Groove forming device for thin-wall tooth-shaped part

By combining internal and external molding components with die-casting, the problem of time-consuming groove processing of thin-walled toothed parts is solved, efficient and precise groove forming is achieved, and processing costs are reduced.

CN120644535APending Publication Date: 2025-09-16YUNNAN DONGYUAN COAL GRP QUJING ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202510650514.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

The existing thin-walled toothed parts and groove processing process is time-consuming and costly, especially when performing rough milling and fine milling on CNC machine tools. The special position and shape of the grooves lead to low processing efficiency.

Method used

The inner forming component and the outer forming component are respectively slidably arranged on the inner and outer ends of the thin-walled toothed part. The die-casting of the groove is realized through the cooperation of the pressing block and the groove. Combined with the processing of the CNC machine tool, the processing steps of the thin-walled toothed part and the groove are separated.

Benefits of technology

The overall processing time of thin-walled toothed parts is significantly reduced, the processing efficiency is improved, and the processing accuracy of the groove is guaranteed.

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Abstract

The invention relates to the technical field of dust remover production, in particular to a groove forming device for a thin-wall tooth-shaped part, which comprises an inner forming assembly and an outer forming assembly, the outer forming assembly comprises a U-shaped outer forming block, a pressing block is convexly arranged on the outer forming block, the pressing block and the outer forming block are the same in shape, the inner forming assembly comprises an inner forming block, and the inner forming block is arranged on the outer forming block. The inner forming block is connected to the interior of the thin-wall tooth-shaped part in a sliding mode, the tooth-shaped structures of the inner forming block and the thin-wall tooth-shaped part are the same in shape, a groove channel is formed in the inner forming block, and the inner forming assembly and the outer forming assembly are arranged on the same straight line. The outer forming block and the inner forming block move in the opposite directions, the pressing block stretches into the channel, so that a groove is formed in the thin-wall tooth-shaped part in a pressing mode, the whole structure is simple, the machining time can be shortened, and the machining efficiency of the thin-wall tooth-shaped part is improved to the maximum extent.
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Description

Technical Field

[0001] The invention relates to the technical field of dust collector production, in particular to a groove forming device for a thin-walled toothed part. Background Art

[0002] The dust collector's bags are mounted on thin-walled toothed parts, which support the bags and their internal structure. The specific connection method is: a groove is formed on the thin-walled toothed part, and one end of the bag needs to be snapped into the groove. Existing thin-walled toothed parts and grooves are processed together using CNC machine tools. The CNC machine tool first rough-mills the shape of the thin-walled toothed part, then rough-mills the shape of the groove, and finally fine-mills the thin-walled toothed part and groove separately. Due to the special position and shape of the groove, the rough and fine milling of the groove is very time-consuming and high in production cost. Summary of the Invention

[0003] In view of the technical problems existing in the background technology, the purpose of the present invention is to provide a groove forming device for thin-walled toothed parts to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the technical solution provided by the present invention is:

[0005] A groove forming device for a thin-walled toothed part, comprising an inner forming component and an outer forming component, the outer forming component comprising an outer forming block arranged in a U shape, the outer forming component being slidably arranged at one end of the thin-walled toothed part, and the outer forming block and the tooth structure on the thin-walled toothed part are aligned, a pressure block is protruding from the outer forming block, and the pressure block and the outer forming block have the same shape, the inner forming component comprises an inner forming block, the inner forming block can be slidably connected to the inside of the thin-walled toothed part, the inner forming block and the tooth structure of the thin-walled toothed part have the same shape, a groove is provided on the inner forming block, the inner forming component and the outer forming component are arranged on the same straight line, when one of the tooth structures of the thin-walled toothed part is aligned with the outer forming block, the outer forming block and the inner forming block move in relative directions, the pressure block extends into the groove, so that a groove is pressed out on the thin-walled toothed part.

[0006] Preferably, a support plate is further included, wherein an arc-shaped limiting block is provided on the support plate, and the thin-walled toothed member is provided in the limiting block.

[0007] Preferably, an empty slot is provided on the limiting block, the outer forming component is provided on the upper end of the support plate, and the outer forming component is aligned with the empty slot.

[0008] Preferably, a through hole is provided on the support plate, the limiting block is provided outside the through hole, the limiting block and the through hole are concentrically arranged, and the thin-walled toothed part and the through hole are concentrically arranged.

[0009] Preferably, the inner forming assembly is arranged at the lower end of the support plate, and the inner forming block is arranged in the through hole.

