Concrete pouring device for steel pipe concrete pile

By designing a concrete pouring device with a motor-driven spiral vibrating rod and a conveying auger, the problem of difficult manual insertion of the vibrating rod was solved, and all-round vibration and continuous pouring of steel tube concrete piles were achieved, thereby improving construction efficiency and concrete quality.

CN120608510AInactive Publication Date: 2025-09-09FUJIAN DALI NEW BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202511123415.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-12
Publication Date
2025-09-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, manually inserting a vibrating rod into a steel tube concrete pile for vibration is inconvenient and laborious and is prone to contact with the steel tube wall, which affects the vibration effect and makes it difficult to vibrate the steel tube concrete pile uniformly.

Method used

A concrete pouring device including a vibrating mechanism and a mixing pouring mechanism was designed. A motor-driven spiral vibrating rod and a conveying auger were used to achieve all-round vibration and continuous pouring, avoiding contact between the spiral vibrating rod and the steel pipe wall. The vibration depth and spacing were adjusted by the motor and gear assembly to ensure concrete uniformity.

Benefits of technology

It realizes all-round vibration and continuous pouring of steel tube concrete piles, improves the vibration effect, eliminates bubbles, avoids concrete interruption, and ensures the uniformity and stability of concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a concrete pouring device for a concrete-filled steel tube pile, and relates to the technical field of civil construction equipment, the concrete pouring device comprises a vibrating mechanism and a second lifting support mounted on the outer side of the vibrating mechanism, a mixed material pouring mechanism is arranged at the bottom of the vibrating mechanism, and a pouring connecting pipe is arranged on one side of the mixed material pouring mechanism; the vibrating mechanism comprises a first lifting support, a first rotating motor is fixedly installed on one side of the first lifting support, the output end of the first rotating motor is fixedly connected with a rotating gear, one side of the rotating gear is in meshed connection with a rotating gear ring, and the rotating gear ring is rotationally connected with the first lifting support; through a multi-angle and multi-interval vibration mode, the situation that the spiral vibration rod makes contact with the wall of the steel pipe, and consequently the vibration effect is affected can be avoided, meanwhile, the spiral vibration rod is rapidly inserted and slowly pulled out in cooperation with the spiral characteristic of the bottom of the spiral vibration rod, bubbles in concrete can be rapidly eliminated, and the pouring effect of the concrete is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of civil construction equipment, in particular to a concrete pouring device for steel tube concrete piles. Background Art

[0002] In conventional engineering reverse construction, some of the columns used are often designed as an integral whole with the basement structural columns, and some of the columns are used as permanent structural columns of the basement in the later stage. Such columns used as permanent structural columns are mostly made of cast steel tube concrete. Since they are used as permanent structural columns, the load conditions of the concrete in the upper and lower parts of the columns are usually inconsistent. The strength grade of the concrete in the steel tube column is often higher than that of the concrete in the lower part of the pile hole. Due to the difference in concrete strength grades, it causes certain difficulties in construction, especially when casting steel tube concrete piles, there is a lack of stable casting equipment to realize the continuous construction and use of steel tube concrete piles.

[0003] Publication No. CN111172987A discloses a concrete pouring device for steel tube concrete piles. It facilitates pumping concrete from a mixing tank into a grouting conduit and then into a pile hole to form steel tube concrete piles and concrete columns. The pouring process reduces construction difficulty and provides good stability during concrete pouring. This not only meets the requirements of high-efficiency construction, saves construction costs, reduces project costs, and can effectively perform grouting operations, but is also suitable for continuous construction of steel tube concrete piles. However, this patent still has the following problems in actual use: Although the concrete pouring device for steel tube concrete piles uses a concrete pump to pump the concrete in the mixing tank into the grouting conduit and then into the pile hole to form the steel tube concrete pile, it is not possible to vibrate the concrete when pouring the concrete pile. In the prior art, the concrete is vibrated by a vibrating rod, but it is inconvenient to put the vibrating rod into the steel pipe when vibrating manually. Pulling the vibrating rod back and forth is not only laborious but also easy to cause the vibrating rod to contact the steel pipe wall, thereby affecting the vibration effect. Since the steel pipe has a small diameter, it is not convenient to move the vibrating rod, thereby affecting the uniform vibration of the steel tube concrete pile.

[0004] Therefore, a concrete pouring device for steel tube concrete piles is proposed to solve the above problems. Summary of the Invention

