Intercooler assembly equipment with novel structure

Abstract

The intercooler assembling equipment comprises a frame, two flat plates are arranged in the frame in a sliding fit mode, first air cylinders are installed on the two sides of the frame correspondingly, the output ends of the two first air cylinders are fixedly connected with the two opposite outer sides of the two flat plates correspondingly, and limiting baffles are arranged in the two flat plates in a sliding fit mode; a moving mechanism is arranged between the flat plate and the limiting baffle, one end of the limiting baffle is rotationally matched with an adjusting plate, an adjusting mechanism is arranged between the limiting baffle and the adjusting plate, and a cushion block is arranged at the bottom of one side of the frame. Through the arranged moving mechanism, the moving mechanism can drive a limiting baffle to move front and back, the limiting baffle drives an adjusting plate to move and can be adjusted according to the thickness of a core body, two flat plates drive the limiting baffle to move, and the two limiting baffles can be conveniently limited and fixed according to the width of the core body; and the cushion blocks and the pressing plates are used for extruding and fixing the top and the bottom of the core body, and corresponding adjustment can be carried out according to different core body designs.

Description

Technical Field

[0001] The invention relates to the technical field of intercooler assembly, and in particular to an intercooler assembly device with a new structure. Background Art

[0002] The intercooler is actually a supporting part of the turbocharger. Its function is to reduce the temperature of the high-temperature air after supercharging, so as to reduce the heat load of the engine, increase the intake volume, and thus increase the power of the engine. A core component of the intercooler is the intercooler pipe assembly. The intercooler pipe assembly is an intercooler tube (hollow flat tube) with inner fins inserted for heat dissipation. When assembling the intercooler tube assembly, the inner fins need to be inserted into the intercooler tube, and an assembly jig is required for insertion.

[0003] These and other existing assembly platforms fail to account for the varying core heights, widths, and thicknesses of intercooler products. They cannot adapt to these varying designs and are unable to accommodate the assembly needs of various intercoolers. Furthermore, most assembly processes are performed manually, resulting in low efficiency and prone to problems, making them inadequate for large-scale assembly. Therefore, a new intercooler assembly system with a novel design is urgently needed to address these challenges. Summary of the Invention

[0004] The purpose of the present invention is to provide a new structure intercooler assembly equipment to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A new structure intercooler assembly equipment includes a frame, two flat plates are slidably fitted in the frame, a first cylinder is installed on both sides of the frame, the output ends of the two first cylinders are respectively fixedly connected to the opposite outer sides of the two flat plates, and the two flat plates are slidably fitted with limit baffles; a moving mechanism is provided between the flat plates and the limit baffles, one end of the limit baffle is rotatably fitted with an adjustment plate, an adjustment mechanism is provided between the limit baffle and the adjustment plate, a pad is provided at the bottom of one side of the frame, a core is provided on the top of the pad, a rotating mechanism is provided on the top of the frame, a second cylinder is provided on the rotating mechanism, a pressure plate is installed at the output end of the second cylinder, the pressure plate is located at the top of the core, and a pneumatic suction cup is provided at the bottom of the pressure plate.

[0007] Furthermore, a mounting plate is provided on the first cylinder, an arc-shaped plate corresponding to the first cylinder is provided inside the mounting plate, a plurality of mounting bolts that engage with the thread of the frame are provided on one side of the mounting plate, and sliding grooves are provided at the top and bottom of the inner wall of the frame, and the top and bottom ends of the flat plate are respectively slidably engaged with the two sliding grooves.

[0008] Furthermore, the internal thread of the cushion block is engaged with two first screw rods, and the top ends of the two first screw rods are rotatably engaged with support blocks. The top of the cushion block is provided with two grooves corresponding to the two support blocks, and the two support blocks are respectively located on both sides of the top of the cushion block.

[0009] Furthermore, the rotating mechanism includes a third cylinder installed in the top of the frame, a first motor installed at the output end of the third cylinder, a moving base installed at the output end of the first motor, and the second cylinder is arranged in the moving base.

[0010] Furthermore, two electric push rods are installed on the top of the pressing plate, and an extrusion block is installed at the output end of the electric push rod passing through the pressing plate. The two extrusion blocks are respectively located on both sides of the bottom of the pressing plate.

