Automatic press-fitting equipment for new energy forklift knuckle bearing outer ring
By designing automated press-fitting equipment, the problems of low assembly efficiency and unstable quality between forklift steering knuckles and bearing outer rings were solved, and an efficient and stable automated assembly process was achieved.
Patent Information
- Application Number
- CN202510894423.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-09
AI Technical Summary
In the prior art, the assembly efficiency of the forklift steering knuckle and the bearing outer ring is low and the quality is difficult to ensure, especially because it relies on manual operation, resulting in poor quality consistency.
An automated press-fitting device for the outer ring of the steering knuckle bearing of a new energy forklift is designed. The device includes a flow tray, a lifting plate, an upper press head, a lower press head, a hopper, and a loading mechanism. The automated press-fitting process is realized through a linear drive assembly and a manipulator to ensure accurate positioning and stable assembly of the bearing outer ring.
It realizes efficient and automated assembly of the steering knuckle and the bearing outer ring, improves production efficiency, and ensures the stability and consistency of assembly quality.
Smart Images

Figure CN120606238A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of bearing assembly equipment, and in particular to an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift. Background Art
[0002] Forklifts are widely used as material handling equipment. With the increasing sophistication of the materials industry, demand for new forklifts with diverse performance and highly customized requirements is growing. Consequently, over 100 forklift manufacturers have emerged in China. To capture this market share and maintain product quality, improving the assembly efficiency and yield rate of forklift steering axles is crucial. This is especially true for the assembly of the steering knuckle and bearing outer ring on small-tonnage steering axles, a crucial moving component within the axle. Efficient and high-quality assembly is crucial to the development of the forklift industry.
[0003] like Figure 1 The figure shows a schematic diagram of an existing steering knuckle, which includes a shaft. One end of the shaft (the left end in the figure) is used to mount a bearing structure. The upper and lower ends of the bearing structure are respectively provided with bearing holes for mounting bearings. The bearing installation process is to first press-fit the outer ring of the bearing into the bearing hole, and then proceed to the subsequent process. The steering knuckle and bearing outer ring of the traditional forklift steering axle are assembled manually, which is inefficient and requires high worker proficiency. It is difficult to ensure assembly quality and quality consistency between different products. Summary of the Invention
[0004] The present invention provides an automated press-fitting device for the outer ring of the steering knuckle bearing of a new energy forklift, which can solve the problems in the prior art of manual assembly of the steering knuckle and the bearing outer ring, resulting in low assembly efficiency and difficulty in ensuring assembly quality.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] An automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift, comprising:
[0007] A flow tray is provided with a placement position for accommodating a steering knuckle, and a downward pressure hole is opened at the bottom end of the flow tray corresponding to the placement position, and the flow tray flows along with the conveyor line;
[0008] a lifting plate, the lifting plate being arranged between the conveying lines and connected to the first linear drive assembly;
[0009] An upper pressure head, the outer diameter of which matches the inner diameter of the bearing outer ring and is connected to the second linear drive assembly;
[0010] A pressing head, the outer diameter of which matches the inner diameter of the bearing outer ring and is connected to the third linear drive assembly;
[0011] A silo, located on the side of the conveyor line, for storing bearing outer rings;
[0012] A feeding mechanism, which is used to grab the outer ring of the bearing of the silo and respectively sleeve it on the upper pressure head and the lower pressure head;
[0013] Among them, when the flow pallet flows to the top of the lifting plate, the lifting plate lifts the flow pallet so that the flow pallet is separated from the conveyor line. At this time, the upper pressure head and the lower pressure head are respectively located above and below the placement position.
[0014] In one solution of the present invention, a plurality of top blocks are provided on the top surface of the lifting plate.
[0015] In one embodiment of the present invention, a positioning shaft is provided on the upper pressing head and / or the lower pressing head.
