Multi-station conductive foam cutting device

By designing a combination of movable support components and limited gripping parts, the automatic loading problem of the multi-station conductive foam cutting device is solved, the automatic gripping and continuous cutting of the conductive sponge are realized, and the production efficiency and cutting stability are improved.

CN120620334APending Publication Date: 2025-09-12LINGSHENGCHENG TECH JIANGSU CO LTD
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Patent Information

Application Number
CN202511067036.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

The existing multi-station conductive foam cutting device needs to repeatedly load and fix the material during the cutting process, resulting in low continuous production cutting efficiency and inability to achieve automatic continuous loading.

Method used

The combined design of movable support components, movable workbench, limited grabbing part and stacking frame is adopted to realize automatic grabbing and cutting of conductive sponge. Combined with the driving movement mechanism and cutting action parts, fast automatic loading and continuous cutting under multi-station cutting are completed.

Benefits of technology

The automated continuous cutting of the conductive sponge is realized, the production efficiency and the stability of the cutting process are improved, the deviation of the conductive sponge after cutting is avoided, and the continuity and efficiency of the cutting are ensured.

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Abstract

The invention belongs to the technical field of conductive foam processing, and discloses a multi-station conductive foam cutting device which comprises a base, a supporting and guiding assembly is fixedly arranged at the top of the base, and a stacking frame and a cutting action piece are arranged above the supporting and guiding assembly. And a movable supporting assembly which is elastically connected to the supporting and guiding assembly in a sleeving mode is arranged at the bottom of the stacking frame. According to the device, the movable supporting assembly, the movable workbench, the limiting grabbing part and the stacking frame are utilized, the movable supporting assembly and the stacking frame are matched to achieve stacking of plates with multiple layers of conductive sponges inside, and after extrusion of the movable workbench, position switching of the movable workbench and the movable supporting assembly is achieved; and the stacked conductive sponges are automatically grabbed in cooperation with the limiting grabbing part, the conductive sponges are moved to the cutting area to be cut, rapid and automatic feeding treatment under multi-station cutting is completed in cooperation with the automatic feeding area, the cutting area and the auxiliary stabilizing area, and the continuous cutting efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of conductive foam processing, and in particular relates to a multi-station conductive foam cutting device. Background Art

[0002] Conductive foam is a flexible material with conductive function. It is usually made of polyurethane or silicone as the matrix and is plated with metal or filled with carbon particles. It is used in scenarios such as electromagnetic shielding, anti-static or grounding. The multi-station conductive foam cutting device achieves efficient and precise cutting of conductive foam through the collaborative operation of multiple stations (such as loading, cutting, testing, and unloading). It is suitable for the production of coils, sheets or plates.

[0003] The multi-station conductive foam cutting device in the prior art requires repeated loading and fixing of the conductive foam sheet on the processing platform during use. The repeated loading and fixing operations are troublesome, the continuous production and cutting efficiency is low, and automatic and continuous loading cannot be achieved, resulting in poor performance for the driver. Summary of the Invention

[0004] The object of the present invention is to provide a multi-station conductive foam cutting device to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-station conductive foam cutting device, comprising a base, a support and guide assembly fixedly provided on the top of the base, a stacking frame and a cutting action member respectively provided above the support and guide assembly, a movable support assembly elastically sleeved on the bottom of the stacking frame, a movable workbench located on the side of the movable support assembly slidably sleeved on the support and guide assembly, a driving mechanism controlled by the driving mechanism to move the movable workbench laterally, and a limit grabbing portion elastically sleeved on the top of the movable workbench symmetrically provided.

[0006] An auxiliary stabilizing plate is provided above the supporting and guiding assembly, and the movable workbench reciprocates along the bottom of the stacking frame, below the cutting action piece and below the auxiliary stabilizing plate.

[0007] Preferably, the stacking frame is fixedly connected to the base via a connecting rod, and a bottom groove is provided at the bottom of the stacking frame, and the bottom groove is adapted to the movable workbench.

