Dispersing device and process for antibacterial gel production
The multi-stage stirring blades and filter screen structure of the dispersion device solves the problems of powder floating and agglomeration in the preparation of antibacterial gel, improves the mixing efficiency and gel discharge speed, and realizes efficient gel production.
Patent Information
- Application Number
- CN202510759801.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-09-05
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the preparation of antibacterial gel, solid powder tends to float and agglomerate, resulting in uneven mixing, low dispersion efficiency, and difficulty in quickly and fully discharging the gel.
A dispersing device including first and second dispersing mechanisms is used to break up the agglomerated raw materials through a combined structure of stirring blades and a filter screen, and multi-stage stirring blades and a stirring frame are used to improve mixing efficiency. The rapid discharge of the gel is achieved in combination with an adjusting mechanism.
The dispersion efficiency and production efficiency of the antibacterial gel are improved, the problems of difficult mixing of suspended powder raw materials and difficulty in rapid discharge of gel are solved, and efficient gel generation and discharge are achieved.
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Figure CN120586702A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gel production, and in particular to a dispersion device and process for producing antibacterial gel. Background Art
[0002] During the preparation of the antibacterial gel, the raw materials are mainly filled into a mixing barrel, and then mixed and stirred into a viscous liquid.
[0003] When the gel raw materials are dispersed, their solid powders tend to float and clump easily, resulting in a long time for the solid powder raw materials to be evenly mixed into the liquid raw materials, affecting the efficiency of gel formation. In addition, the existing dispersion structure is difficult to simultaneously achieve the effects of promoting the rapid breakup of clumped raw materials, preventing the powder raw materials from floating, and promoting gel formation. In addition, after the gel is formed inside the mixing barrel, the mixing barrel is usually tilted to pour out the gel inside. The operation speed is slow, and it is difficult to fully discharge the gel inside the mixing barrel. Summary of the Invention
[0004] The purpose of the present invention is to provide a dispersing device and process for producing antibacterial gel to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a dispersing device for producing antibacterial gel, comprising a tank body, a dry feeding pipe and a wet feeding pipe, and further comprising: A support base is arranged inside the tank body, and a plurality of mixing barrels are installed on the top of the support base; A fixing seat, which is fixed to the inside of the tank and located above the supporting seat; The first dispersing mechanism includes a first drive shaft disposed inside the fixed base, a plurality of stirring components mounted outside the first drive shaft, an output component for driving the first drive shaft to rotate, and a lifting component for driving the first drive shaft to rise and fall; The second dispersing mechanism includes a second driving shaft rotatably connected to the interior of the fixing base and a stirring frame fixedly sleeved on the exterior of the second driving shaft; An adjusting mechanism, which is mounted on the fixed base and is used to drive the support base to rotate and lift; The discharging mechanism comprises a fixing rod fixedly connected to the bottom of the fixing seat and a piston plate installed at the bottom of the fixing rod.
[0006] Furthermore, the stirring assembly includes a plurality of first stirring blades fixedly connected to the outside of the first driving shaft, a through-hole extending through the inside of the first stirring blades, a filter installed inside the through-hole, a chute provided on the top of the first stirring blades, a screw rotatably connected to the inside of the chute, and a linkage assembly for driving the screw to rotate; The first stirring blade and the first driving shaft are arranged perpendicular to each other; The chute is connected to the through port, a slider is slidably connected to the inside of the chute, the slider is threadedly connected to the outside of the screw rod, and a pressure roller is rotatably connected to the bottom of the slider, the height of the pressure roller is the same as the height of the through port and the height of the filter screen, and the outer wall of the pressure roller abuts against the outer wall of the filter screen; The first driving shaft is a hollow structure.
[0007] Furthermore, the linkage assembly includes a rotating drum slidably connected to the bottom end of the first drive shaft and a plurality of racks fixed to the inner wall of the bottom of the rotating drum; One end of the screw rod extends to the interior of the first drive shaft and is fixedly connected to a linkage gear, and the linkage gear is meshed with the rack; An electromagnet is installed on the inner wall of the bottom of the mixing barrel to magnetically fix the rotating drum.
[0008] Furthermore, the output assembly includes a first motor mounted on the top of the fixing seat, a first gear fixedly connected to the output end of the first motor, and a second gear fixedly sleeved on the outside of the first driving shaft; The first gear is meshed with the second gear, and the thickness of the first gear is greater than the thickness of the second gear.
