A welding method for producing a battery soft copper bar
By automating the processing of the battery soft copper busbars using a welding system, the problems of low efficiency and manpower waste caused by manual alignment and fixing of copper sheets have been solved. This has enabled full automation of the copper sheet process, improving production efficiency and yield.
Patent Information
- Application Number
- CN202510874168.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2045-06-27
AI Technical Summary
In the existing process of welding soft copper busbars for batteries, manual alignment and fixing of copper sheets are required, resulting in low processing efficiency and wasted manpower.
The welding system automatically and quantitatively feeds, positions, clamps, welds, flips, cleans, wipes, and inspects copper sheets, achieving full automation through gripping, welding, cooling, wiping, and thickness detection components.
It achieves fully automated processing of copper sheets, reducing manual intervention and improving production efficiency and yield.
Smart Images

Figure CN120587736B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of welding technology, and more specifically to a welding method for welding soft copper busbars used in the production of batteries. Background Technology
[0002] Battery soft copper busbars are conductive materials used for connecting battery components. They have good conductivity, flexibility, and corrosion resistance, and are mainly used for connecting individual battery cells in electric vehicles to ensure smooth current transmission.
[0003] In existing battery soft copper busbars, molecular diffusion welding requires manual alignment and stacking of multiple copper sheets, followed by clamping to fix the sheets in place. During welding, the clamped copper sheets must be manually placed into the molecular diffusion welding device, and the sheets must be manually rotated to weld the ends of the soft copper busbar. This results in low processing efficiency and wasted manpower. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention aims to provide a welding method for producing flexible copper busbars for batteries. To solve these problems, this invention employs the following technical solution:
[0005] A welding method for producing flexible copper busbars for batteries includes welding two or more copper sheets using a welding system;
[0006] The welding system includes a base, on which a guide rail, a worktable, and a component plate are fixedly mounted. An electric slider is slidably connected to the guide rail, and the electric slider and a conveyor rod are fixedly connected. A storage tower is fixedly mounted on the worktable, and the storage tower has interconnected storage chambers and connecting channels. The conveyor rod extends into the connecting channels, and a gripping component is connected to the conveyor rod. A welding component, a cooling component, a wiping component, and a thickness detection component are connected to the component plate.
[0007] Two or more copper sheets are placed in the storage chamber. An electric slider drives a conveyor rod to move the two or more copper sheets to the top wall of the worktable. The gripping component clamps the two or more copper sheets. The welding component welds the two or more copper sheets into a soft copper busbar. The cooling component cleans the soft copper busbar. The wiping component wipes the soft copper busbar. The thickness detection component detects the thickness of the soft copper busbar.
[0008] Preferably, the gripping assembly includes a vertical rod, a horizontal rod, a cylinder, and a fixing member. The vertical rod is fixedly connected to the conveying rod. The fixing member is rotatably connected to the piston rod of the cylinder. The cylinder is fixedly connected to the vertical rod via the horizontal rod. A screw, a worm, and a worm wheel are rotatably connected to the inner cavity of the fixing member. A first gear is fixedly connected to the screw. The worm and the piston rod of the cylinder are rotatably connected. A second gear is fixedly connected to the worm wheel. The worm wheel and the worm mesh. A first clamping plate is slidably connected to the inner cavity of the fixing member. The first clamping plate extends to the bottom of the fixing member. A threaded hole is opened on the first clamping plate. The inner wall of the threaded hole is threadedly connected to the screw. An L-shaped seat is fixedly connected to the inner cavity of the fixing member. An electromagnet is fixedly connected to the L-shaped seat. A motor base is slidably connected to the L-shaped seat. A permanent magnet is fixedly connected to the motor base. The motor base is connected to the L-shaped seat via a third elastic member. A motor body is fixedly connected to the motor base. A third gear is fixedly connected to the rotor of the motor body. A second clamping plate is fixedly connected to the outer wall of the fixing member.
[0009] Preferably, the welding assembly includes a lower welding component, an upper welding component, and a welding device. The lower welding component is embedded in the top wall of the workbench, the upper welding component is movably connected to the welding device, and the welding device is fixed to the component plate.
[0010] Preferably, the cooling assembly includes a nozzle and a liquid pipe, the nozzle being connected to the liquid pipe, the liquid pipe being fixed to the component plate, and the liquid pipe being connected to an external liquid supply system.