[0008] Preferably, the cutting action part includes a support arm, a lifting action mechanism and a cutting knife, the support arm is fixed to the side of the stacking frame, the lifting action mechanism is fixed to the bottom of the support arm, and the cutting knife is fixed to the bottom of the lifting action mechanism.

[0009] Preferably, the support and guide assembly includes a support plate, a support column and a fixing rod, the support plate and the support column are symmetrically fixed on the top of the base, and the fixing rod is fixedly connected between the support plate and the support column.

[0010] Preferably, the movable support assembly includes a baffle, a top plate, a side block and a spring 1, the side blocks are symmetrically fixed on the front and back sides of the baffle, the top plate is fixed on the left side of the top of the baffle, one end of the spring 1 is fixedly connected to the side block, and the other end of the spring 1 is fixedly connected to the support plate.

[0011] Preferably, the movable workbench includes a carrier, an air pump and a connecting cavity. The air pump is fixed to the bottom of the carrier through a bracket. The connecting cavity is opened inside the carrier. The air outlet end of the air pump is connected to the connecting cavity. The outer side of the carrier is provided with a connecting frame, and the connecting frame is movably connected to the fixed rod.

[0012] Preferably, the driving movement mechanism is a screw mechanism, which includes a driving motor and a driving screw, and the driving screw is threadedly connected to the connecting frame. The driving motor drives the driving screw to rotate to control the lateral movement of the connecting frame.

[0013] Preferably, the limiting grabbing part includes a limiting plate, a second spring and a sealing frame. The top of the connecting cavity passes through the top of the carrier. The limiting plate is movably sleeved in the connecting cavity. One end of the second spring is fixedly connected to the limiting plate, and the other end of the second spring is fixedly connected to the connecting cavity. The sealing frame is fixedly nested in the connecting cavity, and the sealing frame is movably sleeved with the limiting plate.

[0014] The beneficial effects of the present invention are as follows:

[0015] (1) The present invention utilizes a movable support assembly, a movable workbench, a position-limiting gripping portion, and a stacking frame, and utilizes the movable support assembly in conjunction with the stacking frame to achieve stacking of internal multi-layer conductive sponge plates. After the movable workbench is squeezed, the position of the movable workbench and the movable support assembly is switched, and the stacked conductive sponges are automatically gripped in conjunction with the position-limiting gripping portion, and are moved to the cutting area for cutting. In conjunction with the automatic loading area, the cutting area, and the auxiliary stabilization area, rapid automatic loading processing under multi-station cutting is completed, providing continuous cutting efficiency.

[0016] (2) The present invention utilizes the reciprocating movement of the movable workbench and the position-limiting grasping portion to push the movable support assembly when moving to the left side, complete the grasping of the conductive sponge, and complete the step-by-step cutting when moving to the bottom of the cutting action member. After cutting, the present invention cooperates with the external push plate to directly push and discharge the conductive sponge after cutting along the side of the top of the carrier, thereby realizing multi-station continuous processing, completing automated continuous cutting operations, and improving production efficiency.

[0017] (3) The present invention utilizes an auxiliary stabilizing plate provided above the support and guide assembly, and places the auxiliary stabilizing plate on one side of the cutting action part. When the movable workbench drives the conductive sponge to intermittently advance and cooperates with the reciprocating cutting knife to complete the cutting, it ensures that the conductive sponge after the previous cut is limited to the bottom of the auxiliary stabilizing plate. In conjunction with the limiting treatment of the limiting plates on both sides, it ensures that the conductive sponge after the cut is in good contact with the conductive sponge that is not cut, thereby achieving stable treatment of the conductive sponge during the continuous cutting process, avoiding the jumping and deviation of the conductive sponge after the cut, causing the conductive sponge that is not cut to lose its limiting support function and deviate, and comprehensively improving the stability during actual continuous cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a cross-sectional schematic diagram of the present invention;

