Detection sampling equipment for light-perspiration-resistant composite color fastness test of textile

Through the synergistic effect of the ultrasonic cutting knife and the mechanical positioning structure, combined with the micro centrifugal fan and automatic winding device, the problem of inaccurate cutting of textile sampling equipment is solved, and efficient, stretch-free sample acquisition and debris cleaning are achieved, ensuring the accuracy of the test results.

CN120628666APending Publication Date: 2025-09-12SUQIAN FIBER INSPECTION INST
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Patent Information

Application Number
CN202510822613.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Existing textile sampling equipment has problems such as inaccurate cutting, rough and irregular edges, and non-uniform sizes, which affect the detection results of textile light and sweat composite color fastness tests.

Method used

An ultrasonic cutting knife is combined with a mechanical positioning structure. The electric push rod drives the cutting knife to move downward, and the cylinder drives the rectangular ring to move, and cooperates with the positioning frame to ensure accurate cutting. At the same time, a micro centrifugal fan is set to clean debris, and an automatic winding device and energy storage blanking components realize cutting and sample collection without stretching deformation.

Benefits of technology

High-precision cutting is achieved to ensure uniform sample size specifications, smooth edges, and thorough cleaning of debris to avoid affecting the test results, thereby improving sampling efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of textile sampling, in particular to detection sampling equipment for a light and sweat resistant composite color fastness test of textiles, the detection sampling equipment comprises a sampling box and a cutting knife, and a fixing groove is formed in the front side of the sampling box. By arranging the pushing and cutting assembly, the moving positioning assembly and other components, an electric push rod drives a moving plate to drive a cutting knife to move downwards, an ultrasonic generator transmits ultrasonic energy to the cutting knife through an energy converter and an amplitude-change pole to achieve high-frequency vibration cutting, and meanwhile an air cylinder drives a rectangular ring to move so that a cutting groove can be precisely matched with a cutting edge of the cutting knife; the positioning frame assists in limiting the matching relation of the positions of the textiles, so that the cutting knife can cut off fibers through high-frequency vibration of ultrasonic waves, and the precision of a cutting path is ensured through a mechanical positioning structure; therefore, the effect that the device can accurately sample the textiles with uniform sizes and smooth edges through the synergistic effect of ultrasonic vibration cutting and closed positioning is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of textile sampling, in particular to a detection sampling device used for a light and sweat composite color fastness test of textiles. Background Art

[0002] Textiles are fabrics and related products made from natural fibers or chemical fibers through spinning, weaving, knitting, non-woven and other processing techniques. They are widely used in clothing, household textiles, industrial textiles and other fields. Textiles need to pass the textile light and sweat composite color fastness test before leaving the factory to verify the color fastness performance of the final product in actual use scenarios and avoid unqualified products from entering the market. In the textile light and sweat composite color fastness test, textile sampling equipment must first be used to collect samples of the textiles to be tested.

[0003] In the light and sweat composite color fastness test of textiles, samples must meet specific size and state requirements. If the size does not meet the standard or there is tensile deformation, it will interfere with the accuracy of the test results and affect the determination of color fastness.

[0004] However, in the current textile sampling work, only simple cutting tools are used for operation, and the cut samples have problems such as rough and irregular edges and non-uniform size specifications. However, the light and sweat resistance composite color fastness test has specific size and regularity requirements for samples. The samples caused by the existing sampling method do not meet the test standards, which not only causes many inconveniences to the smooth implementation of the test, but also affects the testing effect of textiles. Summary of the Invention

[0005] In response to the above-mentioned shortcomings of the prior art, the present invention provides a subject of a detection and sampling device for a light and sweat composite color fastness test of textiles, which can effectively solve the problem that the prior art relies only on simple cutting tools for operation, and the cut samples have rough and irregular edges and non-uniform size specifications, resulting in samples not meeting the testing standards, causing inconvenience to the smooth progress of the test and affecting the testing effect of textiles.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a detection sampling device for a light and sweat composite color fastness test of textiles, comprising: a sampling box and a cutting knife, characterized in that: a fixing groove is provided on the front of the sampling box, the cutting knife is arranged at the top inside the fixing groove, the top of the sampling box is fixedly connected to a controller, the top of the sampling box is fixedly connected to a pushing and cutting assembly, the pushing and cutting assembly comprises an electric push rod, the output end of the electric push rod is fixedly connected to a movable plate, the bottom of the movable plate is provided with a communicating groove, the top surface inside the communicating groove is fixedly connected to an ultrasonic generator, the ultrasonic generator is electrically connected to a transducer through a wire, the transducer is fixedly connected to the top surface inside the communicating groove, the bottom of the transducer is fixedly connected to an amplitude rod, the bottom of the amplitude rod is fixedly connected to a connecting plate, the edge of the bottom of the connecting plate is fixedly connected to the top of the cutting knife, and the controller is electrically connected to the electric push rod, the ultrasonic generator, the transducer and the amplitude rod through a wire; A movable positioning assembly is provided at the bottom of the fixed groove, and the movable positioning assembly includes a movable groove. Two groups of cylinders are fixedly connected to the outer side of the bottom surface of the movable groove. The output ends of the two groups of cylinders are fixedly connected to rectangular rings. A cutting groove is provided at the top of the rectangular ring. The top of the cutting groove corresponds to the blade of the cutting knife. A positioning frame is provided at the top of the rectangular ring. The controller is electrically connected to the cylinders through wires. The top of the sampling box is fixedly connected with an adsorption cleaning component, the bottom of the movable plate is provided with a support and collection component, both sides of the top of the fixed groove are fixedly connected with energy storage and unloading components, and one side of the sampling box is fixedly connected with a conveying and pre-tightening component.