[0011] Preferably, the wiping assembly includes a lower cleaning component, an upper cleaning component, and a first elastic component. The lower cleaning component is fixed to the component plate, and a lower elastic cleaning layer is connected to the lower cleaning component. An upper elastic cleaning layer is connected to the upper cleaning component, and the upper cleaning component is connected to the component plate through the first elastic component.
[0012] Preferably, the fixing member has an inclined surface, the component plate is rotatably connected to a pressure rod via a rotating shaft, the component plate is slidably connected to a wedge-shaped transmission block, the wedge-shaped transmission block is connected to the component plate via a second elastic member, one end of the pressure rod abuts against the top wall of the wedge-shaped transmission block, and the other end of the pressure rod abuts against the top wall of the upper cleaning component.
[0013] Preferably, the thickness detection component includes two laser rangefinders, both of which are fixed to the component plate.
[0014] Preferably, a first extension plate and a second extension plate are fixedly connected to the component plate, the upper cleaning component is connected through the first elastic member and the first extension plate, and the wedge-shaped transmission block is connected through the second elastic member and the second extension plate.
[0015] Preferably, a liquid collection tank is detachably connected to the top wall of the L-shaped seat, and the liquid collection tank is located below the nozzle.
[0016] Preferably, the lower elastic cleaning layer is detachably connected to the lower cleaning component, and the upper elastic cleaning layer is detachably connected to the upper cleaning component; both the lower and upper elastic cleaning layers are sponge layers.
[0017] The present invention has the following beneficial effects:
[0018] This invention can automatically perform quantitative feeding, positioning, clamping, welding, flipping, cleaning, wiping, and inspection of copper sheets 14 throughout the entire process, effectively reducing manual intervention and improving production efficiency and yield. Attached Figure Description
[0019] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of a welding method for producing soft copper busbars for batteries according to the present invention.
[0021] Figure 2 This is the present invention. Figure 1 Enlarged view of point A in the middle;
[0022] Figure 3 This is the present invention. Figure 1 Top view of the middle component plate, conveyor rod, fixing parts, and storage tower;
[0023] Figure 4 This is the present invention. Figure 1 A structural diagram of a soft copper busbar.
[0024] Reference numerals: 1. Base; 2. Guide rail; 3. Electric slider; 4. Conveying rod; 5. Vertical rod; 6. Horizontal rod; 7. Cylinder; 8. Fixing component; 9. First clamping plate; 10. Second clamping plate; 11. Storage tower; 12. Storage chamber; 13. Connecting channel; 14. Copper sheet; 15. Component plate; 16. Lower welding component; 17. Upper welding component; 18. Welding device; 19. Nozzle; 20. Liquid pipe; 21. Lower cleaning component; 22. Lower elastic cleaning layer; 23. Upper cleaning component; 24. Upper elastic cleaning layer; 2 5. First elastic component; 26. First extension plate; 27. Laser rangefinder sensor; 28. Pressure rod; 29. Rotating shaft; 30. Wedge-shaped transmission block; 31. Second elastic component; 32. Second extension plate; 33. Liquid collection tank; 34. Worktable; 35. Threaded hole; 36. Screw; 37. First gear; 38. Worm; 39. Worm wheel; 40. Second gear; 41. L-shaped seat; 42. Electromagnet; 43. Third elastic component; 44. Motor base; 45. Motor body; 46. Third gear; 47. Permanent magnet. Detailed Implementation
[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] In the description of this invention, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0028] like Figures 1-4 As shown, a welding method for producing flexible copper busbars for batteries includes welding two or more copper sheets 14 using a welding system.
[0029] The welding system includes a base 1, on which a guide rail 2, a worktable 34 and a component plate 15 are fixedly connected. An electric slider 3 is slidably connected to the guide rail 2. The electric slider 3 and a conveyor rod 4 are fixedly connected. A storage tower 11 is fixedly connected to the worktable 34. The storage tower 11 has interconnected storage chambers 12 and connecting channels 13. The conveyor rod 4 extends into the connecting channel 13. A gripping component is connected to the conveyor rod 4. A welding component, a cooling component, a wiping component and a thickness detection component are connected to the component plate 15.
[0030] Two or more copper sheets 14 are placed in the storage chamber 12. The electric slider 3 drives the conveyor rod 4 to move the two or more copper sheets 14 to the top wall of the worktable 34. The gripping component clamps the two or more copper sheets 14. The welding component welds the two or more copper sheets 14 into a soft copper busbar. The cooling component cleans the soft copper busbar. The wiping component wipes the soft copper busbar. The thickness detection component detects the thickness of the soft copper busbar.