[0020] Figure 3 Schematic diagram of the installation of the movable support assembly, movable workbench and support guide assembly of the present invention;

[0021] Figure 4 Schematic diagram of the stacking frame and cutting action parts of the present invention;

[0022] Figure 5 is a schematic diagram of a movable support assembly of the present invention;

[0023] Figure 6 It is a cross-sectional schematic diagram of the movable workbench and the position-limiting grabbing portion of the present invention;

[0024] Figure 7 for Figure 6 A magnified schematic diagram of the structure at point A.

[0025] In the figure: 1. Base; 2. Stacking frame; 3. Cutting action part; 31. Support arm; 32. Lifting action mechanism; 33. Cutting knife; 4. Bottom groove; 5. Support and guide assembly; 51. Support plate; 52. Support column; 53. Fixed rod; 6. Movable support assembly; 61. Baffle; 62. Top plate; 63. Side block; 64. Spring 1; 7. Movable workbench; 71. Carrier; 72. Air pump; 73. Connecting chamber; 8. Connecting frame; 9. Auxiliary stabilizing plate; 10. Driving moving mechanism; 11. Limiting grasping part; 111. Limiting plate; 112. Spring 2; 113. Sealing frame. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] like Figures 1 to 7 As shown, an embodiment of the present invention provides a multi-station conductive foam cutting device, including a base 1, a support and guide assembly 5 is fixedly provided on the top of the base 1, a stacking frame 2 and a cutting action piece 3 are respectively provided above the support and guide assembly 5, the bottom of the stacking frame 2 is provided with a movable support assembly 6 elastically sleeved on the support and guide assembly 5, a movable workbench 7 located on the side of the movable support assembly 6 is slidably sleeved on the support and guide assembly 5, a driving and moving mechanism 10 is provided on the top of the base 1, and the driving and moving mechanism controls the lateral movement of the movable workbench 7, an elastically sleeved limiting grasping portion 11 is symmetrically provided on the top of the movable workbench 7, an auxiliary stabilizing plate 9 is provided above the support and guide assembly 5, and the movable workbench 7 moves back and forth along the bottom of the stacking frame 2, below the cutting action piece 3 and below the auxiliary stabilizing plate 9.

[0028] Embodiment 1: When in use, multiple groups of conductive sponges to be cut are stacked in the stacking frame 2, and the bottom layer of conductive sponges falls on the top of the movable support assembly 6. When cutting, the driving moving mechanism 10 is started, and the movable workbench 7 is first controlled to move from under the cutting action part 3 to under the stacking frame 2. As the movable workbench 7 slides along the support guide assembly 5, the movable support assembly 6 is first pushed out from the bottom of the stacking frame 2. As the spring 1 64 is compressed, the baffle 61 moves away from the bottom of the stacking frame 2, and the carrier 71 in the synchronous movable workbench 7 replaces the position of the baffle 61 and moves to the top of the stacking frame 2. The air pump 72 is started, and the air pump 72 inputs pressurized air into the connecting cavity 73. The air pressure inside the connecting cavity 73 increases, pushing the limit plate 111 in the limit grabbing part 11 to extend from the top of the carrier 71 The two extending limit plates 111 are symmetrically distributed on the outside of the bottom conductive sponge, driving the moving mechanism 10 to move in the opposite direction and reset, so that the movable workbench 7 grabs a group of conductive sponges through the limiting grasping part 11 and moves out along the bottom groove 4 at the bottom of the stacking frame 2. At the same time of moving out, the movable support component 6 elastically resets and re-supports to complete automatic material picking. After picking up the material, it moves to the bottom of the cutting action part 3 with the conductive sponge, and moves close to the left side below the cutting action part 3, starting the lifting action mechanism 32 to control the cutting knife 33 to move back and forth up and down, and completes step-by-step cutting in the process of the conductive sponge moving intermittently toward the right. As the cutting process progresses, the cut conductive sponge follows the carrier 71 to move to the bottom of the auxiliary stabilizing plate 9, and the cutting knife 33 cuts back and forth along the left end of the auxiliary stabilizing plate 9.

