Aluminum formwork rapid cleaning device and construction method

Abstract

The invention relates to the related technical field of aluminum formwork cleaning, in particular to an aluminum formwork rapid cleaning device and a construction method.The aluminum formwork rapid cleaning device comprises a first conveying belt 1, a second conveying belt 2, a plate conveying structure and a scraper 3, the first conveying belt 1 is used for carrying an aluminum formwork 19 to be cleaned, the plate conveying structure is arranged on the first conveying belt 1, and the scraper 3 is arranged on the second conveying belt 2; the plate conveying structure is used for pushing an aluminum template 19 to be cleaned forwards, the second conveying belt 2 is arranged at the rear side end of the first conveying belt 1, and a mounting table 4 is fixedly mounted at the front side end of a side plate of the second conveying belt 2; the scraper plate mounting mechanism 6 is formed by combining the guide rod 7 and the scraper plate seat 8, and the guide rod 7 is sleeved with the supporting spring 14, so that the position of the scraper plate 3 can be adaptively adjusted, the scraper plate 3 can form better impact on concrete blocks on an aluminum formwork 19 in the up-down slight floating process, and the concrete blocks on the aluminum formwork 19 can be effectively prevented from falling off. Therefore, the scraping plate 3 has a better cleaning effect on concrete blocks on the aluminum template 19 of the scraping plate 3.

Description

Technical Field

[0001] The present invention relates to the technical field related to aluminum template cleaning, and in particular to an aluminum template quick cleaning device and a construction method. Background Art

[0002] Aluminum formwork is the full name of aluminum alloy formwork for concrete engineering. It is a new generation of formwork system after plywood formwork, combined steel formwork system, steel frame wood (bamboo) plywood system, large formwork system, and early dismantling formwork system. However, after actual use, a certain amount of concrete residue will adhere to the surface of the aluminum formwork. Before reuse, the concrete residue on its surface needs to be cleaned;

[0003] The Chinese patent document with the existing announcement number CN110788041B discloses an aluminum template surface cleaning device, which includes two first base frames arranged opposite to each other and a second base frame slidably sleeved on the first base frame, a push rod is installed on the second base frame, a first connecting plate is installed between the two first base frames, and a second connecting plate is installed between the two second base frames, a first roller is installed at the bottom end of the first base frame, a slide groove is opened on the first base frame, a first rotating shaft is passed through the two second base frames, the first rotating shaft is located in the slide groove, a horn roller is installed on the first rotating shaft, a first transmission wheel and a second transmission wheel are respectively installed on both sides of the first rotating shaft of the second base frame, a base is fixedly installed on the second base frame, a driving assembly is installed on the base, a power output end of the driving assembly is transmission-connected to the first transmission wheel, wherein the driving assembly includes a driving motor and a reducer, the driving motor is transmission-connected to the reducer, the output end of the reducer is transmission-connected to the first transmission wheel, a slide rail is fixedly installed between the two second base frames, and a side cleaning mechanism is installed on the slide rail;

[0004] However, the cleaning mechanism in the above scheme is relatively simple, and its overall cleaning effect is not good, which has a certain degree of impact on the reuse of the aluminum template. Therefore, the present invention proposes an aluminum template rapid cleaning device and construction method to solve the above problem. Summary of the Invention

[0005] The purpose of the present invention is to provide an aluminum template quick cleaning device and a construction method to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a device for quickly cleaning an aluminum template, comprising:

[0007] a first conveyor belt, wherein the first conveyor belt is used to carry the aluminum template to be cleaned;

[0008] a second conveyor belt, the second conveyor belt being arranged at the rear end of the first conveyor belt, and a mounting platform being fixedly mounted on the front end of the side plate of the second conveyor belt, a mounting beam being fixedly mounted on the mounting platform by positioning bolts, and a scraper mounting mechanism being arranged on the mounting beam;

[0009] A plate feeding structure, which is arranged on the first conveyor belt and is used to push the aluminum template to be cleaned forward;

[0010] The scraper is mounted on a scraper mounting mechanism and is used to clean the surface of the aluminum template to be cleaned.

[0011] Preferably, the scraper mounting mechanism includes a guide rod and a scraper seat, a guide hole is provided on the mounting beam, the guide rod is movably arranged in the guide hole, the scraper seat is fixedly connected to the lower side end of the guide rod, a first-level screw hole is provided on the scraper seat, and the scraper is fixed to the scraper seat by a first-level positioning screw.

