Method for testing residual solvent in chemical fiber

By designing the docking, limiting and shaking components of the reaction chamber, the problem of uneven mixing of chemical fibers and methanol is solved, and more accurate detection of residual solvents is achieved.

CN120577447AActive Publication Date: 2025-09-02连云港市纤维检验中心
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Patent Information

Application Number
CN202510728807.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2025-09-02
Estimated Expiration
2045-05-30

AI Technical Summary

Technical Problem

In the prior art, chemical fibers and methanol are mixed unevenly, which affects the accuracy of residual solvent detection data.

Method used

A reaction box is designed to achieve full mixing of chemical fibers and methanol through the combination of docking components, limiting components and shaking components, including structures such as pallets, sliders, press plates, slide rods, and support plates. The driving motor drives the cam and pulleys to achieve uniform shaking of the reaction box.

Benefits of technology

The mixing uniformity between chemical fiber and methanol is improved, ensuring the accuracy of subsequent detection data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a method for testing residual solvents in chemical fibers, and relates to the technical field of chemical fiber tests.The device comprises a reaction box, a cover plate is arranged at the top of the reaction box, a handle is fixedly connected to the side face of the reaction box, and side plates are fixedly connected to the front side and the rear side of the reaction box; the side plate is fixedly connected with a pair of rod bodies; the device further comprises butt joint assemblies, limiting assemblies and a shaking assembly, the butt joint assemblies are arranged on the front side and the rear side of the reaction box and used for fixing the reaction box, the limiting assemblies are arranged on the butt joint assemblies for cooperative use, and the shaking assembly is arranged on the bottom plate and used in cooperation with the reaction box. The device is reasonable in structure, the reaction box can be mounted and dismounted through the butt-joint assembly, the limiting assembly is matched with the butt-joint assembly for use, finally, chemical fibers and methanol in the reaction box are fully mixed and reacted through the shaking assembly, and later extraction and detection are facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of chemical fiber testing, and in particular to a method for testing residual solvents in chemical fibers. Background Art

[0002] Chemical fibers are made from natural or synthetic polymers, through a series of processes including spinning solution preparation, spinning, and post-processing. Fiber properties such as length, thickness, whiteness, and gloss can be adjusted during the production process. They offer advantages such as light resistance, abrasion resistance, easy washing and drying, and resistance to mildew, rot, and insect infestation.

[0003] Chemical fibers need to go through multiple processes during manufacturing, but solvents will remain on the surface of the chemical fibers during processing. If the chemical fibers are not sampled and tested in time, it will affect the subsequent chemical fiber processing products. The current method for detecting residual solvents in chemical fibers is gas chromatography-mass spectrometry, but during extraction, the chemical fibers and methanol will not be mixed evenly, thus affecting the subsequent test data. Summary of the Invention

[0004] The purpose of this application is to provide a testing method for residual solvents in chemical fibers, which enables the reaction box to be installed and disassembled through a docking assembly, used in conjunction with a limiting assembly through a docking assembly, and finally, by shaking the assembly, the chemical fiber and methanol inside the reaction box are fully mixed and reacted, facilitating subsequent extraction and testing.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a method for testing residual solvents in chemical fibers, comprising a reaction box, a cover plate provided at the top position of the reaction box, a handle fixedly connected to the side position of the reaction box, side panels fixedly connected at the front and rear sides of the reaction box, and a pair of rods fixedly connected to the side panels; further comprising a docking assembly, a limiting assembly and a shaking assembly, the docking assembly being arranged at the front and rear sides of the reaction box for fixing the reaction box, the limiting assembly being arranged on the docking assembly for coordinated use, and the shaking assembly being arranged on the bottom plate for coordinated use with the reaction box.

[0006] Preferably, the docking assembly includes a support plate arranged on the rod body, a pair of first pins are fixedly connected to the surface of the support plate, a through groove is opened in the middle position of the top surface of the support plate, a slide is slidably connected to the inside of the through groove, the top end of the slide is fixedly connected to the pressure plate, and the bottom surface of one end of the pressure plate is attached to the rod body.

[0007] Preferably, the bottom end of the slide is slidably connected to the cross bar, both ends of the cross bar are fixedly connected to the first axle seat, and the top end of the first axle seat is fixedly connected to the bottom surface of the support plate.

[0008] Preferably, the top surface of the pressure plate is fixedly connected to a second shaft seat, the second shaft seat is fixedly connected to a docking rod, and one end of the docking rod is rotatably connected to a linkage plate.