[0005] The object of the present invention is to provide a concrete pouring device for steel tube concrete piles to solve the problem of vibrating concrete by a vibrating rod proposed in the above-mentioned background technology. However, it is inconvenient to put the vibrating rod into the steel tube when vibrating manually. Pulling the vibrating rod back and forth is not only laborious but also easy to cause the vibrating rod to contact with the steel tube wall, thereby affecting the vibration effect. Since the diameter of the steel tube is small, it is inconvenient to move the vibrating rod, thereby affecting the uniform vibration of the steel tube concrete pile.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a concrete pouring device for steel tube concrete piles, comprising a vibrating mechanism and a second lifting bracket installed outside the vibrating mechanism; A mixing and pouring mechanism is provided at the bottom of the vibrating mechanism, and a pouring connecting pipe is provided on one side of the mixing and pouring mechanism; Also includes: The vibrating mechanism includes a first lifting bracket, a first rotating motor is fixedly mounted on one side of the first lifting bracket, and an output end of the first rotating motor is fixedly connected to a rotating gear; One side of the rotating gear is meshedly connected with a rotating gear ring, the rotating gear ring is rotatably connected to the first lifting bracket, and the bottom of the rotating gear ring is rotatably connected to a rotating bearing; Among them, a plurality of engaging paddles are fixedly installed on the bottom of the rotating bearing, a plurality of fixed brackets are fixedly installed on the outer side of the bottom of the rotating gear ring, and a fixed sliding rod is fixedly installed inside the fixed bracket.

[0007] Preferably, the outer side of the fixed sliding rod is slidably connected to a sliding ring, the top of the sliding ring is fixedly installed with a fixed spring, the bottom of the fixed spring is fixedly installed with a locking pin, the locking pin is engaged with the engaging paddle, and the bottom of the rotating gear ring is fixedly installed with an adjustment bracket, and the inside of the adjustment bracket is rotatably connected to an adjustment threaded rod.

[0008] Preferably, an adjusting gear is fixedly installed at the end of the adjusting threaded rod, the adjusting gear is engaged with the meshing paddle, the outer side of the adjusting threaded rod is threadedly connected to a limiting threaded sleeve, a vibrating motor is fixedly installed at the bottom of the limiting threaded sleeve, the output end of the vibrating motor is fixedly connected to a connecting block, and a spiral vibrating rod is fixedly installed at the bottom of the connecting block.

[0009] Preferably, a casting pipe is slidably connected to the inner center position of the first lifting bracket, the casting pipe is fixedly connected to the casting connecting pipe, meshing racks are fixedly installed around the casting pipe, the outer side of the meshing rack is meshingly connected to a meshing gear, the meshing gear is arranged around the inner periphery of the first lifting bracket, a first lifting motor is fixedly installed inside the first lifting bracket, the output end of the first lifting motor is fixedly connected to the meshing gear, and a first bevel gear transmission assembly is fixedly installed between the two meshing gears.

[0010] Preferably, a first locking plate is fixedly installed on the top of the first lifting bracket, a spiral bracket is installed inside the first locking plate, a rotating bracket is symmetrically installed on one side of the top of the first lifting bracket, a second rotating motor is fixedly installed on the outside of the rotating bracket, an output end of the second rotating motor is fixedly connected to a rotating worm, one side of the rotating worm is meshed with a rotating worm gear, a second locking plate is fixedly installed inside the rotating worm gear, a locking sliding rod is fixedly installed around the inside of the second locking plate, a locking sliding sleeve is slidably connected to the outside of the locking sliding rod, a limiting card is fixedly installed on the bottom of the locking sliding sleeve, the limiting card is slidably connected to the spiral bracket, a locking plug is fixedly installed on the top of the locking sliding sleeve, and the locking plug is engaged with the meshing rack.

[0011] Preferably, a lifting top plate is fixedly installed on the top of the second lifting bracket, a second lifting motor is fixedly installed on one end of the lifting top plate, an output end of the second lifting motor is fixedly connected to a lifting rotating rod, a second bevel gear transmission assembly is symmetrically installed on the outer side of the lifting rotating rod, a lifting threaded rod is fixedly installed on the bottom of the second bevel gear transmission assembly, the outer side of the lifting threaded rod is threadedly connected to a lifting threaded sleeve, and the lifting threaded sleeve is fixedly installed on both sides of the first lifting bracket.

[0012] Preferably, the mixing pouring mechanism includes a pouring cart, a limiting hole is opened on one side of the interior of the pouring cart, a mixing box is provided on one side of the top of the pouring cart, a discharge hopper is fixedly installed on the bottom of the mixing box, a first mixing motor is fixedly installed at the top center position of the mixing box, an output end of the first mixing motor is fixedly connected to a mixing auger, mixing brackets are fixedly installed on the outside of the top and bottom of the mixing auger, and a first cleaning spiral blade is fixedly installed between the two mixing brackets.

[0013] Preferably, a second cleaning threaded blade is fixedly installed on the bottom of the mixing bracket, a second mixing motor is fixedly installed on the bottom of the discharging hopper, the output end of the second mixing motor is fixedly connected to a mixing turbine, a pouring pump is fixedly installed on one side of the discharging hopper, the pouring connecting pipe is fixedly installed on the output end of the pouring pump, a conveying pipe is fixedly installed on one side of the top of the mixing box, a support ring is fixedly installed on the outside of the conveying pipe, a support rod is fixedly installed on the bottom of the support ring, and the support rod is fixedly installed on the top of the pouring vehicle.

