Flat cutting tool for welding end face of cable assembly
By designing a tool for cutting the welding end faces of cable assemblies and adopting a combination of a clamping part, an end face positioning mechanism and a cutting mechanism, the problems of low cutting efficiency and difficulty in ensuring flatness of the welding end faces of cable assemblies are solved, and efficient and accurate automated cutting is achieved.
Patent Information
- Application Number
- CN202511043559.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-09-12
AI Technical Summary
In the prior art, the cutting efficiency of the welding end face of the cable assembly is low and it is difficult to ensure that the end face of the shielding layer is flush with the end face of the welding sleeve. Manual operation is likely to damage the connector bushing, which cannot meet the needs of mass production.
A tool for cutting the welding end face of a cable assembly is designed, which includes a clamping part, an end face positioning mechanism and a cutting mechanism. The clamping part is used to position and support the cable, the end face positioning mechanism is used to accurately position the welding end face, and the cutting mechanism is used to perform automatic cutting to ensure that the end face of the shielding layer is flush with the end face of the welding sleeve.
The automatic cutting of the welding end face of the cable assembly is realized, which improves the cutting efficiency and quality, prevents the damage of the welding end face, and ensures that the end face of the shielding layer is flush with the end face of the welding sleeve.
Smart Images

Figure CN120619212A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cable assembly production, and in particular to a tool for flattening the welding end faces of cable assemblies. Background Art
[0002] During the production of RF coaxial cable assemblies, especially for cables with phase consistency requirements, it is usually necessary to cut and trim the length of the cable shield multiple times to achieve the expected electrical length and ensure phase consistency.
[0003] The shielding layer of the RF cable is composed of a copper tape and a copper wire braid. After being welded to the connector's welding sleeve, it has a certain hardness. Usually, the cable welding sleeve and the cable shielding layer are not in the same plane. The cable shielding layer needs to be trimmed to make the end face of the cable welding sleeve and the cable shielding layer in the same plane without damaging the cable insulation layer. This operation is very difficult.
[0004] In the market, after welding the connector bushing, cable assemblies are usually manually cut and trimmed with a blade. This method is inefficient and wastes blades. It is difficult to ensure that the end face of the cable shield layer is flush with the end face of the welding sleeve. Manual operation can easily damage the end face of the connector bushing, which cannot meet the needs of large-scale cable assembly production.
[0005] Based on this, those skilled in the art have proposed a tool for cutting the welding end face of a cable assembly, which provides a new solution to the above technical problems. Summary of the Invention
[0006] In order to solve the problem of low efficiency in cutting the welding section of cables and connectors raised in the above background technology, the present application provides a tool for cutting the welding end face of a cable assembly.
[0007] The present application provides a cable assembly welding end face flattening tool that adopts the following technical solution: A tool for flattening the welding end face of a cable assembly comprises a workbench, wherein the top ends of the workbench are respectively provided with: The clamping portion is used to clamp the cable body, position it and support it; The positioning and cutting portion is used for cutting the welding end face, and the positioning and cutting portion comprises an end face positioning mechanism, a cutting mechanism installed on the end face positioning mechanism, and a positioning and supporting mechanism installed between the end face positioning mechanism and the clamping portion.
[0008] By adopting the above technical solution, the welding end face of the cable assembly can be automatically cut flat, which can greatly improve the cutting efficiency. The cable assembly is supported by the clamping part during the cutting process, which can effectively prevent the cable from moving laterally during the cutting process. The welding end face can be accurately positioned by the end face positioning mechanism, thereby improving the cutting quality and preventing the welding end face from being cut. At the same time, it can better ensure that the end face of the cable shielding layer is flush with the end face of the welding sleeve after cutting.
[0009] The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking structures are pivotally connected to each other with a bolt, and the bolt has a round shank to contact with the interlocking structures. By adopting the above technical solution, the cable tail can be clamped and supported by the clamping roller during cutting to prevent it from tilting during cutting, causing the cut surface to tilt and affecting the cutting effect.
[0010] Optionally, a rubber layer is provided on the outer sides of the plurality of clamping rollers; By adopting the above technical solution, the cable can be better positioned and supported, and the cable assembly can be effectively prevented from moving laterally during cutting, thereby improving the positioning and cutting accuracy.