[0009] Furthermore, the lifting assembly includes a cylinder mounted on the top of the fixed seat and a linkage block fixed to the extended end of the cylinder; The linkage block is rotatably sleeved on the outside of the first driving shaft, and the second gear is rotatably connected to the top of the linkage block.
[0010] Furthermore, the outer wall of the stirring frame is adapted to the inner wall of the mixing barrel, a plurality of second stirring blades are installed on the inner wall of the stirring frame, a plurality of third stirring blades are installed on the outer wall of the second drive shaft, the second stirring blades and the third stirring blades are staggered with each other, and the second stirring blades and the third stirring blades are both inclined.
[0011] Furthermore, the outer portion of the first drive shaft is slidably sleeved with a linkage sleeve, a key slot is provided on the outer wall of the first drive shaft, a key pin is fixedly connected to the inner wall of the linkage sleeve, the key pin is slidably connected to the inside of the key slot, and the linkage sleeve is rotatably connected to the top of the fixed seat; The linkage sleeve and the second drive shaft are connected through a pulley assembly, which includes two synchronous wheels fixedly sleeved on the outside of the linkage sleeve and the second drive shaft and a synchronous belt connected to the outside of the two synchronous wheels.
[0012] Furthermore, the adjustment mechanism includes a hydraulic cylinder mounted at the top center of the fixing base, a linkage shaft rotatably connected to the extended end of the hydraulic cylinder, and a second motor mounted at the bottom of the fixing base; The bottom end of the linkage shaft is fixedly connected to the center of the top of the support seat; The output end of the second motor is fixedly connected to the third driving shaft, the outer part of the third driving shaft is rotatably sleeved with a connecting block, and the connecting block is also sleeved on the outside of the linkage shaft, the outer part of the third driving shaft is fixedly sleeved with a third gear, and the outer part of the linkage shaft is slidably sleeved with a fourth gear, a key groove is provided on the outer wall of the linkage shaft, and a key pin is fixedly connected to the inner wall of the fourth gear, and the key pin is slidably connected to the inside of the key groove. The fourth gear is also rotatably connected to the top of the connecting block, and the third gear is meshed with the fourth gear.
[0013] Furthermore, a material guide pipe is installed at the bottom of the mixing barrel, and a solenoid valve is installed on the material guide pipe; A material receiving hopper is installed on the inner wall of the bottom of the tank body, and a discharge pipe is installed at the bottom of the material receiving hopper.
[0014] A dispersion process for producing antibacterial gel, which uses the above-mentioned dispersion device for producing antibacterial gel, comprises the following steps: S1. The support base is driven upward by the adjusting mechanism to move the mixing barrel upward to the outside of the first dispersing mechanism; S2. The solid powdered raw materials are fed into the mixing barrel below the dry feeding pipe, and the liquid raw materials are fed into the mixing barrel below the wet feeding pipe; S3, stirring the dry material and wet material added to the mixing barrel by the first dispersing mechanism to break up the clumps in the raw materials and perform preliminary processing on the raw materials; S4. The support base is driven downward by the adjustment mechanism, and then driven to rotate, causing the previously treated mixing barrel to rotate to the bottom of the second dispersion mechanism. The support base is driven upward by the adjustment mechanism, so that the mixing barrel moves to the outside of the second dispersion mechanism. The raw materials in the mixing barrel are dispersed by the second dispersion mechanism to obtain a gel. S5. The support seat is driven downward by the adjustment mechanism, and then driven to rotate, driving the mixing barrel with the gel to rotate to the bottom of the piston plate. The support seat is driven upward by the adjustment mechanism, and the mixing barrel moves upward along the outside of the piston plate to completely discharge the gel inside the mixing barrel.