[0016] In one embodiment of the present invention, the upper pressure head is interference fit with the inner wall of the bearing outer ring, the lower pressure head is fixed on the lower pressure rod, the size of the lower pressure rod is larger than the inner diameter of the bearing outer ring, and the lower pressure rod is connected to the third linear drive assembly.
[0017] In one embodiment of the present invention, an insert block is provided on the side of the push-down rod, and the insert block is connected to the fourth linear drive assembly and can move closer to or farther away from the push-down rod under the drive of the fourth linear drive assembly.
[0018] In one embodiment of the present invention, the silo includes a bottom plate and a limiting rod fixedly arranged on the bottom plate. The bottom plate is arranged horizontally, and the limiting rod is arranged vertically, for limiting a plurality of bearing outer rings that are vertically columnar after being stacked.
[0019] In one embodiment of the present invention, the limiting rods are provided in multiple groups, each group has at least three limiting rods, and the inscribed circles of the limiting rods in the same group match the outer diameter of the bearing outer ring.
[0020] In one embodiment of the present invention, a power assembly is provided at the bottom of the silo, and the power assembly is used to drive the silo to rotate intermittently.
[0021] In one embodiment of the present invention, the loading mechanism includes a fifth linear drive assembly, a sixth linear drive assembly, a movable seat and a clamping jaw. The fifth linear drive assembly and the sixth linear drive assembly are cross-arranged and are used to drive the movable seat to move linearly in the horizontal and vertical directions, respectively. The clamping jaw is arranged on the movable seat and is used to clamp the outer ring of the bearing.
[0022] In one embodiment of the present invention, the clamping jaws are arranged on a rotating seat, and the number of the clamping jaws is two and they are arranged opposite to each other. A rotation driving assembly is provided on the movable seat for driving the rotating seat to rotate.
[0023] The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to the present invention has at least one of the following technical effects:
[0024] This application is equipped with a feeding mechanism that can be used to automatically grasp the outer rings of the bearings and transfer them to the upper and lower pressing heads. The two pressing heads cooperate to automatically press the two outer rings of the bearings into the bearing hole of the steering knuckle simultaneously, realizing a completely automatic press-fit of the steering knuckle bearings, high production assembly efficiency and stable assembly quality. The feeding structure includes two clamping jaws and a rotating seat. After grasping the first outer ring of the bearing, it rotates 180 degrees and then grasps the second outer ring of the bearing, ensuring that the outer rings pressed into the bearing hole meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood in conjunction with the following description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and those skilled in the art can derive other drawings based on these drawings without inventive effort. Among them:
[0026] Figure 1 A schematic structural diagram of an example of a steering knuckle applicable to the automated press-fitting equipment provided by the present invention;
[0027] Figure 2 This is a front structural schematic diagram of an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0028] Figure 3 A schematic side view of the structure of an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0029] Figure 4 A schematic diagram of the top view of the structure of an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0030] Figure 5 A schematic diagram of the three-dimensional structure of an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0031] Figure 6 This is a schematic diagram of the three-dimensional structure of the pressing head part of the automated pressing equipment for the outer ring of the steering knuckle bearing of a new energy forklift provided by the present invention;
[0032] Figure 7 A schematic diagram of the structure of a top view of the lifting plate portion of an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0033] Figure 8The present invention provides an automated press-fitting device for the outer ring of the steering knuckle bearing of a new energy forklift Figure 5 Schematic diagram of the structure in cross-section;
[0034] Figure 9 A schematic structural diagram of a silo for an automated press-fitting device for an outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0035] Figure 10 A schematic diagram of a top view of a silo of an automated press-fitting device for an outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0036] Figure 11 A schematic structural diagram of a slide rail and a slide seat of a movable seat driven by an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0037] Figure 12 A schematic structural diagram of an embodiment of a clamping jaw in an automated press-fitting device for an outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention;
[0038] Figure 13 This is a structural schematic diagram of an embodiment of a conveyor line in an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift provided by the present invention.