[0031] The electric slider 3 boasts high operational and repeatability accuracy, precisely controlling the travel and speed of the conveyor rod 4 to ensure the consistency and stability of the copper sheet 14's position during transmission. This high-precision sliding control not only improves the accuracy of aligning the copper sheet 14 with the welding station but also effectively avoids welding defects caused by misalignment, enhancing the stability of the automated workflow and the consistency of welding quality. Furthermore, the electric slider 3 operates smoothly, reducing equipment vibration and mechanical wear, and extending the overall system's service life.
[0032] According to an optional embodiment of the present invention, the gripping assembly includes a vertical rod 5, a horizontal rod 6, a cylinder 7, and a fixing member 8. The vertical rod 5 is fixedly connected to the conveying rod 4. The fixing member 8 is rotatably connected to the piston rod of the cylinder 7. The cylinder 7 is fixedly connected to the vertical rod 5 via the horizontal rod 6. A screw 36, a worm 38, and a worm wheel 39 are rotatably connected to the inner cavity of the fixing member 8. A first gear 37 is fixedly connected to the screw 36. The worm 38 is rotatably connected to the piston rod of the cylinder 7. A second gear 40 is fixedly connected to the worm wheel 39. The worm wheel 39 meshes with the worm 38. The inner cavity of the fixing member 8 is slidably connected. There is a first clamping plate 9, which extends to the bottom of the fixing member 8. The first clamping plate 9 has a threaded hole 35, and the inner wall of the threaded hole 35 is threadedly connected to the screw 36. An L-shaped seat 41 is fixedly connected to the inner cavity of the fixing member 8. An electromagnet 42 is fixedly connected to the L-shaped seat 41. A motor seat 44 is slidably connected to the L-shaped seat 41. A permanent magnet 47 is fixedly connected to the motor seat 44. The motor seat 44 is connected to the L-shaped seat 41 through a third elastic member 43. A motor body 45 is fixedly connected to the motor seat 44. A third gear 46 is fixedly connected to the rotor of the motor body 45. A second clamping plate 10 is fixedly connected to the outer wall of the fixing member 8.
[0033] According to an optional embodiment of the present invention, the welding assembly includes a lower welding component 16, an upper welding component 17, and a welding device 18. The lower welding component 16 is embedded in the top wall of the workbench 34, and the upper welding component 17 is movably connected to the welding device 18, which is fixedly attached to the component plate 15. The lower welding component 16 is fixed on the workbench 34 to support the copper sheet 14, and the upper welding component 17 moves up and down under the drive of the welding device 18 to achieve efficient welding of both ends of the copper sheet 14.
[0034] In an optional embodiment of the present invention, the cooling assembly includes a nozzle 19 and a liquid pipe 20. The nozzle 19 is connected to the liquid pipe 20, which is fixed to the component plate 15. The liquid pipe 20 is connected to an external liquid supply system. The nozzle 19 is used to spray cooling water to cool the welded soft copper busbar. The liquid pipe 20 connects the external liquid supply system to the nozzle, ensuring a continuous and stable cooling process. The nozzle 19 can be designed with automatic rotation.
[0035] According to an optional embodiment of the present invention, the wiping assembly includes a lower cleaning component 21, an upper cleaning component 23, and a first elastic component 25. The lower cleaning component 21 is fixed to the component plate 15, and a lower elastic cleaning layer 22 is connected to the lower cleaning component 21. An upper elastic cleaning layer 24 is connected to the upper cleaning component 23, and the upper cleaning component 23 is connected to the component plate 15 through the first elastic component 25. The upper elastic cleaning layer 24 and the lower elastic cleaning layer 22 are used to wipe away moisture from the copper sheet 14.
[0036] In an optional embodiment of the present invention, the fixing member 8 is provided with an inclined surface, and a pressure rod 28 is rotatably connected to the component plate 15 via a rotating shaft 29. A wedge-shaped transmission block 30 is slidably connected to the component plate 15, and the wedge-shaped transmission block 30 is connected to the component plate 15 via a second elastic member 31. One end of the pressure rod 28 abuts against the top wall of the wedge-shaped transmission block 30, and the other end of the pressure rod 28 abuts against the top wall of the upper cleaning member 23. The inclined surface on the fixing member 8 is used to trigger an automatic water squeezing action, causing the upper elastic cleaning layer 24 and the lower elastic cleaning layer 22 to be squeezed, thereby enhancing the water discharge efficiency.
