Energy-saving axial flow fan

By adopting the design of magnet fixing and movable plate transmission block in the axial flow fan, the problem of low maintenance efficiency of the existing axial flow fan is solved, convenient motor and fan maintenance is achieved, and maintenance efficiency is improved.

CN120592887APending Publication Date: 2025-09-05NINGBO HONGFU FAN CO LTD
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Patent Information

Application Number
CN202510743605.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-09-05

AI Technical Summary

Technical Problem

During maintenance of existing axial flow fans, the impeller and motor are located inside the casing, resulting in low disassembly efficiency and affecting maintenance efficiency.

Method used

An energy-saving axial flow fan is designed, which uses first and second convex strips made of magnets for preliminary fixation. Combined with the design of movable plates and transmission blocks, the shell can be quickly disassembled and installed, which facilitates the maintenance of the motor and fan.

Benefits of technology

By simplifying the disassembly process of the casing, maintenance efficiency is improved, maintenance of the motor and fan is facilitated, and maintenance difficulty is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The energy-saving axial flow fan comprises a shell, a mounting frame, a motor and a fan, the mounting frame is arranged in the shell, the motor is arranged on the mounting frame, and the fan is arranged on an output shaft of the motor; the shell comprises a first shell body and a second shell body, the mounting frame is fixedly connected into the first shell body, and the second shell body is detachably connected to the first shell body; a first baffle and a second baffle are further arranged in the shell, a plurality of first through grooves are formed in the first baffle, a plurality of second through grooves are formed in the second baffle, and the second baffle can rotate relative to the first baffle so that the first through grooves and the second through grooves can be staggered by a specified angle; the fan has the advantage that the fan blades and the motor can be conveniently maintained.
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Description

Technical Field

[0001] The present invention belongs to the technical field of axial flow fans, and in particular relates to an energy-saving axial flow fan. Background Art

[0002] Axial flow fans are widely used. They are a type of fan in which the airflow direction is in the same direction as the axis of the fan blades. For example, electric fans and air conditioner outdoor fans are axial flow fans. They are called axial flow because the gas flows parallel to the fan axis. Axial flow fans are usually used in situations where the flow rate requirements are high and the pressure requirements are low. Axial flow fans are fixed in position and make the air move.

[0003] When repairing an axial flow fan, since the impeller, motor and other components are inside the casing, the casing, motor and other components need to be disassembled during repair, resulting in low repair efficiency. Summary of the Invention

[0004] The content of this application is used to briefly introduce concepts that will be described in detail in the detailed description section below. The content of this application is not intended to identify key features or essential features of the technical solution for which protection is sought, nor is it intended to limit the scope of the technical solution for which protection is sought.

[0005] In order to overcome the deficiencies of the prior art, the present invention provides an energy-saving axial flow fan.

[0006] In order to achieve the above-mentioned objectives, the present invention adopts the following technical solutions: an energy-saving axial flow fan, comprising a casing, a mounting frame, a motor and a fan, the mounting frame being arranged in the casing, the motor being arranged on the mounting frame, and the fan being arranged on the output shaft of the motor; the casing comprising a first shell and a second shell, the mounting frame being fixedly connected in the first shell, and the second shell being detachably connected to the first shell; a first baffle and a second baffle are also provided in the casing, the first baffle being provided with a plurality of first through slots, the second baffle being provided with a plurality of second through slots, and the second baffle being able to rotate relative to the first baffle so that the first through slots and the second through slots are staggered at a specified angle.

[0007] Furthermore, a first convex strip is provided on the first shell, a second convex strip is provided on the second shell, and a connecting sleeve is sleeved on the first convex strip and the second convex strip.

[0008] Furthermore, a first sliding groove is provided on the first protrusion, a second sliding groove is provided on the second protrusion, and a third protrusion corresponding to the first sliding groove and the second sliding groove is provided on the inner wall of the connecting sleeve.

[0009] Furthermore, a first movable groove is provided on the connecting sleeve, a movable plate is provided in the first movable groove, a first slider is provided on the side wall of the movable plate, a third sliding groove for movement of the first slider is provided on the side wall of the first movable groove, a plurality of first fixed blocks are provided on the movable plate, a first groove is provided on the second convex strip, and a plurality of first fixed grooves corresponding to the first fixed blocks are provided on the first convex strip.

[0010] Furthermore, a positioning block is provided on the second convex strip, and a positioning groove corresponding to the positioning block is provided on the first convex strip; and both the first convex strip and the second convex strip are made of magnets.