[0012] Preferably, a screw is integrally formed on the upper side end of the guide rod, a limit nut is fixed and screwed on the screw, a support spring is sleeved on the guide rod, the two ends of the support spring are respectively set to resist the mounting beam and the scraper seat, and the support spring is always in a compressed state during actual installation. When the limit nut is in contact with the limit nut, the blade of the scraper is close to the upper surface of the aluminum template to be cleaned, and at this time, there is no contact between the scraper and the aluminum template.

[0013] Preferably, the plate delivery structure includes a telescopic cylinder, a connecting seat, a push rod and a push plate, the telescopic cylinder is fixed on the first conveyor belt, the connecting seat is fixedly connected to the telescopic rod of the telescopic cylinder, the push rod is fixedly connected to the connecting seat, the push plate is connected to the rear end of the push rod, and the push plate is arranged flush with the aluminum template to be cleaned.

[0014] Preferably, a rotating shaft seat is fixedly installed on the rear end of the side plate of the first conveyor belt, a rotating shaft is rotatably installed on the rotating shaft seat, a mounting shaft is integrally formed with the center position of the rotating shaft, a mounting plate is fixedly installed on the mounting shaft, a collision structure is provided on the mounting plate, and the collision structure is used to impact and clean the surface of the aluminum template to be cleaned.

[0015] Preferably, a secondary screw hole is provided on the mounting shaft, a mounting hole is provided on the mounting plate, and the mounting plate is fixed to the mounting shaft by means of a secondary positioning screw.

[0016] Preferably, the collision structure includes a connecting spring and an impact head, the connecting spring is fixedly welded to the outer side surface of the mounting plate, and the impact head is fixedly welded to the outer end of the connecting spring. When the collision structure moves to the bottom, the impact head forms a collision contact with the surface of the aluminum template to be cleaned.

[0017] Preferably, a guide seat is fixedly connected between the side plates at the opposite positions of the first conveyor belt and the second conveyor belt, a transmission rack is movably provided on the guide seat, the front side end of the transmission rack is fixedly connected to the connecting seat, a driven gear is fixedly installed on the rotating shaft, and the driven gear is meshed with the transmission rack.

[0018] Preferably, when the telescopic cylinder is in the reset state, the distance between the push plate and the rotating shaft seat is greater than the length of the aluminum template. When the telescopic cylinder is in the maximum process state, the push plate completely passes through the lower side of the mounting beam.

[0019] A construction method for an aluminum formwork quick cleaning device, the construction method for the aluminum formwork quick cleaning device is used to operate the above-mentioned aluminum formwork quick cleaning device. The method is that the aluminum formwork is pushed forward by the process movement of a telescopic cylinder. When the aluminum formwork moves to the lower side of the rotating shaft, the transmission rack drives the driven gear, thereby driving the rotating shaft to rotate, thereby driving a collision between the impact head on the collision structure and the aluminum formwork, so that the concrete blocks on the aluminum formwork are loosened. Then, when the aluminum formwork moves to the position of the scraper, the scraping action of the scraper is used to clean the surface of the aluminum formwork.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. By providing an aluminum formwork rapid cleaning device composed of a first conveyor belt, a second conveyor belt, a feeding plate structure, and a scraper assembly, and by configuring the scraper mounting mechanism to be composed of a guide rod and a scraper seat assembly, and by providing a support spring on the guide rod, the position of the scraper can be adaptively adjusted. In addition, the scraper can form a better impact on the concrete lumps on the aluminum formwork during the slight up and down floating process, thereby improving the scraper's cleaning effect on the concrete lumps on the aluminum formwork;

[0022] 2. A rotating shaft is rotatably installed on the rotating shaft seat of the first conveyor belt, and a mounting plate with a collision structure is set on the mounting shaft of the rotating shaft, and the collision structure is set to be composed of a connecting spring and an impact head combination, so that the impact head on the collision structure produces an impact effect on the aluminum formwork, so that the concrete blocks on the aluminum formwork are loosened, making it easier for the scraper to scrape and clean them afterwards. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the present invention;

[0024] Figure 2 for Figure 1 A schematic diagram of the structure at center A;

[0025] Figure 3 for Figure 1 A magnified schematic diagram of the structure at point B in the middle;

[0026] Figure 4 for Figure 1 A magnified schematic diagram of the structure at point C in the middle;

[0027] Figure 5 for Figure 1 A magnified schematic diagram of the structure at D in the middle;

[0028] Figure 6 This is a schematic diagram of the scraper installation mechanism of the present invention;

[0029] Figure 7 This is a schematic diagram of the shaft installation structure of the present invention;

[0030] Figure 8 This is a schematic diagram of the collision structure of the present invention;

[0031] Figure 9 for Figure 8 Enlarged schematic diagram of the structure at E in the middle.