[0011] Optionally, the end surface positioning mechanism includes a displacement drive cylinder mounted on the top of the workbench and located at one end of the clamping portion, the output end of the displacement drive cylinder is connected to a second mounting bracket, guide rods are fixed on the top of the workbench and located on both sides of the displacement drive cylinder, and the second mounting brackets are slidably connected to the guide rods; By adopting the above technical solution, the second mounting frame can be driven to perform horizontal displacement movement by starting the displacement drive cylinder, thereby adjusting the position of the second mounting frame to adapt to the cutting work of end faces at different positions.
[0012] The cam is secured to the rear of the second drive shaft and is adapted to engage the gears of the second motor with a force which allows the motor to move relative to the gears of the second motor. By adopting the above technical solution, the plurality of sliders and the positioning plate can be driven closer to or farther from each other by adjusting the toothed disc before cutting, thereby positioning the shielding layer inside the cable before cutting.
[0013] Optionally, a plurality of positioning auxiliary rollers are rotatably connected to the inner sides of the ends of the positioning plates that are close to each other, and a micro switch is embedded on the end surface of the inward end of the positioning plate close to the gear disk, and the micro switch is electrically connected to the displacement drive cylinder; By adopting the above technical solution, after positioning the cable shielding layer, the position of the positioning plate can be adjusted in conjunction with the displacement drive cylinder and the guide rod, thereby accurately positioning the position of the welding end face to improve the cutting quality.
[0014] Optionally, the cutting mechanism includes a third mounting bracket fixed to the top of the movable mounting cylinder, a lifting drive cylinder is installed on the top of the third mounting bracket, the output end of the lifting drive cylinder passes through the third mounting bracket and is fixed with a mounting angle plate, guide columns are fixed on both sides of the top of the mounting angle plate, the guide columns are slidably connected to the third mounting bracket, a third motor is installed at the bottom of the mounting angle plate, a cutting wheel is fixed to the output end of the third motor, and the end surface of the cutting wheel close to the fixed mounting cylinder is flush with the end surface of the positioning plate close to the fixed mounting cylinder; By adopting the above technical solution, the welding end face can be cut after the position of the welding end face is determined, thereby better ensuring that the end face of the cable shielding layer is flush with the end face of the welding sleeve after cutting.
[0015] Optionally, the positioning support mechanism includes an adjusting cylinder 2 installed on the top of the second mounting bracket, the output end of the adjusting cylinder 2 extends into the inner side of the fixed mounting cylinder and is fixed with a connecting strip, and a fixing plate is fixed on the fixed mounting cylinder and on both sides of the connecting strip, the connecting strip is slidably connected between the two fixing plates, a movable cavity is provided on the inner side of the connecting strip, a driving block is slidably connected to the inner side of the movable cavity, a mounting cavity is provided on the inner side of the driving block, a transmission gear is rotatably connected between the two fixed plates, the transmission gear is located inside the mounting cavity, and a driving rack and a transmission rack are respectively meshed and connected on both sides of the mounting cavity, the driving rack is fixed on the top inside the movable cavity, the transmission rack is fixed inside the mounting cavity, and both sides of the driving block The transmission gear of the present invention is a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of a gear selected from the group consisting of By adopting the above technical solution, the cable near the cutting position can be positioned and supported during cutting, thereby improving the stability of the cable assembly during cutting and improving the cutting quality.
[0016] Optionally, the movable mounting cylinder is fixedly connected to the second mounting bracket; By adopting the above technical solution, it is possible to adapt to the cutting work of cable components with smaller diameters, and the cable shielding layer at the welding end face can be removed through the linear motion of the cutting wheel.
[0017] Optionally, the movable mounting cylinder is rotatably connected to the second mounting frame, a second pulley is fixed to one end of the movable mounting cylinder away from the fixed mounting cylinder, a first motor is mounted on the bottom of the second mounting frame, a first pulley is fixed to the output end of the first motor, and a transmission belt is connected to the outer side of the first pulley and the second pulley; By adopting the above technical solution, the welding end face cutting work of the cable assembly with a larger diameter can be adapted. When the diameter of the cable assembly is large, the cable shielding layer at the cable welding end face can be circumferentially rotated and cut.
[0018] In summary, this application includes at least one of the following beneficial technical effects: The present invention can realize the automated flattening of the welding end face of the cable assembly to a certain extent. During the cutting process, the cable assembly is supported by the clamping part, which can effectively prevent the cable from moving laterally during the cutting process. The welding end face can be accurately positioned by the end face positioning mechanism, thereby improving the cutting quality and preventing the welding end face from being cut. At the same time, it can better ensure that the end face of the cable shielding layer is flush with the end face of the welding sleeve after cutting, and at the same time greatly improve the cutting efficiency. The present invention sets an end face positioning mechanism, which can first drive a number of sliders and positioning plates to move closer to or away from each other by adjusting the toothed disk before cutting, thereby positioning the shielding layer inside the cable before cutting, and after positioning, cooperates with the displacement drive cylinder and the guide rod to adjust the position of the positioning plate, thereby accurately positioning the position of the welding end face to improve the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention Figure 1 .