[0009] Preferably, the limiting assembly includes a hinge seat rotatably connected to the other end of the linkage plate, the hinge seat is fixedly connected to the sleeve block, a clamping column is fixedly connected to the surface position of the sleeve block, and one end of the clamping column is fixedly connected to a handle.

[0010] Preferably, the sleeve block is slidably connected to the limit rod, the bottom end of the limit rod is fixedly connected to a collar, a first spring is sleeved on the limit rod, the two ends of the first spring are respectively fixedly connected to the bottom surface of the sleeve block and the top surface of the collar, the top end of the limit rod is fixedly connected to a top seat, and one end of the top seat is fixedly connected to the surface position of the support plate.

[0011] Preferably, the top surface of the top seat is fixedly connected to a third shaft seat, the third shaft seat is fixedly connected to a top rod, one end of the top rod is rotatably connected to a clamping plate, and the clamping plate is provided with several groups of slots, and the internal part of one of the slots is provided with the clamping column.

[0012] Preferably, the shaking assembly includes a support plate rotatably connected to the first pin, the other end of the support plate is rotatably connected to the slide rod, a bottom plate is provided at the bottom position of the slide rod, a base is fixedly connected to the bottom plate, a slide groove is provided on the base, both ends of the slide rod are slidably connected to the inside of the slide groove, a sleeve is fixedly connected to the middle position of the slide rod, a docking plate is fixedly connected to the surface of the sleeve, and a slide plate is fixedly connected to the top of the docking plate.

[0013] Preferably, both ends of the slide are slidably connected to a fixed rod, one end of the fixed rod is fixedly connected to the bracket, the bottom end of the bracket is fixedly connected to the base, a driven rod is fixedly connected to the middle position of one side of the slide, one end of the driven rod is fixedly connected to a retaining ring, a second spring is sleeved on the driven rod, and both ends of the second spring are fixedly connected to one side of the retaining ring and one side of the bracket respectively.

[0014] Preferably, a positioning plate is fixedly connected to the other side of the skateboard, one end of the positioning plate is rotatably connected to a pulley, the pulley is affixed to a cam, the cam is fixedly connected to the top end of the transmission rod, the transmission rod is rotatably connected to the frame, the bottom end of the transmission rod is fixedly connected to the output end of the drive motor, and the drive motor is fixedly installed in the middle position of the base.

[0015] In summary, the present invention has the following beneficial effects:

[0016] When the reaction box needs to be shaken as a whole, the driving motor operates to rotate the transmission rod, and the rotation of the transmission rod drives the cam to rotate. The pulley is fitted to the edge of the cam by the elastic force of the second spring, and the slide is moved by the rotation of the cam. The movement of the slide drives the sliding rod to move through the sleeve on the docking plate. The sliding rod will slide inside the slide groove to increase the stability of the sliding rod movement. The movement of the sliding rod pushes the support plate on the first pin through the support plate to shake up and down quickly, so that the reaction inside the reaction box is more evenly mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 Schematic diagram of the three-dimensional structure of the reaction box;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the reaction box from the side;

[0020] Figure 3 Schematic diagram of the three-dimensional structure of the handle;

[0021] Figure 4 Schematic diagram of the three-dimensional structure of the support plate;

[0022] Figure 5 Schematic diagram of the three-dimensional structure of the base plate;

[0023] Figure 6 Schematic diagram of the three-dimensional structure of the bracket;

[0024] Figure 7 Schematic diagram of the three-dimensional structure of the frame;

[0025] Figure 8 for Figure 4 Enlarged structural diagram at point A in the middle.

[0026] In the figure: 1. reaction box; 101. cover plate; 102. handle; 103. side plate; 104. rod body; 2. support plate; 201. first pin; 202. through slot; 203. slide seat; 204. pressure plate; 205. cross bar; 206. first shaft seat; 207. second shaft seat; 208. docking rod; 209. linkage plate; 3. hinged seat; 301. sleeve block; 302. clamping column; 303. grip; 304. limit rod; 305. collar; 306. first spring; 307. top seat; 308, third shaft seat; 309, push rod; 310, clamping plate; 311, clamping groove; 4, support plate; 401, slide rod; 402, bottom plate; 403, base; 404, slide groove; 405, sleeve; 406, docking plate; 407, slide plate; 408, fixing rod; 409, bracket; 410, driven rod; 411, retaining ring; 412, second spring; 413, positioning plate; 414, pulley; 415, cam; 416, transmission rod; 417, frame; 418, drive motor. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example: Reference Figure 1 - Figure 8 The method for testing residual solvents in chemical fibers shown includes a reaction box 1, a cover plate 101 is provided at the top position of the reaction box 1, a handle 102 is fixedly connected to the side position of the reaction box 1, side panels 103 are fixedly connected to the front and rear sides of the reaction box 1, and a pair of rods 104 are fixedly connected to the side panels 103; it also includes a docking assembly, a limiting assembly and a shaking assembly, the docking assembly is arranged at the front and rear sides of the reaction box 1 for fixing the reaction box 1, the limiting assembly is arranged on the docking assembly for coordinated use, and the shaking assembly is arranged on the bottom plate 402 for coordinated use with the reaction box 1.