[0037] In an optional embodiment of the present invention, the thickness detection component includes two laser rangefinders 27, both of which are fixedly mounted on the component plate 15. The two laser rangefinders 27 are used for non-contact measurement of the thickness at the welded ends of the flexible copper busbar, improving the consistency of the finished product and the ability to monitor welding quality.
[0038] According to an optional embodiment of the present invention, a first extension plate 26 and a second extension plate 32 are fixedly connected to the component plate 15, the upper cleaning member 23 is connected to the first elastic member 25 and the first extension plate 26, and the wedge-shaped transmission block 30 is connected to the second elastic member 31 and the second extension plate 32.
[0039] In an optional embodiment of the present invention, a liquid collection tank 33 is detachably connected to the top wall of the L-shaped base 41, and the liquid collection tank 33 is located below the nozzle 19. The liquid collection tank 33 can recycle clean water, which is energy-saving and environmentally friendly.
[0040] In an optional embodiment of the present invention, the lower elastic cleaning layer 22 is detachably connected to the lower cleaning member 21, and the upper elastic cleaning layer 24 is detachably connected to the upper cleaning member 23, wherein both the lower elastic cleaning layer 22 and the upper elastic cleaning layer 24 are sponge layers.
[0041] Working principle:
[0042] Place two or more copper sheets 14 into the storage cavity 12, and the electric slider 3 moves to the left, thereby driving the conveyor rod 4 to push the two or more copper sheets 14 to the top wall of the worktable 34.
[0043] The height of the connecting channel 13 is the same as the height of the conveyor rod 4. Together, they determine the number of copper sheets 14 that are pushed out. The copper sheets 14 in the storage cavity 12 are supported by the top wall of the conveyor rod 4 and will not move temporarily.
[0044] The lower end of the second clamping plate 10 is lower than the lower end of the first clamping plate 9. When the copper sheet 14 abuts against the right wall of the second clamping plate 10, the cylinder 7 controls the fixing part 8 to move down and press the copper sheet 14, activating the electromagnet 42. The electromagnet 42 generates a magnetic repulsion force on the permanent magnet 47, thereby causing the permanent magnet 47 and the motor base 44 to overcome the elastic force of the third elastic part 43 and move upward. The third gear 46 switches from meshing with the second gear 40 to meshing with the first gear 37, activating the motor body 45. The motor body 45 drives the third gear 46, the first gear 37, and the screw 36 to rotate, thereby causing the first clamping plate 9 to move to the left to clamp the copper sheet 14. The electromagnet 42 and the motor body 45 are de-energized, and the motor base 44 is under gravity. The action moves the third gear 46 downward, causing it to re-engage with the second gear 40. The transmission rod 4 and the fixing part 8 continue to move to the left, thereby moving the copper sheet 14 between the lower welding part 16 and the upper welding part 17. The welding device 18 drives the upper welding part 17 to press down on the copper sheet 14. The upper welding part 17 and the lower welding part 16 weld one end of the copper sheet 14. The upper welding part 17 moves upward, and the motor body 45 is turned on, driving the third gear 46, the second gear 40, the worm gear 39, the worm 38, and the fixing part 8 to rotate, thereby causing the copper sheet 14 to rotate 180 degrees. The upper welding part 17 moves downward, and the upper welding part 17 and the lower welding part 16 weld the other end of the copper sheet 14 to form a soft copper busbar.
[0045] The surface of the high-temperature soft copper busbar may emit radiation light similar to the laser wavelength, which may interfere with the detection of reflected light by the laser rangefinder 27. Furthermore, the high temperature may cause accidental injury to personnel when the soft copper busbar is removed. Therefore, it is necessary to cool the soft copper busbar.
[0046] The fixing component 8 drives the soft copper busbar to move to the left, and the nozzle 19 sprays clean water to cool one end of the soft copper busbar. The clean water falls into the liquid collection tank 33 for recycling to prevent resource waste. The fixing component 8 drives the soft copper busbar to rotate 180 degrees.
[0047] Water will form a film or droplets on the surface of the soft copper busbar, causing the laser beam of the subsequent laser rangefinder 27 to be refracted or scattered, changing the propagation direction and intensity of the laser, thereby affecting the laser rangefinder 27's reception of reflected light and affecting the detection results.