[0014] Preferably, a feed hopper is fixedly installed on one side of the top of the conveying pipe, a conveying motor is fixedly installed on the end of the conveying pipe, an output end of the conveying motor is fixedly connected to a conveying auger, the end of the conveying auger is rotatably connected to a valve bracket, the valve bracket is fixedly installed inside the conveying pipe, a valve telescopic rod is fixedly installed on one side of the valve bracket, a valve spring is slidably connected to the outer side of the valve telescopic rod, a valve piston is fixedly installed on the end of the valve spring, the valve piston is engaged with a mixing box, and a trailer block is fixedly installed on one side of the casting vehicle.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the concrete pouring device for steel tube concrete piles can achieve all-round vibration of the steel tube concrete piles by adjusting the horizontal rotation direction of the spiral vibrating rod, thereby improving the vibration effect; the multi-angle and multi-spacing vibration mode can not only avoid the spiral vibrating rod from contacting the steel tube wall, thereby affecting the vibration effect, but also, with the characteristics of the spiral at the bottom of the spiral vibrating rod, the spiral vibrating rod can be quickly inserted and slowly withdrawn, which can quickly eliminate bubbles in the concrete and improve the concrete pouring effect; the conveying auger is driven to rotate by the conveying motor, and the structural characteristics of the conveying auger are utilized to achieve continuous conveying of concrete raw materials, thereby avoiding interruptions during concrete pouring, thereby avoiding the phenomenon of broken piles. The specific contents are as follows: The camming mechanism is characterized in that the first rotating motor drives the rotating gear to rotate, and the meshing connection between the rotating gear and the rotating gear ring is utilized to make the rotating gear ring drive the adjusting bracket and the spiral vibrating rod to rotate. By adjusting the horizontal rotation direction of the spiral vibrating rod, the all-round vibration of the steel tube concrete pile can be achieved, thereby improving the vibration effect. When the spacing between the spiral vibrating rods needs to be adjusted, the locking pin is driven to move by pushing the sliding ring upward. When the locking pin is separated from the meshing paddle, the rotating bearing is rotated. Under the action of the meshing paddle and the adjusting gear, the adjusting gear drives the adjusting threaded rod to rotate, so that the limiting threaded sleeve drives the vibrating motor, the connecting block and the spiral vibrating rod to move, thereby achieving the adjustment of the spacing between the spiral vibrating rods. The spiral characteristic of the bottom of the spiral vibrating rod can be utilized to quickly insert the spiral vibrating rod into the concrete, thereby facilitating the vibration of the concrete. Through the vibration method of multiple angles and multiple spacings, not only can the spiral vibrating rod be prevented from contacting the steel pipe wall, thereby affecting the vibration effect, but also the concrete can be quickly eliminated. The bubbles in the concrete are eliminated, thereby improving the pouring effect of concrete. When it is necessary to adjust the pouring height and the vibration depth, the first lifting motor is started to drive the meshing gear to rotate. Under the action of the first bevel gear transmission assembly, the four meshing gears can be rotated synchronously. The meshing connection between the meshing gear and the meshing rack is utilized to realize the height adjustment of the pouring pipe. At the same time, the second lifting motor is started to drive the lifting rotating rod and the second bevel gear transmission assembly to rotate, so that the second bevel gear transmission assembly drives the lifting threaded rod to rotate. At the same time, the lifting threaded sleeve drives the first lifting bracket to move up and down, so as to adjust the height of the spiral vibrating rod and perform all-round vibration of concrete. The rotating worm is driven by the second rotating motor to rotate. The meshing connection between the rotating worm and the rotating worm wheel is utilized, so that the rotating worm wheel drives the second locking disk to rotate. At the same time, the limit card is used to drive the locking sliding sleeve and the locking plug to move by utilizing the sliding connection between the limit card and the spiral bracket. The locking plug is used to be engaged with the meshing rack to fix the pouring pipe and improve the pouring stability of the pouring pipe. 2. By setting up the mixing and pouring mechanism, not only can the continuous pouring of steel tube concrete piles be realized by using the pouring vehicle, but the first mixing motor can be started to drive the mixing auger to rotate. By utilizing the structural characteristics of the mixing auger, the concrete raw materials can be turned up and down. At the same time, the mixing bracket can be used to drive the first cleaning spiral blade and the second cleaning threaded blade to rotate, which can not only clean the inner walls of the mixing box and the discharge hopper, but also stir the concrete raw materials horizontally, thereby achieving uniform mixing of the concrete raw materials and avoiding uneven mixing of the concrete. By starting the second mixing motor to drive the mixing turbine to rotate, the concrete inside the discharge hopper can be stirred to avoid uneven mixing. When the concrete begins to settle, the concrete is pumped into the pouring connecting pipe and the pouring pipe through the pouring pump for concrete pouring. The conveying auger is driven to rotate by the conveying motor. The structural characteristics of the conveying auger can realize continuous conveying of concrete raw materials, avoiding interruption during concrete pouring, which may lead to broken piles. The valve piston is engaged and connected with the mixing box through the elastic force of the valve telescopic rod and the valve spring. When conveying concrete, the end of the conveying pipe is opened to facilitate the conveying of concrete. When the conveying of concrete is stopped, the conveying pipe can be closed to avoid concrete overflow during concrete mixing, which may affect the pouring efficiency of concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 Schematic diagram of the three-dimensional structure of the vibrating mechanism in the present invention; Figure 3 This is a schematic diagram of the three-dimensional structure of the first lifting bracket in the present invention; Figure 4 Schematic diagram of the three-dimensional structure of the rotary bearing in the present invention; Figure 5 For the present invention Figure 4 Schematic diagram of the enlarged structure of area A in the middle; Figure 6 Schematic diagram of the three-dimensional structure of the casting pipe in the present invention; Figure 7 Schematic diagram of the three-dimensional structure of the cross section of the second locking disk in the present invention; Figure 8 Schematic diagram of the three-dimensional structure of the lifting top plate cross section in the present invention; Figure 9 Schematic diagram of the three-dimensional structure of the mixing and pouring mechanism of the present invention; Figure 10 Schematic diagram of the three-dimensional cross-section of the mixing box and the discharge hopper in the present invention; Figure 11 It is a schematic diagram of the three-dimensional structure of the cross section of the delivery pipe in the present invention.