[0029] Specifically, it should be noted that the drive motor 418 is electrically connected to the control unit via a wire, and the specific working principles therebetween are referenced by the existing technology and will not be elaborated on herein.

[0030] As an implementation scheme in this embodiment, the docking assembly includes a support plate 2 arranged on the rod body 104, and a pair of first pins 201 are fixedly connected to the surface position of the support plate 2, a through groove 202 is opened in the middle position of the top surface of the support plate 2, and a slide 203 is slidably connected inside the through groove 202, and the top end of the slide 203 is fixedly connected to the pressure plate 204, and the bottom surface of one end of the pressure plate 204 is affixed to the rod body 104, and the bottom end of the slide 203 is slidably connected to the cross bar 205, and the two ends of the cross bar 205 are fixedly connected to the first axle seat 206, and the top end of the first axle seat 206 is fixedly connected to the bottom surface of the support plate 2, and the top surface of the pressure plate 204 is fixedly connected to the second axle seat 207, and the second axle seat 207 is fixedly connected to the docking rod 208, and one end of the docking rod 208 is rotatably connected to the linkage plate 209.

[0031] Specifically, when the reaction box 1 needs to be installed, side panels 103 are fixedly connected to the front and rear sides of the reaction box 1, and a rod body 104 is fixedly connected to the side panels 103. The rod body 104 is placed inside the support plate 2, and then the sleeve 301 on the limiting assembly is pulled upward. The movement of the sleeve 301 pushes the second shaft seat 207 on the docking rod 208 to move through the linkage plate 209. The second shaft seat 207 is fixedly connected to the pressure plate 204. The pressure plate 204 is moved by the movement of the second shaft seat 207. The movement of the pressure plate 204 causes the slide 203 to slide on the cross bar 205, thereby increasing the stability of the movement of the pressure plate 204. The movement of the pressure plate 204 facilitates limiting the position of the rod body 104, thereby facilitating the installation of the reaction box 1 as a whole.

[0032] As an implementation method in this embodiment, the limit assembly includes a hinge seat 3 rotatably connected to the other end of the linkage plate 209, the hinge seat 3 is fixedly connected to the sleeve block 301, the surface position of the sleeve block 301 is fixedly connected to a clamping column 302, one end of the clamping column 302 is fixedly connected to a handle 303, the sleeve block 301 is slidably connected to the limit rod 304, the bottom end of the limit rod 304 is fixedly connected to a collar 305, the limit rod 304 is sleeved with a first spring 306, and the two ends of the first spring 306 are respectively It is fixedly connected to the bottom surface of the sleeve block 301 and the top surface of the sleeve ring 305, and the top of the limiting rod 304 is fixedly connected to the top seat 307. One end of the top seat 307 is fixedly connected to the surface position of the support plate 2. The top surface position of the top seat 307 is fixedly connected to the third shaft seat 308. The third shaft seat 308 is fixedly connected to a push rod 309. One end of the push rod 309 is rotatably connected to a clamping plate 310. Several groups of card slots 311 are opened on the clamping plate 310, and a card column 302 is clamped inside one of the card slots 311.

[0033] Specifically, when the sleeve block 301 needs to be moved, the card plate 310 is first rotated, and the card plate 310 is rotated to disengage the card column 302 from the inside of the card slot 311, and then the handle 303 is pulled. The pulling of the handle 303 drives the sleeve block 301 to slide on the limit rod 304 through the card column 302. When the sleeve block 301 moves to the appropriate position, the card plate 310 is then rotated, and the card plate 310 is rotated to make the card column 302 stuck in the corresponding card slot 311, thereby facilitating the limiting of the position of the sleeve block 301.

