Laminating machine

Abstract

The invention belongs to the technical field of battery cooler processing, and particularly discloses a lamination machine which comprises a lamination machine mechanism, a preassembling table mechanism and a riveting press mechanism which are arranged from left to right. The lamination stacking machine mechanism comprises a first bottom frame, a power distribution cabinet is arranged on the upper portion of the first bottom frame, and a central robot mechanism, a double-station tool mechanism, a control cabinet, an inner fin rotating disc, a mechanical arm, an air source processor device, a conveying belt device and a servo driving mechanism are further arranged on the upper portion of the first bottom frame. According to the scheme, the inner fin rotating disc, the mechanical arm, the central robot mechanism, the double-station tool mechanism and other structures are connected in a coherent mode, after passing through each machine, the inner fin can be conveyed to the operation table from the conveying belt device, after being manually integrated, the inner fin can be output to the riveting machine mechanism for riveting connection, and the operation efficiency is high.

Description

Technical Field

[0001] The present invention relates to the technical field of battery cooler processing, in particular to a lamination machine. Background Art

[0002] Battery coolers are key thermal management components used to lower battery pack temperatures and maintain them within a suitable operating temperature range. They are widely used in electric vehicles, energy storage systems, consumer electronics, and other fields. Their core function is to dissipate heat generated during battery charging and discharging through heat exchange technology, preventing excessive temperatures from leading to performance degradation, shortened battery life, and even safety hazards such as thermal runaway.

[0003] A battery cooler is usually composed of multiple heat sinks. When assembling, multiple heat sinks need to be stacked and riveted between the core plate to achieve a connection between them.

[0004] Currently, stacking multiple heat sinks is usually done manually, but there are also mechanical stacking methods. Manual operation is inefficient, while mechanical operation has poor coordination effects and lacks continuity between workstations. Summary of the Invention

[0005] The object of the present invention is to provide a laminating machine to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a laminating machine, comprising:

[0007] Lamination machine mechanism, pre-assembly table mechanism and riveting press mechanism;

[0008] The stacking machine mechanism, pre-installation platform mechanism and riveting machine mechanism are arranged from left to right;

[0009] The stacking machine mechanism includes a base frame 1, a power distribution cabinet is provided on the upper part of the base frame 1, and a central robot mechanism, a double-station tooling mechanism, a control cabinet, an inner fin turntable, a robotic arm, an air source processor device, a conveyor belt device and a servo drive mechanism are also provided on the upper part of the base frame 1;

[0010] The inner fin turntable, the robotic arm, the central robot mechanism, and the double-station tooling mechanism are sequentially installed on the upper portion of the chassis from front to back. The power distribution cabinet is electrically connected to the control cabinet, the air source processor device, the servo drive mechanism, and the inner fin turntable. The air source processor device is connected to the central robot mechanism, the double-station tooling mechanism, and the cylinder air port of the robotic arm.

[0011] The output shaft of the servo drive mechanism is connected to the driving end of a conveyor belt device, and the conveyor belt device is located on the right side of the central robot mechanism.

[0012] Preferably, a front opening and closing door and a side opening and closing door are respectively installed on the front wall and the left side of the chassis 1, and the front opening and closing door and the side opening and closing door are both made of aluminum alloy.

[0013] Preferably, a protective frame is provided at the top of the base frame 1, and the protective frame is made of aluminum alloy. A three-color alarm light 1 is provided at the top of the protective frame, and the three-color alarm light 1 is electrically connected to the distribution cabinet.

[0014] Preferably, an observation window is provided on the outer wall of the power distribution cabinet.

[0015] Preferably, the pre-installation table mechanism includes an operating table, a pre-installation table is provided on the top of the operating table, and a weighing table, a material placement box, a mobile placement position, and a grating device are provided on the upper surface of the pre-installation table. The grating device is arranged on the side of the upper surface of the pre-installation table close to the riveting press mechanism, and the grating device is electrically connected to the control cabinet.

[0016] Preferably, the riveting press mechanism includes a base frame 2, an outer protective frame is provided on the upper side of the base frame 2, a protective plate is embedded in the outer protective frame, a three-color alarm light 2 is provided on the top of the outer protective frame, a riveting press is provided on the upper side of the base frame 2 and on the inner side of the outer protective frame, the three-color alarm light 2 and the riveting press are electrically connected to the control cabinet, the left side of the outer protective frame is open, and the grating device is provided at the left opening of the outer protective frame.