[0011] Furthermore, a first convex ring is provided on the first shell, a second convex ring is provided on the second shell, a first mounting groove is provided on the first convex ring, a second mounting groove is provided on the second convex ring, and the first baffle and the second baffle are provided in the first mounting groove and the second mounting groove.

[0012] Furthermore, a plurality of first ribs are provided on the side wall of the first baffle, and a plurality of second ribs are provided on the inner wall of the first mounting groove; a mounting block is provided on the second shell, a second movable groove communicating with the second mounting groove is provided on the mounting block, and a transmission block cooperating with the second baffle transmission is provided in the second movable groove.

[0013] Furthermore, a second slider is provided on the transmission block, a fourth slide groove for movement of the second slider is provided on the side wall of the second movable groove, a third movable groove is provided at the bottom of the fourth slide groove, a movable block and a accommodating groove for accommodating the movable block are provided on the second slider, a first spring and a connecting rod are provided on the movable block, and the first spring rests on the top of the fourth slide groove; a push rod is provided on the transmission block, a through cavity is provided on the push rod, the connecting rod passes through the through cavity, and a push plate is provided on the top of the connecting rod.

[0014] Furthermore, a plurality of second fixed blocks are provided at the bottom of the third movable groove, and a second fixed groove corresponding to the second fixed block is provided at the bottom of the movable block; a fourth movable groove is provided on the movable block, a movable rod is provided in the fourth movable groove, a second spring is provided on the movable rod, a second groove is provided on the side wall of the third movable groove, a plurality of third baffles are provided in the second groove, and the third baffle is located on one side of the second fixed block.

[0015] Furthermore, a plurality of fifth movable grooves are provided on the side wall of the third movable groove, the position of the fifth movable groove corresponds to the second fixed block, a sixth movable groove is provided on the baffle, a block is provided in the sixth movable groove, a third spring and a first oblique groove are provided on the block, and one end of the third spring is connected to the inner wall of the sixth movable groove; a third groove is provided on the mounting block, a connecting plate is provided in the third groove, and the third baffle is slidably connected to the connecting plate.

[0016] The present invention is beneficial in that it provides an energy-saving axial flow fan that is convenient for maintaining the fan blades and the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of this application are used to provide a further understanding of this application and make other features, purposes and advantages of this application more apparent. The drawings and descriptions of the exemplary embodiments of this application are used to explain this application and do not constitute an improper limitation on this application.

[0018] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the elements and components are not necessarily drawn to scale.

[0019] In the attached figure: Figure 1 Schematic diagram of the structure of an energy-saving axial flow fan in one embodiment of the present invention.

[0020] Figure 2 for Figure 1 A cross-sectional view of the first and second ridges of the energy-saving axial fan in the illustrated embodiment.

[0021] Figure 3 for Figure 2 A in the enlarged view.

[0022] Figure 4 for Figure 1 A cross-sectional view of a movable plate of an energy-saving axial flow fan in the illustrated embodiment.

[0023] Figure 5 for Figure 4 Enlarged view of point B in .

[0024] Figure 6 for Figure 1 A cross-sectional view of the third active slot of the energy-saving axial flow fan in the illustrated embodiment.

[0025] Figure 7 for Figure 6 Enlarged view of point C in the figure.

[0026] Figure 8 for Figure 1 A cross-sectional view of a push rod of an energy-saving axial flow fan in the illustrated embodiment.

[0027] Figure 9 for Figure 8 Enlarged view of point D in .

[0028] Figure 10 for Figure 1 A cross-sectional view of the third baffle of the energy-saving axial flow fan in the illustrated embodiment.

[0029] Figure 11 for Figure 10 Enlarged view of point E in .

[0030] Figure 12 for Figure 1A cross-sectional view of a connecting plate of an energy-saving axial flow fan in the illustrated embodiment.

[0031] Figure 13 for Figure 12 Enlarged view of point F in .

[0032] The meanings of the reference numerals in the figures are as follows: 101, first housing; 1011, first ridge; 102, second housing; 1021, second ridge; 103, fan; 104, connecting sleeve; 1041, third ridge; 1042, first chute; 105, mounting block; 106, motor; 107, mounting bracket; 108, movable plate; 1081, first slider; 1082, first fixed block; 109, second slider; 110, movable block; 111, first spring; 112, connecting rod; 113, second fixed block; 1 14. Third movable groove; 115. Third baffle; 116. Baffle; 117. First convex ring; 118. Second convex ring; 119. First baffle; 120. Second baffle; 121. Connecting ring; 122. Push plate; 123. Push rod; 124. Movable rod; 125. Second spring; 126. Third spring; 127. Second groove; 1271. Second inclined groove; 128. Fifth movable groove; 129. Connecting plate; 130. Fourth spring; 131. Transmission block; 132. Positioning block. DETAILED DESCRIPTION

[0033] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are for illustrative purposes only and are not intended to limit the scope of protection of the present disclosure.