[0034] As an implementation method in this embodiment, the shaking assembly includes a support plate 4 rotatably connected to the first pin 201, the other end of the support plate 4 is rotatably connected to the slide rod 401, a bottom plate 402 is provided at the bottom position of the slide rod 401, a base 403 is fixedly connected to the bottom plate 402, a slide groove 404 is provided on the base 403, both ends of the slide rod 401 are slidably connected inside the slide groove 404, a sleeve 405 is fixedly connected to the middle position of the slide rod 401, a docking plate 406 is fixedly connected to the surface of the sleeve 405, a slide plate 407 is fixedly connected to the top of the docking plate 406, both ends of the slide plate 407 are slidably connected to the fixed rod 408, one end of the fixed rod 408 is fixedly connected to the bracket 409, and the bottom end of the bracket 409 is fixedly connected On the base 403, a driven rod 410 is fixedly connected to the middle position of one side of the slide plate 407, and a retaining ring 411 is fixedly connected to one end of the driven rod 410. A second spring 412 is sleeved on the driven rod 410, and the two ends of the second spring 412 are respectively fixedly connected to one side of the retaining ring 411 and one side of the bracket 409. The other side of the slide plate 407 is fixedly connected to a positioning plate 413, and one end of the positioning plate 413 is rotatably connected to a pulley 414. The pulley 414 is affixed to the cam 415, and the cam 415 is fixedly connected to the top end of the transmission rod 416. The transmission rod 416 is rotatably connected to the frame 417. The bottom end of the transmission rod 416 is fixedly connected to the output end of the drive motor 418, and the drive motor 418 is fixedly installed in the middle position of the base 403.

[0035] Specifically, when the reaction box 1 needs to be shaken as a whole, the driving motor 418 is operated to rotate the transmission rod 416, and the rotation of the transmission rod 416 drives the cam 415 to rotate. The pulley 414 is fitted to the edge of the cam 415 by the elastic force of the second spring 412, and the rotation of the cam 415 causes the slide 407 to move. The movement of the slide 407 drives the slide rod 401 to move through the sleeve 405 on the docking plate 406, and the slide rod 401 will slide inside the slide groove 404 to increase the stability of the movement of the slide rod 401. The movement of the slide rod 401 pushes the support plate 2 on the first pin 201 through the support plate 4 to shake up and down quickly, so that the inside of the reaction box 1 is more evenly mixed and reacted.

[0036] The working principle of the present invention is as follows: when the reaction box 1 needs to be installed, the side plates 103 are fixedly connected to the front and rear sides of the reaction box 1, and the rod body 104 is fixedly connected to the side plates 103, the rod body 104 is placed inside the supporting plate 2, and then the sleeve block 301 on the limiting assembly is pulled upward, and the movement of the sleeve block 301 pushes the second shaft seat 207 on the docking rod 208 to move through the linkage plate 209, and the second shaft seat 207 is fixedly connected to the pressing plate 204, and the pressing plate 204 is moved by the movement of the second shaft seat 207, and the sliding seat 203 is slid on the cross bar 205 by the movement of the pressing plate 204, thereby increasing the stability of the movement of the pressing plate 204, and the movement of the pressing plate 204 is convenient for limiting the position of the rod body 104, thereby facilitating the installation of the reaction box 1 as a whole;

[0037] When the sleeve 301 needs to be moved, the clamping plate 310 is first rotated, and the clamping column 302 is disengaged from the inside of the clamping slot 311 by the rotation of the clamping plate 310. Then, the handle 303 is pulled. The pulling of the handle 303 drives the sleeve 301 to slide on the limiting rod 304 through the clamping column 302. When the sleeve 301 moves to the appropriate position, the clamping plate 310 is rotated again, and the clamping column 302 is clamped in the corresponding clamping slot 311 by the rotation of the clamping plate 310, thereby facilitating the position of the sleeve 301.

[0038] When the reaction box 1 needs to be shaken as a whole, the driving motor 418 is operated to rotate the transmission rod 416, and the rotation of the transmission rod 416 drives the cam 415 to rotate. The pulley 414 is fitted to the edge of the cam 415 by the elastic force of the second spring 412, and the rotation of the cam 415 causes the slide 407 to move. The movement of the slide 407 drives the slide rod 401 to move through the sleeve 405 on the docking plate 406, and the slide rod 401 will slide inside the slide groove 404 to increase the stability of the movement of the slide rod 401. The movement of the slide rod 401 pushes the support plate 2 on the first pin 201 through the support plate 4 to shake up and down quickly, so that the inside of the reaction box 1 is more evenly mixed and reacted.

[0039] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A method for testing residual solvents in chemical fibers, characterized in that: include A reaction box (1), wherein a cover plate (101) is provided at the top of the reaction box (1), a handle (102) is fixedly connected to the side of the reaction box (1), and side plates (103) are fixedly connected to the front and rear sides of the reaction box (1), and a pair of rods (104) are fixedly connected to the side plates (103); It also includes a docking component, a limiting component and a shaking component. The docking component is arranged at the front and rear sides of the reaction box (1) for fixing the reaction box (1). The limiting component is arranged on the docking component for use in conjunction with the reaction box (1). The shaking component is arranged on the bottom plate (402) for use in conjunction with the reaction box (1).