[0007] Through the above scheme, the electric push rod drives the moving plate to move the ultrasonic generator, transducer, amplitude transformer and cutting knife downward. The ultrasonic generator transmits ultrasonic energy to the cutting knife through the transducer and amplitude transformer, thereby realizing high-precision ultrasonic cutting of textiles. The cylinder drives the rectangular ring to move so that the cutting groove corresponds to the cutting knife blade. The positioning frame assists in positioning to ensure accurate cutting position, thereby obtaining textile samples that meet the size and regularity requirements.

[0008] Furthermore, the adsorption cleaning component includes a micro centrifugal fan, the suction end of the micro centrifugal fan is connected to a filter box, the other side of the filter box is connected to a collection hose, the other end of the collection hose is connected to two groups of concentrating plates, two groups of cleaning heads are embedded and fixedly connected at the bottom of the fixed groove, the other end of the cleaning head is connected to the other side of the filter box through a pipe, two groups of cleaning heads are arranged inside the movable groove, the cleaning heads are connected to the other side of the filter box through a pipe, and the controller is electrically connected to the micro centrifugal fan through a wire.

[0009] Through the above solution, the micro centrifugal fan generates suction, and the cutting debris at the central plate is sucked into the filter box through the collection hose through the cleaning head and the cleaning head for filtration. The debris is collected and clean air is discharged, thereby achieving the adsorption and cleaning of the debris generated in the cutting process, keeping the equipment clean, and preventing the debris from affecting the subsequent detection of the sample.

[0010] Furthermore, the support and collection assembly includes a connecting groove, the top surface inside the connecting groove is fixedly connected to two groups of pressure plates, the top surface inside the pressure plate is fixedly connected to the top of the concentrating plate, and the bottom of the pressure plate is provided with two groups of support plates, the support plates are fixed inside the rectangular ring, and the bottom of the support plate is provided with a collection box, the bottom of the collection box is slidably connected to the bottom surface inside the movable groove, and the inside of the support plate is fixedly connected to the cleaning head.

[0011] Through the above scheme, the compression plate in the connecting groove fixes the centralizing plate, the support plate in the rectangular ring supports the textile, and the collection box is located at the bottom of the support plate to undertake the storage of the cut samples, thereby realizing the support of the cut samples and the collection of debris and samples, which is convenient for subsequent processing.

[0012] Furthermore, the energy storage unloading assembly includes two groups of air storage columns, the air storage columns are internally slidably connected to a compression ring, the top of the compression ring is fixedly connected to a connecting rod, the other end of the connecting rod is fixedly connected to the output end of the electric push rod, and two groups of movable columns are fixedly connected to both sides of the internal top surface of the connecting groove, the bottom of the air storage column is connected to a two-way solenoid valve, the other end of the two-way solenoid valve is respectively connected to the top of the two groups of movable columns, the two groups of movable columns are internally slidably connected to a moving rod, the bottom of the moving rod is fixedly connected to a lowering plate, and the controller is electrically connected to the two-way solenoid valve through a wire.

[0013] Through the above scheme, the electric push rod drives the compression ring to slide in the gas storage column through the connecting rod, compresses the gas in the gas storage column and stores energy, and the two-way solenoid valve controls the connection between the gas storage column and the movable column. The compression energy pushes the moving rod and the lower plate downward, and the lower plate pushes the textile on the support plate to unload the material, so that the textile sample is pushed into the interior of the collection box for collection.

[0014] Furthermore, the conveying pre-tightening assembly includes an automatic tightening device, a tightening rod is movably installed on the top of the automatic tightening device through a torsion spring, an automatic winding device is movably installed on the other end of the sampling box, the surface of the automatic winding device is slidably connected with a winding ring, the surface of the automatic tightening device is provided with a removal ring, and the controller is electrically connected to the automatic winding device and the automatic tightening device through a wire.

[0015] Through the above scheme, the automatic tightening device and the automatic winding device work together, the automatic winding device winds up the textile, the automatic tightening device tightens the textile, and the clamping rod applies pressure to the textile on the removal ring through the torsion spring, thereby realizing pre-tightening of the textile conveyance, so that the textile is in a tensioned state before cutting, avoiding stretching deformation during cutting, and ensuring uniform sample size specifications. The winding ring is plugged into the surface of the automatic winding device and can be easily disassembled and removed after winding the textile. In actual use, multiple samples need to be cut from the same textile. Therefore, with the automatic tightening device and the automatic winding device working together, rapid multiple cutting and sampling can be achieved.

[0016] Furthermore, a lowering column is fixedly connected to the bottom of the lowering plate, the bottom of the lowering column is arranged in an arc shape, a material discharge trough is provided at the top of the support plate, the lowering column is located at the top of the material discharge trough, a lifting groove is provided at the top of the sampling box, and the connecting rod is arranged inside the lifting groove.

[0017] Through the above solution, when the lower plate pushes the lower column to move, the cut textile samples are pushed from the surface of the support plate through the discharge chute to the collection box below to complete collection through cooperation with the discharge chute on the top of the support plate. The lifting slot on the top of the sampling box provides space for the connecting rod to move up and down, ensuring the smooth movement of the compression ring and assisting the lower column to push the sample into the collection box stably and accurately.