[0017] Preferably, the four bottom corners of the base frame 1, the operating table and the base frame 2 are all screwed with lifting steel hoof feet.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] In this solution, the inner fin turntable, robotic arm, central robot mechanism, double-station tooling mechanism and other structures are connected and coherent. After passing through each machine, they can be transported from the conveyor belt device to the operating table, and after manual integration, they are output to the riveting press mechanism for riveting connection, with high operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the top structure of the present invention.

[0022] In the figure: 1. Base frame 1; 2. Power distribution cabinet; 3. Lifting steel shoe; 4. Protective frame; 5. Front opening and closing door; 6. Side opening and closing door; 7. Observation window; 8. Three-color alarm light 1; 9. Weighing platform; 10. Material placement box; 11. Operating table; 12. External protective frame; 13. Three-color alarm light 2; 14. Base frame 2; 17. Double-station tooling mechanism; 19. Robotic arm; 20. Control cabinet; 21. Servo drive mechanism; 22. Inner fin turntable; 23. Protective plate; 24. Central robot mechanism; 25. Air source processor device; 26. Conveyor belt device; 28. Pre-installation table; 29. ​​Mobile placement position; 30. Grating device. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0025] Example 1:

[0026] See also Figure 1-2 , the present invention provides a technical solution: a laminating machine, comprising: a laminating machine mechanism, a pre-installation platform mechanism and a riveting press mechanism;

[0027] Among them, the stacking machine mechanism, pre-installation table mechanism and riveting machine mechanism are arranged from left to right; the stacking machine mechanism includes a chassis 1, the upper part of the chassis 1 is provided with a power distribution cabinet 2, the upper part of the chassis 1 is also provided with a central robot mechanism 24, a double-station tooling mechanism 17, a control cabinet 20, an inner fin turntable 22, a robotic arm 19, an air source processor device 25, a conveyor belt device 26 and a servo drive mechanism 21; the inner fin turntable 22, the robotic arm 19, the central robot mechanism 24, The double-station tooling mechanism 17 is installed in sequence from front to back on the upper part of the base frame 1. The power distribution cabinet 2 is electrically connected to the control cabinet 20, the air source processor device 25, the servo drive mechanism 21, and the inner fin turntable 22. The air source processor device 25 is connected to the central robot mechanism 24, the double-station tooling mechanism 17, and the cylinder air port of the robot arm 19; the output shaft of the servo drive mechanism 21 is connected to the driving end of the conveyor belt device 26, and the conveyor belt device 26 is located on the right side of the central robot mechanism 24.

[0028] Analysis of the above content: the power distribution cabinet 2 provides electrical energy for various mechanical equipment, and the control cabinet 20 is provided with a control system, which can output control of the air source processor device 25, the servo drive mechanism 21, the inner fin turntable 22 and other equipment. Based on the output control of the air source processor device 25, the air source processor device 25 can provide the central robot mechanism 24, the double-station tooling mechanism 17, and the cylinder of the robotic arm 19 with high-pressure air source, thereby realizing the extension and contraction control of the cylinder. Here, the central robot mechanism 24, the double-station tooling mechanism 17, and the robotic arm 19 use cylinder-driven extension, rotation, clamping and other operations (here, the central robot mechanism 24, the double-station tooling mechanism 17, the robotic arm 19 and other equipment use existing lamination-related equipment, which will not be elaborated).

[0029] Example 2:

[0030] See also Figure 1-2 The present invention provides a technical solution: the front wall and left side of the chassis 1 are respectively installed with a front opening and closing door 5 and a side opening and closing door 6, and the front opening and closing door 5 and the side opening and closing door 6 are both made of aluminum alloy.

[0031] Analysis of the above content: The setting of the front opening and closing door 5 and the side opening and closing door 6 facilitates the protection of internal equipment.

[0032] Example 3:

[0033] See also Figure 1-2 The present invention provides a technical solution: a protective frame 4 is provided at the top of the base frame 1, and the protective frame 4 is made of aluminum alloy. A three-color alarm light 8 is provided at the top of the protective frame 4, and the three-color alarm light 8 is electrically connected to the distribution cabinet 2.

[0034] Analysis of the above content: The three-color alarm light 8 alarms the power supply situation of the distribution cabinet 2 and serves as a warning.

[0035] Example 4:

[0036] See also Figure 1-2 The present invention provides a technical solution: an observation window 7 is provided on the outer wall of the distribution cabinet 2.

[0037] Analysis of the above content: The setting of the observation window 7 makes it convenient to observe the interior of the distribution cabinet 2.