2. The method for testing residual solvents in chemical fibers according to claim 1, wherein: The docking assembly comprises a supporting plate (2) arranged on the rod body (104), a pair of first pins (201) are fixedly connected to the surface of the supporting plate (2), a through groove (202) is provided at the middle position of the top surface of the supporting plate (2), a sliding seat (203) is slidably connected inside the through groove (202), the top end of the sliding seat (203) is fixedly connected to the pressure plate (204), and the bottom surface of one end of the pressure plate (204) is in contact with the rod body (104).

3. The method for testing residual solvents in chemical fibers according to claim 2, wherein: The bottom end of the slide (203) is slidably connected to the cross bar (205), the two ends of the cross bar (205) are fixedly connected to the first shaft seat (206), and the top end of the first shaft seat (206) is fixedly connected to the bottom surface of the support plate (2).

4. The method for testing residual solvents in chemical fibers according to claim 3, wherein: The top surface of the pressure plate (204) is fixedly connected to a second shaft seat (207), the second shaft seat (207) is fixedly connected to a docking rod (208), and one end of the docking rod (208) is rotatably connected to a linkage plate (209).

5. The method for testing residual solvents in chemical fibers according to claim 4, wherein: The limiting assembly includes a hinge seat (3) rotatably connected to the other end of the linkage plate (209), the hinge seat (3) is fixedly connected to the sleeve block (301), a clamping column (302) is fixedly connected to the surface position of the sleeve block (301), and one end of the clamping column (302) is fixedly connected to a handle (303).

6. The method for testing residual solvents in chemical fibers according to claim 5, wherein: The sleeve block (301) is slidably connected to the limiting rod (304); the bottom end of the limiting rod (304) is fixedly connected to a sleeve ring (305); a first spring (306) is sleeved on the limiting rod (304); the two ends of the first spring (306) are respectively fixedly connected to the bottom surface of the sleeve block (301) and the top surface of the sleeve ring (305); the top end of the limiting rod (304) is fixedly connected to a top seat (307); one end of the top seat (307) is fixedly connected to the surface position of the support plate (2).

7. The method for testing residual solvents in chemical fibers according to claim 6, wherein: The top surface of the top seat (307) is fixedly connected to a third shaft seat (308), the third shaft seat (308) is fixedly connected to a top rod (309), one end of the top rod (309) is rotatably connected to a clamping plate (310), and the clamping plate (310) is provided with a plurality of groups of clamping slots (311), and the interior of one of the clamping slots (311) is clamped with the clamping column (302).

8. The method for testing residual solvents in chemical fibers according to claim 4, wherein: The shaking assembly includes a support plate (4) rotatably connected to a first pin (201), the other end of the support plate (4) is rotatably connected to a slide bar (401), a bottom plate (402) is provided at the bottom position of the slide bar (401), a base (403) is fixedly connected to the bottom plate (402), a slide groove (404) is provided on the base (403), both ends of the slide bar (401) are slidably connected inside the slide groove (404), a sleeve (405) is fixedly connected to the middle position of the slide bar (401), a docking plate (406) is fixedly connected to the surface of the sleeve (405), and a slide plate (407) is fixedly connected to the top of the docking plate (406).

9. The method for testing residual solvents in chemical fibers according to claim 8, wherein: The two ends of the slide plate (407) are slidably connected to the fixed rod (408), one end of the fixed rod (408) is fixedly connected to the bracket (409), the bottom end of the bracket (409) is fixedly connected to the base (403), a driven rod (410) is fixedly connected to the middle position of one side of the slide plate (407), one end of the driven rod (410) is fixedly connected to a snap ring (411), a second spring (412) is sleeved on the driven rod (410), and the two ends of the second spring (412) are fixedly connected to one side of the snap ring (411) and one side of the bracket (409), respectively.

10. The method for testing residual solvents in chemical fibers according to claim 9, wherein: The other side of the slide plate (407) is fixedly connected to a positioning plate (413), one end of the positioning plate (413) is rotatably connected to a pulley (414), the pulley (414) is fitted on a cam (415), the cam (415) is fixedly connected to the top end of a transmission rod (416), the transmission rod (416) is rotatably connected to a frame (417), the bottom end of the transmission rod (416) is fixedly connected to the output end of a drive motor (418), and the drive motor (418) is fixedly installed in the middle of the base (403).

Citation Information

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