[0010] Preferably, a pressure claw assembly is further included, a bracket is provided on the support plate, the bracket is arranged at a position facing the through hole, the pressure claw assembly is arranged on the bracket, and the pressure claw assembly and the thin-walled toothed part are aligned.

[0011] Preferably, the pressure claw assembly includes a claw plate and a rotating part, the claw plate is provided with a plurality of telescopic claws that can move toward the thin-walled toothed part, the rotating part is connected to the bracket, the claw plate is arranged at one end of the rotating part, and the rotating part can drive the claw plate to rotate.

[0012] Preferably, the telescopic claw comprises a telescopic member and a claw head, the shape of the claw head is the same as the shape of the interval between adjacent tooth-shaped structures, and the telescopic member drives the claw head to rise and fall above the thin-walled tooth-shaped member.

[0013] Preferably, the outer molding assembly further includes a driving member I, and the outer molding block is connected to one end of the driving member I. The inner molding assembly further includes a driving member II, and the inner molding block is connected to one end of the driving member II.

[0014] Preferably, a support block is provided at the lower end of the support plate, and the support block is provided at the lower end of the outer molding component and aligned with the inner molding component. A slide groove is provided on the support block, and the lower end of the outer molding block passes through the support plate and extends into the slide groove. The inner molding component also includes a limit rod, and the limit rod is provided at one end of the inner molding block, and the limit rod is provided in the slide groove.

[0015] The present invention has the following advantages and beneficial effects:

[0016] In the present invention:

[0017] 1. A U-shaped outer forming block and a W-shaped inner forming block are provided. The outer forming block is slidably arranged on the outside of the thin-walled toothed part, and the inner forming block is slidably arranged inside the thin-walled toothed part. The outer forming block and the inner forming block are arranged on the same straight line. When the outer forming block and the inner forming block are close to each other, a groove shape is die-cast on the thin-walled toothed part. The whole structure is simple, which can reduce the processing time and greatly increase the processing efficiency of the thin-walled toothed part.

[0018] Second, the CNC machine tool can first process the thin-walled toothed parts, and then die-cast the grooves through the groove forming device, which greatly reduces the overall processing time of the thin-walled toothed parts and can ensure the processing accuracy of the grooves. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural diagram of a groove forming device for a thin-walled toothed part proposed by the present invention;

[0020] Figure 2 A structural diagram of a thin-walled toothed part of a groove forming device for a thin-walled toothed part proposed by the present invention;

[0021] Figure 3 This is a schematic diagram of the connection between the limiting block and the thin-walled toothed part of the groove forming device of the thin-walled toothed part proposed by the present invention;

[0022] Figure 4 This is a schematic structural diagram of an inner forming component and an outer forming component of a groove forming device for a thin-walled toothed part proposed by the present invention;

[0023] Figure 5 This is a schematic diagram showing the positions of the inner and outer forming components of a groove forming device for a thin-walled toothed part proposed by the present invention;

[0024] Figure 6 A schematic diagram of the groove forming position of a groove forming device for a thin-walled toothed part proposed by the present invention;

[0025] Figure 7 for Figure 6 A partial enlarged view of .

[0026] Figure 8 This is a schematic diagram of a pressure claw assembly of a groove forming device for a thin-walled toothed part proposed by the present invention.

[0027] Figure markings: 1-thin-walled toothed part, 101-tooth structure, 102-groove, 2-support plate, 21-through hole, 22-bracket, 23-support block, 231-slide groove, 3-limiting block, 31-empty slot, 4-external molding component, 41-external molding block, 411-protrusion, 42-driving part I, 5-inner molding component, 51-inner molding block, 52-groove, 53-limiting rod, 54-driving part II, 6-pressure claw assembly, 61-rotating part, 62-claw plate, 63-telescopic part, 64-claw head. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are intended to fall within the scope of protection of the present invention.

[0030] Example

[0031] like Figures 1-8 As shown, a groove forming device for a thin-walled toothed part includes a pressure claw assembly 6, a support plate 2, an inner forming assembly 5 and an outer forming assembly 4. The thin-walled toothed part 1 is installed on the support plate 2, and the inner forming assembly 5 and the outer forming assembly 4 are respectively arranged at the inner and outer ends of the thin-walled toothed part 1. The pressure claw assembly 6 is arranged above the thin-walled toothed part 1 to support the thin-walled toothed part 1 to prevent the thin-walled toothed part 1 from rotating. The inner forming assembly 5 and the outer forming assembly 4 move relative to each other, and a groove 102 is die-cast on the thin-walled toothed part 1. The thin-walled toothed part 1 and the groove 102 are made by different processing methods. The thin-walled toothed part 1 is directly processed by a CNC machine tool, and then the groove 102 is die-cast by a forming device, which not only ensures the production quality but also greatly reduces the production time of the thin-walled toothed part 1, thereby improving the efficiency of the entire production.