[0018] Furthermore, the controller is electrically connected to a pressure sensor via a wire, the pressure sensor is fixedly connected to the bottom of the movable plate, and the pressure sensor is electrically connected to the controller via a wire.

[0019] Through the above solution, the pressure sensor is installed at the bottom of the movable plate, and is pushed down by the movable plate in real time to detect the pressure of the textile being compressed and feed it back to the controller, which adjusts the thrust of the electric push rod accordingly.

[0020] Furthermore, a hanging rod is fixedly connected to the surface of the removal ring, and liftable guide rollers are movably installed on the inner walls of the front and rear sides of the fixed groove, and the liftable guide rollers are electrically connected to the controller through wires.

[0021] Through the above scheme, the hanging rod on one side of the ring is removed to facilitate the winding and fixing of the textile, and the liftable guide roller on the inner wall of the fixed groove can adjust its position to adapt to different textiles, realize flexible positioning and limiting of the textiles, facilitate the positioning of the textile sampling area, and ensure the stability of textile sampling.

[0022] Furthermore, a movable groove is provided at the front end of the rectangular ring, the interior of the movable groove is slidably connected to the collection box, the bottom of the collection box is slidably connected to the bottom surface of the movable groove, and a transparent plate is fixedly connected to the front of the collection box.

[0023] Through the above scheme, the movable groove on the front of the rectangular ring provides a moving track for the collection box, and the bottom of the collection box slides in the fixed groove to facilitate the removal of samples. The transparent plate on the front can observe the collection status of the samples in the collection box, which is convenient for timely removal.

[0024] Furthermore, a buffer plate is embedded and fixed in the bottom of the movable plate, the bottom of the buffer plate is fixedly connected to the top of the positioning frame, the positioning frame is slidably connected to the inside of the movable plate, the internal movability of the buffer plate is connected to a damping ring, the bottom of the damping ring is fixedly connected to the top of the positioning frame, and the top of the damping ring is embedded and fixedly connected to the bottom of the movable plate.

[0025] Through the above solution, the buffer plate at the bottom of the movable plate is connected to the positioning frame through the damping ring, which provides buffering and shock absorption during the cutting process, reducing the impact of equipment vibration on cutting accuracy. At the same time, the positioning frame slides inside the movable plate to ensure the stability and reliability of the buffering process.

[0026] Beneficial effects Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: 1. The present invention is provided with components such as a pushing cutting component and a moving positioning component. The electric push rod drives the movable plate to move the cutting knife downward. The ultrasonic generator transmits ultrasonic energy to the cutting knife through the transducer and the amplitude rod to realize high-frequency vibration cutting. At the same time, the cylinder drives the rectangular ring to move so that the cutting groove and the blade of the cutting knife are precisely matched. The positioning frame assists in limiting the coordination relationship of the position of the textile, so that the cutting knife can cut the fiber through the high-frequency vibration of the ultrasonic wave, and the mechanical positioning structure is used to ensure the accuracy of the cutting path. Therefore, the device can achieve the effect of accurately sampling the textiles with uniform size and smooth edges through the synergistic effect of ultrasonic vibration cutting and closed positioning, solving the core problem of substandard sample size and rough edges interfering with the detection results caused by simple cutting tools in the background technology.

[0027] 2. The present invention sets up components such as adsorption cleaning components and support collection components, generates negative pressure airflow through a micro centrifugal fan, and sucks the debris at the cleaning head below the cutting knife and the cleaning head in the movable groove into the filter box for filtration through the collection hose. The debris is retained in the filter box, so that the fiber debris generated during the cutting process can be adsorbed and collected in real time, thereby achieving the goal of fully automatic debris removal from the sampling area through the negative pressure circulation cleaning system, avoiding debris contamination of the sample surface or clogging of the equipment gap, and ensuring the accuracy of the subsequent detection process and the stability of the equipment operation.

[0028] 3. The present invention is equipped with components such as a conveying pre-tightening assembly and a pressure sensor, and the textile is wound up by an automatic winding device. The automatic tightening device simultaneously applies constant tension, and the pressing rod limits the removal ring through continuous compression of the torsion spring. Therefore, the device can achieve the goal of flatly positioning the textile without stretching deformation through a dynamic pre-tightening control system, avoiding sample size deviation caused by fabric relaxation or uneven force, and meeting the requirements of the light and sweat composite color fastness test for sample deformation and wrinkle-free.

[0029] 4. The present invention sets up energy storage unloading components and components such as buffer plates, damping rings and positioning frames. The electric push rod drives the compression ring to compress the medium energy storage in the gas storage column. After the two-way solenoid valve is opened, the compression energy pushes the downward plate to automatically push the sample to the collection box through the unloading trough. At the same time, the buffer plate absorbs the cutting vibration energy through the damping ring, so that the cut samples can be automatically unloaded and collected, reducing manual intervention errors and ensuring the accuracy and stability of ultrasonic cutting. The device can improve the sampling efficiency and equipment operation reliability through the synergistic effect of energy storage drive and shock absorption buffering. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0031] Figure 1 is a schematic diagram of the present invention; Figure 2 It is a bottom view schematic diagram of the present invention; Figure 3 It is a schematic diagram of the splitting of the present invention; Figure 4 This is a schematic cross-sectional view of the parts pushing and cutting assembly of the present invention; Figure 5 This is a schematic diagram of the disassembly of the parts moving and positioning assembly of the present invention; Figure 6 This is a schematic cross-sectional view of the parts adsorption and cleaning assembly and the support and collection assembly of the present invention; Figure 7 This is a schematic diagram of the disassembly of the energy storage blanking assembly of the present invention; Figure 8 This is a schematic side cross-sectional view of a parts conveying and pre-tightening assembly of the present invention; Figure 9 It is a bottom view schematic diagram of the parts moving plate of the present invention; Figure 10 It is a schematic top plan view of the present invention.

