) is used to receive external granular materials; The main belt conveyor system is connected to the unloading equipment (1). The main belt conveyor system is connected in series with all the silos. The main belt conveyor system is used to transport the granular material from the unloading equipment (1) to the top of the silos. The branch belt conveyor system is at an angle to the main belt conveyor system. The branch belt conveyor system is used to receive the granular material transported by the main belt conveyor system and transfer it to the silo for storage. Arrow-shaped material distribution device (4), multiple arrow-shaped material distribution devices (4) are arranged at intervals along the main belt conveyor system, each arrow-shaped material distribution device (4) corresponds to one of the branch belt conveyor systems, each arrow-shaped material distribution device (4) can be close to or far away from the horizontal belt conveyor (3), the arrow-shaped material distribution device (4) is used to scrape off the granular material transported by the main belt conveyor system and distribute it to the corresponding branch belt conveyor system; The arrow-shaped material distribution device (4) includes a material distribution support frame, a material distribution roller, an arrow-shaped material distribution arrow plate, an arrow plate control cylinder, and a cylinder control motor; the material distribution roller is provided at the lower end of the material distribution support frame, the cylinder control motor is provided at the upper end of the material distribution support frame, the arrow plate control cylinder is provided at the front end of the cylinder control motor, the arrow-shaped material distribution arrow plate is provided at the front end of the arrow plate control cylinder, and the material distribution roller is connected to the arrow plate control cylinder through a transmission assembly; the arrow-shaped material distribution arrow plate includes a rigid plate and a flexible plate, the flexible plate is connected to the rigid plate and located at the lower part of the rigid plate, and the angle between the flexible plate and the horizontal belt surface of the horizontal belt conveyor (3) is configured as an obtuse angle; the material distribution roller is used to lift the corresponding horizontal belt surface of the horizontal belt conveyor (3) when the arrow-shaped material distribution arrow plate is close to the horizontal belt surface of the horizontal belt conveyor (3), and the arrow plate control cylinder can simultaneously drive the arrow-shaped material distribution arrow plate to move closer to or away from the horizontal belt surface of the horizontal belt conveyor (3); The belt conveyor system includes multiple belt conveyors (5), belt guide rails (8), and belt support frames (7). Each hopper is equipped with at least one belt conveyor (5), and each belt conveyor (5) is a bidirectional conveyor belt. A belt conveyor (5) is installed below the arrow-shaped material distribution device (4). Several hopper partitions (6) are provided in the middle of the granular hopper to form different hoppers for storing granular materials of different sizes. The belt support frame (7) is erected on the upper end of the hopper partition (6), and the belt guide rails (8) are installed on the belt support frame (7). The belt conveyors (5) are slidably connected to the belt guide rails (8). On the belt guide rail (8), multiple sets of pulleys are provided at the bottom of the belt conveyor (5). The conveying direction of the belt conveyor (5) is opposite to the moving direction of the belt conveyor (5) along the belt guide rail (8). One end of the belt conveyor (5) is provided with a drive wheel and a reduction motor. Power is drawn from the drive wheel of the belt conveyor (5) to drive the multiple sets of pulleys at the bottom of the belt conveyor (5) to move along the belt guide rail (8). When the drive wheel of the belt conveyor (5) turns to the right, the multiple sets of pulleys at the bottom of the belt conveyor (5) slide to the left, so that the granular material is layered and piled up from right to left. The video recognition system includes a high-definition camera, a display screen and a first switch. The high-definition camera is installed at the unloading device (1), each of the arrow-shaped material distribution devices (4) and the belt conveyor system. The high-definition camera is connected to the display screen through the first switch. The control center includes a computer and a second switch. The computer is connected to the control power supply of the unloading equipment (1), the main belt conveyor system, the branch belt conveyor system and the arrow-shaped material distribution device (4) through the second switch.
2. The automated pellet material warehousing production line according to claim 1, characterized in that, The unloading equipment (1) includes an unloading hopper support frame, an unloading hopper, a discharge port and a chain conveyor. The unloading hopper is installed on the unloading hopper support frame, and the chain conveyor is installed at the bottom of the unloading hopper support frame. The discharge port is installed at one end of the chain conveyor and is connected to the main belt conveyor system.
3. The automated pellet material warehousing production line according to claim 1, characterized in that, The main belt conveyor system includes a climbing belt conveyor (2) and a horizontal belt conveyor (3). The unloading device (1) is connected to the bottom of the climbing belt conveyor (2), and the top of the climbing belt conveyor (2) is connected to the horizontal belt conveyor (3). Several silo partitions (6) are provided in the middle of the granular silo to form different silos for storing granular materials of different sizes. The horizontal belt conveyor (3) is located at the top of the silo partition (6).
4. The automated warehousing production line for granular materials according to claim 3, characterized in that, Multiple arrow-shaped material distribution devices (4) are arranged at intervals along the length of the horizontal belt conveyor (3), and each arrow-shaped material distribution device (4) has a left and right material distribution hopper at the tail end of the arrow.
5. An automated method for storing granular materials, characterized in that, The method using the automated pellet material warehousing production line as described in claim 1 includes the following steps: Foreign granular material is placed into the unloading equipment (1), and the foreign granular material is identified by the video recognition system. The storage bin of the foreign granular material is determined and set as the target bin. The control center starts the belt conveyor system and the arrow-shaped material distribution device (4) corresponding to the target silo, and starts the unloading equipment (1) and the main belt conveyor system. The arrow-shaped material distribution device (4) is close to and attached to the main belt conveyor system. The foreign granular material is transported through the unloading equipment (1) and the main belt conveyor system, scraped off by the arrow-shaped material distribution device (4) to the belt conveyor system, and then transported by the belt conveyor system to the corresponding silo.
Citation Information
Patent Citations
Automatic environment-friendly stacking system for sandstone material warehouse and control method
CN110950109A
Multi-grading granule automatic output system and using method
CN120573502A
Distributor and belt conveyor
CN220744501U