[0032] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 8 As shown, an arc-shaped limit block 3 is provided on the support plate 2, and an empty groove 31 is provided on the limit block 3. The thin-walled toothed part 1 is arranged in the limit block 3. When the thin-walled toothed part 1 is connected in the limit block 3, the tooth top of the thin-walled toothed part 1 fits against the inner wall of the limit block 3, and the limit block 3 has a positioning effect on the thin-walled toothed part 1, so that the thin-walled toothed part 1 can only rotate with the center of the limit block 3 as the axis point, preventing the thin-walled toothed part 1 from sliding on the surface of the finished plate during processing. Several outwardly protruding toothed structures 101 are evenly distributed on the circumference of the thin-walled toothed part 1, and the processing position of the thin-walled toothed part 1 is the empty groove 31 position, that is, one of the tooth structures 101 on the thin-walled toothed part 1 is in the empty groove 31.

[0033] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 8 As shown, a bracket 22 is provided on the support plate 2, and the bracket 22 is provided at a position opposite to the center of the limit block 3. The pressure claw assembly 6 is provided on the bracket 22, and the pressure claw assembly 6 and the thin-walled toothed part 1 are aligned. The pressure claw assembly 6 includes a claw plate 62 and a rotating part 61. The claw plate 62 is provided with a number of telescopic claws that can move toward the direction of the thin-walled toothed part 1. The rotating part 61 is connected to the bracket 22. The claw plate 62 is provided at one end of the rotating part 61. The rotating part 61 can drive the claw plate 62 to rotate. The rotating part 61 adopts a rotating motor, and can also be other structures that can drive the claw plate 62 to rotate. Several groups of telescopic claws are distributed in an arc shape at the lower end of the claw plate 62. There is a large gap between the first telescopic claw and the last telescopic claw, which corresponds to the empty slot 31 of the limit block 3. The distribution shape of the telescopic claws is consistent with the shape of the limit block 3.

[0034] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 8 As shown, the telescopic claw includes a telescopic member 63 and a claw head 64. The telescopic member 63 drives the claw head 64 to rise and fall above the thin-walled toothed member 1. The telescopic member 63 is a telescopic cylinder. The claw head 64 is connected to the shaft end of the cylinder. When the shaft end of the cylinder extends out of the cylinder body, the claw head 64 is driven to descend. When the shaft end of the cylinder extends into the cylinder body, the claw head 64 is driven to rise. The adjacent claw heads 64 are roughly V-shaped slotted structures. The shape of the claw head 64 is the same as the shape of the interval between adjacent toothed structures 101. The claw head 64 is stepped as a whole. The claw head 64 has a ladder-like structure, and the ends of the claw heads 64 can extend into the grooves on both sides of the toothed structure 101. The head end of the claw head 64 is a protruding structure, and the diameter of the end of the claw head 64 is smaller than the diameter of the head end. When the telescopic member 63 drives the claw head 64 to descend and connect with the thin-walled toothed part 1, the head end of the claw head 64 is supported on the upper surface of the thin-walled toothed part 1, and the ends of the claw heads 64 extend into the thin-walled toothed part 1. This structure can prevent the claw head 64 from extending into the thin-walled toothed part 1 as a whole, and can accurately position the thin-walled toothed part 1 and firmly press and fix it.

[0035] When the thin-walled toothed part 1 is placed in the limit block 3, the telescopic part 63 drives the claw head 64 to descend, so that the claw head 64 is stuck in the thin-walled toothed part 1. At this time, the thin-walled toothed part 1 cannot rotate in the limit block 3, and the rotating part 61 is driven to work. The rotating part 61 drives the claw plate 62 to rotate, and the claw head 64 causes the thin-walled toothed part 1 to rotate.