[0015] Compared with the prior art, the dispersing device and process for producing antibacterial gel provided by the present invention have the following beneficial effects: 1. When the antibacterial gel raw materials are dispersed, the agglomerated raw materials will be filtered on one side of the filter and located inside the opening, thereby collecting the agglomerated raw materials. When the adjustment mechanism drives the first stirring blade to move upward or downward, it drives the pressing roller to move along the surface of the filter, thereby breaking up the agglomerated raw materials filtered on one side of the filter. As the first stirring blade rotates, the impact of the liquid on the broken raw materials causes the broken raw materials to pass through the filter and mix with the liquid, thereby improving the dispersion efficiency, avoiding the problem of some powder raw materials being suspended and difficult to mix, and solving the problem of low dispersion efficiency caused by the easy agglomeration of raw materials. 2. The gel raw materials are dispersed by using two dispersing mechanisms. In the early stage, the first dispersing mechanism can break up the agglomerated raw materials and mix them evenly with the liquid. In the later stage, the second dispersing mechanism can increase the gelation speed, thereby effectively improving the efficiency of antibacterial gel production. 3. After the mixing barrel rotates to the bottom of the piston plate, the mixing barrel is driven to move upward along the outside of the piston plate to completely discharge the gel inside the mixing barrel, solving the problem that the gel is difficult to be quickly and fully discharged inside the mixing barrel after production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction to the drawings required for use in the embodiments will be given below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the tank body of the present invention; Figure 3 Schematic diagram of the first dispersion mechanism structure of the present invention; Figure 4 This is a schematic structural diagram of the stirring assembly of the present invention; Figure 5 This is a schematic diagram of the internal structure of the first stirring blade and the first driving shaft of the present invention; Figure 6 It is a schematic diagram of the structure of the drum of the present invention; Figure 7 This is a schematic diagram of the internal structure of the mixing barrel of the present invention; Figure 8 Schematic diagram of the second dispersion mechanism of the present invention; Figure 9 It is a schematic structural diagram of the adjustment mechanism of the present invention.
[0018] Description of reference numerals: 1. Tank; 2. Dry feeding pipe; 3. Wet feeding pipe; 4. Support base; 5. Mixing barrel; 6. Fixed base; 7. First drive shaft; 8. Second drive shaft; 9. Stirring frame; 10. Fixed rod; 11. Piston plate; 12. First stirring blade; 13. Through port; 14. Filter screen; 15. Slide; 16. Screw rod; 17. Slider; 18. Press roller; 19. Rotating drum; 20. Rack; 21. Linkage gear; 22. Electromagnet; 23. First motor; 24. First gear; 25. Second gear; 26. Cylinder; 27. Linkage block; 28. Second stirring blade; 29. Third stirring blade; 30. Linkage sleeve; 31. Pulley assembly; 32. Hydraulic cylinder; 33. Linkage shaft; 34. Second motor; 35. Third drive shaft; 36. Connecting block; 37. Third gear; 38. Fourth gear; 39. Material guide pipe; 40. Solenoid valve; 41. Material receiving hopper; 42. Discharge pipe. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Example 1: Please refer to Figure 1 - Figure 9 A dispersing device for producing antibacterial gel, comprising a tank body 1, a dry feeding pipe 2 and a wet feeding pipe 3, and further comprising: A support base 4 is provided inside the tank body 1 , and a plurality of mixing barrels 5 are installed on the top of the support base 4 . In this embodiment, there are three mixing barrels 5 . A fixing seat 6 is fixed to the inside of the tank body 1 and is located above the supporting seat 4; The first dispersing mechanism includes a first driving shaft 7 arranged inside the fixed seat 6, a plurality of stirring components installed outside the first driving shaft 7, an output component for driving the first driving shaft 7 to rotate, and a lifting component for driving the first driving shaft 7 to rise and fall. The stirring component includes a plurality of first stirring blades 12 fixed to the outside of the first driving shaft 7, a through-port 13 opened inside the first stirring blade 12, a filter screen 14 installed inside the through-port 13, a chute 15 opened at the top of the first stirring blade 12, a screw rod 16 rotatably connected to the inside of the chute 15, and a linkage component for driving the screw rod 16 to rotate; the first stirring blade 12 and the first driving shaft 7 are arranged perpendicular to each other; the chute 15 is connected to the through-port 13, and the inside of the chute 15 is slidably connected to a slider 17, and the slider 17 The screw rod 16 is threadedly connected to the outside of the screw rod 16, and the bottom of the slider 17 is rotatably connected to a pressure roller 18. The height of the pressure roller 18, the height of the through-port 13 and the height of the filter screen 14 are the same, and the outer wall of the pressure roller 18 abuts against the outer wall of the filter screen 14; the first drive shaft 7 is a hollow structure, and the linkage assembly includes a drum 19 slidably connected to the bottom end of the first drive shaft 7 and a plurality of racks 20 fixed to the inner wall of the bottom of the drum 19; one end of the screw rod 16 extends to the inside of the first drive shaft 7 and is fixed to a linkage gear 21, which meshes with the rack 20; an electromagnet 22 is installed on the inner wall of the bottom of the