[0032] Figure numerals: 1, sampling box; 2, cutting knife; 3, fixing groove; 4, controller; 5, pushing cutting assembly; 51, electric push rod; 52, moving plate; 53, connecting groove; 54, ultrasonic generator; 55, transducer; 56, amplitude rod; 57, connecting plate; 6, moving positioning assembly; 61, movable groove; 62, cylinder; 63, rectangular ring; 64, cutting groove; 65, positioning frame; 7, adsorption cleaning assembly; 71, micro centrifugal fan; 72, filter box; 73, collecting hose; 74, concentrating plate; 75, cleaning head; 76, cleaning head; 8, supporting collection assembly; 81, connecting groove; 82, Compression plate; 83. Support plate; 84. Collecting box; 9. Energy storage unloading assembly; 91. Gas storage column; 92. Compression ring; 93. Connecting rod; 94. Movable column; 95. Two-way solenoid valve; 96. Moving rod; 97. Lowering plate; 10. Conveying pre-tightening assembly; 101. Automatic tightening device; 102. Compression rod; 103. Automatic winding device; 104. Winding ring; 105. Removal ring; 11. Lowering column; 12. Unloading trough; 13. Lifting trough; 14. Pressure sensor; 16. Hanging rod; 17. Liftable guide roller; 18. Moving trough; 19. Transparent plate; 20. Buffer plate; 21. Damping ring. DETAILED DESCRIPTION

[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0034] The present invention will be further described below with reference to the embodiments.

[0035] Refer to the attached Figure 1-10A detection sampling device for a light and sweat composite color fastness test of textiles includes a sampling box 1 and a cutting knife 2, characterized in that: a fixed groove 3 is opened on the front of the sampling box 1, the cutting knife 2 is arranged at the top inside the fixed groove 3, a controller 4 is fixedly connected to the top of the sampling box 1, a pushing and cutting component 5 is fixedly connected to the top of the sampling box 1, and the pushing and cutting component 5 includes an electric push rod 51, the output end of the electric push rod 51 is fixedly connected to a moving plate 52, a connecting groove 53 is opened at the bottom of the moving plate 52, an ultrasonic generator 54 is fixedly connected to the top surface of the connecting groove 53, the ultrasonic generator 54 is electrically connected to a transducer 55 through a wire, and the transducer 55 is fixedly connected to the connecting groove On the top surface inside 53, the bottom of the transducer 55 is fixedly connected to a horn 56, and the bottom of the horn 56 is fixedly connected to a connecting plate 57. The edge of the bottom of the connecting plate 57 is fixedly connected to the top of the cutting knife 2. The controller 4 is electrically connected to the electric push rod 51, the ultrasonic generator 54, the transducer 55 and the horn 56 through a wire, and pushes the cutting assembly 5 to move the plate 52 through the electric push rod 51, equipped with the ultrasonic generator 54, the transducer 55 and the horn 56, to achieve high-frequency vibration cutting of the cutting knife 2. The electric push rod 51 is a prior art, the controller 4 is a prior art, the ultrasonic generator 54 is a prior art, the transducer 55 is a prior art, and the horn 56 is a prior art. A movable positioning assembly 6 is provided at the bottom of the fixed groove 3. The movable positioning assembly 6 includes a movable groove 61. Two groups of cylinders 62 are fixedly connected to the outer side of the bottom surface of the movable groove 61. The output ends of the two groups of cylinders 62 are fixedly connected to a rectangular ring 63. A cutting groove 64 is provided on the top of the rectangular ring 63. The top of the cutting groove 64 corresponds to the blade of the cutting knife 2. A positioning frame 65 is provided on the top of the rectangular ring 63. The controller 4 is electrically connected to the cylinder 62 through a wire. The movable positioning assembly 6 uses the cylinder 62 to drive the rectangular ring 63, and the cutting groove 64 is precisely matched with the blade of the cutting knife 2. The positioning frame 65 realizes double positioning. The cylinder 62 is a prior art. The top of the sampling box 1 is fixedly connected to an adsorption cleaning component 7, the bottom of the movable plate 52 is provided with a support and collection component 8, both sides of the top of the fixed groove 3 are fixedly connected to energy storage and unloading components 9, and one side of the sampling box 1 is fixedly connected to a conveying and pre-tightening component 10.

[0036] The adsorption and cleaning component 7 includes a micro-centrifugal fan 71, the suction end of the micro-centrifugal fan 71 is connected to a filter box 72, the other side of the filter box 72 is connected to a collection hose 73, the other end of the collection hose 73 is connected to two sets of focusing plates 74, and two sets of cleaning heads 75 are embedded in the bottom of the fixed groove 3 and fixedly connected. The other end of the cleaning head 75 is connected to the other side of the filter box 72 through a pipe. Two sets of cleaning heads 76 are provided inside the movable groove 61, and the cleaning head 76 is connected to the other side of the filter box 72 through a pipe. The controller 4 is electrically connected to the micro-centrifugal fan 71 through a wire. The filter box 72 adopts a quick-release drawer structure and a built-in filter screen, the surface of which is covered with Teflon coating to prevent fiber adhesion. The collection hose 73 adopts a spiral steel wire reinforced PVC pipe. The micro-centrifugal fan 71 is equipped with a sound insulation cotton wrapping layer and a silencer filter is provided at the air outlet. The micro-centrifugal fan 71 is used to construct a negative pressure circulation system. By connecting the focusing plate 74, the cleaning head 75 and the cleaning head 76, multi-angle adsorption of debris is achieved. The micro-centrifugal fan 71 is a prior art.