[0029] First, by utilizing the movable support assembly 6, the movable workbench 7, the limiting grabbing part 11 and the stacking frame 2, the movable support assembly 6 is coordinated with the stacking frame 2 to realize the stacking of the internal multi-layer conductive sponge plates, and after the movable workbench 7 is squeezed, the position switching of the movable workbench 7 and the movable support assembly 6 is realized, and the stacked conductive sponge is automatically grabbed in cooperation with the limiting grabbing part 11, and is moved to the cutting area for cutting, and the automatic loading area, cutting area and auxiliary stabilization area are coordinated to complete the rapid automatic loading processing under multi-station cutting, providing continuous cutting efficiency.

[0030] In addition, by utilizing the reciprocating movement of the movable workbench 7 and the limiting grasping part 11, the movable support component 6 is pushed open when moving to the left side, and the grasping of the conductive sponge is completed, and when it moves to the bottom of the cutting action part 3, the step-by-step cutting is completed, and after cutting, the external push plate is cooperated with the outside to directly push the conductive sponge out after cutting along the side of the top of the carrier 71, realizing multi-station continuous processing, completing automated continuous cutting operations, and improving production efficiency.

[0031] On the other hand, by utilizing the auxiliary stabilizing plate 9 provided above the support and guide assembly 5, and placing the auxiliary stabilizing plate 9 on one side of the cutting action part 3, when the movable workbench 7 drives the conductive sponge to advance intermittently and cooperates with the reciprocating cutting knife 33 to complete the cutting, it is ensured that the conductive sponge after the previous cut is restricted to the bottom of the auxiliary stabilizing plate 9, and cooperates with the limiting treatment of the limiting plates 111 on both sides to ensure that the conductive sponge after cutting maintains good contact with the uncut conductive sponge, thereby realizing the stable treatment of the conductive sponge during the continuous cutting process, avoiding the jumping and deviation of the conductive sponge after cutting, causing the uncut conductive sponge to lose the limiting support function and deviate, thereby comprehensively improving the stability during actual continuous cutting.

[0032] The stacking frame 2 is fixedly connected to the base 1 via a connecting rod. A bottom groove 4 is provided at the bottom of the stacking frame 2 , and the bottom groove 4 is adapted to the movable workbench 7 .

[0033] By utilizing the bottom groove 4 to adapt to the sleeve movement of the carrier 71 and the limiting plate 111, the conductive foam is ensured to be limited and grasped.

[0034] Among them, the cutting action part 3 includes a support arm 31, a lifting action mechanism 32 and a cutting knife 33. The support arm 31 is fixed to the side of the stacking frame 2, the lifting action mechanism 32 is fixed to the bottom of the support arm 31, and the cutting knife 33 is fixed to the bottom of the lifting action mechanism 32.

[0035] The lifting mechanism 32 can be an electric or start-up push rod to achieve reciprocating lifting control, so that the cutting knife 33 can cut the conductive foam.

[0036] Among them, the support and guide assembly 5 includes a support plate 51, a support column 52 and a fixing rod 53. The support plate 51 and the support column 52 are symmetrically fixed on the top of the base 1, and the fixing rod 53 is fixedly connected between the support plate 51 and the support column 52.

[0037] The support and guide assembly 5 provides support and guidance for the reciprocating movement of the movable support assembly 6 and the movable workbench 7 to avoid deviation.

[0038] Among them, the movable support assembly 6 includes a baffle 61, a top plate 62, a side block 63 and a spring 64. The side block 63 is symmetrically fixed on the front and back of the baffle 61, the top plate 62 is fixed on the left side of the top of the baffle 61, one end of the spring 64 is fixedly connected to the side block 63, and the other end of the spring 64 is fixedly connected to the support plate 51.