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention Figure 2 .
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention Figure 3 .
[0022] Figure 4 This is a schematic diagram of the axial structure of the clamping part Figure 1 .
[0023] Figure 5 It is a schematic diagram of the main structure of the clamping part.
[0024] Figure 6 This is a schematic diagram of the axial structure of the clamping part Figure 2 .
[0025] Figure 7 This is a schematic diagram of the axial structure of the positioning cutting part Figure 1 .
[0026] Figure 8 It is a schematic diagram of the main structure of the positioning cutting part.
[0027] Figure 9 It is a structural diagram of a fixed installation cylinder and a movable installation cylinder.
[0028] Figure 10 This is a schematic diagram of the structure of the positioning support mechanism Figure 1 .
[0029] Figure 11 This is a schematic diagram of the structure of the positioning support mechanism Figure 2 .
[0030] Figure 12 This is a schematic diagram of the structure of the positioning support mechanism Figure 3 .
[0031] Figure 13 It is a structural diagram of the gear disc and the driving bevel gear.
[0032] Figure 14 It is a structural diagram of the positioning plate and the positioning auxiliary roller.
[0033] Figure 15 It is a structural schematic diagram of a threaded connection section and a threaded connection groove.
[0034] Figure 16 It is a structural diagram of a micro switch.
[0035] Description of reference numerals: 100, workbench; 200, clamping part; 300, positioning and cutting part; 201, first mounting frame; 202, connecting angle plate; 203, fixing rod; 204, connecting rod; 205, driving chute; 206, guide chute; 207, adjusting slide; 208, clamping roller; 209, first mounting plate; 210, adjusting cylinder 1; 211, adjusting rod; 301, second mounting frame; 302, displacement driving cylinder; 303, guide rod; 304, fixed mounting cylinder; 305, movable mounting cylinder; 306, first motor; 307, pulley 1; 308, pulley 2; 309, transmission belt; 310, adjusting cylinder 2; 311, connecting strip; 312, fixing plate; 313, movable cavity; 314, Drive block; 315, mounting cavity; 316, transmission gear; 317, driving rack; 318, transmission rack; 319, avoidance groove 1; 320, avoidance groove 2; 321, driving inclined plane; 322, support frame; 323, clamping rod; 324, auxiliary roller; 325, return spring; 326, positioning ball; 327, toothed disc; 328, driving bevel gear; 329, second motor; 330, slider; 331, positioning plate; 332, positioning auxiliary roller; 333, micro switch; 334, third mounting frame; 335, lifting drive cylinder; 336, mounting angle plate; 337, guide column; 338, third motor; 339, cutting wheel; 340, threaded connection section; 341, threaded connection groove. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1 -Attached Figure 16 This application is described in further detail.
[0037] The embodiment of the present application discloses a tool for cutting flat the welding end face of a cable assembly. Figure 1-3 A tool for cutting the welding end face of a cable assembly comprises a workbench 100, and the top two ends of the workbench 100 are respectively provided with: The clamping portion 200 is used to clamp the cable body, position it and support it; The positioning and cutting part 300 is used to cut the welding end face. The positioning and cutting part 300 includes an end face positioning mechanism, a cutting mechanism installed on the end face positioning mechanism, and a positioning and supporting mechanism installed between the end face positioning mechanism and the clamping part 200. By setting the clamping part 200 and the positioning and cutting part 300, the automatic cutting of the welding end face of the cable assembly can be achieved to a certain extent. The cable assembly is supported by the clamping part 200 during the cutting process, which can effectively prevent the cable from moving laterally during the cutting process. The welding end face can be accurately positioned by the end face positioning mechanism, thereby improving the cutting quality and preventing the welding end face from being cut. At the same time, it can better ensure that the end face of the cable shielding layer is flush with the end face of the welding sleeve after cutting, and can greatly improve the cutting efficiency.
