Irregular intelligent retractable protective awning and mounting method

By using C-shaped steel structure slide rails and micro winches with double-track and single-support structures on irregular construction sites, combined with an environmental monitoring system, the canopy's automated control and lightweight design are achieved, solving the canopy coverage problem on irregular sites, reducing construction costs and improving installation efficiency and safety.

CN120625974AActive Publication Date: 2025-09-12CHINA CONSTR FOURTH ENG DIV CORP LTD
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Patent Information

Application Number
CN202510648528.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-09-12
Estimated Expiration
2045-05-20

AI Technical Summary

Technical Problem

It is difficult to achieve full coverage of the canopy on irregular construction sites with existing technologies, and conventional designs are complex, costly, and difficult to install.

Method used

It adopts double-track supports and single-track supports, combined with C-shaped steel structure slide rails and micro winches, and realizes automatic opening and closing of the canopy by driving the traction mechanism. It is also equipped with an environmental monitoring system and an intelligent control system to realize automatic sensing and control of the canopy.

Benefits of technology

The canopy can achieve full coverage on irregular sites, with a lightweight structure, easy installation, reduced construction costs, improved automation and service life of the canopy, and ensured real-time response to environmental monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an irregular intelligent retractable protective awning and an installation method thereof.The protective awning unit comprises a double-rail support and a single-rail support, a first sliding rail and a second sliding rail are installed on the double-rail support and the single-rail support respectively, and a curtain matched with the contour of a construction site is arranged between the first sliding rail and the second sliding rail; the top of the curtain is provided with a plurality of hollow steel pipes which are uniformly distributed. According to the invention, the routing guide assembly is suspended below the rope and is connected with the opening and closing member, and the traction mechanism is driven to work to realize contraction switching from an open state to a closed state, so that the corresponding change of the length of the rope in the curtain contraction process is ensured, the curtain is prevented from sinking when being folded or unfolded, and the height of the curtain is kept; the design concept that a conventional awning system can only be opened and closed along two relatively parallel linear sliding rails is changed, the awning system is convenient to install, the structural light weight is achieved, the awning system can be automatically opened and closed along the two relatively parallel or crossed linear sliding rails, and the application range is greatly widened.
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Description

Technical Field

[0001] The invention belongs to the field of engineering construction, and particularly relates to an irregular retractable protective canopy and an installation method. Background Art

[0002] As my country's urban renewal accelerates, many underground space renovation and foundation pit projects are located in urban cores and densely populated areas. During day and night construction, construction activities and mechanical operations can generate dust, noise, and light pollution for surrounding residential, commercial, and office buildings.

[0003] Chinese patent CN 116037600 B discloses a unitized intelligent protective canopy that divides the protective canopy into several protective canopy units. Each protective canopy unit can be freely folded and expanded using a simple drive mechanism. While this technology can achieve folding and expansion, the divided protective canopy units are all rectangular and cannot adapt to the irregular shape of the foundation pit.

[0004] Chinese patent CN 116480011 A discloses a protective canopy system suitable for irregular sites and its installation method. The system divides the construction site into several sections based on site conditions, and sets two groups of support columns in each section according to the terrain of the divided sections. By connecting cantilevered steel supports to the inner tops of some of the support columns, the inner tops of multiple support columns in the same group are aligned on the same horizontal line, allowing for the installation of linear slides and ensuring that the two linear slides are relatively parallel, thus meeting the requirements for opening and closing the dust screen. While this patent can solve the technical problem of fully covering canopies in irregular sites, the system transforms the canopy into parallel structural units by installing a large number of steel support columns, beams, and cantilevered supports. This makes the structure more complex, installation more difficult, and construction costs higher.

[0005] Therefore, it is necessary to design a canopy system that is lightweight, easy to install and suitable for irregular sites, breaking the design concept of conventional canopies that shrink in a rectangular shape. Summary of the Invention

[0006] In order to solve the above technical problems, the present invention provides an irregular retractable protective canopy and an installation method to solve the technical problems of lightweight canopy structure and canopy shrinking into an irregular shape.