[0037] The support and collection assembly 8 includes a connecting groove 81, and two groups of clamping plates 82 are fixedly connected to the top surface inside the connecting groove 81. The top surface inside the clamping plate 82 is fixedly connected to the top of the concentrating plate 74. Two groups of support plates 83 are provided at the bottom of the clamping plate 82. The support plate 83 is fixed inside the rectangular ring 63. A collection box 84 is provided at the bottom of the support plate 83. The bottom of the collection box 84 is slidingly connected to the bottom surface inside the movable groove 61. The inside of the support plate 83 is fixedly connected to the cleaning head 76. The surface of the support plate 83 is processed with a grid-like anti-slip pattern. A magnetic buckle is installed in the movable groove 18. The collection box 84 is automatically locked when inserted, and the release button is pressed when it is taken out. It can be operated with one hand. The clamping plate 82 in the connecting groove 81 fixes the concentrating plate 74.

[0038] The energy storage blanking assembly 9 includes two groups of gas storage columns 91, the internal sliding connection of the gas storage column 91 is provided with a compression ring 92, the top of the compression ring 92 is fixedly connected with a connecting rod 93, the other end of the connecting rod 93 is fixedly connected to the output end of the electric push rod 51, and two groups of movable columns 94 are fixedly connected on both sides of the internal top surface of the connecting groove 81. The bottom of the gas storage column 91 is connected with a two-way electromagnetic valve 95, and the other end of the two-way electromagnetic valve 95 is respectively connected to the top of the two groups of movable columns 94. The internal sliding connection of the two groups of movable columns 94 There is a moving rod 96, and the bottom of the moving rod 96 is fixedly connected to a lower moving plate 97. The lower moving plate 97 is located between the two sets of clamping plates 82. When the lower moving plate 97 moves downward, it extends from between the two sets of clamping plates 82. The controller 4 is electrically connected to the two-way solenoid valve 95 through a wire. The gas storage column 91 uses gas as the energy storage medium. The electric push rod 51 drives the compression ring 92 to store energy through the connecting rod 93. After the two-way solenoid valve 95 is opened, the compression energy pushes the moving rod 96 in the movable column 94, driving the lower moving plate 97 and the bottom arc-shaped silicone buffer The downward moving column 11 of the punching layer pushes the sample to the collection box 84 through the unloading trough 12 of the support plate 83. The two-way solenoid valve 95 is an existing technology and can control the switching of the gas flow direction. The gas storage column 91 is made of a cylindrical seamless steel tube, and the inner wall is precisely ground. The fluororubber sealing ring embedded on the outside of the compression ring 92 is installed in the gas storage column 91 through interference fit to form a dynamic sealing structure, which effectively prevents gas leakage. When the electric push rod 51 drives the compression ring 92 to move downward to store energy, the two-way solenoid valve 95 opens to allow gas to flow from the gas storage column 91 into the movable column 94. After unloading is completed, the controller 4 controls the electric push rod 51 to drive the compression ring 92 to move upward, and the two-way solenoid valve 95 switches to the reflux mode. The gas in the movable column 94 returns to the gas storage column 91 through the pipeline under the action of the pressure difference, realizing gas recycling. The joints of all gas flow paths are sealed with a sealing structure to prevent leakage, forming a reliable dynamic or static sealing system, effectively eliminating gas leakage, and ensuring the pressure stability and energy transmission efficiency of the energy storage system.

[0039] The conveying pre-tightening assembly 10 includes an automatic tightening device 101, and a pressing rod 102 is movably installed on the top of the automatic tightening device 101 through a torsion spring. An automatic winding device 103 is movably installed on the other end of the sampling box 1. The surface of the automatic winding device 103 is slidably connected to a winding ring 104, and the surface of the automatic tightening device 101 is plugged into a sleeve with a removal ring 105. The controller 4 is electrically connected to the automatic winding device 103 and the automatic tightening device 101 through a wire. The automatic winding device 103 is linked to the automatic tightening device 101, and the removal ring 105 is limited by the pressure of the torsion spring of the pressing rod 102. The winding ring 104 can be quickly plugged in and disassembled, and the textiles to be sampled can be wound around different winding rings 104 in advance, which can adapt to the needs of multiple sampling of various textiles. The liftable guide roller 17 can adjust the height. The automatic tightening device 101 is driven by a servo motor, and a built-in tension sensor is used to monitor the tension value during the textile conveying process.

[0040] The bottom of the lowering plate 97 is fixedly connected to a lowering column 11, and the bottom of the lowering column 11 is arranged in an arc shape. A feeding trough 12 is provided on the top of the support plate 83. The lowering column 11 is located at the top of the feeding trough 12. A lifting groove 13 is provided on the top of the sampling box 1. The connecting rod 93 is arranged inside the lifting groove 13. The arc-shaped surface at the bottom of the lowering column 11 is covered with a silicone buffer layer to prevent damage to the sample during pushing. The feeding trough 12 of the support plate 83 is precisely aligned with the lowering column 11. The lifting groove 13 on the top of the sampling box 1 provides a moving space for the connecting rod 93 to ensure that the compression ring 92 in the gas storage column 91 slides smoothly and the stability of the feeding action is guaranteed.

