Quick-change type heat sealing tool

Abstract

The invention discloses a quick-change type heat sealing tool which comprises a lifting cover positioning mechanism, a battery shell cover, an upper heat sealing plate and a lower heat sealing plate, the lifting cover positioning mechanism comprises a mounting plate, a first limiting plate, a limiting nail, a battery cover limiting seat and a second limiting plate, and the first limiting plate is arranged at the bottom of the mounting plate; limiting nails are arranged at the two ends of one side of the first limiting plate, and limiting nails are arranged on the front face and the back face of the first limiting plate. A battery cover limiting seat is arranged below the bottom of the first limiting plate, second limiting plates are arranged on the periphery of the bottom of the battery cover limiting seat, and the battery cover limiting seat and the second limiting plates are fixed through screws. According to the invention, the battery cover limiting seat, the second limiting plate, the screw and other parts are matched for use, so that when the battery shell cover is subjected to hot melting, the battery shell cover can be accurately positioned, and the hot melting processing quality of the battery shell cover can be improved; and moreover, the hot melting effect of the battery shell cover is also conveniently improved.

Description

Technical Field

[0001] The invention belongs to the technical field of lead-acid battery production, and particularly relates to a quick-change heat-sealing tool. Background Art

[0002] A lead-acid battery is a secondary battery (i.e., a rechargeable battery) that uses lead and its oxides as electrode materials and sulfuric acid solution as the electrolyte. It converts chemical energy into electrical energy through an electrochemical reaction and, during the charging process, can convert electrical energy back into chemical energy for storage. Lead-acid batteries are a common electrochemical energy storage device, widely used in automobiles, uninterruptible power supplies (UPS), electric bicycles, and other fields. It was one of the earliest types of batteries invented and commercialized, and boasts low cost, mature technology, and high reliability.

[0003] Lead-acid batteries have a low specific energy content. To ensure this, the battery case cover is designed to be very compact. To ensure a good seal after heat sealing, the battery case cover must be precisely positioned during heat-seal to improve the quality of the heat-seal process.

[0004] When the existing quick-change heat sealing tooling performs hot-melt processing on the battery cover, the temperature of the heat sealing plate is generally very high. Since it lacks precise positioning, other parts of the battery shell cover may be burned during the hot-melt processing, thereby increasing the production of defective products. Summary of the Invention

[0005] The purpose of the present invention is to provide a quick-change heat sealing tool. The present invention sets a battery cover limit seat, a second limit plate and screws and other components for use in conjunction, so as to facilitate the precise positioning of the battery shell cover when hot-melting, so as to improve the quality of the hot-melting processing of the battery shell cover; and it is also convenient to improve the effect of hot-melting the battery shell cover; to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0007] A quick-change heat-sealing tool comprises a cover-lifting and positioning mechanism, a battery shell cover, an upper heat-sealing plate, and a lower heat-sealing plate. The cover-lifting and positioning mechanism comprises a mounting plate, a first limiting plate, limiting pins, a battery cover limiting seat, and a second limiting plate. The first limiting plate is provided at the bottom of the mounting plate, and limiting pins are provided at both ends of one side of the first limiting plate. Limiting pins are provided on the front and back of the first limiting plate. A battery cover limiting seat is provided below the bottom of the first limiting plate, and a second limiting plate is provided around the bottom of the battery cover limiting seat. The battery cover limiting seat and the second limiting plate are fixed by screws.

[0008] An upper heat sealing plate for hot-melting the battery shell cover is provided below the bottom of the battery cover limit seat;

[0009] The bottom of the upper heat sealing plate is provided with a lower heat sealing plate for heat sealing the battery shell after the assembly line comes over and accurately positions;

[0010] A cover lifting mechanism for lifting the battery shell cover is provided inside the battery cover limiting seat.

[0011] Preferably, the cover-lifting mechanism includes a slanted top track, a cover-lifting cylinder, a mounting bracket and a cover-lifting hook. The mounting bracket is installed at one end of the slanted top track, the cover-lifting cylinder is fixed to one side of the mounting bracket, and the output end of the cover-lifting cylinder is fixedly connected to the cover-lifting hook provided on the slanted top track. The cover-lifting hook is slidably connected to the slide groove provided on the slanted top track, and the bottom of the mounting bracket is fixed to the top end of the battery cover limit seat by screws.