[0007] The present invention provides an irregular intelligent retractable protective canopy, comprising a double-rail support and a single-rail support, wherein a first slide rail and a second slide rail are respectively installed on the double-rail support and the single-rail support, and a curtain matching the contour of the construction site is arranged between the first slide rail and the second slide rail, and a plurality of evenly distributed hollow steel pipes are arranged on the top of the curtain, a plurality of evenly distributed sliding trailers are movably arranged on the first slide rail, and a miniature winch is installed on the sliding trailer, and a plurality of evenly distributed pulleys are movably arranged on the second slide rail, and the pulleys and the sliding trailers are distributed in a one-to-one correspondence, a rope is wound around the output shaft of the miniature winch, and the other end of the rope is installed on the pulley, and the plurality of ropes are distributed in a one-to-one correspondence above the hollow steel pipe, and the hollow steel pipe and the curtain are suspended below the rope through a wiring guide assembly; A driving traction mechanism for driving the sliding trailer is provided at the bottom of the first slide rail, which includes a chain and a traction motor. The traction motor is fixed on the outside of one of the double-rail supports. A load-bearing shaft is rotatably connected to the double-rail support. A sprocket coaxially distributed with the load-bearing shaft is provided in the central channel of the double-rail support. The chain transmission is sleeved on the outside of multiple sprockets, and the output shaft of the traction motor is connected to one of the load-bearing shafts. Under the drive of the traction motor, the curtain is retracted and switched between the open state and the closed state.

[0008] Preferably, the number of the wiring guide components is set to be multiple, and the multiple wiring guide components are distributed along the axial direction of the hollow steel pipe; The wiring guide assembly includes a pulley clamp and a steel pipe clamp, wherein the pulley clamp is configured as a frame-shaped structure, and two rotatably connected guide groove wheels are stacked up and down on the inner side thereof, and the rope passes through the recesses of the two guide groove wheels and guides the wiring. A sliding rod is provided at the bottom of the pulley clamp, and the steel pipe clamp consists of a fastening bolt and two axially symmetrically distributed hoop plates. The sliding rod passes through the top ends of the two hoop plates and is slidably connected to the through holes. The fastening bolts are detachable and installed at the bottom ends of the two hoop plates, and the two hoop plates are combined by the fastening bolts to form a hoop structure that matches the hollow steel pipe.

[0009] Preferably, the first slide rail and the second slide rail are both C-shaped steel structures, the C-shaped groove of the first slide rail is opened upward, and the C-shaped groove of the second slide rail is opened toward one side of the first slide rail, and the pulley and the sliding trailer are both equipped with rollers that slide with the inner walls of the corresponding C-shaped grooves; The number of the first slide rails is set to two, the two first slide rails are distributed in parallel, and a gap is reserved between the two first slide rails.

[0010] Preferably, the first sliding trailer at the tail end of the first slide rail is locked with the first slide rail, and a connecting rod is installed at the bottom end of the first sliding trailer at the head end of the first slide rail, and the connecting rod passes through the gap and is hung on the chain; The first slide rail is provided with a first travel switch and a second travel switch, which are respectively used to sense the timing when the curtain is fully extended and fully retracted, and to feedback signals; the installation position of the first travel switch corresponds to the position of the first sliding trailer at the head end of the first slide rail when the curtain is open; the installation position of the second travel switch corresponds to the position of the second sliding trailer at the tail end of the first slide rail when the curtain is closed.

[0011] Preferably, the plurality of hollow steel pipes are distributed in parallel, and the length of the hollow steel pipe is positively correlated with the cross-sectional length of the construction site where the hollow steel pipe is located. When the curtain is opened, the curtain presents a tensioned spreading surface and is fixedly connected to the outer side of the hollow steel pipe.

[0012] Preferably, the number of the double-rail supports and the single-rail supports are both set to multiple, multiple double-rail supports are distributed along a straight track parallel to the center line of the first slide rail, and multiple single-rail supports are distributed along a straight track parallel to the center line of the second slide rail.

[0013] The protective canopy also includes an environmental monitoring system installed at the construction site, which includes a dust particle concentration detector and a noise detector to collect data including the dust particle concentration and noise pollution index at the construction site.

[0014] Preferably, the output end of the environmental monitoring system is provided with an intelligent control system, which includes a servo control module, a data acquisition and analysis module and a canopy system opening and closing module, wherein the data acquisition and analysis module and the canopy system opening and closing module are electrically connected to the input end and output end of the servo control module respectively, and the servo control module, the data acquisition and analysis module and the canopy system opening and closing module cooperate with each other, and the data acquisition and analysis module receives the feedback signals of the first travel switch and the second travel switch and the collected values ​​of the environmental monitoring system. When the collected values ​​are close to the set values, the traction motor and the micro winch are coordinated with each other through programming, and the canopy opening and closing and the work are automatically started and terminated.

[0015] Preferably, the intelligent control system further comprises a remote control module, which, after receiving a remote instruction, feeds the instruction back to the servo control module; The remote control module adopts one or a combination of two or more of an infrared remote control unit, an electromagnetic wave remote control unit, a network data signal remote control unit and a mobile phone APP remote control unit.

