Particle extrusion device for agricultural solid waste treatment

By setting a vibrating material guiding mechanism, a cold air blowing component and a rake component at the discharge port of the biomass pellet extruder, the problem of high-temperature pellets needing to be dried in the sun is solved, efficient cooling and moisture removal are achieved, and production efficiency and automation are improved.

CN120618344APending Publication Date: 2025-09-12SHENYANG SETH ENVIRONMENTAL ENG DESIGN & RES CENT CO LTD
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Patent Information

Application Number
CN202510898008.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Existing biomass pellets are at a high temperature after being formed under high pressure and high temperature, and must be air-dried before storage, resulting in high labor costs and being unfavorable for mass production.

Method used

A vibrating material guiding mechanism is set on one side of the discharge port of the biomass pellet extruder, combined with a belt conveyor, a cold air blowing component and a rake component to achieve uniform input of high-temperature pellets, cold air blowing and rake cooling, reduce pellet temperature and remove excess moisture.

Benefits of technology

It achieves rapid cooling and moisture removal of high-temperature biomass particles, improves storage reliability and production efficiency, simplifies the process and increases the degree of automation.

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Abstract

The particle extrusion device for agricultural solid waste treatment comprises a biomass particle extrusion machine body, a vibration material guiding mechanism is arranged on one side of a discharging opening of the biomass particle extrusion machine body, a belt conveyor is arranged at the outlet end of the vibration material guiding mechanism, and a rack is installed at the top of the belt conveyor; the invention relates to the technical field of agricultural solid waste treatment, high-temperature biomass particles are moved and transferred through the belt conveyor, in the transferring process, the material raking assembly rakes the biomass particles, meanwhile, the air cooling purging assembly conducts cold air purging on the surfaces of the biomass particles, the material raking assembly is used for raking the biomass particles, and the material raking assembly is used for raking the biomass particles. Therefore, the high-temperature particles can be rapidly cooled in the transferring process, meanwhile, redundant water in the biomass particles can be taken away by the air flow, the storage reliability is further improved, and the biomass particles subjected to air drying and cooling further enter an automatic packaging machine through the inclined conveyor to be packaged.
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Description

Technical Field

[0001] The present invention relates to the technical field of agricultural solid waste treatment, in particular to a particle extrusion device for agricultural solid waste treatment. Background Art

[0002] The recycling technology of agricultural solid waste is an important means to achieve an agricultural circular economy. Among them, the recycling technology of nutrients such as C, N, and P has always been a hot topic of agricultural green technology. The straw pellet extruder is a mechanical device specially used to press agricultural waste such as straw and sawdust into granular products. It is widely used in the fields of biomass energy production and livestock feed processing. For example, the patent application document with the announcement number CN219150038U discloses a production device for biomass pellets. The crushed straw is gradually pressurized by a rotating shaft and a spiral drive blade, so that the material is compressed and extruded under the treatment of the extruder head and the heating box, that is, in a high-pressure and high-temperature environment, to finally form biomass pellets. However, since the biomass pellets are formed in a high-pressure and high-temperature environment, the pellet temperature is high and they must be air-dried before they can be packaged and stored. The labor cost is high and it is not conducive to the mass production of biomass pellets. In view of this, in-depth research on the above-mentioned problems has led to the creation of this case. Summary of the Invention

[0003] In view of the deficiencies of the prior art, the present invention provides a particle extrusion device for agricultural solid waste treatment, which solves the problems raised in the background technology.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a particle extrusion device for agricultural solid waste treatment, comprising a biomass particle extruder body, a vibrating material guide mechanism provided on one side of the discharge port of the biomass particle extruder body, a belt conveyor provided at the outlet end of the vibrating material guide mechanism, a frame installed on the top of the belt conveyor, a cold air purge assembly provided above the frame, a rake assembly provided on one side of the cold air purge assembly, the rake claws on two adjacent groups of rake assemblies being arranged in a staggered manner, an inclined conveyor provided at the outlet end of the belt conveyor, and the outlet end of the inclined conveyor being connected to an automatic baler; The vibrating material guiding mechanism includes a bracket, an elastic support, a material guiding trough and a vibration motor. The bracket is arranged below the discharge port of the extruder body, the elastic support is arranged on the bracket, the material guiding trough is arranged on the elastic support along an inclined direction, and the vibration motor is installed on the lower side wall of the material guiding trough.

[0005] The elastic support member includes a support, a compression spring and a connecting seat. The support is fixed on the bracket, the connecting seat is fixed on the side wall of the material guide trough, and the compression spring is installed on the support and welded to the connecting seat.

[0006] The above-mentioned cold air blowing assembly includes a mounting base, a fan and a Y-shaped air duct. The mounting base is arranged above the frame, the fan is arranged on the mounting base, one end of the Y-shaped air duct is connected to the fan outlet, and the other two ends are facing above the belt conveyor.