[0012] Preferably, the mounting plate and the first limiting plate are locked and fixed by four limiting pins.

[0013] Preferably, mounting holes are provided around the top of the mounting plate, and the mounting holes are fixed to the external device via a clamping rod.

[0014] Preferably, support rods are installed around the bottom of the first limiting plate, and a battery cover limiting seat is fixedly installed on the bottom of the support rods.

[0015] Preferably, a battery shell cover for hot-melting the upper heat-sealing plate is provided inside the battery cover limiting seat, and the battery shell cover is located on the top of the upper heat-sealing plate.

[0016] Preferably, a through second bayonet hole is provided on the periphery of the surface of the upper heat-sealing plate, and a third bayonet hole is provided on the periphery of the surface of the lower heat-sealing plate.

[0017] Preferably, a first heating element for hot-melting the battery shell cover is installed at the top center of the upper heat-sealing plate.

[0018] Preferably, a second heating element for heat-sealing the battery shell and the battery cover is installed at the bottom center of the lower heat-sealing plate.

[0019] Preferably, the second bayonet hole and the third bayonet hole correspond to each other; and the first bayonet hole, the second bayonet hole and the third bayonet hole are fixed by a sealing bayonet.

[0020] Technical effects and advantages of the present invention: Compared with the prior art, the quick-change heat sealing tool proposed by the present invention has the following advantages:

[0021] The present invention provides a battery cover limit seat, a second limit plate and screws and other components for use in conjunction, thereby facilitating the precise positioning of the battery shell cover during hot melting, thereby improving the quality of the hot melting processing of the battery shell cover; and also facilitating improving the effect of hot melting the battery shell cover.

[0022] The invention provides a slanted top track, a cover-lifting cylinder, a mounting frame and a cover-lifting hook, which are used in conjunction with each other, so as to facilitate the hooking of the battery shell cover so as to facilitate the heat-melting of the battery shell cover through the upper heat-sealing plate, thereby improving the uniformity of the heat-melting.

[0023] In general, the heat-sealing tooling designed by the present invention can realize the precise positioning of the battery shell cover. After the first debugging is successful, it can realize rapid change of shape in the future without adjusting the position again. In addition, it also improves the efficiency and quality of the heat sealing of the battery shell cover and reduces the production of defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 This is a structural diagram of the lid lifting and positioning mechanism of the present invention;

[0026] Figure 3 This is a structural diagram of the lid lifting mechanism of the present invention;

[0027] Figure 4 It is a schematic structural diagram of the upper heat sealing plate and the lower heat sealing plate of the present invention.

[0028] In the figure: 1. Mounting plate; 101. First limiting plate; 102. Limiting pin; 103. Mounting hole; 2. Support rod; 3. Inclined top track; 301. Lifting cylinder; 302. Mounting bracket; 303. Lifting hook; 4. Battery cover limiting seat; 5. Second limiting plate; 501. Screw; 6. Battery shell cover; 7. Upper heat sealing plate; 701. First heating element; 702. Second bayonet hole; 8. Lower heat sealing plate; 801. Second heating element; 802. Third bayonet hole. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] The present invention provides Figure 1-4 ,

[0031] A quick-change heat sealing tool comprises a cover lifting and positioning mechanism, a battery shell cover 6, an upper heat sealing plate 7 and a lower heat sealing plate 8. The cover lifting and positioning mechanism comprises a mounting plate 1, a first limiting plate 101, a limiting pin 102, a battery cover limiting seat 4 and a second limiting plate 5. A first limiting plate 101 is provided at the bottom of the mounting plate 1, limiting pins 102 are provided at both ends of one side of the first limiting plate 101, and limiting pins 102 are provided on the front and back of the first limiting plate 101; the mounting plate 1 and the first limiting plate 101 are locked and fixed by four limiting pins 102.

[0032] The function of the first limiting plate 101 is to provide a reference positioning for the limiting assembly of the battery shell cover 6 to ensure the relative position consistency between the lifting mechanism and the battery shell cover 6.

[0033] The limit pins 102 are used to fine-tune the horizontal and vertical position of the first limit plate 101 to ensure accurate alignment with other equipment components. After debugging is completed, they are locked to avoid repeated adjustments during subsequent model changes.