[0039] By utilizing the elasticity of spring 1 64, it is compressed during squeezing and quickly reset when the carrier 71 moves out from the bottom of the stacking frame 2. The top plate 62 and the baffle 61 cooperate to achieve a stable position of the conductive sponge at the bottom of the stack.

[0040] Among them, the movable workbench 7 includes a carrier 71, an air pump 72 and a connecting chamber 73. The air pump 72 is fixed to the bottom of the carrier 71 through a bracket. The connecting chamber 73 is opened inside the carrier 71. The air outlet end of the air pump 72 is connected to the connecting chamber 73. The outer side of the carrier 71 is provided with a connecting frame 8, which is movably connected to the fixed rod 53. The limiting grasping part 11 includes a limiting plate 111, a second spring 112 and a sealing frame 113. The top of the connecting chamber 73 passes through the top of the carrier 71. The limiting plate 111 is movably connected in the connecting chamber 73. One end of the second spring 112 is fixedly connected to the limiting plate 111, and the other end of the second spring 112 is fixedly connected in the connecting chamber 73. The sealing frame 113 is fixedly nested in the connecting chamber 73, and the sealing frame 113 is movably connected to the limiting plate 111.

[0041] By utilizing the movable workbench 7 and the limiting grabbing part 11, the conductive sponge can be grabbed and supported. The hidden limiting grabbing part 11 that can be moved up and down remains hidden before grabbing to avoid pushing the conductive sponge, and cooperates with the limiting plates 111 on both sides to ensure that the conductive sponge moves stably with the carrier 71, while maintaining stability during cutting, avoiding sliding of the conductive sponge, and ensuring that the conductive sponge is limited in the grabbing area for stable cutting.

[0042] Among them, the driving movement mechanism 10 is a screw mechanism, which includes a driving motor and a driving screw, and the driving screw is threadedly connected to the connecting frame 8. The driving motor drives the driving screw to rotate and controls the lateral movement of the connecting frame 8.

[0043] The working principle and use process of the present invention are as follows: when in use, multiple groups of conductive sponges to be cut are stacked in the stacking frame 2, and the bottom layer of conductive sponges falls on the top of the movable support assembly 6. When cutting, the driving moving mechanism 10 is started, and the movable workbench 7 is first controlled to move from under the cutting action part 3 to under the stacking frame 2. As the movable workbench 7 slides along the support guide assembly 5, the movable support assembly 6 is first pushed out from the bottom of the stacking frame 2. As the spring 1 64 is compressed, the baffle 61 moves away from the bottom of the stacking frame 2, and the carrier 71 in the synchronous movable workbench 7 replaces the position of the baffle 61 and moves to the top of the stacking frame 2. The air pump 72 is started, and the air pump 72 inputs pressurized air into the connecting cavity 73. The air pressure inside the connecting cavity 73 increases, pushing the limit plate 111 in the limit grabbing part 11 out of the carrier 7 1 extends from the top, and the two extended limit plates 111 are symmetrically distributed on the outside of the bottom conductive sponge, driving the moving mechanism 10 to move in the opposite direction and reset, so that the movable workbench 7 grabs a group of conductive sponges through the limit grabbing part 11 and moves out along the bottom groove 4 at the bottom of the stacking frame 2. While moving out, the movable support component 6 elastically resets and re-supports to complete automatic material picking. After picking up the material, it moves to the bottom of the cutting action part 3 with the conductive sponge and moves close to the left side of the bottom of the cutting action part 3. The lifting action mechanism 32 is started to control the cutting knife 33 to move up and down reciprocatingly, and completes step-by-step cutting in the process of the conductive sponge intermittently moving toward the right. As the cutting process progresses, the cut conductive sponge follows the carrier 71 to move to the bottom of the auxiliary stabilizing plate 9, and the cutting knife 33 cuts reciprocatingly along the left end of the auxiliary stabilizing plate 9.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station conductive foam cutting device, comprising a base (1), characterized in that: A support guide assembly (5) is fixedly provided on the top of the base (1), and a stacking frame (2) and a cutting action member (3) are respectively provided above the support guide assembly (5). A movable support assembly (6) elastically sleeved on the support guide assembly (5) is provided at the bottom of the stacking frame (2). A movable workbench (7) located on the side of the movable support assembly (6) is slidably sleeved on the support guide assembly (5). A driving mechanism (10) is provided on the top of the base (1), and the driving mechanism controls the lateral movement of the movable workbench (7). A limit grabbing portion (11) elastically sleeved is symmetrically provided on the top of the movable workbench (7). An auxiliary stabilizing plate (9) is provided above the support and guide assembly (5), and the movable workbench (7) reciprocates along the bottom of the stacking frame (2), below the cutting action member (3), and below the auxiliary stabilizing plate (9).