[0036] like Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 、 Figure 7As shown, the outer forming component 4 includes a U-shaped outer forming block 41 and a driving member I42. The outer forming component 4 is arranged at the upper end of the support plate 2, and the outer forming component 4 is aligned with the empty groove 31. The outer forming component 4 is slidably arranged at one end of the thin-walled toothed part 1. The driving member I42 is a telescopic cylinder, and other structures that can drive the outer forming block 41 to slide can also be used. The outer forming block 41 is connected to one end of the driving member I42, that is, the outer forming block 41 is connected to the axial end of the driving member I42. When the axial end of the driving member I42 is extended, it drives the outer forming block 41 to move synchronously toward the thin-walled toothed part 1. When the axial end of the driving member I42 is retracted, it drives the outer forming block 41 to move synchronously toward the driving member I42. The outer forming block 41 is aligned with the tooth structure 101 on the thin-walled toothed part 1. When the outer forming block 41 slides and is connected to the thin-walled toothed part 1, the middle part of the outer forming block 41 is clamped with the tooth structure 101, and the front end of the outer forming block 41 is clamped between adjacent tooth structures 101. A pressure block 411 is protruding from the outer forming block 41, and the pressure block 411 has the same shape as the outer forming block 41.

[0037] like Figures 1-8 As shown, a through hole 21 is provided on the support plate 2, a limit block 3 is provided on the outside of the through hole 21, and the limit block 3 and the through hole 21 are concentrically arranged, the thin-walled toothed part 1 and the through hole 21 are concentrically arranged, and the inner forming component 5 is provided at the lower end of the support plate 2, and the inner forming component 5 includes an inner forming block 51, a limit rod 53 and a driving member II 54, the inner forming block 51 extends into the through hole 21, and the inner forming block 51 is slidably connected to the inside of the thin-walled toothed part 1, and the driving member II 54 is also a telescopic cylinder structure, and can also be other structures that can drive the inner forming block 51 to slide. The lower end of the support plate 2 is provided with a support block 23, and the support block 23 is provided at the outer forming component 4 The lower end is aligned with the inner forming component 5, and a slide groove 231 is provided on the support block 23. The lower end of the outer forming block 41 passes through the support plate 2 and extends into the slide groove 231, and at the right end position of the slide groove 231, a limit rod 53 is set at one end of the inner forming block 51, and the limit rod 53 extends into the slide groove 231, and at the left end position of the slide groove 231, when the outer forming block 41 slides, the outer forming block 41 can only move along the direction of the slide groove 231, and when the inner forming block 51 slides, the inner forming block 51 can only move along the direction of the slide groove 231. The support block 23 limits the movement direction of the outer forming block 41 and the inner forming block 51, making their movement process more stable.

[0038] like Figures 1-8As shown, the inner forming block 51 and the tooth structure 101 of the thin-walled toothed part 1 have the same shape, and the inner forming block 51 is arranged in a W shape, and the middle section of the inner forming block 51 is protruding. When the inner forming block 51 and the thin-walled toothed part 1 are connected, the middle part of the inner forming block 51 is clamped at the position of the tooth structure 101 inside the thin-walled toothed part 1, and the two sides of the inner forming block 51 are respectively attached to the two sides of the tooth structure 101. A groove 52 is provided on the inner forming block 51, and the shape of the groove 52 is consistent with the shape of the inner forming block 51. The inner forming component 5 and the outer forming component 4 are arranged on the same straight line. When one of the tooth structures 101 of the thin-walled toothed part 1 is aligned with the outer forming block 41, the outer forming block 41 and the inner forming block 51 move in relative directions, and the pressing block 411 extends into the groove 52, so that a groove 102 is pressed out on the thin-walled toothed part 1. In this method, the processing of the thin-walled toothed part 1 and the processing of the groove 102 are separated. The structure of the thin-walled toothed part 1 is simple and the processing time is short. The CNC machine tool can first process the thin-walled toothed part 1 and then die-cast the groove 102 through the groove forming device, which greatly reduces the overall processing time of the thin-walled toothed part 1 while ensuring the processing accuracy of the groove 102.