[0038] Embodiment 5:

[0039] See also Figure 1-2 The present invention provides a technical solution: the pre-installation table mechanism includes an operating table 11, a pre-installation table 28 is provided on the top of the operating table 11, and the upper surface of the pre-installation table 28 is provided with a weighing table 9, a material placement box 10, a mobile placement position 29, and a grating device 30. The grating device 30 is arranged on the side of the upper surface of the pre-installation table 28 close to the riveting press mechanism, and the grating device 30 is electrically connected to the control cabinet 20.

[0040] Analysis of the above content: The conveyor belt device 26 transfers the stacked heat sinks to the right to the operating table 11. There is a staff member at the operating table 11. The staff member temporarily stores the heat sinks based on the material placement box 10, weighs them through the weighing table 9, and after passing through the mobile placement position 29 and the grating device 30, enters the riveting machine mechanism for riveting.

[0041] Example 6:

[0042] See also Figure 1-2 The present invention provides a technical solution: the riveting machine mechanism includes a base frame 14, an outer protective frame 12 is provided on the upper side of the base frame 14, a protective plate 23 is embedded in the outer protective frame 12, a three-color alarm light 13 is provided on the top of the outer protective frame 12, and a riveting machine is provided on the upper side of the base frame 14 and on the inner side of the outer protective frame 12. The three-color alarm light 13 and the riveting machine are electrically connected to the control cabinet 20. The left side of the outer protective frame 12 is open, and the grating device 30 is provided at the left opening of the outer protective frame 12.

[0043] Analysis of the above content: the three-color alarm light 2 13 is used to alarm the riveting machine for reasons such as work failure. The riveting machine is an existing automatic riveting machine, which will not be described in detail here. The grating device 30 detects the lamination passing and reminds the subsequent work to proceed.

[0044] Embodiment seven:

[0045] See also Figure 1-2The present invention provides a technical solution: the four bottom corners of the base frame 1, the operating table 11, and the base frame 2 14 are all screwed with lifting steel hoof feet 3.

[0046] Analysis of the above content: by rotating the lifting steel shoe foot 3, the lifting steel shoe foot 3 is screwed together to achieve lifting, so that the base frame 1, the operating table 11, and the base frame 2 14 are leveled.

[0047] The central robot mechanism 24, the dual-station tooling mechanism 17, and the robotic arm 19 adopt existing technologies. Here is a brief introduction to their functions and structural components:

[0048] The double-station tooling mechanism 17 is provided with two sets of core board silos, which can hold two types of core boards, core board A and core board B. Each set of silos is a double silo layout, with a total of 6 silos per set, of which 2 silos are for stacking and the other 4 silos can be used for storage or replenishment.

[0049] A 60-degree divider is installed below the hopper, automatically switching hoppers when empty. A servo lift mechanism is also installed below the hopper, raising the servo by one thickness each time a core board is removed. A single hopper can hold 80 sheets, for a total of 480 sheets at a time, with refilling taking approximately 20 minutes. To prevent stacked sheets from sticking, the stacks are stacked crosswise.

[0050] The central robot mechanism 24 dynamically absorbs the core plate from the conveyor line and automatically stacks the plates in sequence according to the set program; the robot is equipped with a vacuum adsorption system to vacuum adsorb the core plate and move it.

[0051] The inner fin turntable 22 can hold two types of fins, fin A and fin B; the inner fin turntable 22 has a double silo layout, with 6 silos, 3 of which are for type A fins and the other 3 are for type B fins; a 60-degree divider is set below the silo, and the silo can be automatically switched when there is no material in the silo; a servo lifting device is set below the silo, and the servo rises one fin thickness each time a fin is grabbed; the tooling is designed as a universal tooling; it adopts a pin structure and can be quickly replaced; a single silo can hold 100 fins, and a total of 600 fins can be loaded at one time, and the refilling time is about 30 minutes; to prevent the fins from sticking, the silo is equipped with a pneumatic pin separation device; the silo is equipped with a material shortage alarm.

[0052] The robot arm 19 dynamically picks up the fins from the conveyor line and automatically stacks the fins in sequence according to the set program; the robot is equipped with a vacuum adsorption system to vacuum adsorb the fins and move them;

[0053] The riveting press mechanism uses a servo motor + reducer configuration for pressing, and the pressing height parameters are adjustable; a pneumatic sliding workbench is set in front of the riveting press. After all parts are pre-installed, the cylinder under the sliding workbench sends the product into the riveting press for riveting, and automatically exits after completion; the riveting fixture is designed as a spring-type fixture, and the riveting press is equipped with a pneumatic automatic locking fixture method; the riveting press is installed with an independent PLC and touch screen operating system, with two-hand button operation.