[0039] Description of reference numerals:
[0040] 1. Flow tray; 2. Support body; 3. Lifting plate; 4. Upper pressure head; 5. Lower pressure head; 6. Material silo; 7. Conveyor line; 8. Fence; 9. Safety grating; 10. Loading mechanism; 11. First linear drive assembly; 12. Second linear drive assembly; 13. Clamp; 14. Third linear drive assembly; 15. Moving seat; 16. Fourth linear drive assembly; 17. Insert block; 18. Positioning blocking structure. DETAILED DESCRIPTION
[0041] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0042] like Figure 1-13As shown, an embodiment of the present invention provides an automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift, comprising a support body 2, a flow tray 1, a lifting plate 3, an upper press head 4, a lower press head 5, a hopper 6, a loading mechanism 10, and a drive mechanism. The support body 2 may include several fixedly connected plate-like and rod-like structures to form the equipment's support structure, forming mounting locations for various functional components. The support body 2 is positioned along a conveyor line 7, connecting to the preceding and following processes through the conveyor line 7 to achieve automated processing throughout the entire production process. The conveyor line 7 is used to transport workpieces, enhancing the overall level of automation. The conveyor line 7 may include two parallel, spaced-apart supports, with a wheeled or chain structure at the top end of each support to provide power to move the products or flow tray 1 on the conveyor line 7. The conveyor line 7 may also employ other conveying structures capable of achieving the conveying function. A fence 8 is provided on the outside of the support body 2 (particularly the moving structure), providing a shielding function and reducing safety hazards. Fence 8 has an operational gap for accessing and unloading materials or for maintenance. A safety grating 9 can be installed at the gap. When the safety grating 9 detects the presence of an entity within the operational gap, such as an operator reaching into the space enclosed by fence 8, the operation of silo 6 stops, meaning that silo 6 needs to remain stationary. The operation of loading mechanism 10 can also be stopped, and an alarm can be sounded to prevent accidents. Fence 8 can also be equipped with a display screen to display various operating parameters of the equipment, facilitating adjustments. Fence 8 can also be equipped with a start / stop button to control the start and stop of related devices and structures.
[0043] See also Figure 2-12 In one embodiment of the present invention, the flow tray 1 flows along with the conveyor line 7 and is used to carry processed products for circulation; the flow tray 1 can be a rectangular plate-like structure, which includes at least a flat bottom surface, the size of which is larger than the size between the two support frames of the conveyor line 7, so that it can flow smoothly on the conveyor line 7. The flow tray 1 is provided with a placement position for accommodating the steering knuckle, and the placement position can be a groove-type structure that matches the steering knuckle, or a clamping assembly can be provided for fixing the steering knuckle located thereon to ensure the stability of the steering knuckle during the entire production process. When the steering knuckle is located in the placement position on the flow tray 1, the two bearing holes of the steering knuckle are located at the upper and lower ends respectively; and a lower pressure hole is provided at the bottom end of the corresponding placement position of the flow tray 1, so as to facilitate the rise of the lower pressure head 5 to complete the press-fitting of the bearing outer ring at the lower end. The posture of the steering knuckle on the flow tray 1 is as follows. Figure 1 shown.
[0044] See also Figure 2-12In one embodiment of the present invention, the lifting plate 3 is arranged between the two brackets of the conveyor line 7, and the size of the lifting plate 3 is smaller than the size between the two brackets. The lifting plate 3 is connected to the first linear drive component 11; the first linear drive component 11 is used to drive the lifting plate 3 to rise or fall. Under normal conditions, the lifting plate 3 is lower than the height of the top of the conveyor line 7 and does not affect the flow of the transfer pallet. When the flow pallet 1 flows to the top of the lifting plate 3, the lifting plate 3 lifts the flow pallet 1 so that the flow pallet 1 is separated from the conveyor line 7 for subsequent pressing operations. A plurality of top blocks are provided on the top surface of the lifting plate 3. The top blocks can be cylindrical and are respectively provided at the edge positions of the lifting plate 3. The stability of the lifting process of the flow pallet 1 is ensured by providing the top blocks.