[0048] During the rotation of the soft copper busbar, one end passes between the lower elastic cleaning layer 22 and the upper elastic cleaning layer 24. The lower elastic cleaning layer 22 and the upper elastic cleaning layer 24 wipe and clean one end of the soft copper busbar to prevent water from affecting subsequent thickness testing. The nozzle 19 sprays water to cool the other end of the soft copper busbar. The fixing part 8 drives the soft copper busbar to rotate 180 degrees, and the lower elastic cleaning layer 22 and the upper elastic cleaning layer 24 wipe and clean the other end of the soft copper busbar.
[0049] It is necessary to check whether the thickness of the weld joints at both ends of the soft copper busbar meets the standard. The fixing part 8 moves the soft copper busbar to the left, and one end of the soft copper busbar moves between the two laser rangefinders 27. The thickness of the weld joint at one end of the soft copper busbar can be determined by the measurement of the two laser rangefinders 27. The fixing part 8 rotates the soft copper busbar 180 degrees, and the other end of the soft copper busbar moves between the two laser rangefinders 27. The thickness of the weld joint at the other end of the soft copper busbar can be determined by the measurement of the two laser rangefinders 27, and whether it meets the standard.
[0050] The fixing member 8 drives the soft copper busbar to move to the left. The inclined surface of the fixing member 8 pushes the wedge-shaped transmission block 30 to move upward against the elastic force of the second elastic member 31. The wedge-shaped transmission block 30 pushes the pressure rod 28 to rotate clockwise around the rotating shaft 29, so that the rotating shaft 29 presses the upper cleaning member 23. The upper elastic cleaning layer 24 and the lower elastic cleaning layer 22 abut against each other and squeeze each other, squeezing the water in the upper elastic cleaning layer 24 and the lower elastic cleaning layer 22 into the liquid collection tank 33, so as to facilitate wiping and cleaning the next soft copper busbar.
[0051] Reactivating electromagnet 42 and motor body 45 allows the first clamping plate 9 to move to the right, releasing the clamp on the soft copper busbar, thus removing the soft copper busbar and completing the welding operation.
[0052] Subsequently, the conveyor rod 4 moves to the right and resets, releasing its support for the copper sheet 14 in the storage cavity 12. The copper sheet 14 in the storage cavity 12 falls down to abut against the bottom wall of the storage cavity 12, so that it can be pushed out by the conveyor rod 4 for welding.
[0053] This invention can automatically perform quantitative feeding, positioning, clamping, welding, flipping, cleaning, wiping, and inspection of copper sheets 14 throughout the entire process, effectively reducing manual intervention and improving production efficiency and yield.
[0054] The gripping component achieves automatic clamping, positioning, and release through electromagnetic control, gear transmission, and elastic structure. The structure is stable and the action is precise, avoiding welding offset due to inaccurate positioning. There is no need for manual stacking and clamping of copper sheet 14.
[0055] The innovative rotating structure allows the copper sheet 14 to rotate automatically, and the welding components can quickly complete the double-end welding without the need for manual reversal, thus preventing burns to personnel.
[0056] The cooling component, in conjunction with the wiping component, can automatically cool and clean the soft copper busbar, preventing high temperatures from affecting the subsequent thickness detection component and preventing water refraction from affecting the subsequent thickness detection component.
[0057] The laser rangefinder 27 of the thickness detection component enables real-time detection of the thickness at the weld joint, which can detect welding deviations in real time and adjust process parameters to improve quality traceability and reliability.
[0058] By setting an inclined structure on the fixing member 8, and cooperating with the wedge-shaped transmission block 30, pressure rod 28, rotating shaft 29 and first elastic member 25, the automatic pressing function of the upper cleaning member 23 is realized, and the moisture of the upper elastic cleaning layer 24 and the lower elastic cleaning layer 22 is automatically removed, which facilitates subsequent cleaning operations.