[0034] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure may be combined with each other.

[0035] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0036] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".

[0037] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0038] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0039] like Figure 1-13 As shown, an energy-saving axial flow fan includes a housing, a mounting frame 107, a motor 106 and a fan 103. The mounting frame 107 is arranged in the housing, the motor 106 is arranged on the mounting frame 107, and the fan 103 is arranged on the output shaft of the motor 106. A frequency converter is installed on the housing. When the axial flow fan is started, the current of the motor 106 will be higher than the rated current, which will not only affect the service life of the motor 106 but also consume more electricity. The frequency converter can realize soft starting of the motor 106 and achieve the purpose of energy-saving speed regulation by changing the input voltage frequency of the equipment.

[0040] Specifically, the shell includes a first shell 101 and a second shell 102, the mounting frame 107 is fixedly connected to the inner wall of the first shell 101, and the second shell 102 is detachably connected to the first shell 101; a first baffle 119 and a second baffle 120 are also provided in the shell, the first baffle 119 is provided with a plurality of first through slots, and the second baffle 120 is provided with a plurality of second through slots, and the second baffle 120 can be rotated relative to the first baffle 119 so that the first through slots and the second through slots are staggered at a specified angle.

[0041] Furthermore, a first ridge 1011 is provided on the first shell 101, a second ridge 1021 is provided on the second shell 102, and a connecting sleeve 104 is sleeved on the first ridge 1011 and the second ridge 1021; a positioning block 132 is provided on the second ridge 1021, and a positioning groove corresponding to the positioning block 132 is provided on the first ridge 1011; the first ridge 1011 and the second ridge 1021 are both made of magnets, and the first ridge 1011 and the second ridge 1021 are magnetically attracted to each other; by utilizing the cooperation of the positioning block 132 and the positioning groove, the first shell 101 and the second shell 102 can be quickly aligned and the fan can be installed; by utilizing the magnetic material of the first ridge 1011 and the second ridge 1021, the first shell 101 and the second shell 102 are preliminarily fixed to ensure the connection effect of the first shell 101 and the second shell 102.

[0042] A first sliding groove 1042 is provided on the first protruding strip 1011 , a second sliding groove is provided on the second protruding strip 1021 , and a third protruding strip 1041 corresponding to the first sliding groove 1042 and the second sliding groove is provided on the inner wall of the connecting sleeve 104 .

[0043] A first movable groove is provided on the connecting sleeve 104, a movable plate 108 is provided in the first movable groove, a first slider 1081 is provided on the side wall of the movable plate 108, a third sliding groove for the first slider 1081 to move is provided on the side wall of the first movable groove, a plurality of first fixed blocks 1082 are provided on the movable plate 108, a first groove is provided on the second protrusion 1021, and a plurality of first fixed grooves corresponding to the first fixed blocks 1082 are provided on the first protrusion 1011.

[0044] After the first shell 101 and the second shell 102 are aligned and installed, the connecting sleeve 104 is slid onto the first ridge 1011 and the second ridge 1021. After the connecting sleeve 104 fixes the first ridge 1011 and the second ridge 1021 together, the movable plate 108 is pushed toward the side of the first movable groove. The movable plate 108 moves so that the first fixing block 1082 is inserted into the first fixing groove. The first fixing block 1082 cooperates with the first fixing groove to fix the connecting sleeve 104, preventing the connecting sleeve 104 from sliding when the fan is in use and causing the first shell 101 and the second shell 102 to disengage. By utilizing the arrangement of the first shell 101 and the second shell 102, the second shell 102 can be easily removed from the first shell 101, and then the motor 106 and the fan 103 can be maintained, making the maintenance of the motor 106 and the fan 103 more convenient.

[0045] Furthermore, a first convex ring 117 is provided on the first shell 101, a second convex ring 118 is provided on the second shell 102, the first convex ring 117 is provided with a first mounting groove, the second convex ring 118 is provided with a second mounting groove, and the first baffle 119 and the second baffle 120 are provided in the first mounting groove and the second mounting groove.