2. The multi-station conductive foam cutting device according to claim 1, characterized in that: The stacking frame (2) is fixedly connected to the base (1) via a connecting rod. A bottom groove (4) is provided at the bottom of the stacking frame (2), and the bottom groove (4) is adapted to the movable workbench (7).

3. The multi-station conductive foam cutting device according to claim 2, characterized in that: The cutting action member (3) comprises a support arm (31), a lifting action mechanism (32) and a cutting knife (33); the support arm (31) is fixed to the side of the stacking frame (2); the lifting action mechanism (32) is fixed to the bottom of the support arm (31); and the cutting knife (33) is fixed to the bottom of the lifting action mechanism (32).

4. The multi-station conductive foam cutting device according to claim 3, characterized in that: The support guide assembly (5) comprises a support plate (51), a support column (52) and a fixing rod (53); the support plate (51) and the support column (52) are symmetrically fixed on the top of the base (1); and the fixing rod (53) is fixedly connected between the support plate (51) and the support column (52).

5. The multi-station conductive foam cutting device according to claim 4, characterized in that: The movable support assembly (6) includes a baffle (61), a top plate (62), a side block (63) and a spring (64), wherein the side block (63) is symmetrically fixed on the front and back sides of the baffle (61), the top plate (62) is fixed on the left side of the top of the baffle (61), one end of the spring (64) is fixedly connected to the side block (63), and the other end of the spring (64) is fixedly connected to the support plate (51).

6. The multi-station conductive foam cutting device according to claim 5, characterized in that: The movable workbench (7) comprises a carrier (71), an air pump (72) and a connecting cavity (73); the air pump (72) is fixed to the bottom of the carrier (71) through a bracket; the connecting cavity (73) is opened inside the carrier (71); the air outlet end of the air pump (72) is connected to the connecting cavity (73); a connecting frame (8) is provided on the outer side surface of the carrier (71); and the connecting frame (8) is movably connected to the fixing rod (53).

7. The multi-station conductive foam cutting device according to claim 6, characterized in that: The driving movement mechanism (10) is a screw mechanism, which includes a driving motor and a driving screw, and the driving screw is threadedly sleeved with the connecting frame (8). The driving motor drives the driving screw to rotate, thereby controlling the lateral movement of the connecting frame (8).

8. The multi-station conductive foam cutting device according to claim 7, characterized in that: The limiting grabbing portion (11) comprises a limiting plate (111), a second spring (112) and a sealing frame (113); the top of the connecting cavity (73) passes through the top of the carrier (71); the limiting plate (111) is movably sleeved in the connecting cavity (73); one end of the second spring (112) is fixedly connected to the limiting plate (111), and the other end of the second spring (112) is fixedly connected to the connecting cavity (73); the sealing frame (113) is fixedly nested in the connecting cavity (73), and the sealing frame (113) is movably sleeved with the limiting plate (111).