mixing barrel 5 for magnetically fixing the drum 19, and the electromagnet 22 is rotatably connected to the inner wall of the bottom of the mixing barrel 5. When the drum 19 rotates, the electromagnet 22 rotates synchronously therewith; When the first stirring blade 12 rotates following the first driving shaft 7 to stir and disperse the raw materials, the agglomerated raw materials will be filtered on one side of the filter screen 14 and located inside the through-port 13, which plays a role in collecting the agglomerated raw materials. When the lifting assembly drives the first driving shaft 7 and the first stirring blade 12 to move upward, the linkage gear 21 is engaged with the rack 20, which drives the screw rod 16 to rotate clockwise, and then drives the slider 17 to move along the inner wall of the slide 15 toward the first driving shaft 7, thereby driving the pressing roller 18 to move along the surface of the filter screen 14, pressing and breaking up the agglomerated raw materials filtered on one side of the filter screen 14, and moving the agglomerated raw materials along with the first stirring blade 12 rotates, and the impact of the liquid on the compressed raw materials causes the compressed raw materials to pass through the filter screen 14 and mix with the liquid. When the lifting assembly drives the first stirring blade 12 to move downward, the linkage gear 21 and the rack 20 engage to drive the screw rod 16 to rotate counterclockwise, thereby driving the slider 17 to move along the inner wall of the chute 15 in the direction away from the first drive shaft 7, thereby driving the pressing roller 18 to move along the surface of the filter screen 14, and again compressing the agglomerated raw materials filtered on one side of the filter screen 14. As the first stirring blade 12 rotates, the impact of the liquid on the compressed raw materials causes the compressed raw materials to pass through the filter screen 14 and mix with the liquid. Among them, when the mixing barrel 5 moves up to the outside of the first dispersing mechanism, the rotating drum 19 abuts against the top of the electromagnet 22. By energizing the electromagnet 22, the rotating drum 19 is magnetically fixed. Therefore, when the first drive shaft 7 moves upward, the rotating drum 19 does not move upward accordingly. When the first drive shaft 7 rotates, it drives the rotating drum 19 to rotate synchronously, so that the rack 20 and its corresponding linkage gear 21 always remain in meshing state.
[0021] The output assembly includes a first motor 23 mounted on the top of the fixing base 6, a first gear 24 fixed to the output end of the first motor 23, and a second gear 25 fixedly sleeved on the outside of the first drive shaft 7; the first gear 24 meshes with the second gear 25, and the thickness of the first gear 24 is greater than that of the second gear 25; By controlling the first motor 23 to drive the first gear 24 to rotate, the first drive shaft 7 is driven to rotate through the meshing effect between the first gear 24 and the second gear 25, and the first stirring blades 12 rotate synchronously therewith; when the lifting assembly drives the first drive shaft 7 to rise and fall, the second gear 25 rises and falls synchronously therewith, but always remains in a meshing state with the first gear 24.
[0022] The lifting assembly includes a cylinder 26 mounted on the top of the fixed base 6 and a linkage block 27 fixed to the extended end of the cylinder 26; the linkage block 27 is rotatably sleeved on the outside of the first drive shaft 7, and the second gear 25 is rotatably connected to the top of the linkage block 27; The linkage block 27 is driven to move downward by the control cylinder 26, and the first drive shaft 7 moves downward accordingly. The linkage block 27 is driven to move upward by the control cylinder 26, and the first drive shaft 7 moves upward accordingly.
[0023] The second dispersing mechanism includes a second driving shaft 8 rotatably connected to the inside of the fixed seat 6 and a stirring frame 9 fixedly sleeved on the outside of the second driving shaft 8, the outer wall of the stirring frame 9 is adapted to the inner wall of the mixing barrel 5, a plurality of second stirring blades 28 are installed on the inner wall of the stirring frame 9, and a plurality of third stirring blades 29 are installed on the outer wall of the second driving shaft 8. The second stirring blades 28 and the third stirring blades 29 are staggered with each other, and the second stirring blades 28 and the third stirring blades 29 are both inclined. The outside of the first driving shaft 7 is slidingly sleeved with a linkage sleeve 30, a key groove is provided on the outer wall of the first driving shaft 7, a key pin is fixed on the inner wall of the linkage sleeve 30, the key pin is slidably connected to the inside of the key groove, and the linkage sleeve 30 is rotatably connected to the top of the fixed seat 6; the linkage sleeve 30 and the second driving shaft 8 are connected by a pulley assembly 31 for transmission, and the pulley assembly 31 includes two synchronous wheels fixedly sleeved on the outside of the linkage sleeve 30 and the second driving shaft 8, and a synchronous belt transmission-connected to the outside of the two synchronous wheels; When the first drive shaft 7 rotates, the linkage sleeve 30 is driven to rotate synchronously. When the first drive shaft 7 is raised or lowered, the linkage sleeve 30 does not rotate accordingly. When the linkage sleeve 30 rotates, the second drive shaft 8 is driven to rotate synchronously through the transmission connection of the pulley assembly 31, and then the stirring frame 9, the second stirring blade 28 and the third stirring blade 29 are driven to rotate synchronously, so as to fully disperse the raw materials inside the mixing barrel 5 to obtain a gel.