[0046] A plurality of first ribs are provided on the side wall of the first baffle 119, and a plurality of second ribs are provided on the inner wall of the first mounting groove. The setting of the first ribs and the second ribs enables the first baffle 119 to be fixedly connected to the first mounting groove, so that the second baffle 120 can adjust the opening of the first through groove relative to the first baffle 119; a connecting ring 121 is provided on the second baffle 120, and a ring groove corresponding to the connecting ring 121 is provided on the first baffle 119. The connecting ring 121 is inserted into the ring groove, so that the second baffle 120 is rotatably connected to the first baffle 119; a mounting block 105 is provided on the second shell 102, and a second movable groove communicating with the second mounting groove is provided on the mounting block 105, and a transmission block 131 that cooperates with the second baffle 120 is provided in the second movable groove.

[0047] When installing the first baffle 119 and the second baffle 120, first insert the connecting ring 121 into the ring groove, rotate the first baffle 119 and the second baffle 120 so that the first through groove and the second through groove are aligned, and then place the first baffle 119 and the second baffle 120 into the first installation groove to complete the installation of the first baffle 119 and the second baffle 120; after the second shell 102 is disassembled, the first baffle 119 and the second baffle 120 can be directly taken out from the first installation groove, reducing the difficulty of cleaning and replacing the first baffle 119 and the second baffle 120.

[0048] A second slider 109 is provided on the transmission block 131, a fourth slide groove for the movement of the second slider 109 is provided on the side wall of the second movable groove, a third movable groove 114 is provided at the bottom of the fourth slide groove, a movable block 110 and an accommodating groove for accommodating the movable block 110 are provided on the second slider 109, a first spring 111 and a connecting rod 112 are provided on the movable block 110, and the first spring 111 rests on the top of the fourth slide groove; a push rod 123 is provided on the transmission block 131, a through cavity is provided on the push rod 123, the connecting rod 112 passes through the through cavity, and a push plate 122 is provided on the top of the connecting rod 112.

[0049] A plurality of second fixed blocks 113 are provided at the bottom of the third movable groove 114, and a second fixed groove corresponding to the second fixed block 113 is provided at the bottom of the movable block 110; a fourth movable groove is provided on the movable block 110, and a movable rod 124 is provided in the fourth movable groove, and a second spring 125 is provided on the movable rod 124; a second groove 127 is provided on the side wall of the third movable groove 114, and a plurality of third baffles 115 are provided in the second groove 127, and the third baffle 115 is located on one side of the second fixed block 113.

[0050] A plurality of fifth movable grooves 128 are provided on the side wall of the third movable groove 114, and the position of the fifth movable groove 128 corresponds to the second fixed block 113. A sixth movable groove is provided on the baffle plate, and a block 116 is provided in the sixth movable groove. The block 116 is provided with a third spring 126 and a first oblique groove, and one end of the third spring 126 is connected to the inner wall of the sixth movable groove; a third groove is provided on the mounting block 105, and a connecting plate 129 is provided in the third groove, and the third baffle 115 is slidably connected to the connecting plate 129; a second oblique groove 1271 is provided at one end of the second groove 127; a fourth groove is provided on the inner wall of the third groove, and a fourth spring 130 is provided in the fourth groove, and one end of the fourth spring 130 is fixedly connected to the connecting plate 129, and a handle is provided on the connecting plate 129.

[0051] Multiple third baffles 115 are set so that the transmission block 131 can move to multiple gears. The transmission block 131 can be moved a specified distance as needed, thereby driving the second baffle 120 to rotate a specified angle relative to the first baffle 119, so that the second through slot and the first through slot are staggered to adjust the size of the fan air inlet to cope with different usage scenarios in dusty environments and fine dust environments.

[0052] After the movable block 110 moves to the bottom of the third movable groove 114, the second fixed block 113 is inserted into the second fixed groove to fix the transmission block 131.

[0053] If it is necessary to continue moving the transmission block 131 to increase the gear, the push plate 122 is pushed toward the top of the push rod 123. The push plate 122 drives the movable block 110 to rise. After the second fixed groove is disengaged from the second fixed block 113, the movable block 110 is pressed against the bottom of the stop block 116 to push the stop block 116 to move. The stop block 116 drives the third baffle 115 to move so that the third baffle 115 moves to a position above the second groove 127. At this time, the third baffle 115 is staggered with the movable rod 124 at this location, and the transmission block 131 can be pushed forward to make the second baffle 120 continue to rotate.

[0054] When the transmission block 131 needs to be reset, the handle is pulled away from the mounting block 105, and the connecting plate 129 drives the third baffle 115 to move outward, and the third baffle 115 moves out of the second groove 127. After pushing the push plate 122 to move, the push rod 123 is directly pushed back, and the transmission block 131 can be moved back and reset; the movable rod 124 naturally enters the fifth movable groove 128 under the action of the second inclined groove 1271 when the transmission block 131 moves.