[0032] In the figure: the first conveyor belt 1, the second conveyor belt 2, the scraper 3, the mounting platform 4, the mounting beam 5, the scraper mounting mechanism 6, the guide rod 7, the scraper seat 8, the screw 9, the limit nut 10, the positioning bolt 11, the primary screw hole 12, the primary positioning screw 13, the support spring 14, the telescopic cylinder 15, the connecting seat 16, the push rod 17, the push plate 18, the aluminum template 19, the rotating shaft seat 20, the rotating shaft 21, the mounting shaft 22, the secondary screw hole 23, the mounting plate 24, the collision structure 25, the mounting hole 26, the connecting spring 27, the impact head 28, the guide seat 29, the transmission rack 30, and the driven gear 31. DETAILED DESCRIPTION

[0033] In order to clearly and completely describe the objectives and technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] See also Figures 1-9 , the present invention provides the following three preferred embodiments:

[0035] Embodiment 1, a device for quickly cleaning an aluminum template, includes a first conveyor belt 1, a second conveyor belt 2, a feeding plate structure and a scraper 3, the first conveyor belt 1 is used to carry the aluminum template 19 to be cleaned, the feeding plate structure is arranged on the first conveyor belt 1, and the feeding plate structure is used to push the aluminum template 19 to be cleaned forward, the second conveyor belt 2 is arranged at the rear end of the first conveyor belt 1, and the side plate of the second conveyor belt 2 is fixedly installed with a mounting platform 4 near the front end, the mounting platform 4 is fixedly installed with a mounting beam 5 by a positioning bolt 11, the mounting beam 5 is provided with a scraper mounting mechanism 6, the scraper 3 is installed on the scraper mounting mechanism 6, and the scraper 3 is used to clean the surface of the aluminum template 19 to be cleaned.

[0036] The scraper mounting mechanism 6 includes a guide rod 7 and a scraper seat 8. A guide hole is opened on the mounting beam 5. The guide rod 7 is movably arranged in the guide hole. The scraper seat 8 is fixedly connected to the lower side end of the guide rod 7. A first-level screw hole 12 is opened on the scraper seat 8. The scraper 3 is fixed to the scraper seat 8 by a first-level positioning screw 13.

[0037] The upper side end of the guide rod 7 is integrally formed with a screw 9, and a limit nut 10 is fixedly screwed on the screw 9. A support spring 14 is sleeved on the guide rod 7. The two ends of the support spring 14 are respectively set to resist the mounting beam 5 and the scraper seat 8. The support spring 14 is always in a compressed state during actual installation. When the limit nut 10 is in contact with the limit nut 10, the blade of the scraper 3 is close to the upper surface of the aluminum template 19 to be cleaned, and at this time, there is no contact between the scraper 3 and the aluminum template 19. By providing an aluminum template quick cleaning device composed of a first conveyor belt 1, a second conveyor belt 2, a feeding plate structure and a scraper 3, and by setting the scraper mounting mechanism 6 to be composed of a guide rod 7 and a scraper seat 8, and by sleeved with a support spring 14 on the guide rod 7, the position of the scraper 3 can be adaptively adjusted, and the scraper 3 can form a better impact on the concrete lumps on the aluminum template 19 during the slight floating up and down process, thereby improving the scraper 3 to form a better cleaning effect on the concrete lumps on the scraper 3 aluminum template 19.

[0038] The plate feeding structure includes a telescopic cylinder 15, a connecting seat 16, a push rod 17 and a push plate 18. The telescopic cylinder 15 is fixed on the first conveyor belt 1, the connecting seat 16 is fixedly connected to the telescopic rod of the telescopic cylinder 15, the push rod 17 is fixedly connected to the connecting seat 16, the push plate 18 is connected to the rear side end of the push rod 17, and the push plate 18 is flush with the aluminum template 19 to be cleaned.