[0024] The adjusting mechanism is mounted on the fixed seat 6 and is used to drive the support seat 4 to rotate and lift. The adjusting mechanism includes a hydraulic cylinder 32 installed at the top center of the fixed seat 6, a linkage shaft 33 rotatably connected to the extended end of the hydraulic cylinder 32, and a second motor 34 installed at the bottom of the fixed seat 6; the bottom end of the linkage shaft 33 is fixedly connected to the center of the top of the support seat 4; the output end of the second motor 34 is fixedly connected to the third driving shaft 35, the outer rotatable sleeve of the third driving shaft 35 is connected to a connecting block 36, the lower edge of the connecting block 36 is higher than the lower edge of the piston plate 11, the connecting block 36 is also sleeved on the outside of the linkage shaft 33, the outer side of the third driving shaft 35 is fixedly sleeved with a third gear 37, the outer side of the linkage shaft 33 is slidingly sleeved with a fourth gear 38, a key slot is provided on the outer wall of the linkage shaft 33, and a key pin is fixedly connected to the inner wall of the fourth gear 38, which is slidably connected to the inside of the key slot. The fourth gear 38 is also rotatably connected to the top of the connecting block 36, and the third gear 37 is meshed with the fourth gear 38; By controlling the hydraulic cylinder 32 to retract, the linkage shaft 33 is driven to move upward, and the support base 4 and the mixing barrel 5 on the top thereof are moved upward accordingly. By controlling the hydraulic cylinder 32 to extend, the linkage shaft 33 is driven to move downward, and the support base 4 and the mixing barrel 5 on the top thereof are moved downward accordingly. The second motor 34 is controlled to drive the third drive shaft 35 and the third gear 37 to rotate counterclockwise. The third gear 37 is meshed with the fourth gear 38 to drive the linkage shaft 33 to rotate clockwise, thereby driving the support base 4 to rotate clockwise. The support base 4 is driven to pause every time it rotates 120°, thereby driving the mixing barrel 5 to rotate to the bottom of the first dispersing mechanism, the bottom of the second dispersing mechanism, and the bottom of the piston plate 11 in sequence. When the linkage shaft 33 is raised or lowered, the fourth gear 38 is raised or lowered accordingly because the position of the connecting block 36 remains unchanged, thereby keeping the third gear 37 and the fourth gear 38 in meshing state at all times.
[0025] The discharge mechanism includes a fixed rod 10 fixed to the bottom of the fixed base 6 and a piston plate 11 installed at the bottom of the fixed rod 10. A material guide pipe 39 is installed at the bottom of the mixing barrel 5, and a solenoid valve 40 is installed on the material guide pipe 39; a material receiving hopper 41 is installed on the inner wall of the bottom of the tank body 1, and a discharge pipe 42 is installed at the bottom of the material receiving hopper 41; After the mixing barrel 5 rotates to the bottom of the piston plate 11, the material guide pipe 39 at its bottom is located directly above the receiving hopper 41, and the solenoid valve 40 is controlled to open. By driving the support seat 4 to move upward, the mixing barrel 5 moves upward along the outside of the piston plate 11, and the gel inside the mixing barrel 5 is completely discharged. The gel is finally discharged through the discharge pipe 42, which solves the problem that the gel is difficult to be discharged quickly and fully inside the mixing barrel 5 after it is produced.