[0017] In the figure: 1. Vibrating mechanism; 101. First lifting bracket; 102. First rotating motor; 103. Rotating gear; 104. Rotating gear ring; 105. Rotating bearing; 106. Engaging paddle; 107. Fixed bracket; 108. Fixed sliding rod; 109. Sliding ring; 110. Fixed spring; 111. Locking pin; 112. Adjusting bracket; 113. Adjusting threaded rod; 114. Adjusting gear; 115. Limiting threaded sleeve; 116. Vibrating motor machine; 117, connecting block; 118, spiral vibrating rod; 119, pouring pipe; 120, meshing rack; 121, meshing gear; 122, first lifting motor; 123, first bevel gear transmission assembly; 124, first locking plate; 125, spiral bracket; 126, rotating bracket; 127, second rotating motor; 128, rotating worm; 129, rotating worm gear; 130, second locking plate; 131, locking sliding rod; 132, locking sliding sleeve; 1 33. Limiting card; 134. Locking plug; 135. Second lifting bracket; 136. Lifting top plate; 137. Second lifting motor; 138. Lifting rotating rod; 139. Second bevel gear transmission assembly; 140. Lifting threaded rod; 141. Lifting threaded sleeve; 2. Mixing and pouring mechanism; 201. Pouring vehicle; 202. Limiting hole; 203. Mixing box; 204. Discharge hopper; 205. First mixing motor; 206. Mixing auger; 207. Mixing support Frame; 208, first cleaning spiral blade; 209, second cleaning spiral blade; 210, second mixing motor; 211, mixing turbine; 212, pouring pump; 213, pouring connecting pipe; 214, conveying pipe; 215, support ring; 216, support rod; 217, feed hopper; 218, conveying motor; 219, conveying auger; 220, valve bracket; 221, valve telescopic rod; 222, valve spring; 223, valve piston; 224, trailer block. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0019] See also Figure 1-Figure 5The present invention provides a technical solution: a concrete pouring device for steel tube concrete piles, comprising a vibrating mechanism 1, and a second lifting bracket 135 installed on the outside of the vibrating mechanism 1, a mixing pouring mechanism 2 is provided at the bottom of the vibrating mechanism 1, and a pouring connecting pipe 213 is provided on one side of the mixing pouring mechanism 2, the vibrating mechanism 1 comprises a first lifting bracket 101, a first rotating motor 102 is fixedly installed on one side of the first lifting bracket 101, and a rotating gear 103 is fixedly connected to the output end of the first rotating motor 102, wherein the rotating gear 1 One side of 03 is meshedly connected with a rotating gear ring 104, which is rotatably connected to the first lifting bracket 101. The bottom of the rotating gear ring 104 is rotatably connected to a rotating bearing 105, wherein a plurality of meshing paddles 106 are fixedly installed at the bottom of the rotating bearing 105, and a plurality of fixed brackets 107 are fixedly installed on the outer side of the bottom of the rotating gear ring 104. A fixed sliding rod 108 is fixedly installed inside the fixed bracket 107, and a sliding ring 109 is slidably connected to the outer side of the fixed sliding rod 108. A fixed Spring 110, the bottom of the fixed spring 110 is fixedly installed with a locking pin 111, the locking pin 111 is engaged with the meshing paddle 106, and the bottom of the rotating gear ring 104 is fixedly installed with an adjustment bracket 112. The internal rotation of the adjustment bracket 112 is connected to the adjustment threaded rod 113, and the end of the adjustment threaded rod 113 is fixedly installed with an adjustment gear 114. The adjustment gear 114 is engaged with the meshing paddle 106, and the outer side of the adjustment threaded rod 113 is threadedly connected to the limiting threaded sleeve 115. The bottom of the limiting threaded sleeve 115 is fixedly installed. A vibrating motor 116 is installed, and the output end of the vibrating motor 116 is fixedly connected to a connecting block 117. A spiral vibrating rod 118 is fixedly installed at the bottom of the connecting block 117. The first rotating motor 102 is used to drive the rotating gear 103 to rotate. The rotating gear 103 is engaged with the rotating gear ring 104 to drive the adjusting bracket 112 and the spiral vibrating rod 118 to rotate. By adjusting the horizontal rotation direction of the spiral vibrating rod 118, all-round vibration of the steel tube concrete pile can be achieved, thereby improving the vibration effect.