[0039] Example 2. On the basis of Example 1, a rotating shaft seat 20 is fixedly installed on the rear end of the side plate of the first conveyor belt 1, a rotating shaft 21 is rotatably installed on the rotating shaft seat 20, a mounting shaft 22 is integrally formed at the center position of the rotating shaft 21, a mounting plate 24 is fixedly installed on the mounting shaft 22, and a collision structure 25 is provided on the mounting plate 24, and the collision structure 25 is used to impact and clean the surface of the aluminum template 19 to be cleaned.

[0040] A secondary screw hole 23 is formed on the mounting shaft 22 , and a mounting hole 26 is formed on the mounting plate 24 . The mounting plate 24 is fixed to the mounting shaft 22 by means of secondary positioning screws.

[0041] The collision structure 25 includes a connecting spring 27 and an impact head 28. The connecting spring 27 is fixedly welded to the outer side surface of the mounting plate 24, and the impact head 28 is fixedly welded to the outer end of the connecting spring 27. When the collision structure 25 moves to the bottom, the impact head 28 forms a collision contact with the surface of the aluminum template 19 to be cleaned. The rotating shaft 21 is rotated and installed on the rotating shaft seat 20 of the first conveyor belt 1, and a mounting plate 24 with a collision structure 25 is set on the mounting shaft 22 of the rotating shaft 21. The collision structure 25 is configured to be composed of a connecting spring 27 and an impact head 28, so that the impact head 28 on the collision structure 25 produces an impact effect on the aluminum template 19, so that the concrete blocks on the aluminum template 19 are knocked loose, so as to facilitate the subsequent scraper 3 to scrape and clean it.

[0042] A guide seat 29 is fixedly connected between the side plates at the opposite positions of the first conveyor belt 1 and the second conveyor belt 2. A transmission rack 30 is movably provided on the guide seat 29. The front side end of the transmission rack 30 is fixedly connected to the connecting seat 16. A driven gear 31 is fixedly installed on the rotating shaft 21, and the driven gear 31 is meshed with the transmission rack 30.

[0043] When the telescopic cylinder 15 is in the reset state, the distance between the push plate 18 and the rotating shaft seat 20 is greater than the length of the aluminum template 19. When the telescopic cylinder 15 is in the maximum process state, the push plate 18 completely passes through the lower side of the mounting beam 5. While the telescopic cylinder 15 generates a forward pushing force on the aluminum template 19, it can also generate a driving force on the rotating shaft 21, thereby reducing the power structure of the device and facilitating daily inspection and maintenance of the equipment.

[0044] Example three, based on Example two, a construction method of an aluminum formwork quick cleaning device, the construction method of the aluminum formwork quick cleaning device is used to operate the above-mentioned aluminum formwork quick cleaning device, the method is, through the process movement of the telescopic cylinder 15, thereby pushing the aluminum formwork 19 forward, when the aluminum formwork 19 moves to the lower side position of the rotating shaft 21, the transmission rack 30 drives the driven gear 31, thereby driving the rotating shaft 21 to rotate, thereby driving the collision between the impact head 28 on the collision structure 25 and the aluminum formwork 19, so that the concrete blocks on the aluminum formwork 19 are knocked loose, and then when the aluminum formwork 19 moves to the position of the scraper 3, the scraping action of the scraper 3 is used to complete the cleaning effect on the surface of the aluminum formwork 19.

[0045] Although the above describes the illustrative specific embodiments of the present application so that those skilled in the art can understand the present application, the present application is not limited to the scope of the specific embodiments. For those skilled in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations based on the concept of the present application are protected.

Claims

1. A quick cleaning device for aluminum templates, characterized by: include: A first conveyor belt (1), wherein the first conveyor belt (1) is used to carry the aluminum template (19) to be cleaned; A second conveyor belt (2), the second conveyor belt (2) being arranged at the rear end of the first conveyor belt (1), and a mounting platform (4) being fixedly mounted on the side plate of the second conveyor belt (2) near the front end, a mounting beam (5) being fixedly mounted on the mounting platform (4) via positioning bolts (11), and a scraper mounting mechanism (6) being arranged on the mounting beam (5); A plate feeding structure, the plate feeding structure being arranged on the first conveyor belt (1), and the plate feeding structure being used to push the aluminum template (19) to be cleaned forward; The scraper (3) is mounted on a scraper mounting mechanism (6), and the scraper (3) is used to clean the surface of the aluminum template (19) to be cleaned.