[0016] In addition, an embodiment of the present invention further provides a method for installing the irregular intelligent retractable protective canopy as described above, which mainly includes the following steps: S1. Planning and layout of supports: In the early stage of construction, the positions and spacing of double-track supports and single-track supports are designed and laid out according to the contours of the construction site and the span of the canopy. The construction site can be divided into a single or more than two protective canopy unit systems for layout; Arrange multiple double-track supports and multiple single-track supports along a horizontal straight line, that is, keep all supports on one side on a horizontal straight line, form a layout diagram, and lay out multiple double-track supports and single-track supports on both sides of the construction site according to the layout diagram. At each support position, pre-embed at least 4 pre-embedded bolts in advance, and fix the double-track support and single-track support to the top of the site base structure with bolts respectively; S2. Install the rails and railcars: Install two sets of first rails on the double-rail support, install a set of second rails on the single-rail support, slide multiple sliding trolleys with miniature winches into the C-shaped grooves of the first rails, lock the first sliding trolley at the rear end of the first rail to the first rail with bolts, slide multiple pulleys into the C-shaped grooves of the second rails, adjust the spacing between adjacent miniature winches and adjacent pulleys so that they are evenly spaced, and ensure that the miniature winches correspond to the pulleys one to one; S3. Assemble the drive and traction mechanism: Install the load-bearing shaft, sprocket, traction motor, and chain on the double-track support to form the drive and traction mechanism. Use the connecting rod on the first sliding trailer at the head end of the first slide rail to pass through the gap so that it moves horizontally with the chain. Driven by the traction motor, the movement of the first sliding trailer can push the remaining sliding trailers in sequence. S4. Mount the curtain. The process is as follows: S4.1. Cut the curtain according to the contours of the construction site. Arrange and secure multiple hollow steel tubes on top of the curtain according to the corresponding relationship between the miniature winch and the pulley to form an opening and closing member. Fold it for use. S4.2. Release the rope from the output shaft of the micro winch and pass it through the recesses of the two guide sheaves. Secure the rope after the end reaches the pulley. Install multiple routing guide assemblies on each rope. S4.3. Gradually unfold the opening and closing components from one end, align the hollow steel pipes with the ropes, and slide the cable guide assembly to ensure even distribution. Then, use the steel pipe clamps to assemble the hollow steel pipes and ropes until the opening and closing components are fully unfolded and all the steel pipe clamps are installed. S5. Pre-operation debugging: By configuring the first travel switch, the second travel switch, the intelligent control system and the environmental monitoring system, and completing the installation and verification of the circuit connection and data programming, adjust the curtain tension to ensure that it is flat and has no obvious wrinkles after unfolding, and switch the curtain between the open state and the closed state to verify that the canopy system opens and closes normally.

[0017] Compared with the prior art, the present invention has the following improvements: The wiring guide assembly is suspended under the rope and connected to the opening and closing components. The contraction switching between the open state and the closed state is realized by driving the traction mechanism, which changes the design concept that the conventional canopy system can only be opened and closed along two relatively parallel linear slides. The canopy system can be automatically opened and closed along two relatively parallel or intersecting linear slides, thereby better adapting to the needs of canopy covering irregular venues and greatly improving the scope of application. By using supports to replace the steel structure support system in conventional protective canopies, the track form is changed from conventional H-type track to C-type steel track, making the canopy system structure lighter, the structure installation and maintenance more convenient, greatly reducing the canopy system construction cost and improving the canopy installation efficiency. By using the output end of the micro winch to adjust and ensure the corresponding change in the rope length during the retraction of the curtain during the switching process, and controlling the tightness of the rope, the curtain is prevented from sinking when it is folded or unfolded, the height of the curtain is maintained, and the curtain is prevented from sinking when it is folded or unfolded. The rope drives the curtain to move during the length change process, and the change in rope length during the contraction of the canopy from opening to closing drives the curtain to move left and right, maintaining the original state of the curtain, significantly improving stability and safety, and extending the service life of the device. By interconnecting the environmental monitoring system and the intelligent control system and coordinating the positioning with the first travel switch and the second travel switch, it is ensured that when the dust index is close to exceeding the standard value, the canopy system is started to cover the construction work surface in time, realizing automatic sensing and feedback control, automatic opening and closing of the protective canopy, and real-time response to environmental data such as dust and noise at the construction site. The present invention can accurately control the opening and closing module of the canopy system, realize automatic opening and closing of the protective canopy and timing judgment, and significantly improve intelligence. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the protective canopy unit structure of the irregular intelligent retractable protective canopy provided by the present invention.

[0019] Figure 2 It is a three-dimensional diagram of the driving and traction mechanism and its combined structure in the present invention.

[0020] Figure 3 It is a three-dimensional diagram of the connection structure between the double-track support and the bearing shaft in the present invention.

[0021] Figure 4 It is a three-dimensional diagram of the driving and traction mechanism in the present invention.

[0022] Figure 5 It is a three-dimensional diagram of the connection structure between the sliding trailer and the connecting rod in the present invention.