[0007] The outlet end of the Y-shaped air duct is provided with a rectangular through slot, and the rectangular through slot and the Y-shaped air duct are connected via a flat cone-shaped transition section.

[0008] The above-mentioned rake material assembly includes a pillar, a cross bar, a torsion spring and a connecting head. The pillar is installed at the lower end of the frame beam through a fixing bolt. The cross bar is fixed between the columns. The torsion spring is sleeved on the cross bar and one end is fixedly connected to the cross bar. The connecting block is rotatably sleeved on the cross bar and one end is fixedly connected to the torsion spring. The rake claw is welded to one end of the connecting block along the inclined direction.

[0009] The lower end of the rake claw is a cone-shaped block structure. Beneficial effects

[0010] The present invention provides a pellet extrusion device for agricultural solid waste treatment. The device has the following beneficial effects: The device improves the discharge mechanism of an existing biomass pellet extruder body by providing a vibrating material guide mechanism on one side of the discharge port of the extruder body; the vibrating material guide mechanism uniformly feeds the extruded high-temperature biomass pellets onto a belt conveyor, which then moves and transports the high-temperature biomass pellets. During transport, a raking assembly simultaneously rakes the biomass pellets while an air-cooling purge assembly blows cold air onto the surface of the biomass pellets, thereby rapidly cooling the high-temperature pellets during transport. The airflow can also remove excess moisture from the biomass pellets, further improving storage reliability. After air drying and cooling, the biomass pellets are then transported to an automatic baler via an inclined conveyor for packaging. The device has a simple structure and a high degree of automation, effectively improving biomass pellet production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the main structure of a particle extrusion device for agricultural solid waste treatment described in the present invention.

[0012] Figure 2 It is a schematic diagram of the partial axonometric structure of the position of the Y-shaped air duct described in the present invention.

[0013] Figure 3 It is a schematic diagram of the three-dimensional structure of the raking assembly of the present invention.

[0014] Figure 4 For the present invention Figure 1 Schematic diagram of the locally enlarged structure at position a.

[0015] In the figure: 1. Extruder body; 2. Belt conveyor; 3. Frame; 4. Inclined conveyor; 5. Automatic baler; 6. Bracket; 7. Material guide trough; 8. Vibration motor; 9. Support; 10. Compression spring; 11. Connecting seat; 12. Mounting seat; 13. Fan; 14. Y-shaped air duct; 15. Rectangular through slot; 16. Flat cone transition section; 17. Support; 18. Cross bar; 19. Torsion spring; 20. Connector; 21. Rake claw. DETAILED DESCRIPTION

[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example: In conjunction with the specification Figure 1-4It can be seen that the present application specifically designs a particle extrusion device for agricultural solid waste treatment, including a biomass particle extruder body 1. The main structure of the biomass particle extruder body 1 can refer to a biomass particle production device with announcement number CN219150038U. A vibrating material guiding mechanism is provided on one side of the discharge port of the biomass particle extruder body 1. A belt conveyor 2 is provided at the outlet end of the vibrating material guiding mechanism. A frame 3 is installed on the top of the belt conveyor 2. A cold air blowing component is provided above the frame 3. A rake component is provided on one side of the cold air blowing component. The rake claws 21 on the two adjacent groups of rake components are arranged alternately. An inclined conveyor 4 is provided at the outlet end of the belt conveyor 2. The outlet end of the inclined conveyor 4 is connected to an automatic baler 5; the above-mentioned vibrating material guiding mechanism includes a bracket 6, an elastic support, a guide trough 7 and a vibration motor 8. The bracket 6 is provided below the discharge port of the extruder body 1, the elastic support is provided on the bracket 6, the guide trough 7 is provided on the elastic support along the inclined direction, and the vibration motor 8 is installed on the lower side wall of the guide trough 7. The elastic support member includes a support 9, a compression spring 10 and a connecting seat 11. The support 9 is fixed on the bracket 6, and the connecting seat 11 is fixed on the side wall of the guide trough 7. The compression spring 10 is installed on the support 9 and welded to the connecting seat 11. The discharge mechanism of the existing biomass pellet extruder body 1 is improved, and a vibration guide mechanism is provided on one side of the discharge port of the extruder body 1; the extruded high-temperature biomass pellets are evenly put onto the belt conveyor 2 through the vibration guide mechanism, and the high-temperature biomass pellets are moved and transported by the belt conveyor 2. During the transportation process, the rake component rakes the biomass pellets while the air-cooled purge component blows cold air on the surface of the biomass pellets, thereby achieving rapid cooling of the high-temperature pellets during transportation. At the same time, the wind flow can take away excess moisture in the biomass pellets, further improving storage reliability. After air drying and cooling, the biomass pellets are further transported into the automatic packaging machine 5 via the inclined conveyor 4 for packaging. The structure is simple and the degree of automation is high, which can effectively improve the production efficiency of biomass pellets.