[0039] Working principle: first put the processed thin-walled toothed part 1 into the limit block 3, so that one of the tooth structures 101 of the thin-walled toothed part 1 is at the position of the empty slot 31, drive the telescopic part 63 to work, and the shaft of the telescopic part 63 extends to drive the claw head 64 to move toward the thin-walled toothed part 1. Several claw heads 64 are clamped with the thin-walled toothed part 1, so that the position of the thin-walled toothed part 1 is fixed. At this time, the outside of the toothed structure 101 is facing the outer forming block 41, and the inside of the toothed structure 101 is facing the inner forming block 51, so that the driving part I 42 works, and the shaft of the driving part I 42 extends to drive the outer forming block 41 to move along the direction of the slide groove 231 toward the toothed structure 101, so that the driving part II 54 works, and the shaft of the driving part II 54 extends to drive the inner forming block 51 to move along the direction of the slide groove 231 toward the toothed structure 101. The outer forming block 41 and the inner forming block 51 squeeze the toothed structure 101, so that the pressing block 41 1 is extended into the groove 52, and the shape of the groove 102 is die-casted on the tooth structure 101. At this time, the groove 102 on the single tooth structure 101 is completed, and then the driving member I 42 is reset, the shaft of the driving member I 42 is retracted, and the outer forming block 41 is reset, so that the driving member II 54 is also reset, and the shaft of the driving member II 54 is retracted, and the inner forming block 51 is reset, so that the rotating member 61 drives the claw plate 62 to rotate, and the plurality of claw heads 64 make the thin-walled toothed member 1 rotate synchronously, so that the unprocessed toothed structure 101 is in the position of the empty groove 31, and the telescopic member 63 is driven to reset, and the shaft of the telescopic member 63 is retracted so that the claw head 64 and the thin-walled toothed member 1 are separated, so that the rotating member 61 is reset, and the rotating member 61 resets the claw plate 62, and then the telescopic member 63 is driven to work so that the claw head 64 is reconnected with the thin-walled toothed member 1 to fix it, and the above operation can be repeated to process the groove 102 on the thin-walled toothed member 1.

[0040] The present invention is only a preferred embodiment and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A groove forming device for thin-walled toothed parts, characterized in that: The toothed part is provided with a groove, and the inner and outer forming blocks are arranged on the same straight line. When one of the toothed structures of the thin-walled toothed part is aligned with the outer forming block, the outer forming block and the inner forming block move in opposite directions, and the pressure block extends into the groove, so that a groove is pressed out on the thin-walled toothed part.

2. A groove forming device for a thin-walled toothed part according to claim 1, characterized in that: It also includes a support plate, on which an arc-shaped limiting block is provided, and the thin-walled toothed part is provided in the limiting block.

3. The groove forming device for a thin-walled toothed part according to claim 2, characterized in that: An empty slot is provided on the limiting block, the outer forming component is provided on the upper end of the supporting plate, and the outer forming component is aligned with the empty slot.

4. The groove forming device for a thin-walled toothed part according to claim 3, characterized in that: The support plate is provided with a through hole, the limiting block is provided outside the through hole, and the limiting block and the through hole are concentrically arranged, and the thin-walled toothed part and the through hole are concentrically arranged.

5. The groove forming device for a thin-walled toothed part according to claim 4, characterized in that: The inner forming assembly is arranged at the lower end of the support plate, and the inner forming block is arranged in the through hole.

6. The groove forming device for a thin-walled toothed part according to claim 4, characterized in that: It also includes a pressure claw assembly. A bracket is provided on the support plate. The bracket is arranged at a position facing the center of the limit block. The pressure claw assembly is arranged on the bracket, and the pressure claw assembly and the thin-walled toothed part are aligned.

7. The groove forming device for a thin-walled toothed part according to claim 6, characterized in that: The pressure claw assembly includes a claw plate and a rotating part. The claw plate is provided with a plurality of telescopic claws that can move toward the thin-walled toothed part. The rotating part is connected to the bracket. The claw plate is arranged at one end of the rotating part. The rotating part can drive the claw plate to rotate.

8. The groove forming device for a thin-walled toothed part according to claim 7, characterized in that: The telescopic claw includes a telescopic member and a claw head. The shape of the claw head is the same as the shape of the interval between adjacent tooth-shaped structures. The telescopic member drives the claw head to rise and fall above the thin-walled tooth-shaped member.

9. The groove forming device for a thin-walled toothed part according to claim 3, characterized in that: The outer molding component further includes a driving member I, and the outer molding block is connected to one end of the driving member I. The inner molding component further includes a driving member II, and the inner molding block is connected to one end of the driving member II.

10. The groove forming device for a thin-walled toothed part according to claim 5, characterized in that: A support block is provided at the lower end of the support plate, and the support block is provided at the lower end of the outer molding component and aligned with the inner molding component. A slide groove is provided on the support block, and the lower end of the outer molding block passes through the support plate and extends into the slide groove. The inner molding component also includes a limit rod, and the limit rod is provided at one end of the inner molding block, and the limit rod is provided in the slide groove.