[0041] The controller 4 is electrically connected to the pressure sensor 14 through a wire. The pressure sensor 14 is fixedly connected to the bottom of the movable plate 52. The pressure sensor 14 is electrically connected to the controller 4 through a wire. The surface of the removal ring 105 is fixedly connected to the hanging rod 16. The inner walls of the front and rear sides of the fixed groove 3 are movably installed with a liftable guide roller 17. The liftable guide roller 17 is electrically connected to the controller 4 through a wire. The front side of the liftable guide roller 17 is liftable and installed on the front side of the inner wall of the fixed groove 3. A movable groove 18 is opened at the front end of the rectangular ring 63. The interior of the movable groove 18 is slidably connected to the collection box 84. The bottom of the collection box 84 is connected to the inner wall of the movable groove 61. The bottom surface of the collecting box 84 is slidably connected, and a transparent plate 19 is fixedly connected to the front of the collecting box 84. The transparent plate 19 is treated with an anti-fog coating to prevent internal condensation from affecting observation. The hanging rod 16 on the surface of the removal ring 105 is used to fix the starting end of the cloth. The inner wall of the fixed groove 3 can be raised and lowered to adjust the guide roller 17 to adapt to different textiles. The cloth tension is adjusted by the height difference between the front and rear ends to assist in accurately positioning the sampling area. The front side of the collecting box 84 is embedded in the moving groove 18 of the rectangular ring 63, and a sliding guide rail is provided at the bottom. The magnetic buckle prevents shaking during sampling. The height of the liftable guide roller 17 can be adjusted by the controller 4 to meet the flatness requirements of different cutting stations.

[0042] A buffer plate 20 is embedded and fixed at the bottom of the movable plate 52. The bottom of the buffer plate 20 is fixedly connected to the top of the positioning frame 65. The positioning frame 65 is slidably connected to the inside of the movable plate 52. The internal movability of the buffer plate 20 is connected to the damping ring 21. The bottom of the damping ring 21 is fixedly connected to the top of the positioning frame 65. The top of the damping ring 21 is embedded and fixedly connected to the bottom of the movable plate 52. The buffer plate 20 at the bottom of the movable plate 52 is flexibly connected to the positioning frame 65 through the damping ring 21. The positioning frame 65 slides and guides in the movable plate 52 to absorb the high-frequency vibration generated by ultrasonic cutting. The material of the damping ring 21 has both elasticity and damping properties to reduce the influence of equipment vibration on positioning accuracy.