[0023] Figure 6 It is a three-dimensional diagram of the connection structure between the sliding trailer and the mini winch in the present invention.

[0024] Figure 7 It is a three-dimensional diagram of the assembly structure of the pulley in the present invention.

[0025] Figure 8 It is a three-dimensional diagram of the assembly structure of the monorail support and the second slide rail in the present invention.

[0026] Figure 9 This is a schematic diagram of the distribution structure of the ropes, curtains and wiring guide components in the present invention.

[0027] Figure 10 This is a schematic diagram of the coordination structure between the wiring guide assembly and the rope in the present invention.

[0028] Figure 11 This is a signal transmission demonstration diagram of the intelligent control system in the present invention.

[0029] Figure 12 This is a diagram showing an embodiment of the remote control module in the present invention.

[0030] Description of the main marks in the figure: Drive traction mechanism; 2. Slide rod; 3. Cable guide assembly; 4. Hollow steel pipe; 5. Rope; 6. Curtain; 7. Intelligent control system; 8. Environmental monitoring system; 9. First travel switch; 10. Second travel switch; 11. Double-track support; 12. Load-bearing shaft; 13. Sliding trailer; 14. Mini winch; 15. Traction motor; 16. Chain; 17. Sprocket; 18. Connecting rod; 19. First slide rail; 20. Second slide rail; 21. Monorail support; 22. Pulley 31. Guide sheave; 32. Pulley clamp; 33. Steel pipe clamp; 34. Fastening bolts; 71. Servo control module; 72. Data acquisition and analysis module; 73. Canopy system opening and closing module; 74. Remote control module; 741. Infrared remote control unit; 742. Electromagnetic wave remote control unit; 743. Network data signal remote control unit; 744. Mobile phone APP remote control unit. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0032] like Figure 1-10The irregular intelligent retractable protective canopy shown in the figure provides a protective canopy unit structure, which includes a double-rail support 11 and a single-rail support 21. The double-rail support 11 and the single-rail support 21 are respectively installed with a first slide rail 19 and a second slide rail 20, and a curtain 6 matching the contour of the construction site is arranged between the first slide rail 19 and the second slide rail 20. A plurality of evenly distributed hollow steel pipes 4 are arranged on the top of the curtain 6. A plurality of evenly distributed sliding trailers 13 are movably arranged on the first slide rail 19, and a miniature winch 14 is installed on the sliding trailer 13. A plurality of evenly distributed pulleys 22 are movably arranged on the second slide rail 20. The pulleys 22 are distributed one-to-one with the sliding trailer 13, and the miniature winches 14 are installed on the sliding trailer 13. A rope 5 is wound around the output shaft of the winch 14, and the other end of the rope 5 is installed on the pulley 22, so that it has sufficient traction. At the same time, the output end of the micro winch 14 is used to adjust and ensure the corresponding change in the length of the rope 5 during the retraction of the curtain 6, and the tightness of the rope 5 is controlled to prevent the curtain 6 from sinking when it is folded or unfolded, thereby maintaining the height of the curtain 6 and preventing it from sinking when it is folded or unfolded. Multiple ropes 5 are distributed one by one above the hollow steel pipe 4, and the hollow steel pipe 4 and the curtain 6 are suspended below the rope 5 through the wiring guide assembly 3. The wiring guide assembly 3 connects the rope 5 to the hollow steel pipe 4 to prevent the rope 5 from driving the curtain 6 to move during the length change process, thereby maintaining the original state of the curtain 6. A driving traction mechanism 1 for driving the sliding trailer 13 is provided at the bottom of the first slide rail 19, which includes a chain 16 and a traction motor 15. The traction motor 15 is fixed to the outside of one of the double-track supports 11, and the double-track support 11 is rotatably connected to the load-bearing shaft 12. A sprocket 17 coaxially distributed with the load-bearing shaft 12 is provided in the central channel of the double-track support 11. The chain 16 is chain-driven and sleeved on the outside of multiple sprockets 17, and the output shaft of the traction motor 15 is transmission-connected to one of the load-bearing shafts 12. Under the drive of the traction motor 15, the curtain 6 is retracted and switched between the open state and the closed state.

[0033] In the present application, the protective cover unit structure can be set as one or multiple units can be combined.

[0034] In addition, the protective canopy structure provided in this application can be applied to irregular construction sites, as well as regular construction sites.