[0045] See also Figure 2-12 In one embodiment of the present invention, the outer diameter of the upper ram 4 matches the inner diameter of the bearing outer ring. During use, the bearing outer ring is placed onto the upper ram 4 via the loading mechanism 10. The upper ram 4 then presses downward, pressing the bearing outer ring into the bearing hole of the steering knuckle. Specifically, the upper ram 4 can have an interference fit with the inner wall of the bearing outer ring, meaning that the outer diameter of the upper ram 4 is slightly larger than the inner diameter of the bearing outer ring. This ensures that the loading mechanism maintains stability after the bearing outer ring is placed onto the upper ram 4. The second linear drive assembly 12 can be mounted on the support body 2 and is used to drive the upper ram 4 in vertical linear motion. Specifically, the movable end of the second linear drive assembly 12 is connected to the upper ram 4, and a pressing rod can be provided between the two for connection. Similarly, the outer diameter of the lower ram 5 matches the inner diameter of the bearing outer ring and is connected to the third linear drive assembly 14; the third linear drive assembly 14 is used to drive the lower ram 5 in vertical linear motion. The lifting plate 3 is provided with corresponding notches or through holes to serve as an action space for the pressing head 5 .
[0046] See also Figure 2-12In one embodiment of the present invention, the hopper 6 is located on the side of the conveyor line 7 and is used to store bearing outer rings to be assembled. Specifically, as an example, the hopper 6 includes a base plate and retaining rods fixed to the base plate. The base plate can be circular and horizontally arranged. Multiple or multiple groups of retaining rods are vertically arranged and arranged along the circumference of the base plate to retain multiple bearing outer rings that form a vertical column when stacked. The stacked bearing outer rings are stacked with their axes vertical. Multiple groups of retaining rods can be provided, each group containing only one retaining rod. In this case, the bearing outer rings are sleeved around the retaining rods. Each group of retaining rods can also contain at least three retaining rods. The inscribed circles of the retaining rods in the same group match or are slightly larger than the outer diameter of the bearing outer rings, thereby forming a space between the multiple retaining rods in the same group to accommodate the stacked bearing outer ring columns. The number of retaining rods in each group should not be too large, as this increases the difficulty of unloading the materials and the difficulty of grasping by the robot arm. Preferably, the number of retaining rods is three or four. Furthermore, a power assembly may be provided at the bottom of the silo 6 to drive intermittent rotation of the silo 6. This allows the base plate to rotate continuously, facilitating material discharge and adjusting the position of the material close to the loading mechanism 10, thereby facilitating the loading of the material by the loading mechanism 10. The specific structure of the power assembly is not limited, as long as it can drive the intermittent rotation of the base plate. For example, it can be driven by a servo motor, which is controlled by a PLC control system to control the angle of each rotation of the base plate. Other intermittent rotation structures, such as cam structures and grooved wheel mechanisms, may also be used.
[0047] See also Figure 2-12 In one embodiment of the present invention, the loading mechanism 10 is used to grab the outer ring of the bearing of the hopper 6 and place it on the upper and lower press heads 4 and 5, respectively. The loading mechanism 10 can be a commercially available manipulator (robot). As an example, the loading mechanism 10 includes a fifth linear drive assembly, a sixth linear drive assembly, a movable base 15, and a clamping jaw 13. The fifth and sixth linear drive assemblies are arranged in an intersecting manner and are respectively used to drive the movable base 15 to move linearly in the horizontal and vertical directions. The clamping jaw 13 is arranged on the movable base 15 to clamp the outer ring of the bearing. Specifically, the fifth linear drive assembly can be arranged on the support body 2 and connected to the sixth linear drive assembly via a slide, thereby enabling the sixth linear drive assembly to move horizontally or vertically. The sixth linear drive assembly is used to drive the movable base 15 to move longitudinally or horizontally. The fifth and sixth linear drive assemblies provide the movable base 15 with freedom of movement in both the horizontal and vertical directions. Specifically, the fifth linear drive assembly and the sixth linear drive assembly can be a ball screw structure, or a slide rail and slide seat structure, and are powered by a cylinder.