[0043] Working principle: When in use, first move the pressing rod 102 upward to separate it from the automatic tightening device 101, then wind one end of the textile to be sampled around the hanging rod 16 of the removal ring 105, and then wind the other end around the take-up ring 104. Since the removal ring 105 can be removed by moving the pressing rod 102 upward, the textile to be sampled can be wound around the removal ring 105 in advance for use, and then the pressing rod 102 is reset and moved, so that the front end of the bottom of the pressing rod 102 is engaged with the front end of the top of the automatic tightening device 101 to limit the take-up ring 104, avoiding To avoid the situation where the winding ring 104 is separated by force when the automatic tightening device 101 drives the winding ring 104, the textile is positioned and limited by the adjustable liftable guide roller 17, so that the textile is laid flatly in the fixed groove 3. Then the controller 4 controls the automatic winding device 103 to start winding the textile. The automatic tightening device 101 controls the unwinding speed according to the detection of the tension sensor, and cooperates with the automatic winding device 103 to apply constant tension to the textile, so that the textile is in a tensioned state, ensuring that the entire width of the textile is evenly tensioned, and avoiding stretching deformation during cutting; When the textile is stretched and leveled, the cylinder 62 is first started by the controller 4. The cylinder 62 drives the rectangular ring 63 to move in the movable groove 61, so that the cutting groove 64 at the top of the rectangular ring 63 corresponds to the blade of the cutting knife 2 to ensure that the cutting position is accurate. The controller 4 starts the electric push rod 51 to drive the movable plate 52 to move downward. The movable plate 52 drives the ultrasonic generator 54, the transducer 55, the amplitude rod 56 and the cutting knife 2 to move downward together. In this process, the pressure sensor 14 is installed at the bottom of the movable plate 52 and contacts the textile as it moves downward. It detects the pressure of the bottom of the movable plate 52 on the textile when it moves downward in real time and feeds back to the controller 4 to adjust the electric push rod 51 to prepare for subsequent cutting. At the same time, the positioning frame 65 at the bottom of the movable plate 52 moves downward to cooperate with the top of the rectangular ring 63 to align with the cutting knife. 2. The inner and outer sides of the cutting position are limited and fixed. At the same time, the pressing plate 82 in the connecting groove 81 follows the movable plate 52 to move to the top of the sample to be cut, and cooperates with the support plate 83 in the rectangular ring 63 to clamp and further position the textile. The cut sample falls on the support plate 83, providing stable support for the sample. The controller 4 controls the ultrasonic generator 54 according to the detection data of the pressure sensor 14. The ultrasonic generator 54 activates the transducer 55 through the wire. The transducer 55 converts electrical energy into mechanical energy and transmits the ultrasonic energy to the cutting knife 2 through the horn 56, causing the cutting knife 2 to generate high-frequency vibration. The cutting knife 2 cuts the textile fibers through the high-frequency vibration of the ultrasonic energy, thereby achieving high-precision cutting of the textile and obtaining a sample that meets the size and regularity requirements. After cutting, the micro centrifugal fan 71 is started by the controller 4 to generate suction, and the cut debris at the bottom of the concentrating plate 74 is transported to the inside of the filter box 72 through the collection hose 73 for filtration. At the same time, the cleaning head 75 in the connecting groove 53 and the cleaning head 76 in the movable groove 61 synchronously suck the cut debris around them and transport them to the filter box 72 through the pipeline for filtration. The debris is collected in the filter box 72 and the clean air is discharged, realizing real-time adsorption and cleaning of the cut debris, keeping the equipment clean, and preventing the debris from affecting the sample quality and subsequent testing; During the cutting process, the electric push rod 51 drives the compression ring 92 to slide in the air storage column 91 through the connecting rod 93, compressing the gas in the air storage column 91 to store energy. After cutting, the controller 4 can first control the cylinder 62 to reset, and then control the two-way solenoid valve 95 to open. The air storage column 91 is connected to the movable column 94. The compression energy pushes the moving rod 96 and the lowering plate 97 in the movable column 94 to move downward. The lowering column 11 at the bottom of the lowering plate 97 cooperates with the unloading trough 12 at the top of the support plate 83 to push the cut textile sample from the support plate 83 through the unloading trough 12 The sample is sent to the collection box 84 below for collection. During this period, the micro centrifugal fan 71 continues to collect and clean the surface of the cut sample through the concentrating plate 74 and the cleaning head 76 to ensure that the cutting residues on the sample surface are cleaned to avoid affecting the subsequent detection. After the unloading is completed, the controller 4 controls the electric push rod 51 to reset and drive the movable plate 52 to move upward, and at the same time, it can drive the compression ring 92 to move upward. The two-way solenoid valve 95 switches to the reflux mode. The gas in the movable column 94 returns to the gas storage column 91 through the pipeline under the action of the pressure difference, realizing gas recycling. The buffer plate 20 at the bottom of the movable plate 52 is connected to the positioning frame 65 through the damping ring 21, which absorbs vibration energy during the cutting process and reduces the influence of equipment vibration on cutting accuracy. The positioning frame 65 slides in the movable plate 52 to ensure the stability and reliability of the buffering process. The collection box 84 can slide in the fixed groove 3 through the movable groove 18 on the front of the rectangular ring 63, which is convenient for removal. The transparent plate 19 on the front is convenient for observing the sample collection situation so that it can be processed in time. The whole equipment realizes the functions of accurate sampling, debris cleaning, sample collection and the like of textiles through the coordinated work of various components, improves the sampling efficiency and sample quality, and meets the requirements of light resistance, sweat resistance and reproducibility of textiles. In order to meet the requirements of the color fastness test, in actual use, in order to ensure the accuracy of the test, multiple samples will be cut from the same textile. Therefore, after sampling, the textile will continue to be transported under the coordinated work of the automatic tightening device 101 and the automatic winding device 103, and the above operations are repeated to achieve rapid multiple cutting and sampling. The user can preset the cutting quantity through the controller 4. When sampling a large number of different textiles, the textiles can be wound on the surfaces of multiple different removal rings 105 in advance, which can facilitate the rapid replacement of another textile for sampling on the automatic tightening device 101 and the automatic winding device 103 after sampling one textile.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A sampling device for testing the composite color fastness to light and perspiration of textiles, comprising a sampling box (1) and a cutting knife (2), characterized in that: The front of the sampling box (1) is provided with a fixing groove (3), the cutting knife (2) is arranged at the top inside the fixing groove (3), the top of the sampling box (1) is fixedly connected to a controller (4), the top of the sampling box (1) is fixedly connected to a pushing and cutting component (5), the pushing and cutting component (5) comprises an electric push rod (51), the output end of the electric push rod (51) is fixedly connected to a moving plate (52), the bottom of the moving plate (52) is provided with a connecting groove (53), the top surface inside the connecting groove (53) is fixedly connected to an ultrasonic generator ( 54), the ultrasonic generator (54) is electrically connected to the transducer (55) through a wire, the transducer (55) is fixedly connected to the top surface inside the connecting groove (53), the bottom of the transducer (55) is fixedly connected to the amplitude rod (56), the bottom of the amplitude rod (56) is fixedly connected to the connecting plate (57), the bottom edge of the connecting plate (57) is fixedly connected to the top of the cutting knife (2), and the controller (4) is electrically connected to the electric push rod (51), the ultrasonic generator (54), the transducer (55) and the amplitude rod (56) through a wire; A movable positioning assembly (6) is provided at the bottom of the fixed groove (3), and the movable positioning assembly (6) includes a movable groove (61). Two groups of cylinders (62) are fixedly connected to the outer side of the bottom surface of the movable groove (61). The output ends of the two groups of cylinders (62) are fixedly connected to rectangular rings (63). A cutting groove (64) is provided at the top of the rectangular ring (63). The top of the cutting groove (64) corresponds to the blade of the cutting knife (2). A positioning frame (65) is provided at the top of the rectangular ring (63). The controller (4) is electrically connected to the cylinder (62) through a wire. The top of the sampling box (1) is fixedly connected to an adsorption cleaning component (7), the bottom of the movable plate (52) is provided with a support collection component (8), both sides of the top of the fixed groove (3) are fixedly connected to energy storage discharge components (9), and one side of the sampling box (1) is fixedly connected to a conveying pre-tightening component (10).