[0020] See also Figure 3-Figure 6The inner center of the first lifting bracket 101 is slidably connected to a pouring pipe 119, which is fixedly connected to the pouring connection pipe 213. A meshing rack 120 is fixedly installed around the pouring pipe 119. The outer side of the meshing rack 120 is meshedly connected to a meshing gear 121. The meshing gear 121 is arranged around the inner periphery of the first lifting bracket 101. When the spacing between the spiral vibrating rods 118 needs to be adjusted, the locking pin 111 is driven to move by pushing the sliding ring 109 upward. When the locking pin 111 is separated from the meshing paddle 106, the rotating bearing 105 is rotated to engage the meshing paddle 106 with the adjustment gear 114. Under the action of the connection, the adjusting gear 114 drives the adjusting threaded rod 113 to rotate, and the limiting threaded sleeve 115 drives the vibrating motor 116, the connecting block 117 and the spiral vibrating rod 118 to move, thereby realizing the adjustment of the spacing between the spiral vibrating rods 118. The spiral characteristics of the bottom of the spiral vibrating rod 118 can be utilized to quickly insert the spiral vibrating rod 118 into the concrete, which is convenient for vibrating the concrete. Through the multi-angle and multi-spacing vibration method, not only can the spiral vibrating rod 118 be prevented from contacting the steel pipe wall, thereby affecting the vibration effect, but also the bubbles in the concrete can be quickly eliminated, thereby improving the concrete pouring effect.

[0021] See also Figure 3-Figure 8A first lifting motor 122 is fixedly installed inside the first lifting bracket 101, and the output end of the first lifting motor 122 is fixedly connected to the meshing gear 121. A first bevel gear transmission assembly 123 is fixedly installed between the two meshing gears 121. A first locking disk 124 is fixedly installed on the top of the first lifting bracket 101, and a spiral bracket 125 is installed inside the first locking disk 124. A rotating bracket 126 is symmetrically installed on one side of the top of the first lifting bracket 101, and a second rotating motor 127 is fixedly installed on the outside of the rotating bracket 126. The output end of the second rotating motor 127 is fixedly connected to a rotating worm 128, and one side of the rotating worm 128 is meshed with a rotating worm wheel 129. The rotating worm wheel 129 is fixedly installed inside. There is a second locking disk 130, and a locking sliding rod 131 is fixedly installed around the interior of the second locking disk 130. A locking sliding sleeve 132 is slidably connected to the outer side of the locking sliding rod 131. A limit card 133 is fixedly installed on the bottom of the locking sliding sleeve 132. The limit card 133 is slidably connected to the spiral bracket 125. A locking plug 134 is fixedly installed on the top of the locking sliding sleeve 132. The locking plug 134 is engaged with the meshing rack 120. A lifting top plate 136 is fixedly installed on the top of the second lifting bracket 135. One end of the lifting top plate 136 is fixedly installed with a second lifting motor 137. The output end of the second lifting motor 137 is fixedly connected to a lifting rotating rod 138. The outer side of the lifting rotating rod 138 is symmetrically installed with a second bevel gear transmission The lifting threaded rod 140 is fixedly installed at the bottom of the second bevel gear transmission assembly 139, and the outer side of the lifting threaded rod 140 is threadedly connected to the lifting threaded sleeve 141. The lifting threaded sleeve 141 is fixedly installed on both sides of the first lifting bracket 101. When it is necessary to adjust the height of the pouring and the depth of the vibration, the first lifting motor 122 is started to drive the meshing gear 121 to rotate. Under the action of the first bevel gear transmission assembly 123, the synchronous rotation of the four meshing gears 121 can be achieved. By utilizing the meshing connection between the meshing gear 121 and the meshing rack 120, the height adjustment of the pouring pipe 119 can be achieved. At the same time, the second lifting motor 137 is started to drive the lifting rotating rod 138 and the second bevel gear transmission assembly 139 to rotate. The second bevel gear transmission assembly 139 drives the lifting threaded rod 140 to rotate, and the lifting threaded sleeve 141 drives the first lifting bracket 101 to move up and down, so as to adjust the height of the spiral vibrating rod 118 and perform all-round vibration of the concrete. The second rotating motor 127 drives the rotating worm 128 to rotate. The rotating worm 128 is engaged with the rotating worm wheel 129, so that the rotating worm wheel 129 drives the second locking plate 130 to rotate. At the same time, the limiting card 133 is slidably connected to the spiral bracket 125, so that the limiting card 133 drives the locking sliding sleeve 132 and the locking plug block 134 to move. The locking plug block 134 is engaged with the meshing rack 120, so that the pouring pipe 119 can be fixed.Improve the pouring stability of the pouring pipe 119.