[0034] When installing the first limit plate 101, it needs to be debugged and installed: when the first limit plate 101 is adjusted, the position is adjusted through the four limit pins 102. After the initial debugging is successful, the limit pins 102 are locked; and when the model is changed again later, the entire lid lifting and positioning mechanism can be directly installed on the equipment through the installation plate 1 without the need for further debugging.

[0035] Mounting holes 103 are formed around the top of the mounting plate 1, and the mounting holes 103 are secured to the external device via a clamping rod. A battery cover retaining seat 4 is provided below the bottom of the first retaining plate 101. Support rods 2 are mounted around the bottom of the first retaining plate 101, and the battery cover retaining seat 4 is fixedly mounted to the bottom of the support rods 2. A second retaining plate 5 is provided around the bottom of the battery cover retaining seat 4, and the battery cover retaining seat 4 and the second retaining plate 5 are secured to each other via screws 501. The provision of the second retaining plate 5 and screws 501 facilitates regular replacement or maintenance of the second retaining plate 5 at the bottom of the battery cover retaining seat 4, thereby extending its service life.

[0036] The present invention provides a battery cover limit seat 4, a second limit plate 5 and a screw 501 and other components for use in conjunction, thereby facilitating the precise positioning of the battery shell cover 6 during hot melting, thereby improving the quality of the heat sealing production of the battery shell cover 6; and also facilitating improving the effect of hot melting of the battery shell cover 6.

[0037] The second limiting plate 5 is used to adjust the position of the battery shell cover 6 after it is lifted. After the initial debugging is successful, the cover lifting mechanism and the second limiting plate 5 are locked to ensure that the battery shell cover 6 is in the same position each time the battery shell cover is subsequently heat-sealed.

[0038] In general, the heat sealing tooling designed by the present invention can realize the precise positioning of the battery shell cover 6. After the first debugging is successful, it can realize rapid change of shape in the future without adjusting the position again. In addition, it also improves the efficiency and quality of the heat sealing of the battery shell cover 6 and reduces the production of defective products.

[0039] When the model needs to be changed, the mounting hole 103 provided on the mounting plate 1 is opened and the clamping rod inside is pulled out so that the entire cover lifting and positioning mechanism can be changed.

[0040] An upper heat-sealing plate 7 for heat-melting the battery shell cover 6 is provided below the bottom of the battery cover stopper 4. The upper heat-sealing plate 7 facilitates heat-melting the connection between the battery shell cover 6 and the battery shell, which is hooked by the cover-lifting hook 303. A lower heat-sealing plate 8 is provided at the bottom of the upper heat-sealing plate 7 for heat-sealing the battery shell after it has been precisely positioned on the assembly line. The upper heat-sealing plate 7 and the lower heat-sealing plate 8 are used in conjunction to facilitate heat-sealing the battery shell and the battery shell cover 6. A first heating element 701 for heat-melting the battery shell cover 6 is mounted at the top center of the upper heat-sealing plate 7. A second heating element 801 for heat-sealing the battery shell and the battery cover is mounted at the bottom center of the lower heat-sealing plate 8.

[0041] The battery cover stopper 4 is internally provided with a cover-lifting mechanism for lifting the battery shell cover 6. The cover-lifting mechanism includes a tilted top track 3, a cover-lifting cylinder 301, a mounting bracket 302, and a cover-lifting hook 303. The mounting bracket 302 is mounted on one end of the tilted top track 3. The cover-lifting cylinder 301 is fixed to one side of the mounting bracket 302. The output end of the cover-lifting cylinder 301 is fixedly connected to the cover-lifting hook 303 provided on the tilted top track 3. The cover-lifting hook 303 is slidably connected to a slide groove provided on the tilted top track 3. The bottom of the mounting bracket 302 is fixed to the top end of the battery cover stopper 4 by screws 501.

[0042] The present invention facilitates the hooking up of the battery shell cover 6 by arranging the inclined top track 3, the cover lifting cylinder 301, the mounting frame 302 and the cover lifting hook 303 so as to be heat-soldered by the upper heat sealing plate 7, thereby improving the uniformity of heat-soldered.

[0043] By opening the cylinder, the cover-lifting hook 303 moves obliquely upward along the inclined top track 3, and the cover-lifting hook 303 hooks the corresponding position of the battery shell cover 6 to lift the battery shell cover 6 so that the battery shell cover 6 is hooked and hung to pass through the first heating element on the upper heat sealing plate for heat melting.