[0026] Example 2: Please refer to Figure 1 - Figure 9 A dispersion process for producing an antibacterial gel, which uses the above-mentioned dispersion device for producing an antibacterial gel, comprises the following steps: S1. The support base 4 is driven upward by the adjusting mechanism to move the mixing barrel 5 upward to the outside of the first dispersing mechanism; S2, the solid powdered raw materials are fed into the mixing barrel 5 below through the dry feeding pipe 2, and the liquid raw materials are also fed into the mixing barrel 5 below through the wet feeding pipe 3; S3, stirring the dry material and wet material added to the mixing barrel 5 by the first dispersing mechanism to break up the clumps in the raw materials and perform preliminary processing on the raw materials; S4, driving the support base 4 downward through the adjustment mechanism, and then driving the support base 4 to rotate, driving the mixing barrel 5 that has undergone the previous treatment to rotate to the bottom of the second dispersing mechanism, and driving the support base 4 upward through the adjustment mechanism, so that the mixing barrel 5 moves up to the outside of the second dispersing mechanism, and the raw materials in the mixing barrel 5 are dispersed by the second dispersing mechanism to obtain a gel; S5. The support seat 4 is driven downward by the adjusting mechanism, and then driven to rotate, driving the mixing barrel 5 with the gel to rotate to the bottom of the piston plate 11. The support seat 4 is driven upward by the adjusting mechanism, and the mixing barrel 5 moves upward along the outside of the piston plate 11 to completely discharge the gel inside the mixing barrel 5.
[0027] It should be noted that the device structure and drawings of the present invention mainly describe the principles of the present invention. In terms of the technology of this design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principles of the above invention. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art. The above only describes certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be understood as limiting the scope of protection of the claims of the present invention.
Claims
1. A dispersing device for producing antibacterial gel, comprising a tank body (1), a dry feeding pipe (2) and a wet feeding pipe (3), characterized in that: Also includes: A support base (4) is arranged inside the tank body (1), and a plurality of mixing barrels (5) are installed on the top of the support base (4); A fixing seat (6) is fixedly connected to the interior of the tank body (1) and is located above the supporting seat (4); A first dispersing mechanism comprises a first drive shaft (7) disposed inside a fixed seat (6), a plurality of stirring components mounted outside the first drive shaft (7), an output component for driving the first drive shaft (7) to rotate, and a lifting component for driving the first drive shaft (7) to rise and fall; A second dispersing mechanism includes a second drive shaft (8) rotatably connected to the interior of the fixed seat (6) and a stirring frame (9) fixedly sleeved on the exterior of the second drive shaft (8); An adjusting mechanism, which is mounted on the fixing seat (6) and is used to drive the supporting seat (4) to rotate and lift; The discharge mechanism comprises a fixed rod (10) fixed to the bottom of the fixed seat (6) and a piston plate (11) installed at the bottom of the fixed rod (10).
2. The dispersing device for producing antibacterial gel according to claim 1, characterized in that: The stirring assembly comprises a plurality of first stirring blades (12) fixedly connected to the outside of the first driving shaft (7), a through-hole (13) extending through the inside of the first stirring blades (12), a filter (14) installed inside the through-hole (13), a chute (15) provided at the top of the first stirring blades (12), a screw (16) rotatably connected to the inside of the chute (15), and a linkage assembly for driving the screw (16) to rotate; The first stirring blade (12) and the first driving shaft (7) are arranged perpendicular to each other; The chute (15) is connected to the through-port (13), the interior of the chute (15) is slidably connected to a slider (17), the slider (17) is threadedly connected to the outside of the screw rod (16), the bottom of the slider (17) is rotatably connected to a pressure roller (18), the height of the pressure roller (18), the height of the through-port (13) and the height of the filter screen (14) are the same, and the outer wall of the pressure roller (18) abuts against the outer wall of the filter screen (14); The first drive shaft (7) is a hollow structure.
3. The dispersing device for producing antibacterial gel according to claim 2, characterized in that: The linkage assembly comprises a rotating drum (19) slidably connected to the bottom end of the first drive shaft (7) and a plurality of racks (20) fixed to the inner wall of the bottom of the rotating drum (19); One end of the screw rod (16) extends to the interior of the first drive shaft (7) and is fixedly connected to a linkage gear (21), wherein the linkage gear (21) is meshed with the rack (20); An electromagnet (22) is installed on the inner wall of the bottom of the mixing barrel (5) for magnetically fixing the rotating drum (19).