[0022] See also Figure 1 、 Figure 9-10 The mixing and pouring mechanism 2 includes a pouring car 201, a limiting hole 202 is provided on one side of the interior of the pouring car 201, a mixing box 203 is provided on one side of the top of the pouring car 201, a discharging hopper 204 is fixedly installed on the bottom of the mixing box 203, a first mixing motor 205 is fixedly installed at the center position of the top of the mixing box 203, and a mixing auger 206 is fixedly connected to the output end of the first mixing motor 205, and a mixing bracket 207 is fixedly installed on the top and bottom outer sides of the mixing auger 206, a first cleaning spiral blade 208 is fixedly installed between the two mixing brackets 207, and a second cleaning threaded blade 209 is fixedly installed on the bottom of the bottom mixing bracket 207, a second mixing motor 210 is fixedly installed on the bottom of the discharging hopper 204, and a mixing turbine 211 is fixedly connected to the output end of the second mixing motor 210, a pouring pump 212 is fixedly installed on one side of the discharging hopper 204, and a pouring connecting pipe 213 is fixedly installed. It is installed at the output end of the pouring pump 212, and the pouring vehicle 201 is used to realize continuous pouring of steel tube concrete piles. At the same time, the first mixing motor 205 is started to drive the mixing auger 206 to rotate. The structural characteristics of the mixing auger 206 can be used to realize the up and down stirring of the concrete raw materials. At the same time, the mixing bracket 207 is used to drive the first cleaning spiral blade 208 and the second cleaning threaded blade 209 to rotate, which can not only clean the inner walls of the mixing box 203 and the discharge hopper 204, but also stir the concrete raw materials horizontally, thereby achieving uniform mixing of the concrete raw materials and avoiding uneven mixing of the concrete. By starting the second mixing motor 210 to drive the mixing turbine 211 to rotate, the concrete inside the discharge hopper 204 can be stirred to avoid the phenomenon of concrete sedimentation. The concrete is pumped into the pouring connecting pipe 213 and the pouring pipe 119 through the pouring pump 212 for concrete pouring.

[0023] See also Figures 9-11A conveying pipe 214 is fixedly installed on one side of the top of the mixing box 203, a support ring 215 is fixedly installed on the outside of the conveying pipe 214, a support rod 216 is fixedly installed on the bottom of the support ring 215, and the support rod 216 is fixedly installed on the top of the casting vehicle 201, and a feed hopper 217 is fixedly installed on one side of the top of the conveying pipe 214, and a conveying motor 218 is fixedly installed on the end of the conveying pipe 214, and a conveying auger 219 is fixedly connected to the output end of the conveying motor 218. The end of the conveying auger 219 is rotatably connected to the valve bracket 220, and the valve bracket 220 is fixedly installed inside the conveying pipe 214. A valve telescopic rod 221 is fixedly installed on one side of the valve bracket 220, and a valve spring 222 is slidably connected to the outside of the valve telescopic rod 221. A valve piston 223 is fixedly installed at the end, and the valve piston 223 is engaged with the mixing box 203. A trailer block 224 is fixedly installed on one side of the pouring vehicle 201, and the conveying auger 219 is actively driven by the conveying motor 218. The structural characteristics of the conveying auger 219 can realize continuous conveying of concrete raw materials, avoid interruption during concrete pouring, and thus cause broken piles. The valve piston 223 is engaged with the mixing box 203 through the elastic force of the valve telescopic rod 221 and the valve spring 222. When conveying concrete, the end of the conveying pipe 214 is opened to facilitate the conveying of concrete. When the conveying of concrete is stopped, the conveying pipe 214 can be closed to avoid concrete overflow during concrete mixing, thereby affecting the pouring efficiency of concrete.

[0024] Working principle: Before using this concrete pouring device for steel tube concrete piles, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 11As shown, first, the pouring vehicle 201 is used to realize continuous pouring of steel tube concrete piles, and at the same time, the first mixing motor 205 is started to drive the mixing auger 206 to rotate. The structural characteristics of the mixing auger 206 can be used to stir the concrete raw materials up and down, and at the same time, the mixing bracket 207 is used to drive the first cleaning spiral blade 208 and the second cleaning threaded blade 209 to rotate, which can not only clean the inner walls of the mixing box 203 and the discharge hopper 204, but also stir the concrete raw materials horizontally, thereby achieving uniform mixing of the concrete raw materials and avoiding uneven mixing of the concrete. By starting the second mixing motor 210 to drive the mixing turbine 211 to rotate, the concrete inside the discharge hopper 204 can be stirred to avoid sedimentation of the concrete. In order to prevent the phenomenon of sedimentation, the concrete is pumped into the pouring connecting pipe 213 and the pouring pipe 119 through the pouring pump 212 for concrete pouring, and the conveying auger 219 is driven actively by the conveying motor 218. The structural characteristics of the conveying auger 219 can realize the continuous conveying of concrete raw materials, avoiding interruption during concrete pouring, thereby causing the phenomenon of broken piles. The valve piston 223 is engaged with the mixing box 203 through the elastic force of the valve telescopic rod 221 and the valve spring 222. When conveying concrete, the end of the conveying pipe 214 is opened to facilitate the conveying of concrete. When the conveying of concrete is stopped, the conveying pipe 214 can be closed to avoid the phenomenon of concrete overflow during concrete mixing, thereby affecting the pouring efficiency of concrete.