[0038] Reference Figure 4-6 The clamping portion 200 includes a first mounting bracket 201 fixed to one end of the top of the workbench 100, and connecting angle plates 202 are provided at both ends of the inner side of the first mounting bracket 201. U-shaped notches are opened at both ends of the first mounting bracket 201, and the position of the connecting angle plates 202 is opposite to the U-shaped notch. A plurality of connecting rods 204 are fixed between the two connecting angle plates 202. In an optional embodiment, the connecting angle plates 202 are configured as triangles, and fixing rods 203 are provided at the end corners of the connecting angle plates 202. The fixing rods 204 are provided at the ends of the connecting angle plates 202. 03 is fixed on the first mounting frame 201 at one end away from the connecting angle plate 202. A driving slot 205 is provided on the inner side of the end of the fixing rod 203 close to the connecting angle plate 202. A guide slot 206 is provided at the corner of the connecting angle plate 202. The driving slot 205 and the guide slot 206 are staggered with each other. Adjustment slide posts 207 are provided on the inner sides of the corresponding driving slots 205 and guide slots 206. A clamping roller 208 is fixed between the two corresponding adjustment slide posts 207 in the horizontal direction. When the first mounting plate 201 is in the state of being moved, the adjusting rod 211 is pressed against the bottom surface of the adjusting rod 211, and the adjusting rod 211 is pressed against the bottom surface of the adjusting rod 211, thereby pressing the adjusting rod 211 against the bottom surface of the adjusting rod 211.
[0039] In an optional embodiment, a rubber layer is provided on the outside of each of the clamping rollers 208. The provision of the rubber layer increases the friction between the clamping rollers 208 and the cable, enabling the cable to be better positioned and supported, preventing it from moving laterally during the cutting process, thereby improving cutting accuracy.
[0040] Reference Figure 9-16 The end face positioning mechanism includes a displacement driving cylinder 302 installed on the top of the workbench 100 and located at one end of the clamping part 200. The output end of the displacement driving cylinder 302 is connected to the second mounting bracket 301. Guide rods 303 are fixed on the top of the workbench 100 and on both sides of the displacement driving cylinder 302. The second mounting bracket 301 is slidably connected to the guide rods 303. When the displacement driving cylinder 302 is started, it can drive the second mounting bracket 301 to perform horizontal displacement movement as a whole. A movable opening is opened on the top of the workbench 100, and the transmission belt 309 moves inside the movable opening to avoid interference during movement.
[0041] In an optional embodiment, a motor screw structure can be used to drive the second mounting frame 301 to perform displacement movement, thereby improving the accuracy of displacement adjustment of the second mounting frame 301. The motor is installed on the top of the workbench 100, and the screw is rotatably connected to the top of the workbench 100 and connected to the output end of the motor. The second mounting frame 301 is threadedly connected to the outside of the screw. When the motor is started, it drives the screw to rotate, thereby driving the second mounting frame 301 to perform displacement movement along the screw.
[0042] A fixed mounting cylinder 304 is fixed on the inner side of one end of the second mounting frame 301 close to the clamping portion 200, and a movable mounting cylinder 305 is provided on the inner side of the end of the second mounting frame 301 away from the clamping portion 200. The movable mounting cylinder 305 is rotatably connected to a gear disc 327 on the inner side of one end of the movable mounting cylinder 305 close to the fixed mounting cylinder 304. A second motor 329 is installed at the bottom of the fixed mounting cylinder 304. The output end of the second motor 329 is fixedly connected to a driving bevel gear 328, which is rotatably connected to the inner side of the fixed mounting cylinder 304. The driving bevel gear 328 is meshed with the gear disc 327. A plurality of sliders 330 are provided on the inner side of the movable mounting cylinder 305 and at one end of the gear disc 327. A threaded connection section 340 is provided on one end of the gear disc 327 close to the slider 330. The slider 330 is close to the gear disc 3 327 is provided with a threaded connection groove 341 that matches the threaded connection section 340. The slider 330 is connected to the toothed disc 327 through the cooperation between the threaded connection groove 341 and the threaded connection section 340. A positioning plate 331 is fixed to the end of the slider 330 away from the toothed disc 327. The positioning plate 331 and the slider 330 are slidably connected to the inner side of the movable mounting cylinder 305. When the second motor 329 is started, it can drive the driving bevel gear 328 to rotate, thereby driving the toothed disc 327 to rotate. Due to the cooperation between the threaded connection section 340 and the threaded connection groove 341, and at the same time, due to the limitation of the slider 330 by the movable mounting cylinder 305, when the toothed disc 327 rotates, it will drive several sliders 330 to move closer to or away from each other, thereby driving the positioning plate 331 to move closer to or away from each other. In actual use, the staff first passes the cable to be processed through the clamping portion 200 and extends it to a proper distance, and then starts the second motor 329 to drive the positioning plate 331 to clamp the shielding layer of the cable to be cut.