[0054] In order to further prove the authenticity and creativity of this plan, the following data are provided.

[0055]

[0056]

[0057]

[0058] Statistical table description

[0059] 1. Data-supported technical effects: Through data such as the silo capacity, refilling time, and automation devices (such as servo drive, vacuum adsorption, and pneumatic systems) of each mechanism, the advantages of the stacking machine over manual operation in terms of efficiency (such as a 20-minute refill interval for 480 core plates), precision (servo-controlled pressing height), and continuity (grating device linkage) are intuitively demonstrated.

[0060] 2. Structural synergy: The statistical table clearly shows the functional connection between the stacking machine mechanism, pre-assembly table mechanism, and riveting press mechanism. For example, the conveyor belt device transfers the stacked sheets to the pre-assembly table, and after manual integration, the riveting press is triggered by the grating device, verifying the technical effect of "high operating efficiency".

[0061] 3. Safety and maintenance design: The configuration of components such as protective frames, alarm lights, and opening and closing doors supports the safety and maintainability of the equipment from a data level (such as aluminum alloy material and three-color alarm).

[0062] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure signs in the claims should not be regarded as limiting the claims involved.

[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A laminating machine, characterized in that: include: Lamination machine mechanism, pre-assembly table mechanism and riveting press mechanism; The stacking machine mechanism, pre-installation platform mechanism and riveting machine mechanism are arranged from left to right; The stacking machine mechanism comprises a base frame (1), a power distribution cabinet (2) is provided on the upper portion of the base frame (1), and a central robot mechanism (24), a double-station tooling mechanism (17), a control cabinet (20), an inner fin turntable (22), a robot arm (19), an air source processor device (25), a conveyor belt device (26) and a servo drive mechanism (21) are also provided on the upper portion of the base frame (1); The inner fin turntable (22), the robotic arm (19), the central robot mechanism (24), and the double-station tooling mechanism (17) are sequentially installed on the upper part of the chassis (1) from front to back; the power distribution cabinet (2) is electrically connected to the control cabinet (20), the air source processor device (25), the servo drive mechanism (21), and the inner fin turntable (22); and the air source processor device (25) is connected to the central robot mechanism (24), the double-station tooling mechanism (17), and the cylinder air port of the robotic arm (19); The output shaft of the servo drive mechanism (21) is connected to the driving end of a conveyor belt device (26), and the conveyor belt device (26) is located on the right side of the central robot mechanism (24).

2. A laminating machine according to claim 1, characterized in that: A front opening and closing door (5) and a side opening and closing door (6) are respectively installed on the front wall and the left side of the chassis 1 (1), and the front opening and closing door (5) and the side opening and closing door (6) are both made of aluminum alloy.

3. The laminating machine according to claim 1, characterized in that: A protective frame (4) is provided at the top of the base frame (1), and the protective frame (4) is made of aluminum alloy. A three-color alarm light (8) is provided at the top of the protective frame (4), and the three-color alarm light (8) is electrically connected to the power distribution cabinet (2).

4. The laminating machine according to claim 1, characterized in that: An observation window (7) is provided on the outer wall of the power distribution cabinet (2).

5. The laminating machine according to claim 1, characterized in that: The pre-installation platform mechanism includes an operating platform (11), a pre-installation platform (28) is provided on the top of the operating platform (11), a weighing platform (9), a material placement box (10), a movable placement position (29), and a grating device (30) are provided on the upper surface of the pre-installation platform (28), and the grating device (30) is provided on a side of the upper surface of the pre-installation platform (28) close to the riveting press mechanism, and the grating device (30) is electrically connected to the control cabinet (20).

6. The laminating machine according to claim 5, characterized in that: The riveting press mechanism includes a base frame (14), an outer protective frame (12) is provided on the upper side of the base frame (14), a protective plate (23) is embedded in the outer protective frame (12), a three-color alarm light (13) is provided on the top of the outer protective frame (12), a riveting press is provided on the upper side of the base frame (14) and on the inner side of the outer protective frame (12), the three-color alarm light (13) and the riveting press are electrically connected to the control cabinet (20), the left side of the outer protective frame (12) is open, and the grating device (30) is provided at the left opening of the outer protective frame (12).

7. The laminating machine according to claim 6, characterized in that: The four bottom corners of the base frame 1 (1), the operating table (11) and the base frame 2 (14) are all screwed with lifting steel hoof feet (3).

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