[0055] The above descriptions are merely some preferred embodiments of the present disclosure and illustrate the underlying technical principles. Those skilled in the art should understand that the scope of the invention encompassed by the embodiments of the present disclosure is not limited to technical solutions formed by specific combinations of the aforementioned technical features. It also encompasses other technical solutions formed by any combination of the aforementioned technical features or their equivalents, without departing from the aforementioned inventive concept. For example, a technical solution formed by replacing the aforementioned features with (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure.

Claims

1. An energy-saving axial flow fan, comprising a housing, a mounting frame, a motor, and a fan, wherein the mounting frame is mounted in the housing, the motor is mounted on the mounting frame, and the fan is mounted on an output shaft of the motor; characterized in that: The outer shell includes a first shell and a second shell, the mounting frame is fixedly connected to the first shell, and the second shell is detachably connected to the first shell; a first baffle and a second baffle are also provided in the outer shell, the first baffle is provided with a plurality of first through slots, and the second baffle is provided with a plurality of second through slots, and the second baffle can be rotated relative to the first baffle so that the first through slots and the second through slots are staggered at a specified angle.

2. The energy-saving axial flow fan according to claim 1, characterized in that: The first shell is provided with a first convex strip, the second shell is provided with a second convex strip, and the first convex strip and the second convex strip are sleeved with a connecting sleeve.

3. The energy-saving axial flow fan according to claim 2, characterized in that: A first sliding groove is provided on the first protrusion, a second sliding groove is provided on the second protrusion, and a third protrusion corresponding to the first sliding groove and the second sliding groove is provided on the inner wall of the connecting sleeve.

4. The energy-saving axial flow fan according to claim 2, characterized in that: The connecting sleeve is provided with a first movable groove, a movable plate is provided in the first movable groove, a first slider is provided on the side wall of the movable plate, a third sliding groove for the first slider to move is provided on the side wall of the first movable groove, a plurality of first fixed blocks are provided on the movable plate, a first groove is provided on the second convex strip, and a plurality of first fixed grooves corresponding to the first fixed blocks are provided on the first convex strip.

5. The energy-saving axial flow fan according to claim 2, characterized in that: A positioning block is provided on the second convex strip, and a positioning groove corresponding to the positioning block is provided on the first convex strip; the first convex strip and the second convex strip are both made of magnets.

6. The energy-saving axial flow fan according to claim 1, characterized in that: The first shell is provided with a first convex ring, the second shell is provided with a second convex ring, the first convex ring is provided with a first mounting groove, the second convex ring is provided with a second mounting groove, and the first baffle and the second baffle are provided in the first mounting groove and the second mounting groove.

7. The energy-saving axial flow fan according to claim 6, characterized in that: A plurality of first ribs are provided on the side wall of the first baffle, and a plurality of second ribs are provided on the inner wall of the first mounting groove; a mounting block is provided on the second shell, and a second movable groove communicating with the second mounting groove is provided on the mounting block, and a transmission block that cooperates with the second baffle is provided in the second movable groove.

8. The energy-saving axial flow fan according to claim 7, characterized in that: The transmission block is provided with a second slider, the side wall of the second movable groove is provided with a fourth slide groove for the second slider to move, the bottom of the fourth slide groove is provided with a third movable groove, the second slider is provided with a movable block and a accommodating groove for accommodating the movable block, the movable block is provided with a first spring and a connecting rod, the first spring rests on the top of the fourth slide groove; the transmission block is provided with a push rod, the push rod is provided with a through cavity, the connecting rod passes through the through cavity, and the top of the connecting rod is provided with a push plate.

9. The energy-saving axial flow fan according to claim 8, characterized in that: A plurality of second fixed blocks are provided at the bottom of the third movable groove, and a second fixed groove corresponding to the second fixed block is provided at the bottom of the movable block; a fourth movable groove is provided on the movable block, a movable rod is provided in the fourth movable groove, a second spring is provided on the movable rod, a second groove is provided on the side wall of the third movable groove, a plurality of third baffles are provided in the second groove, and the third baffle is located on one side of the second fixed block.

10. The energy-saving axial flow fan according to claim 9, characterized in that: A plurality of fifth movable grooves are provided on the side wall of the third movable groove, and the position of the fifth movable groove corresponds to the second fixed block. A sixth movable groove is provided on the baffle plate, and a block is provided in the sixth movable groove. A third spring and a first oblique groove are provided on the block, and one end of the third spring is connected to the inner wall of the sixth movable groove; a third groove is provided on the mounting block, and a connecting plate is provided in the third groove, and the third baffle is slidably connected to the connecting plate.