[0035] Specifically, in the above technical solution, the number of the wiring guide components 3 is set to be multiple, and the multiple wiring guide components 3 are distributed along the axial direction of the hollow steel pipe 4; The cable guide assembly 3 includes a pulley clamp 32 and a steel pipe clamp 33. The pulley clamp 32 is a frame-shaped structure with two rotatably connected guide sheaves 31 stacked one above the other. The rope 5 passes through the recesses of the two guide sheaves 31 and guides the cable. A slide bar 2 is provided at the bottom of the pulley clamp 32. The steel pipe clamp 33 consists of a fastening bolt 34 and two axially symmetrically distributed hoop plates. The slide bar 2 passes through the top of the two hoop plates and is slidably connected to the through-holes. The fastening bolt 34 is detachably mounted at the bottom of the two hoop plates. The two hoop plates are combined through the fastening bolt 34 to form a hoop structure that matches the hollow steel pipe 4. This ensures that the hollow steel pipe 4 is firmly fixed in the steel pipe clamp 33, preventing the curtain 6 from moving left and right due to changes in the length of the rope 5 during the contraction and reciprocation of the canopy between opening and closing.

[0036] Specifically, in the above technical solution, the first slide rail 19 and the second slide rail 20 are both C-shaped steel structures, the C-shaped groove of the first slide rail 19 is opened upward, and the C-shaped groove of the second slide rail 20 is opened toward the side of the first slide rail 19, and the pulley 22 and the sliding trailer 13 are both equipped with rollers that slide with the inner walls of the corresponding C-shaped grooves; The number of the first slide rails 19 is set to two, the two first slide rails 19 are distributed in parallel, and a gap is reserved between the two first slide rails 19 .

[0037] Specifically, in the above technical solution, the first sliding trolley 13 at the tail end of the first slide rail 19 is locked with the first slide rail 19, and a connecting rod 18 is installed at the bottom end of the first sliding trolley 13 at the head end of the first slide rail 19, and the connecting rod 18 passes through the gap and is hung on the chain 16; A first travel switch 9 and a second travel switch 10 are provided on the first slide rail 19, which are respectively used to sense the timing when the curtain 6 is fully extended and fully retracted, and to feedback signals; the installation position of the first travel switch 9 corresponds to the position of the first sliding trailer 13 at the front end of the first slide rail 19 when the curtain 6 is open; the installation position of the second travel switch 10 corresponds to the position of the second sliding trailer 13 at the rear end of the first slide rail 19 when the curtain 6 is closed.

[0038] Specifically, in the above technical solution, multiple hollow steel tubes 4 are distributed in parallel, and the length of the hollow steel tubes 4 is positively correlated with the cross-sectional length of the construction site where they are located. When the curtain 6 is opened, it is stretched out in a tensioned manner and fixedly connected to the outer surface of the hollow steel tubes 4 to prevent the curtain 6 from sinking like a hood. To ensure the strength of the connection and realize the combination of the hollow steel tubes 4 and the hoop structure, interval-type sections of the hollow steel tubes 4 are connected to the curtain 6. The connection locations include the two ends of the hollow steel tubes 4 and the middle position between two adjacent hoop structures. The length of the hollow steel tubes 4 is less than or equal to the width of the curtain 6 at the cross-section at the location where the hollow steel tubes 4 are located.

[0039] Specifically, in the above technical solution, the number of double-rail supports 11 and single-rail supports 21 is set to multiple, multiple double-rail supports 11 are distributed along a straight track parallel to the center line of the first slide rail 19, and multiple single-rail supports 21 are distributed along a straight track parallel to the center line of the second slide rail 20.

[0040] The protective canopy also includes an environmental monitoring system 8 installed at the construction site, which includes a dust particle concentration detector and a noise detector to collect information including the dust particle concentration and noise pollution index at the construction site.

[0041] like Figure 1 and Figure 11 As shown, the output end of the environmental monitoring system 8 is equipped with an intelligent control system 7, which includes a servo control module 71, a data acquisition and analysis module 72, and a canopy system opening and closing module 73. The data acquisition and analysis module 72 and the canopy system opening and closing module 73 are electrically connected to the input and output ends of the servo control module 71, respectively. The servo control module 71, the data acquisition and analysis module 72, and the canopy system opening and closing module 73 cooperate with each other. The data acquisition and analysis module 72 receives feedback signals from the first and second travel switches 9, 10, as well as the collected data from the environmental monitoring system 8. When the collected data approaches a set value (such as a national or local requirement), the traction motor 15 and the micro-winch 14 are programmed to coordinate operation, automatically starting and stopping the canopy opening and closing operation. Specifically, after the data from the environmental monitoring system 8 is processed and analyzed by the data acquisition and analysis module 72 through an algorithm, a control signal is generated and fed back to the servo control module 71. Based on the signal instructions, the servo control module 71 precisely controls the canopy system opening and closing module 73, achieving automatic opening and closing of the protective canopy.