2. The aluminum formwork quick cleaning device according to claim 1, characterized in that: The scraper mounting mechanism (6) comprises a guide rod (7) and a scraper seat (8); a guide hole is provided on the mounting beam (5); the guide rod (7) is movably arranged in the guide hole; the scraper seat (8) is fixedly connected to the lower side end of the guide rod (7); a first-level screw hole (12) is provided on the scraper seat (8); and the scraper (3) is fixed to the scraper seat (8) by a first-level positioning screw (13).

3. The aluminum template quick cleaning device according to claim 2, characterized in that: The upper side end of the guide rod (7) is integrally formed with a screw rod (9), and a limit nut (10) is fixed and screwed on the screw rod (9). A support spring (14) is sleeved on the guide rod (7), and the two ends of the support spring (14) are respectively set against the mounting beam (5) and the scraper seat (8). The support spring (14) is always in a compressed state during actual installation. When the limit nut (10) is in contact with the limit nut (10), the blade of the scraper (3) is close to the upper surface of the aluminum template (19) to be cleaned, and at this time, there is no contact between the scraper (3) and the aluminum template (19).

4. The aluminum formwork quick cleaning device according to claim 1, characterized in that: The plate delivery structure comprises a telescopic cylinder (15), a connecting seat (16), a push rod (17) and a push plate (18); the telescopic cylinder (15) is fixed on the first conveyor belt (1); the connecting seat (16) is fixedly connected to the telescopic rod of the telescopic cylinder (15); the push rod (17) is fixedly connected to the connecting seat (16); the push plate (18) is connected to the rear side end of the push rod (17); and the push plate (18) is arranged flush with the aluminum template (19) to be cleaned.

5. The aluminum formwork quick cleaning device according to claim 4, characterized in that: A rotating shaft seat (20) is fixedly mounted on the rear end of the side plate of the first conveyor belt (1); a rotating shaft (21) is rotatably mounted on the rotating shaft seat (20); a mounting shaft (22) is integrally formed at the center of the rotating shaft (21); a mounting plate (24) is fixedly mounted on the mounting shaft (22); a collision structure (25) is provided on the mounting plate (24); and the collision structure (25) is used for impact cleaning the surface of the aluminum template (19) to be cleaned.

6. The aluminum formwork quick cleaning device according to claim 5, characterized in that: The installation shaft (22) is provided with a secondary screw hole (23), the installation plate (24) is provided with a mounting hole (26), and the installation plate (24) is fixed to the installation shaft (22) by means of a secondary positioning screw.

7. The aluminum formwork quick cleaning device according to claim 5, characterized in that: The collision structure (25) comprises a connecting spring (27) and a collision head (28), wherein the connecting spring (27) is fixedly welded to the outer side surface of the mounting plate (24), and the collision head (28) is fixedly welded to the outer end of the connecting spring (27). When the collision structure (25) moves to the bottom, the collision head (28) forms a collision contact with the surface of the aluminum template (19) to be cleaned.

8. The aluminum formwork quick cleaning device according to claim 7, characterized in that: A guide seat (29) is fixedly connected between the side plates at the opposing positions of the first conveyor belt (1) and the second conveyor belt (2); a transmission rack (30) is movably provided on the guide seat (29); the front end of the transmission rack (30) is fixedly connected to the connecting seat (16); a driven gear (31) is fixedly installed on the rotating shaft (21); and the driven gear (31) is meshed with the transmission rack (30).

9. The aluminum formwork quick cleaning device according to claim 1, characterized in that: When the telescopic cylinder (15) is in a reset state, the distance between the push plate (18) and the rotating shaft seat (20) is greater than the length of the aluminum template (19); when the telescopic cylinder (15) is in a maximum process state, the push plate (18) completely passes through the lower side of the mounting beam (5).

10. A construction method for an aluminum formwork rapid cleaning device, characterized in that: The construction method of the aluminum template quick cleaning device is used to operate any one of the aluminum template quick cleaning devices described in claims 1-9 above. The method is that the telescopic cylinder (15) is used to move the aluminum template (19) forward. When the aluminum template (19) moves to the lower side of the rotating shaft (21), the transmission rack (30) drives the driven gear (31), thereby driving the rotating shaft (21) to rotate, thereby driving the collision between the impact head (28) on the collision structure (25) and the aluminum template (19), so that the concrete block on the aluminum template (19) is knocked loose, and then when the aluminum template (19) moves to the position of the scraper (3), the scraping action of the scraper (3) is used to complete the cleaning of the surface of the aluminum template (19).

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