[0025] Secondly, the first rotating motor 102 is used to drive the rotating gear 103 to rotate, and the meshing connection between the rotating gear 103 and the rotating gear ring 104 is used to make the rotating gear ring 104 drive the adjusting bracket 112 and the spiral vibrating rod 118 to rotate. By adjusting the horizontal rotation direction of the spiral vibrating rod 118, the omnidirectional vibration of the steel tube concrete pile can be achieved, thereby improving the vibration effect. When it is necessary to adjust the spacing between the spiral vibrating rods 118, the locking pin 111 is driven to move by pushing the sliding ring 109 upward. When the locking pin 111 is separated from the meshing paddle 106, the rotating bearing 105 is rotated, and the meshing paddle 106 is used to engage the adjusting gear. Under the action of the meshing connection of 114, the adjusting gear 114 drives the adjusting threaded rod 113 to rotate, and the limiting threaded sleeve 115 drives the vibrating motor 116, the connecting block 117 and the spiral vibrating rod 118 to move, thereby realizing the adjustment of the spacing between the spiral vibrating rods 118. The spiral characteristics of the bottom of the spiral vibrating rod 118 can be utilized to quickly insert the spiral vibrating rod 118 into the concrete, which is convenient for vibrating the concrete. Through the multi-angle and multi-spacing vibration method, not only can the spiral vibrating rod 118 be prevented from contacting the steel pipe wall, thereby affecting the vibration effect, but also the bubbles in the concrete can be quickly eliminated, thereby improving the concrete pouring effect.

[0026] Finally, when it is necessary to adjust the height of the pouring and the depth of the vibration, the first lifting motor 122 is started to drive the meshing gear 121 to rotate. Under the action of the first bevel gear transmission assembly 123, the four meshing gears 121 can be rotated synchronously. By utilizing the characteristics of the meshing connection between the meshing gear 121 and the meshing rack 120, the height adjustment of the pouring pipe 119 can be achieved. At the same time, the second lifting motor 137 is started to drive the lifting rotation rod 138 and the second bevel gear transmission assembly 139 to rotate, so that the second bevel gear transmission assembly 139 drives the lifting threaded rod 140 to rotate, and at the same time the lifting threaded sleeve 141 drives the first lifting bracket 101 The lifting and lowering movement makes it easy to adjust the height of the spiral vibrating rod 118 and perform all-round vibration of the concrete. The second rotating motor 127 drives the rotating worm 128 to rotate. The rotating worm 128 and the rotating worm wheel 129 are engaged with each other, so that the rotating worm wheel 129 drives the second locking disk 130 to rotate. At the same time, the limit card 133 is slidably connected with the spiral bracket 125, so that the limit card 133 drives the locking sliding sleeve 132 and the locking plug block 134 to move. The locking plug block 134 is engaged with the meshing rack 120, so that the pouring pipe 119 can be fixed and the pouring stability of the pouring pipe 119 can be improved.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A concrete pouring device for steel tube concrete piles, comprising a vibrating mechanism (1), and a second lifting bracket (135) mounted outside the vibrating mechanism (1); A mixing and pouring mechanism (2) is provided at the bottom of the vibrating mechanism (1), and a pouring connecting pipe (213) is provided on one side of the mixing and pouring mechanism (2); It is characterized by: Also includes: The vibrating mechanism (1) comprises a first lifting bracket (101), a first rotating motor (102) is fixedly mounted on one side of the first lifting bracket (101), and a rotating gear (103) is fixedly connected to the output end of the first rotating motor (102); One side of the rotating gear (103) is meshedly connected to a rotating gear ring (104), the rotating gear ring (104) is rotatably connected to the first lifting bracket (101), and the bottom of the rotating gear ring (104) is rotatably connected to a rotating bearing (105); A plurality of engaging paddles (106) are fixedly mounted on the bottom of the rotating bearing (105), a plurality of fixed brackets (107) are fixedly mounted on the outer side of the bottom of the rotating gear ring (104), and a fixed sliding rod (108) is fixedly mounted inside the fixed bracket (107).

2. A concrete pouring device for steel tube concrete piles according to claim 1, characterized in that: The outer side of the fixed sliding rod (108) is slidably connected to a sliding ring (109), the top of the sliding ring (109) is fixedly installed with a fixed spring (110), the bottom of the fixed spring (110) is fixedly installed with a locking pin (111), the locking pin (111) is engaged with the engaging paddle (106), and the bottom of the rotating gear ring (104) is fixedly installed with an adjustment bracket (112), and the inside of the adjustment bracket (112) is rotatably connected to an adjustment threaded rod (113).

3. A concrete pouring device for steel tube concrete piles according to claim 2, characterized in that: An adjusting gear (114) is fixedly mounted on the end of the adjusting threaded rod (113), the adjusting gear (114) is meshedly connected to the meshing paddle (106), the outer side of the adjusting threaded rod (113) is threadedly connected to a limiting threaded sleeve (115), a vibrating motor (116) is fixedly mounted on the bottom of the limiting threaded sleeve (115), an output end of the vibrating motor (116) is fixedly connected to a connecting block (117), and a spiral vibrating rod (118) is fixedly mounted on the bottom of the connecting block (117).