[0043] In an optional embodiment, a pressure sensor may be provided at the end of the positioning plate 331, and a controller may be provided to be electrically connected to the second motor 329. The pressure sensor is electrically connected to the controller. When the positioning plate 331 clamps the cable shielding layer, the pressure sensor is subjected to pressure. A preset pressure value may be set in advance. When the pressure sensor detects that the pressure reaches the preset value, the controller controls the second motor 329 to stop.
[0044] The inner sides of the ends of the positioning plates 331 close to each other are rotatably connected to the plurality of positioning auxiliary rollers 332. A micro switch 333 is embedded on the end surface of one of the positioning plates 331 facing inward and close to the toothed disc 327. The micro switch 333 is electrically connected to the displacement drive cylinder 302. During the positioning process of the welding end face, when the second motor 329 drives the positioning plate 331 to clamp the shielding layer of the cable to be cut, the displacement drive cylinder 302 is started to drive the second mounting frame 301 and the positioning plate 331 as a whole. Move toward the direction close to the welding end face, that is, close to the clamping part 200. During this process, the setting of the positioning auxiliary roller 332 can prevent the positioning plate 331 from being stuck with the cable. The auxiliary positioning plate 331 slides on the outside of the cable. When the displacement drive cylinder 302 drives the positioning plate 331 to move until the micro switch 333 contacts the welding end face of the connector bushing, the micro switch 333 starts to control the displacement drive cylinder 302 to stop. At this time, the position of the positioning plate 331 close to one end face of the slider 330 is the welding end face.
[0045] Reference Figure 14 The cutting mechanism includes a third mounting frame 334 fixed on the top of the movable mounting cylinder 305, a lifting drive cylinder 335 is installed on the top of the third mounting frame 334, the output end of the lifting drive cylinder 335 passes through the third mounting frame 334 and is fixed with a mounting angle plate 336, guide columns 337 are fixed on both sides of the top of the mounting angle plate 336, the setting of the guide columns 337 makes the movement of the third motor 338 and the cutting wheel 339 more stable, the guide columns 337 are slidably connected to the third mounting frame 334, a third motor 338 is installed at the bottom of the mounting angle plate 336, a cutting wheel 339 is fixed at the output end of the third motor 338, and the cutting wheel 339 is close to the fixed mounting cylinder 304 The end face is flush with the end face of the positioning plate 331 close to the fixed mounting cylinder 304, so that when the cutting wheel 339 cuts the cable shielding layer, the cut end face can remain flush with the welding end face; when the displacement drive cylinder 302 moves to the positioning plate 331 and touches the welding end face, it stops. At this time, the second motor 329 starts again to drive several positioning plates 331 away from each other, so as to reserve space for the cutting work and prevent the cutting wheel 339 from interfering with the positioning plate 331; when the cutting work is performed, the third motor 338 starts to drive the cutting wheel 339 to rotate, and at the same time the lifting drive cylinder 335 starts to drive the third motor 338 to gradually move downward close to the cable.