[0048] See also Figure 2-12 In one embodiment of the present invention, the two clamping jaws 13 are mounted on a rotating base, and the movable base 15 is provided with a rotation drive assembly for driving the rotating base. The rotation drive assembly can be a motor, a rotary cylinder, or other power source. The rotation drive assembly can be used to drive the rotating base. Combined with the two opposing clamping jaws 13, after gripping one bearing outer ring, the clamping jaws 13 can be flipped over to grip another bearing outer ring. The two bearing outer rings can then be transferred to the upper and lower press heads 4 and 5, respectively, thereby reducing the cycle time and improving production efficiency. The clamping jaws 13 can be driven by a cylinder or motor to grip the outer wall of the bearing outer ring. The two jaws of the clamping jaw 13 can slide with the rotating base, and a drive mechanism is provided to drive the two jaws of the same clamping jaw 13 toward or away from each other to achieve clamping. Alternatively, one end of the jaw can be hinged to the rotating base, allowing clamping to be achieved through the angle between the two jaws.
[0049] See also Figure 2-12 In one embodiment of the present invention, a locating shaft is provided on the upper press head 4 and / or the lower press head 5. The size of the locating shaft is smaller than the size of the upper press head 4 and the lower press head 5 (the inner diameter of the bearing outer ring) and matches the hole position between the two bearing holes of the steering knuckle to be processed. When the upper press head 4 or the lower press head 5 with the bearing outer ring approaches the steering knuckle, the locating shaft can first enter the bearing hole and the hole position, achieving secondary positioning and playing a stabilizing role in the press-fitting process. The size of the locating shaft needs to be adapted to the distance between the two bearing holes. If the locating shaft is provided on only one of the upper press head 4 or the lower press head 5, its size can be slightly larger. If the locating shaft is provided on both the upper press head 4 and the lower press head 5, the length of the locating shaft is appropriately shortened.
[0050] See also Figure 2-12 In one embodiment of the present invention, the pressing head 5 can be fixedly mounted on a pressing rod. The size of the pressing rod is larger than the inner diameter of the outer ring of the bearing. The pressing rod is connected to the third linear drive assembly 14. Furthermore, an insert block 17 is provided on the side of the pressing rod. The insert block 17 is connected to the fourth linear drive assembly 16 and can move closer to or further away from the pressing rod under the drive of the fourth linear drive assembly 16. During use, when the pressing rod drives the pressing head 5 to rise to a set position, the insert block 17 is driven by the fourth linear drive assembly 16 to approach the side of the pressing rod and abut against the side of the pressing rod, thereby ensuring the stability of the pressing rod and the pressing head 5.
[0051] See also Figure 2-12In one embodiment of the present invention, the drive mechanism includes various linear drive components, rotational drive components, and the like. The specific structures of the first linear drive component 11, the second linear drive component 12, the third linear drive component 14, the fourth linear drive component 16, the fifth linear drive component, and the sixth linear drive component can be selected according to actual conditions. As an example, the linear drive components can all be cylinder structures.