[0044] A battery shell cover 6 for heat-melting the upper heat-sealing plate 7 is provided inside the battery cover limiting seat 4 , and the battery shell cover 6 is located on the top of the upper heat-sealing plate 7 .

[0045] The upper heat-sealing plate 7 is provided with a through-hole second bayonet hole 702, and the lower heat-sealing plate 8 is provided with a through-hole third bayonet hole 802. The second bayonet hole 702 and the third bayonet hole 802 correspond to each other and are secured together by a sealing bayonet. The upper heat-sealing plate 7 and the lower heat-sealing plate 8 are installed on the production line to improve the efficiency of the thermal connection between the battery shell and the battery shell cover 6.

[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A quick-change heat sealing tool, comprising a cover lifting and positioning mechanism, a battery shell cover (6), an upper heat sealing plate (7) and a lower heat sealing plate (8), characterized in that: The cover lifting and positioning mechanism comprises a mounting plate (1), a first limiting plate (101), a limiting pin (102), a battery cover limiting seat (4) and a second limiting plate (5); the first limiting plate (101) is provided at the bottom of the mounting plate (1), limiting pins (102) are provided at both ends of one side of the first limiting plate (101), and limiting pins (102) are provided on the front and back of the first limiting plate (101); a battery cover limiting seat (4) is provided below the bottom of the first limiting plate (101), and a second limiting plate (5) is provided around the bottom of the battery cover limiting seat (4); the battery cover limiting seat (4) and the second limiting plate (5) are fixed by screws (501); An upper heat sealing plate (7) for hot-melting the battery shell cover (6) is provided below the bottom of the battery cover limiting seat (4); A lower heat sealing plate (8) is provided at the bottom of the upper heat sealing plate (7) for heat sealing the battery shell after passing through the assembly line and accurately positioning the battery shell; A cover lifting mechanism for lifting the battery shell cover (6) is provided inside the battery cover limiting seat (4).

2. The quick-change heat sealing tool according to claim 1, characterized in that: The cover-lifting mechanism comprises an inclined top track (3), a cover-lifting cylinder (301), a mounting frame (302) and a cover-lifting hook (303); one end of the inclined top track (3) is mounted with the mounting frame (302); one side of the mounting frame (302) is fixed with the cover-lifting cylinder (301); the output end of the cover-lifting cylinder (301) is fixedly connected to the cover-lifting hook (303) provided on the inclined top track (3); the cover-lifting hook (303) is slidably connected to a slide groove provided on the inclined top track (3); and the bottom of the mounting frame (302) is fixed to one end of the top of the battery cover limiting seat (4) by a screw (501).

3. The quick-change heat sealing tool according to claim 1, characterized in that: The mounting plate (1) and the first limiting plate (101) are locked and fixed via four limiting pins (102).

4. The quick-change heat sealing tool according to claim 1, characterized in that: Mounting holes (103) are provided around the top of the mounting plate (1), and the mounting holes (103) are fixed to the external device via a clamping rod.

5. The quick-change heat sealing tool according to claim 1, characterized in that: Support rods (2) are installed around the bottom of the first limiting plate (101), and a battery cover limiting seat (4) is fixedly installed at the bottom of the supporting rods (2).

6. The quick-change heat sealing tool according to claim 1, characterized in that: A battery shell cover (6) for hot-melting the upper heat-sealing plate (7) is provided inside the battery cover limiting seat (4), and the battery shell cover (6) is located on the top of the upper heat-sealing plate (7).

7. The quick-change heat sealing tool according to claim 1, characterized in that: The upper heat-sealing plate (7) is provided with a through second bayonet hole (702) on its periphery, and the lower heat-sealing plate (8) is provided with a third bayonet hole (802) on its periphery.

8. The quick-change heat sealing tool according to claim 1, characterized in that: A first heating element (701) for hot-melting the battery shell cover (6) is installed at the top center of the upper heat-sealing plate (7).

9. The quick-change heat sealing tool according to claim 1, characterized in that: A second heating element (801) for heat-sealing the battery shell and the battery cover is installed at the bottom center of the lower heat-sealing plate (8).

10. The quick-change heat sealing tool according to claim 7, characterized in that: The second bayonet hole (702) corresponds to the third bayonet hole (802), and the second bayonet hole (702) and the third bayonet hole (802) are fixed by a sealing bayonet.

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