[0046] Reference Figure 8-12The positioning support mechanism includes an adjusting cylinder 2 310 installed on the top of the second mounting frame 301. The output end of the adjusting cylinder 2 310 extends into the inner side of the fixed mounting cylinder 304 and is fixed with a connecting strip 311. Fixed plates 312 are fixed on the fixed mounting cylinder 304 and on both sides of the connecting strip 311. The connecting strip 311 is slidably connected between the two fixed plates 312. The fixed plates 312 limit and guide the connecting strip 311 to make its movement more stable. An active cavity 313 is provided on the inner side of the connecting strip 311. A driving block 314 is slidably connected to the inner side of the active cavity 313. A mounting hole 313 is provided on the inner side of the driving block 314. Cavity 315, a transmission gear 316 is rotatably connected between the two fixed plates 312. The transmission gear 316 is located inside the installation cavity 315. A driving rack 317 and a transmission rack 318 are respectively engaged and connected on both sides of the installation cavity 315. The driving rack 317 is fixed to the top of the inner side of the movable cavity 313, and the transmission rack 318 is fixed to the inner side of the installation cavity 315. When the driving rack 317 follows the connecting bar 311 to perform a lifting movement, the transmission rack 318 performs a lifting movement in the opposite direction under the action of the transmission gear 316, so that when the connecting bar 311 moves, the installation cavity 315 and the connecting bar 311 move synchronously in the opposite direction. The driving block 314 is provided with a first avoidance groove 319 on both sides for avoiding the transmission gear 316. The arrangement of the first avoidance groove 319 simultaneously avoids the rotating shafts at both ends of the transmission gear 316 and cooperates with the rotating shafts at both ends of the transmission gear 316 to guide the movement of the driving block 314. The connecting bar 311 is provided with a second avoidance groove 320 on both sides for avoiding the transmission gear 316. The second avoidance groove 320 cooperates with the rotating shafts at both ends of the transmission gear 316 to also achieve avoidance and guidance effects. The two sides of the bottom of the driving block 314 are provided with driving inclined surfaces 321 extending from top to bottom and outward. A support frame 322 is fixed on the inner side of the fixed installation cylinder 304 and on both sides of the connecting bar 311. The inner side of the end of the support frame 322 is rotatably connected to a clamping rod 323. The two ends of the clamping rod 323 are bent toward the direction close to the connecting bar 311. The inner side of the top end of the clamping rod 323 is rotatably connected to an auxiliary roller 324 adapted to the driving inclined surface 321. A return spring 325 is provided between the top of the clamping rod 323 and the fixed installation cylinder 304. The two ends of the return spring 325 are respectively connected to the fixed installation cylinder 304 and the corresponding return spring 325. When the return spring When 325 is in a natural state, under its action, the bottom ends of the two clamping rods 323 separate from each other, and the top ends approach each other, so that the auxiliary roller 324 is in contact with the corresponding driving inclined surface 321. When the connecting bar 311 descends and drives the driving block 314 to move upward, the driving inclined surface 321 and the corresponding auxiliary roller 324 cooperate to make the bottom ends of the two clamping rods 323 approach each other and the top ends move away from each other and in contact with the driving inclined surface 321. In this way, the bottom end of the connecting bar 311 and the bottom ends of the two clamping rods 323 are close to each other, thereby clamping and positioning the cable assembly near the part to be cut, thereby improving its stability during cutting. In an optional embodiment, a positioning ball 326 is rollingly connected to the inner side of the bottom end of the connecting strip 311 and the bottom end of the clamping rod 323. The arrangement of the positioning ball 326 allows the cable to be positioned and clamped without large clamping force and without damaging the connector bushing and the cable, so that the cable end can be supported and clamped when the end face positioning mechanism supports the welding end face.
[0047] It should be noted that the clamping centers of the three positioning balls 326 and the clamping center of the clamping portion 200 are located on the same horizontal axis, so that the cable is kept horizontally placed.
[0048] In an optional embodiment, the movable mounting cylinder 305 is fixedly connected to the second mounting bracket 301, which is suitable for when there is no need to perform circumferential rotary cutting on the cable.
[0049] In an optional embodiment, the movable mounting cylinder 305 is rotatably connected to the second mounting frame 301, and a pulley 2 308 is fixed to the end of the movable mounting cylinder 305 away from the fixed mounting cylinder 304. A first motor 306 is installed at the bottom of the second mounting frame 301, and a pulley 1 307 is fixed to the output end of the first motor 306. A transmission belt 309 is connected to the outer sides of the pulley 1 307 and the pulley 2 308. When the cable needs to be circumferentially cut, the third motor 338 is started to drive the cutting wheel 339 to rotate, and the first motor 306 is started to drive the movable mounting cylinder 305 to rotate through the pulley 1 307, the pulley 2 308 and the transmission belt 309. At the same time, the lifting drive cylinder 335 is started to drive the cutting wheel 339 to gradually approach the cable, so that the cable can be circumferentially rotated and cut when the cable diameter is large.