[0042] Specifically, in the above technical solution, the intelligent control system 7 further includes a remote control module 74. After receiving the remote command, the remote control module 74 feeds the command back to the servo control module 71. like Figure 12 As shown, remote control module 74 utilizes one or a combination of two or more of an infrared remote control unit 741, an electromagnetic wave remote control unit 742, a network data signal remote control unit 743, and a mobile phone app remote control unit 744. The aforementioned embodiments of remote control module 74 are all mature technologies, and those skilled in the art will be able to understand their operating principles and implement their functions. Extensive description is omitted here. Through the aforementioned solutions, the system supports real-time monitoring and manual intervention functions, ensuring the coordinated and efficient operation of various system modules.

[0043] In addition, an embodiment of the present invention further provides a method for installing the above irregular intelligent retractable protective canopy, which mainly includes the following steps: S1. Planning, layout, and placement of supports: In the early stages of construction, the positions and spacing of the double-track supports 11 and the single-track supports 21 are laid out based on the contours of the construction site and the span of the canopy. Multiple double-track supports 11 and multiple single-track supports 21 are arranged along a horizontal straight line to form a layout diagram. Multiple double-track supports 11 and single-track supports 21 are laid out on both sides of the construction site according to the layout diagram and are installed on top of the site's base structure, for example, by bolting or direct welding. S2. Install the rails and railcars: Install two sets of first slide rails 19 on the double-rail support 11, install a set of second slide rails 20 on the single-rail support 21, slide multiple sliding trolleys 13 with miniature winches 14 into the C-shaped grooves of the first slide rails 19, lock the first sliding trolley 13 at the rear end of the first slide rail 19 to the first slide rail 19 with bolts, slide multiple pulleys 22 into the C-shaped grooves of the second slide rail 20, adjust the spacing between two adjacent miniature winches 14 and two adjacent pulleys 22 so that they are evenly spaced, and ensure that the miniature winches 14 correspond to the pulleys 22 one-to-one; S3. Assemble the drive traction mechanism 1: Install the load-bearing shaft 12, sprocket 17, traction motor 15, and chain 16 on the double-track support 11 to form the drive traction mechanism 1. Use the connecting rod 18 on the first sliding trolley 13 at the head end of the first slide rail 19 to pass through the gap, so that it moves horizontally with the chain 16. Driven by the traction motor 15, the movement of the first sliding trolley 13 can push the remaining sliding trolleys 13 in sequence. The operation of this structure is similar to the opening and closing method of curtains. S4, mounting curtain 6, the process is as follows: S4.1. Cut the curtain 6 according to the contours of the construction site. Arrange and secure multiple hollow steel tubes 4 on top of the curtain according to the corresponding relationship between the micro winch 14 and the pulley 22 to form an opening and closing member. Fold it for use. S4.2. Release the rope 5 from the output shaft of the micro winch 14 and pass it through the recesses of the two guide sheaves 31. Once the end reaches the pulley 22, secure it. Install multiple routing guide assemblies 3 on each rope 5. S4.3. Gradually unfold the opening and closing member from one end, aligning the hollow steel tube 4 with the rope 5. Slide the routing guide assembly 3 to evenly distribute the wires. Then, use the steel tube clamp 33 to assemble the hollow steel tube 4 and the rope 5. After the opening and closing member is fully unfolded, all the steel tube clamps 33 are installed. S5. Pre-operational debugging: After configuring the first and second travel switches 9, 10, intelligent control system 7, and environmental monitoring system 8, and completing the installation and verification of circuit connections and data programming, adjust the tension of the curtain 6 to ensure that it is flat and wrinkle-free after unfolding. The curtain 6 is retracted and switched between the open and closed states to verify that the canopy system opens and closes normally. After installation, a final comprehensive debugging of the intelligent control system 7 and an overall inspection of the entire system are required to ensure that all equipment is correctly connected and functioning properly. Actual operational drills are conducted, simulating automatic response and manual operation in various weather and emergency situations. Finally, operational training is provided to engineering personnel to ensure they are familiar with the system's daily use, maintenance, and troubleshooting procedures.

[0044] The protective canopy provided by the present invention can be applied to irregular construction sites. When in use, data including dust particle concentration and noise pollution index are collected through the environmental monitoring system 8 arranged at the construction site, and the data are compared with the set value. When the collected value is close to the set index, the open state and closed state of the curtain 6 are switched. For example, when switching from the open state to the closed state, the traction motor 15 is started. Under its drive, the movement of the first sliding trailer 13 can push the remaining sliding trailers 13 to move toward the tail end of the first slide rail 19 in turn until the second sliding trailer 13 at the tail end moves to the end position, that is, when the second travel switch 10 is touched and the feedback signal is fed back, the traction motor 15 is controlled to stop.

[0045] The preferred embodiments of the present invention are described in detail above. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the scope of protection of the present invention.