[0059] The components, modules, mechanisms, and devices in this invention that are not described in detail are all general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A welding method for producing flexible copper busbars for batteries, characterized in that, The welding system includes welding two or more copper sheets (14) using a welding system. The welding system includes a base (1), a guide rail (2), a worktable (34) and a component plate (15) fixedly connected to the base (1). An electric slider (3) is slidably connected to the guide rail (2). The electric slider (3) and a conveyor rod (4) are fixedly connected. A storage tower (11) is fixedly connected to the worktable (34). A storage chamber (12) and a connecting channel (13) are opened on the storage tower (11). The conveyor rod (4) extends into the connecting channel (13). A gripping component is connected to the conveyor rod (4). A welding component, a cooling component, a wiping component and a thickness detection component are connected to the component plate (15). Place two or more copper sheets (14) in the storage chamber (12), use the electric slider (3) to drive the conveyor rod (4) to move the two or more copper sheets (14) to the top wall of the worktable (34), use the gripping component to clamp the two or more copper sheets (14), use the welding component to weld the two or more copper sheets (14) into soft copper busbars, use the cooling component to clean the soft copper busbars, use the wiping component to wipe the soft copper busbars, and use the thickness detection component to detect the thickness of the soft copper busbars; The gripping assembly includes a vertical rod (5), a horizontal rod (6), a cylinder (7), and a fixing member (8). The vertical rod (5) is fixed to the conveying rod (4). The fixing member (8) is rotatably connected to the piston rod of the cylinder (7). The cylinder (7) is fixed to the vertical rod (5) via the horizontal rod (6). The inner cavity of the fixing member (8) is rotatably connected to a screw (36), a worm (38), and a worm wheel (39). A first gear (37) is fixed to the screw (36). The worm (38) is rotatably connected to the piston rod of the cylinder (7). A second gear (40) is fixed to the worm wheel (39). The worm wheel (39) and the worm (38) mesh. The inner cavity of the fixing member (8) is slidably connected to a first clamping plate (9). The first clamping plate (9) extends to the bottom of the fixing member (8). The first clamping plate (9) has a threaded hole (35). The inner wall of the threaded hole (35) is threadedly connected to the screw (36). An L-shaped seat (41) is fixedly connected to the inner cavity of the fixing member (8). An electromagnet (42) is fixedly connected to the L-shaped seat (41). A motor seat (44) is slidably connected to the L-shaped seat (41). A permanent magnet (47) is fixedly connected to the motor seat (44). The motor seat (44) is connected to the L-shaped seat (41) through a third elastic member (43). A motor body (45) is fixedly connected to the motor seat (44). A third gear (46) is fixedly connected to the rotor of the motor body (45). A second clamping plate (10) is fixedly connected to the outer wall of the fixing member (8). The welding assembly includes a lower welding component (16), an upper welding component (17), and a welding device (18). The lower welding component (16) is embedded in the top wall of the workbench (34), the upper welding component (17) is movably connected to the welding device (18), and the welding device (18) is fixed to the component plate (15). The cooling assembly includes a nozzle (19) and a liquid pipe (20). The nozzle (19) is connected to the liquid pipe (20), the liquid pipe (20) is fixed to the component plate (15), and the liquid pipe (20) is connected to an external liquid supply system. The wiping assembly includes a lower cleaning component (21), an upper cleaning component (23), and a first elastic component (25). The lower cleaning component (21) is fixed to the component plate (15). A lower elastic cleaning layer (22) is connected to the lower cleaning component (21). An upper elastic cleaning layer (24) is connected to the upper cleaning component (23). The upper cleaning component (23) is connected to the component plate (15) through the first elastic component (25).
2. The welding method for producing soft copper busbars for batteries according to claim 1, characterized in that, The fixing member (8) has an inclined surface. The component plate (15) is rotatably connected to the pressure rod (28) via the rotating shaft (29). The component plate (15) is slidably connected to the wedge-shaped transmission block (30). The wedge-shaped transmission block (30) is connected to the component plate (15) via the second elastic member (31). One end of the pressure rod (28) abuts against the top wall of the wedge-shaped transmission block (30), and the other end of the pressure rod (28) abuts against the top wall of the upper cleaning member (23).
3. The welding method for producing soft copper busbars for batteries according to claim 2, characterized in that, The thickness detection component includes two laser rangefinders (27), both of which are fixed to the component plate (15).
4. The welding method for producing soft copper busbars for batteries according to claim 3, characterized in that, The component plate (15) is fixedly connected to a first extension plate (26) and a second extension plate (32). The upper cleaning component (23) is connected through the first elastic component (25) and the first extension plate (26). The wedge-shaped transmission block (30) is connected through the second elastic component (31) and the second extension plate (32).
5. A welding method for producing flexible copper busbars for batteries according to claim 4, characterized in that, The top wall of the L-shaped seat (41) is detachably connected to a liquid collection tank (33), which is located below the nozzle (19).
6. A welding method for producing soft copper busbars for batteries according to claim 5, characterized in that, The lower elastic cleaning layer (22) is detachably connected to the lower cleaning component (21), and the upper elastic cleaning layer (24) is detachably connected to the upper cleaning component (23). Both the lower elastic cleaning layer (22) and the upper elastic cleaning layer (24) are sponge layers.
Citation Information
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