[0052] Working principle of the present invention:
[0053] The working process of this equipment can be carried out under the control of a control system (such as a PLC control system). The automatic pressing process is as follows:
[0054] Initially, the lifting plate 3 is in a low position, and the pressing head 5 is in a low position, that is, lower than the height of the conveyor line 7. Under the action of the fifth and sixth linear drive components, the movable seat 15 moves to the position where the bearing outer ring is placed in the hopper 6, that is, the position of the bearing outer ring column stacked in the limiting rod. The clamping jaw 13 grabs the bearing outer ring at the top and rises to disengage from the limiting rod. The rotating seat then rotates 180° to ensure that one end of the two bearing outer rings is facing outward to meet the press-fitting requirements. The upper empty clamping jaw 13 moves downward, and the movable seat 15 then moves downward, grabs another bearing outer ring through the second clamping jaw 13, and rises to disengage from the limiting rod. The above is the process of the feeding mechanism 10 grabbing the bearing outer ring. After grabbing, the movable seat 15 moves to the press position, that is, the position of the upper press head 4 and the lower press head 5. At the same time, the lower press head 5 rises above the top surface of the lifting plate 3, and the movable seat 15 moves down to place the lower bearing outer ring on the lower press head 5. Then it moves up to place the bearing outer ring on the upper press head 4. After the bearing outer ring is placed, the clamping jaws 13 open and then leave the press area to carry out the next bearing outer ring grabbing action. After the bearing outer ring is placed on the lower press head 5, the lower press head 5 moves down back to the low position.
[0055] When the flow tray 1 with the steering knuckle flows along the conveyor line 7 to the top of the lifting plate 3, the lifting plate 3 rises and lifts the flow tray 1 off the conveyor line 7. During this process, a positioning blocking structure 18 can be set (such as a vertically set telescopic rod. When blocking is required, the telescopic rod is higher than the conveyor line 7, and it can be released after it is retracted and lowered from the conveyor line 7. It can be driven by a cylinder). When the flow tray 1 flows along the conveyor line 7 to this position, it is blocked and released after press-fitting so that it can continue to flow downward. Then, the lower pressure head 5 rises to a high position. During this process, the positioning shaft on the lower pressure head 5 is inserted into the hole between the two bearing holes of the steering knuckle to achieve secondary precision positioning. Then, the insert 17 extends and abuts the lower pressure rod to ensure that the lower pressure head 5 is stable and does not fall. The upper pressure head 4 descends until it enters the bearing hole. At this time, the lower pressure head 5 slowly moves downward. At the same time, the flow tray 1 drives the steering knuckle product on it to move downward together, so that the upper and lower bearing outer rings are simultaneously press-fitted into the bearing hole of the steering knuckle. After press-fitting, the upper press head 4 rises back to its original position, the lower press head 5 and the lifting plate 3 fall back to their original position, and the transfer tray 1 falls to the conveyor line 7 to continue to flow. The above process is the press-fitting process.
[0056] When the robot grasps the bearing outer ring, a sensor can be installed on the gripper 13 to detect the presence of the bearing and the orientation of the outer ring component to avoid press-fitting errors. The process of grasping the bearing outer ring has a cycle time of 8 seconds and is performed simultaneously with press-fitting. The robot moves to the press position and places the bearing outer ring on the lower and upper press heads 5 and 4, a cycle time of 8 seconds. Similarly, sensors can be installed on the sides of the press heads to detect the presence of the bearing outer ring. If not, an alarm will be issued to indicate an error or the machine will be temporarily shut down. When the transfer tray 1 is in place, it stops and is lifted off the conveyor line 7. The RFID information is read to confirm product-related information. This cycle time is 4 seconds. During this process, a sensor can be installed on the side to detect the presence of the workpiece on the tray. The lower press head 5 is raised, and the process cycle is limited to 4 seconds by the action of the insert 17. The cycle time for the upper and lower press heads 4 and 5 to press the bearing outer ring into the bearing hole is 7 seconds. After press-fitting, the insert 17 is reset, the lower pressure head 5 is reset, and the flow tray 1 falls. The process cycle is 4 seconds. Specifically, the outer ring of the bearing is automatically press-fitted using the present application scheme, with a press-fit cycle of 30 seconds per piece. A pallet presence detection sensor can be installed at the position of the conveyor line 7 corresponding to the lifting plate 3. Two sensors can be arranged diagonally opposite each other to detect the presence of the flow tray 1 at the press position. The above-mentioned sensors can be photoelectric sensors, proximity sensors, optical sensors, or other types of sensors, such as infrared sensors.