Claims

1. An irregular intelligent retractable protective canopy, comprising a double-rail support (11) and a single-rail support (21), wherein a first slide rail (19) and a second slide rail (20) are respectively mounted on the double-rail support (11) and the single-rail support (21), and a curtain (6) matching the contour of the construction site is arranged between the first slide rail (19) and the second slide rail (20), characterized in that: A plurality of evenly distributed hollow steel tubes (4) are provided on the top of the curtain (6); a plurality of evenly distributed sliding trolleys (13) are movably provided on the first slide rail (19), and a miniature winch (14) is installed on the sliding trolley (13); a plurality of evenly distributed pulleys (22) are movably provided on the second slide rail (20), and the pulleys (22) are distributed in a one-to-one correspondence with the sliding trolleys (13); a rope (5) is wound around the output shaft of the miniature winch (14), and the other end of the rope (5) is installed on the pulley (22); the plurality of ropes (5) are distributed in a one-to-one correspondence above the hollow steel tubes (4), and the hollow steel tubes (4) and the curtain (6) are suspended below the ropes (5) through a wiring guide assembly (3); A driving traction mechanism (1) for driving the sliding trailer (13) is provided at the bottom of the first slide rail (19), comprising a chain (16) and a traction motor (15). The traction motor (15) is fixed on the outside of one of the double-rail supports (11). A bearing shaft (12) is rotatably connected to the double-rail support (11). A sprocket (17) coaxially distributed with the bearing shaft (12) is provided in the middle channel of the double-rail support (11). The chain (16) is chain-drivenly sleeved on the outside of the plurality of sprockets (17), and the output shaft of the traction motor (15) is transmission-connected to one of the bearing shafts (12). Driven by the traction motor (15), the curtain (6) is retracted and switched between the open state and the closed state.

2. The irregular intelligent retractable protective canopy according to claim 1, characterized in that: The number of the wiring guide components (3) is set to be multiple, and the multiple wiring guide components (3) are distributed along the axial direction of the hollow steel pipe (4); The wiring guide assembly (3) includes a pulley clamp (32) and a steel pipe clamp (33), wherein the pulley clamp (32) is configured as a frame structure, and two guide groove wheels (31) are stacked up and down on the inner side thereof and are connected in a rotatable manner, and the rope (5) passes through the recesses of the two guide groove wheels (31) and guides the wiring, and a sliding rod (2) is provided at the bottom of the pulley clamp (32), and the steel pipe clamp (33) is composed of a fastening bolt (34) and two axially symmetrically distributed hoop plates, wherein the sliding rod (2) passes through the top ends of the two hoop plates and is slidably connected to the through holes, and the fastening bolt (34) is detachably mounted on the bottom ends of the two hoop plates, and the two hoop plates are combined by the fastening bolt (34) to form a hoop structure matching the hollow steel pipe (4).

3. The irregular intelligent retractable protective canopy according to claim 2, characterized in that: The plurality of hollow steel pipes (4) are distributed in parallel, and the length of the hollow steel pipe (4) is positively correlated with the cross-sectional length of the construction site where the hollow steel pipe (4) is located. The curtain (6) is in a tensioned spread surface when in an open state and is fixedly connected to the outer side surface of the hollow steel pipe (4).

4. The irregular intelligent retractable protective canopy according to claim 1, characterized in that: The first slide rail (19) and the second slide rail (20) both adopt C-shaped steel structures, the C-shaped groove of the first slide rail (19) opens upward, and the C-shaped groove of the second slide rail (20) opens toward one side of the first slide rail (19), and the pulley (22) and the sliding trailer (13) are both equipped with rollers that slide with the inner wall of the corresponding C-shaped groove; The number of the first slide rails (19) is set to two, the two first slide rails (19) are distributed in parallel, and a gap is reserved between the two first slide rails (19).

5. The irregular intelligent retractable protective canopy according to claim 4, characterized in that: The first sliding trolley (13) at the rear end of the first slide rail (19) is locked with the first slide rail (19), and a connecting rod (18) is installed at the bottom end of the first sliding trolley (13) at the front end of the first slide rail (19), and the connecting rod (18) passes through the gap and is hung on the chain (16); The first slide rail (19) is provided with a first travel switch (9) and a second travel switch (10), which are respectively used to sense the timing of the screen (6) being fully extended and fully retracted, and to feed back signals; the installation position of the first travel switch (9) corresponds to the position of the first sliding trailer (13) at the front end of the first slide rail (19) when the screen (6) is in the open state; the installation position of the second travel switch (10) corresponds to the position of the second sliding trailer (13) at the rear end of the first slide rail (19) when the screen (6) is in the closed state.