[0018] During the specific implementation process, as a preferred setting, the above-mentioned cold air blowing assembly includes a mounting base 12, a fan 13 and a Y-shaped air duct 14. The mounting base 12 is arranged above the frame 3, and the fan 13 is arranged on the mounting base 12. One end of the Y-shaped air duct 14 is connected to the air outlet of the fan 13, and the other two ends are directly opposite the top of the belt conveyor 2. The outlet end of the Y-shaped air duct 14 is provided with a rectangular through groove 15, and the rectangular through groove 15 and the Y-shaped air duct 14 are connected by a flat cone transition section 16. The fan 13 draws in the external air flow through the top, and injects it into the flat cone transition section 16 through the Y-shaped air duct 14, and further blows it toward the high-temperature biomass particles through the rectangular through groove 15, thereby improving the heat dissipation and cooling speed of the biomass particles.

[0019] In the specific implementation process, as a preferred setting, the above-mentioned rake material assembly includes a pillar 17, a cross bar 18, a torsion spring 19 and a connector 20. The pillar 17 is installed at the lower end of the cross beam of the frame 3 by a fixing bolt, the cross bar 18 is fixed between the columns, the torsion spring 19 is sleeved on the cross bar 18 and one end is fixedly connected to the cross bar 18, the connecting block is rotatably sleeved on the cross bar 18 and one end is fixedly connected to the torsion spring 19, and the rake claw 21 is welded on one end of the connecting block along the inclined direction, wherein the lower end of the rake claw 21 is a conical block structure, and the rake claw 2 1 is connected to the connecting block and contacts the biomass particles on the belt conveyor 2, and diverts the biomass particles, so that the biomass particles on the belt conveyor 2 form a plurality of ridges, thereby increasing the heat dissipation area. The setting of the torsion spring 19 can make the connecting block have a downward elastic force, so that the rake claws 21 maintain effective contact with the belt surface of the belt conveyor 2. The rake claws 21 on adjacent rake material assemblies are staggered, which can realize repeated raking of the biomass particles. In combination with the cold air purge assembly, the heat dissipation efficiency can be further improved.

[0020] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0021] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A particle extrusion device for agricultural solid waste treatment, comprising a biomass particle extruder body, characterized in that: A vibrating material guiding mechanism is provided on one side of the discharge port of the biomass pellet extruder body, a belt conveyor is provided at the outlet end of the vibrating material guiding mechanism, a frame is installed on the top of the belt conveyor, a cold air blowing component is provided above the frame, a rake component is provided on one side of the cold air blowing component, and the rake claws on the two adjacent groups of rake components are arranged in a staggered manner, an inclined conveyor is provided at the outlet end of the belt conveyor, and the outlet end of the inclined conveyor is connected to an automatic baler; The vibrating material guiding mechanism includes a bracket, an elastic support, a material guiding trough and a vibration motor. The bracket is arranged below the discharge port of the extruder body, the elastic support is arranged on the bracket, the material guiding trough is arranged on the elastic support along an inclined direction, and the vibration motor is installed on the lower side wall of the material guiding trough.

2. The particle extrusion device for agricultural solid waste treatment according to claim 1, characterized in that: The elastic support member includes a support, a compression spring and a connecting seat. The support is fixed on the bracket, the connecting seat is fixed on the side wall of the material guide trough, and the compression spring is installed on the support and welded to the connecting seat.

3. The particle extrusion device for agricultural solid waste treatment according to claim 1, characterized in that: The cold air blowing assembly includes a mounting base, a fan and a Y-shaped air duct. The mounting base is arranged above the frame, the fan is arranged on the mounting base, one end of the Y-shaped air duct is connected to the fan outlet, and the other two ends are facing above the belt conveyor.

4. The particle extrusion device for agricultural solid waste treatment according to claim 3, characterized in that: The outlet end of the Y-shaped air duct is provided with a rectangular through slot, and the rectangular through slot and the Y-shaped air duct are connected via a flat cone-shaped transition section.

5. The particle extrusion device for agricultural solid waste treatment according to claim 1, characterized in that: The rake assembly includes a pillar, a cross bar, a torsion spring and a connecting head. The pillar is installed at the lower end of the frame beam by a fixing bolt. The cross bar is fixed between the columns. The torsion spring is sleeved on the cross bar and one end is fixedly connected to the cross bar. The connecting block is rotatably sleeved on the cross bar and one end is fixedly connected to the torsion spring. The rake claw is welded to one end of the connecting block along the inclined direction.

6. The particle extrusion device for agricultural solid waste treatment according to claim 1, characterized in that: The lower end of the rake claw is a cone-shaped block structure.

Citation Information

Patent Citations

  • Biomass particle production device

    CN219150038U