4. A concrete pouring device for steel tube concrete piles according to claim 3, characterized in that: A casting pipe (119) is slidably connected to the center position of the interior of the first lifting bracket (101), and the casting pipe (119) is fixedly connected to the casting connection pipe (213). A meshing rack (120) is fixedly installed around the casting pipe (119), and the outer side of the meshing rack (120) is meshingly connected to a meshing gear (121). The meshing gear (121) is arranged around the interior of the first lifting bracket (101). A first lifting motor (122) is fixedly installed inside the first lifting bracket (101), and the output end of the first lifting motor (122) is fixedly connected to the meshing gear (121). A first bevel gear transmission assembly (123) is fixedly installed between the two meshing gears (121).

5. The concrete pouring device for steel tube concrete piles according to claim 4, characterized in that: A first locking plate (124) is fixedly mounted on the top of the first lifting bracket (101), a spiral bracket (125) is mounted inside the first locking plate (124), a rotating bracket (126) is symmetrically mounted on one side of the top of the first lifting bracket (101), a second rotating motor (127) is fixedly mounted on the outside of the rotating bracket (126), an output end of the second rotating motor (127) is fixedly connected to a rotating worm (128), one side of the rotating worm (128) is meshedly connected to a rotating worm wheel (129), and the rotating worm wheel (129) is fixedly mounted on the outside of the rotating motor (127). 9) is fixedly installed with a second locking disk (130), and a locking sliding rod (131) is fixedly installed around the inside of the second locking disk (130). The outer side of the locking sliding rod (131) is slidably connected to a locking sliding sleeve (132). A limit card (133) is fixedly installed at the bottom of the locking sliding sleeve (132), and the limit card (133) is slidably connected to the spiral bracket (125). A locking plug (134) is fixedly installed on the top of the locking sliding sleeve (132), and the locking plug (134) is engaged with the meshing rack (120).

6. The concrete pouring device for steel tube concrete piles according to claim 1, characterized in that: A lifting top plate (136) is fixedly mounted on the top of the second lifting bracket (135), a second lifting motor (137) is fixedly mounted on one end of the lifting top plate (136), an output end of the second lifting motor (137) is fixedly connected to a lifting rotating rod (138), a second bevel gear transmission assembly (139) is symmetrically mounted on the outer side of the lifting rotating rod (138), a lifting threaded rod (140) is fixedly mounted on the bottom of the second bevel gear transmission assembly (139), the outer side of the lifting threaded rod (140) is threadedly connected to a lifting threaded sleeve (141), and the lifting threaded sleeve (141) is fixedly mounted on both sides of the first lifting bracket (101).

7. The concrete pouring device for steel tube concrete piles according to claim 1, characterized in that: The mixing and pouring mechanism (2) comprises a pouring vehicle (201), a limiting hole (202) is provided on one side of the interior of the pouring vehicle (201), a mixing box (203) is provided on one side of the top of the pouring vehicle (201), a discharge hopper (204) is fixedly mounted on the bottom of the mixing box (203), a first mixing motor (205) is fixedly mounted at the center of the top of the mixing box (203), an output end of the first mixing motor (205) is fixedly connected to a mixing auger (206), mixing brackets (207) are fixedly mounted on the outer sides of the top and bottom of the mixing auger (206), and a first cleaning spiral blade (208) is fixedly mounted between the two mixing brackets (207).

8. The concrete pouring device for steel tube concrete piles according to claim 7, characterized in that: A second cleaning threaded blade (209) is fixedly mounted on the bottom of the mixing bracket (207), a second mixing motor (210) is fixedly mounted on the bottom of the discharge hopper (204), an output end of the second mixing motor (210) is fixedly connected to a mixing turbine (211), a pouring pump (212) is fixedly mounted on one side of the discharge hopper (204), the pouring connecting pipe (213) is fixedly mounted on the output end of the pouring pump (212), a delivery pipe (214) is fixedly mounted on one side of the top of the mixing box (203), a support ring (215) is fixedly mounted on the outside of the delivery pipe (214), a support rod (216) is fixedly mounted on the bottom of the support ring (215), and the support rod (216) is fixedly mounted on the top of the pouring vehicle (201).

9. The concrete pouring device for steel tube concrete piles according to claim 8, characterized in that: A feed hopper (217) is fixedly mounted on one side of the top of the conveying pipe (214), a conveying motor (218) is fixedly mounted on the end of the conveying pipe (214), an output end of the conveying motor (218) is fixedly connected to a conveying auger (219), an end of the conveying auger (219) is rotatably connected to a valve bracket (220), the valve bracket (220) is fixedly mounted inside the conveying pipe (214), a valve telescopic rod (221) is fixedly mounted on one side of the valve bracket (220), an outer side of the valve telescopic rod (221) is slidably connected to a valve spring (222), a valve piston (223) is fixedly mounted on the end of the valve spring (222), and the valve piston (223) is engaged and connected to a mixing box (203), and a trailer block (224) is fixedly mounted on one side of the casting vehicle (201).

Citation Information

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