[0057] The present application is provided with a feeding mechanism 10 that can be used to automatically grasp the outer rings of the bearings and transfer them to the upper pressing head 4 and the lower pressing head 5. The two pressing heads cooperate to automatically press the two outer rings of the bearings into the bearing hole of the steering knuckle simultaneously, realizing a completely automatic press-fit of the steering knuckle bearing, high production assembly efficiency and stable assembly quality. The feeding structure includes two clamping jaws 13 and is provided with a rotating seat. After grasping the first outer ring of the bearing, it rotates 180 degrees and then grasps the second outer ring of the bearing, ensuring that the outer rings pressed into the bearing hole meet the requirements.
[0058] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the claims of the present invention.
[0059] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0060] In the description of the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0061] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
Claims
1. An automated press-fitting device for the outer ring of a steering knuckle bearing of a new energy forklift, characterized in that: include: A flow tray is provided with a placement position for accommodating a steering knuckle, and a downward pressure hole is opened at the bottom end of the flow tray corresponding to the placement position, and the flow tray flows along with the conveyor line; a lifting plate, the lifting plate being arranged between the conveying lines and connected to the first linear drive assembly; An upper pressure head, the outer diameter of which matches the inner diameter of the bearing outer ring and is connected to the second linear drive assembly; A pressing head, the outer diameter of which matches the inner diameter of the bearing outer ring and is connected to the third linear drive assembly; A silo, located on the side of the conveyor line, for storing bearing outer rings; The feeding mechanism is used to grab the outer ring of the bearing of the silo and respectively sleeve it on the upper pressure head and the lower pressure head.
2. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 1 is characterized in that: The top surface of the lifting plate is provided with a plurality of top blocks.
3. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 1 is characterized in that: The upper pressing head and / or the lower pressing head is provided with a positioning shaft.
4. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 1 is characterized in that: The upper pressure head is interference fit with the inner wall of the bearing outer ring, and the lower pressure head is fixedly arranged on the lower pressure rod. The size of the lower pressure rod is larger than the inner diameter of the bearing outer ring, and the lower pressure rod is connected to the third linear drive component.
5. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 4 is characterized in that: An insert block is provided on the side of the pressing rod, and the insert block is connected to the fourth linear drive assembly and can move closer to or away from the pressing rod under the drive of the fourth linear drive assembly.
6. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 1 is characterized in that: The silo includes a bottom plate and a limiting rod fixedly arranged on the bottom plate. The bottom plate is arranged horizontally and the limiting rod is arranged vertically, and is used to limit a plurality of bearing outer rings that are vertically columnar after being stacked.
7. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 6 is characterized in that: The limiting rods are provided in multiple groups, each group has at least three limiting rods, and the inscribed circles of the limiting rods in the same group match the outer diameter of the bearing outer ring.
8. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 7 is characterized in that: A power assembly is provided at the bottom of the silo, and the power assembly is used to drive the silo to rotate intermittently.
9. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 1 is characterized in that: The loading mechanism includes a fifth linear drive component, a sixth linear drive component, a movable seat and a clamping jaw. The fifth linear drive component and the sixth linear drive component are cross-arranged and are used to drive the movable seat to move linearly in the horizontal and vertical directions respectively. The clamping jaw is arranged on the movable seat and is used to clamp the outer ring of the bearing.
10. The automated press-fitting equipment for the outer ring of the steering knuckle bearing of a new energy forklift according to claim 9, characterized in that: The clamping jaws are arranged on the rotating seat, and the number of the clamping jaws is two and they are arranged opposite to each other. The movable seat is provided with a rotation driving assembly for driving the rotating seat to rotate.