[0050] The working principle of the tool for flattening the welding end face of a cable assembly according to the embodiment of the present application is as follows: when the end face of a cable assembly needs to be flattened, the worker first passes the cable assembly through the connecting angle plate 202 and then extends it into the inner side of the movable installation cylinder 305, so that the cable shielding layer to be cut is located between the plurality of positioning plates 331. Then, the adjusting cylinder 1 210 is activated and drives the adjusting rod 211 to move. The adjusting rod 211 drives the connecting angle plates 202 at both ends to rotate. Under the limiting action of the driving slide 205 and the guide slide 206, the clamping roller 208 follows the adjusting slide column 207 to move closer to each other, thereby clamping and supporting the tail of the cable to be processed; Then, the second air cylinder 310 is adjusted to start driving the connecting bar 311 downward. When the connecting bar 311 descends and drives the driving block 314 upward, the driving inclined surface 321 and the corresponding auxiliary roller 324 cooperate to make the bottom of the connecting bar 311 and the bottom ends of the two clamping rods 323 approach each other, thereby clamping the end position of the cable assembly. Then the second motor 329 starts to drive the bevel gear 328 to rotate, and drives the positioning plates 331 to approach each other and clamp the cable shielding layer through the transmission of the toothed disc 327 and the slider 330. Then the displacement drive cylinder 302 starts to drive the second mounting frame 301 and the positioning plates 331 to move as a whole toward the welding end face, that is, toward the clamping part 200. When the displacement drive cylinder 302 drives the positioning plates 331 to move until the micro switch 333 contacts the welding end face of the connector bushing, the micro switch 333 starts to control the displacement drive cylinder 302 to stop. At this time, the second motor 329 starts again to drive the plurality of positioning plates 331 away from each other. Then the third motor 338 is started to drive the cutting wheel 339 to rotate, and at the same time the lifting drive cylinder 335 is started to drive the third motor 338 to gradually move downward close to the cable to perform cutting work.
[0051] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A tool for flattening the welded end face of a cable assembly, characterized by: It comprises a workbench (100), wherein the top two ends of the workbench (100) are respectively provided with: The clamping portion (200) is used to clamp the cable body, position it and support it; The positioning and cutting portion (300) is used for cutting the welding end face, and the positioning and cutting portion (300) comprises an end face positioning mechanism, a cutting mechanism installed on the end face positioning mechanism, and a positioning and supporting mechanism installed between the end face positioning mechanism and the clamping portion (200).
2. The cable assembly welding end face trimming tool according to claim 1, characterized in that: The clamping portion (200) includes a first mounting frame (201) fixed to one end of the top of the workbench (100), connecting angle plates (202) are provided at both ends of the inner side of the first mounting frame (201), a plurality of connecting rods (204) are fixed between the two connecting angle plates (202), a fixing rod (203) is provided at the end corner of the connecting angle plate (202), an end of the fixing rod (203) away from the connecting angle plate (202) is fixed to the first mounting frame (201), a driving slot (205) is provided on the inner side of an end of the fixing rod (203) close to the connecting angle plate (202), and the connecting angle plate (20 2) A guide slot (206) is provided at the end corner, and an adjustment slide (207) is provided on the inner side of the corresponding driving slot (205) and the guide slot (206), and a clamping roller (208) is fixed between the two corresponding adjustment slides (207) in the horizontal direction. A first mounting plate (209) is fixed on one side of the top of the first mounting frame (201), and an adjustment rod (211) is fixed between the bottoms of the two connecting angle plates (202). An adjustment cylinder 1 (210) is rotatably installed on the first mounting plate (209), and the output end of the adjustment cylinder 1 (210) is rotatably connected to the outer side of the adjustment rod (211).
3. The cable assembly welding end face trimming tool according to claim 2, characterized in that: The outer sides of the plurality of clamping rollers (208) are each provided with a rubber layer.
4. The cable assembly welding end face trimming tool according to claim 1, characterized in that: The end face positioning mechanism comprises a displacement drive cylinder (302) mounted on the top of the workbench (100) and located at one end of the clamping portion (200), an output end of the displacement drive cylinder (302) is connected to a second mounting frame (301), guide rods (303) are fixed on the top of the workbench (100) and located on both sides of the displacement drive cylinder (302), and the second mounting frame (301) is slidably connected to the guide rods (303).
5. The cable assembly welding end face trimming tool according to claim 4, characterized in that: A fixed mounting cylinder (304) is fixed on the inner side of one end of the second mounting frame (301) close to the clamping portion (200), and a movable mounting cylinder (305) is provided on the inner side of one end of the second mounting frame (301) away from the clamping portion (200). The movable mounting cylinder (305) is rotatably connected to a toothed disc (327) on the inner side of one end close to the fixed mounting cylinder (304). A second motor (329) is installed at the bottom of the fixed mounting cylinder (304). The output end of the second motor (329) is fixedly connected to a driving bevel gear (328). The driving bevel gear (328) is rotatably connected to the inner side of the fixed mounting cylinder (304). The driving bevel gear (328) is meshed with the toothed disc (327). A plurality of sliders (330) are provided on the inner side of the mounting tube (305) and at one end of the toothed disk (327); a threaded connection section (340) is provided on one end of the toothed disk (327) close to the sliders (330); a threaded connection groove (341) matching the threaded connection section (340) is provided on one end of the slider (330) close to the toothed disk (327); the slider (330) is connected to the toothed disk (327) through the cooperation between the threaded connection groove (341) and the threaded connection section (340); a positioning plate (331) is fixed to one end of the slider (330) away from the toothed disk (327); the positioning plate (331) and the slider (330) are slidably connected on the inner side of the movable mounting tube (305).