6. The irregular intelligent retractable protective canopy according to claim 1, characterized in that: The number of the double-rail supports (11) and the single-rail supports (21) is set to be multiple, the multiple double-rail supports (11) are distributed along a straight track parallel to the center line of the first slide rail (19), and the multiple single-rail supports (21) are distributed along a straight track parallel to the center line of the second slide rail (20).

7. The irregular intelligent retractable protective canopy according to claim 5, characterized in that: It also includes an environmental monitoring system (8) installed at the construction site, which includes a dust particle concentration detector and a noise detector, and collects information including the dust particle concentration and noise pollution index at the construction site.

8. The irregular intelligent retractable protective canopy according to claim 7, characterized in that: The output end of the environmental monitoring system (8) is provided with an intelligent control system (7), which includes a servo control module (71), a data acquisition and analysis module (72) and a canopy system opening and closing module (73), wherein the data acquisition and analysis module (72) and the canopy system opening and closing module (73) are electrically connected to the input end and the output end of the servo control module (71), respectively. The servo control module (71), the data acquisition and analysis module (72) and the canopy system opening and closing module (73) cooperate with each other, and the data acquisition and analysis module (72) receives the feedback signals of the first travel switch (9) and the second travel switch (10) and the collected values ​​of the environmental monitoring system (8). When the collected values ​​are close to the set values, the traction motor (15) and the micro winch (14) are coordinated to operate with each other through programming, and the canopy opening and closing and the termination of the work are automatically started.

9. The irregular intelligent retractable protective canopy according to claim 8, characterized in that: The intelligent control system (7) further includes a remote control module (74), which receives a remote instruction and feeds the instruction back to the servo control module (71); The remote control module (74) adopts one or a combination of two or more of an infrared remote control unit (741), an electromagnetic wave remote control unit (742), a network data signal remote control unit (743) and a mobile phone APP remote control unit (744).

10. The method for installing an irregular intelligent retractable protective canopy according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Planning and layout and arranging supports: In the early stage of construction, the positions and spacings of the double-track supports (11) and the single-track supports (21) are designed and arranged according to the outline of the construction site and the span of the canopy, so that multiple double-track supports (11) and multiple single-track supports (21) are arranged along a horizontal straight line to form a layout diagram, and multiple double-track supports (11) and single-track supports (21) are laid out on both sides of the construction site according to the layout diagram, and are installed on the top of the site base structure respectively; S2. Installing the rails and rail cars: Install two sets of first slide rails (19) on the double-rail support (11), install a set of second slide rails (20) on the single-rail support (21), slide a plurality of sliding trolleys (13) with miniature winches (14) into the C-shaped grooves of the first slide rails (19), lock the first sliding trolley (13) at the tail end of the first slide rail (19) with the first slide rail (19) by bolts, slide a plurality of pulleys (22) into the C-shaped grooves of the second slide rail (20), adjust the spacing between two adjacent miniature winches (14) and two adjacent pulleys (22) so that they are evenly spaced, and make the miniature winches (14) and the pulleys (22) correspond one to one; S3. Assemble the driving traction mechanism (1): Install the load-bearing shaft (12), sprocket (17), traction motor (15) and chain (16) on the double-track support (11) to form the driving traction mechanism (1). Use the connecting rod (18) on the first sliding trailer (13) at the head end of the first slide rail (19) to pass through the gap so that it moves horizontally following the chain (16). Under the drive of the traction motor (15), the movement of the first sliding trailer (13) can push the remaining sliding trailers (13) in turn. S4, mounting the curtain (6), the process is as follows: S4.

1. Cut the curtain (6) according to the outline of the construction site, and arrange and fix a plurality of hollow steel pipes (4) on the top of the curtain according to the corresponding relationship between the micro winch (14) and the pulley (22) to form an opening and closing member, which is folded for standby use; S4.

2. Release the rope (5) from the output shaft of the micro winch (14) and pass it through the recesses of the two guide sheaves (31). After the end reaches the position of the pulley (22), fix it. Install multiple routing guide assemblies (3) on each rope (5); S4.

3. Gradually unfold the opening and closing member from one end, position the hollow steel pipe (4) corresponding to the rope (5), slide the wiring guide assembly (3) to make it evenly distributed, and then use the steel pipe clamp (33) to combine the hollow steel pipe (4) and the rope (5) until the opening and closing member is fully unfolded and all the steel pipe clamps (33) are installed; S5. Debugging before operation: By configuring the first travel switch (9), the second travel switch (10), the intelligent control system (7) and the environmental monitoring system (8), and completing the installation and verification of the circuit connection and data programming, the tension of the curtain (6) is adjusted to ensure that it is flat and has no obvious wrinkles after unfolding, and the curtain (6) is retracted and switched between the open state and the closed state to verify that the canopy system opens and closes normally.

Citation Information

Patent Citations

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