2. A detection sampling device for a textile light and sweat composite color fastness test according to claim 1, characterized in that, The adsorption cleaning component (7) includes a micro centrifugal fan (71), the suction end of the micro centrifugal fan (71) is connected to a filter box (72), the other side of the filter box (72) is connected to a collection hose (73), the other end of the collection hose (73) is connected to two sets of concentrating plates (74), the bottom of the fixed groove (3) is embedded and fixedly connected with two sets of cleaning heads (75), the other end of the cleaning head (75) is connected to the other side of the filter box (72) through a pipe, two sets of cleaning heads (76) are provided inside the movable groove (61), the cleaning heads (76) are connected to the other side of the filter box (72) through a pipe, and the controller (4) is electrically connected to the micro centrifugal fan (71) through a wire.

3. A detection sampling device for a textile light and sweat composite color fastness test according to claim 2, characterized in that, The support and collection assembly (8) comprises a connecting groove (81), the top surface of the interior of the connecting groove (81) is fixedly connected to two groups of pressing plates (82), the top surface of the interior of the pressing plate (82) is fixedly connected to the top of the concentrating plate (74), and the bottom of the pressing plate (82) is provided with two groups of supporting plates (83), the supporting plates (83) are fixed inside the rectangular ring (63), and the bottom of the supporting plate (83) is provided with a collecting box (84), the bottom of the collecting box (84) is slidably connected to the bottom surface of the interior of the movable groove (61), and the interior of the supporting plate (83) is fixedly connected to the cleaning head (76).

4. The detection sampling device for a textile light and sweat composite color fastness test according to claim 3, characterized in that: The energy storage unloading assembly (9) includes two groups of gas storage columns (91), the gas storage columns (91) are internally slidably connected to a compression ring (92), the top of the compression ring (92) is fixedly connected to a connecting rod (93), the other end of the connecting rod (93) is fixedly connected to the output end of the electric push rod (51), and two groups of movable columns (94) are fixedly connected to both sides of the internal top surface of the connecting groove (81), the bottom of the gas storage column (91) is connected to a two-way electromagnetic valve (95), the other end of the two-way electromagnetic valve (95) is respectively connected to the top of the two groups of movable columns (94), the two groups of movable columns (94) are internally slidably connected to a moving rod (96), the bottom of the moving rod (96) is fixedly connected to a lower plate (97), and the controller (4) is electrically connected to the two-way electromagnetic valve (95) through a wire.

5. The detection sampling device for a textile light and sweat composite color fastness test according to claim 1, characterized in that: The conveying pre-tightening assembly (10) includes an automatic tightening device (101), a pressing rod (102) is movably installed on the top of the automatic tightening device (101) through a torsion spring, an automatic winding device (103) is movably installed on the other end of the sampling box (1), the surface of the automatic winding device (103) is slidably connected to a winding ring (104), and the surface plug-in sleeve of the automatic tightening device (101) is provided with a removal ring (105), and the controller (4) is electrically connected to the automatic winding device (103) and the automatic tightening device (101) through a wire.

6. A detection sampling device for a textile light and sweat composite color fastness test according to claim 4, characterized in that, The bottom of the downward moving plate (97) is fixedly connected to a downward moving column (11), the bottom of the downward moving column (11) is arranged in an arc shape, the top of the support plate (83) is provided with a material discharge trough (12), the downward moving column (11) is located at the top of the material discharge trough (12), the top of the sampling box (1) is provided with a lifting groove (13), and the connecting rod (93) is arranged inside the lifting groove (13).

7. A detection sampling device for a textile light and sweat composite color fastness test according to claim 1, characterized in that: The controller (4) is electrically connected to a pressure sensor (14) via a wire. The pressure sensor (14) is fixedly connected to the bottom of the movable plate (52). The pressure sensor (14) is electrically connected to the controller (4) via a wire.

8. The detection sampling device for a textile light and sweat composite color fastness test according to claim 5, characterized in that: The surface of the removal ring (105) is fixedly connected to a hanging rod (16), and the inner walls of the front and rear sides of the fixed groove (3) are movably mounted with liftable guide rollers (17), and the liftable guide rollers (17) are electrically connected to the controller (4) via a wire.

9. A detection sampling device for a textile light and sweat composite color fastness test according to claim 3, characterized in that: A movable groove (18) is provided at the front end of the rectangular ring (63), the interior of the movable groove (18) is slidably connected to the collection box (84), the bottom of the collection box (84) is slidably connected to the bottom surface of the movable groove (61), and a transparent plate (19) is fixedly connected to the front of the collection box (84).

10. The detection sampling device for a textile light and sweat composite color fastness test according to claim 1, characterized in that: A buffer plate (20) is embedded and fixed in the bottom of the movable plate (52), the bottom of the buffer plate (20) is fixedly connected to the top of the positioning frame (65), the positioning frame (65) is slidably connected to the inside of the movable plate (52), and a damping ring (21) is movably connected to the inside of the buffer plate (20), the bottom of the damping ring (21) is fixedly connected to the top of the positioning frame (65), and the top of the damping ring (21) is embedded and fixedly connected to the bottom of the movable plate (52).

Citation Information

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