4. The dispersing device for producing antibacterial gel according to claim 3, characterized in that: The output assembly comprises a first motor (23) mounted on the top of the fixing seat (6), a first gear (24) fixedly connected to the output end of the first motor (23), and a second gear (25) fixedly sleeved on the outside of the first drive shaft (7); The first gear (24) is meshed with the second gear (25), and the thickness of the first gear (24) is greater than the thickness of the second gear (25).
5. The dispersing device for producing antibacterial gel according to claim 4, characterized in that: The lifting assembly includes a cylinder (26) mounted on the top of the fixed seat (6) and a linkage block (27) fixed to the extended end of the cylinder (26); The linkage block (27) is rotatably sleeved on the outside of the first drive shaft (7), and the second gear (25) is rotatably connected to the top of the linkage block (27).
6. The dispersing device for producing antibacterial gel according to claim 5, characterized in that: The outer wall of the stirring frame (9) is adapted to the inner wall of the mixing barrel (5), a plurality of second stirring blades (28) are installed on the inner wall of the stirring frame (9), and a plurality of third stirring blades (29) are installed on the outer wall of the second driving shaft (8), the second stirring blades (28) and the third stirring blades (29) are arranged in an interlaced manner, and the second stirring blades (28) and the third stirring blades (29) are both arranged in an inclined manner.
7. The dispersing device for producing antibacterial gel according to claim 6, characterized in that: The outer sliding sleeve of the first drive shaft (7) is connected to a linkage sleeve (30), and the linkage sleeve (30) is rotatably connected to the top of the fixed seat (6); The linkage sleeve (30) and the second drive shaft (8) are connected in transmission via a pulley assembly (31).
8. The dispersing device for producing antibacterial gel according to claim 7, characterized in that: The adjustment mechanism includes a hydraulic cylinder (32) mounted at the top center of the fixed seat (6), a linkage shaft (33) rotatably connected to the extended end of the hydraulic cylinder (32), and a second motor (34) mounted at the bottom of the fixed seat (6); The bottom end of the linkage shaft (33) is fixedly connected to the center of the top of the support seat (4); The output end of the second motor (34) is fixedly connected to a third drive shaft (35); the outside of the third drive shaft (35) is rotatably sleeved with a connecting block (36); the connecting block (36) is also sleeved on the outside of the linkage shaft (33); the outside of the third drive shaft (35) is fixedly sleeved with a third gear (37); the outside of the linkage shaft (33) is slidably sleeved with a fourth gear (38); the fourth gear (38) is also rotatably connected to the top of the connecting block (36); the third gear (37) is meshed with the fourth gear (38).
9. The dispersing device for producing antibacterial gel according to claim 8, characterized in that: A material guide pipe (39) is installed at the bottom of the mixing barrel (5), and a solenoid valve (40) is installed on the material guide pipe (39); A material receiving hopper (41) is installed on the inner wall of the bottom of the tank body (1), and a material discharge pipe (42) is installed at the bottom of the material receiving hopper (41).
10. A dispersion process for producing antibacterial gel, which uses the dispersion device for producing antibacterial gel according to claim 9, characterized in that: The steps include: S1, driving the support seat (4) upward through the adjustment mechanism, so that the mixing barrel (5) moves upward to the outside of the first dispersing mechanism; S2, feeding each solid powdered raw material into the mixing barrel (5) below it through the dry feeding pipe (2), and feeding the liquid raw material into the mixing barrel (5) below it through the wet feeding pipe (3); S3, stirring the dry material and wet material added to the mixing barrel (5) through the first dispersing mechanism to break up the clumps in the raw materials and perform preliminary processing on the raw materials; S4, driving the support seat (4) downward through the adjustment mechanism, and then driving the support seat (4) to rotate, driving the mixing barrel (5) that has undergone the preliminary treatment to rotate to the bottom of the second dispersion mechanism, driving the support seat (4) upward through the adjustment mechanism, so that the mixing barrel (5) moves upward to the outside of the second dispersion mechanism, and the raw materials inside the mixing barrel (5) are dispersed by the second dispersion mechanism to obtain a gel; S5, the support seat (4) is driven downward by the adjustment mechanism, and then the support seat (4) is driven to rotate, driving the mixing barrel (5) with the gel to rotate to the bottom of the piston plate (11), and the support seat (4) is driven upward by the adjustment mechanism, and the mixing barrel (5) is then moved upward along the outside of the piston plate (11), and the gel inside the mixing barrel (5) is completely discharged.
Citation Information
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