6. The cable assembly welding end face trimming tool according to claim 5, characterized in that: Several positioning auxiliary rollers (332) are rotatably connected to the inner sides of the mutually adjacent ends of the positioning plates (331), and a micro switch (333) is embedded on the end surface of the inward end of the positioning plate (331) close to the toothed disc (327), and the micro switch (333) is electrically connected to the displacement drive cylinder (302).
7. The cable assembly welding end face trimming tool according to claim 6, characterized in that: The cutting mechanism comprises a third mounting frame (334) fixed on the top of the movable mounting cylinder (305); a lifting drive cylinder (335) is installed on the top of the third mounting frame (334); an output end of the lifting drive cylinder (335) passes through the third mounting frame (334) and is fixed with a mounting angle plate (336); guide columns (337) are fixed on both sides of the top of the mounting angle plate (336); the guide columns (337) are slidably connected to the third mounting frame (334); a third motor (338) is installed at the bottom of the mounting angle plate (336); a cutting wheel (339) is fixed to the output end of the third motor (338); an end surface of the cutting wheel (339) close to the fixed mounting cylinder (304) is flush with an end surface of the positioning plate (331) close to the fixed mounting cylinder (304).
8. The cable assembly welding end face trimming tool according to claim 5, characterized in that: The positioning support mechanism includes an adjusting cylinder 2 (310) mounted on the top of the second mounting frame (301), the output end of the adjusting cylinder 2 (310) extends into the inner side of the fixed mounting cylinder (304) and is fixed with a connecting strip (311), and fixed plates (312) are fixed on the fixed mounting cylinder (304) and on both sides of the connecting strip (311), the connecting strip (311) is slidably connected between the two fixing plates (312), and an active cavity (313) is opened on the inner side of the connecting strip (311), and the inner side of the active cavity (313) is slidably connected to the fixing plate (312). A driving block (314) is connected, and a mounting cavity (315) is provided inside the driving block (314). A transmission gear (316) is rotatably connected between the two fixing plates (312). The transmission gear (316) is located inside the mounting cavity (315). A driving rack (317) and a transmission rack (318) are respectively engaged and connected on both sides of the mounting cavity (315). The driving rack (317) is fixed to the top inside the movable cavity (313), and the transmission rack (318) is fixed inside the mounting cavity (315). The driving block (314) ) is provided with a first avoidance groove (319) on both sides for avoiding the transmission gear (316), a second avoidance groove (320) is provided on both sides of the connecting bar (311) for avoiding the transmission gear (316), and driving inclined surfaces (321) extending from top to bottom and outward are provided on both sides of the bottom of the driving block (314), and a support frame (322) is fixed on the inner side of the fixed installation cylinder (304) and on both sides of the connecting bar (311), and a clamping rod (323) is rotatably connected to the inner side of the end of the support frame (322), and the two ends of the clamping rod (323) are toward the support. The clamping rod (323) is bent in the direction close to the connecting strip (311), and the inner side of the top end of the clamping rod (323) is rotatably connected to an auxiliary roller (324) adapted to the driving inclined surface (321). A return spring (325) is provided between the top of the clamping rod (323) and the fixed installation cylinder (304), and the two ends of the return spring (325) are respectively connected to the fixed installation cylinder (304) and the corresponding return spring (325). The bottom of the connecting strip (311) and the inner side of the bottom end of the clamping rod (323) are rollingly connected to positioning balls (326).
9. The cable assembly welding end face trimming tool according to claim 8, characterized in that: The movable mounting cylinder (305) is fixedly connected to the second mounting frame (301).
10. The tool for flattening the welding end face of a cable assembly according to claim 8, characterized in that: The movable mounting cylinder (305) is rotatably connected to the second mounting frame (301); a second pulley (308) is fixed to one end of the movable mounting cylinder (305) away from the fixed mounting cylinder (304); a first motor (306) is installed at the bottom of the second mounting frame (301); a first pulley (307) is fixed to the output end of the first motor (306); and a transmission belt (309) is connected to the outer sides of the first pulley (307) and the second pulley (308).
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Cutting device for light steel keel production
CN121017666A