[0011] Furthermore, the moving mechanism includes a fixed plate arranged on one side of the flat plate, a second screw rod threadedly engaged in the fixed plate, and a moving plate slidingly engaged on one side of the flat plate, one end of the second screw rod rotatably engaged with one side of the moving plate, the limit baffle and the moving plate are both L-shaped, and a first oblique block and a second oblique block are respectively provided at both ends of the moving plate, the first oblique block abuts against one end of the limit baffle, and the second oblique block abuts against the corner of the limit baffle.

[0012] Furthermore, the adjustment mechanism includes a rotating frame that rotatably engages with one end of the limit baffle, a second motor installed at the bottom of the limit baffle, the output end of the second motor is fixedly connected to one end of the rotating frame, the adjustment plate slides in the rotating frame, and a plurality of fixing bolts corresponding to the adjustment plate are provided on one side of the rotating frame.

[0013] A new structure intercooler, suitable for a new structure intercooler assembly device described in any one of claims 1-, the core includes a support plate and multiple heat dissipation pipes, a guide chamber is provided on both sides of the support plate and the multiple heat dissipation pipes, a guide pipe is provided on the top of the guide chamber, multiple mounting ears are provided on one side of the guide chamber, and internal fins are provided in the multiple heat dissipation pipes.

[0014] Furthermore, multiple heat dissipation tubes are stacked in sequence on top of the support plate, and two short seals are provided between each two adjacent heat dissipation tubes and between the heat dissipation tube and the support plate. The two short seals are respectively located at both ends of the heat dissipation tube, and a heat dissipation belt is provided between the corresponding two support plates.

[0015] Furthermore, the heat dissipation tube includes two partitions and two long seals, the two long seals are located between the two partitions, the inner fins are wavy, and the top and bottom of the inner fins are respectively in contact with opposite sides of the two partitions.

[0016] In the above technical solution, the present invention provides a new structure intercooler assembly equipment, which has the following beneficial effects:

[0017] Through the provided moving mechanism, the moving mechanism can drive the limit baffle to move back and forth, and the limit baffle drives the adjustment plate to move, which can be adjusted according to the thickness of the core body. The two flat plates drive the limit baffles to move, so that the two limit baffles can be limited and fixed according to the width of the core body, so that the pad and the pressure plate can squeeze and fix the top and bottom of the core body, and can be adjusted accordingly according to different core body designs. Through the provided rotating mechanism, the rotating mechanism can drive the second cylinder to move, and the second cylinder drives the pressure plate and the pneumatic suction cup to move, so that the pressure plate can be moved to the position of the parts, and the pneumatic suction cup can absorb the parts for transfer and assembly, reducing the manual operation process and improving the assembly efficiency of the intercooler. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 A schematic diagram of the assembly equipment structure provided for an embodiment of a new structure intercooler assembly equipment of the present invention.

[0020] Figure 2 This is a schematic diagram of the rotating mechanism structure provided in an embodiment of a new structure intercooler assembly equipment of the present invention.

[0021] Figure 3 A schematic diagram of the moving mechanism structure provided for an embodiment of a novel structure intercooler assembly device of the present invention.

[0022] Figure 4 A schematic diagram of a new structure intercooler structure provided in an embodiment of a new structure intercooler assembly device of the present invention.

[0023] Figure 5 A schematic diagram of the core structure provided for an embodiment of a new structure intercooler assembly device of the present invention.

[0024] Figure 6 A schematic diagram of the short seal structure provided for an embodiment of a novel intercooler assembly device of the present invention.

[0025] Figure 7 A schematic diagram of the heat dissipation pipe structure provided in an embodiment of a novel intercooler assembly device of the present invention.

[0026] Description of reference numerals:

[0027] 1. Frame; 2. Plate; 3. First Cylinder; 4. Stopper; 5. Moving Mechanism; 6. Adjusting Plate; 7. Adjusting Mechanism; 8. Spacer; 9. Core; 10. Rotating Mechanism; 11. Second Cylinder; 12. Pressing Plate; 13. Mounting Plate; 14. Mounting Bolts; 15. First Screw Rod; 16. Support Block; 17. Groove; 18. Third Cylinder; 19. First Motor; 20. Moving Base; 21. Pneumatic Suction Cup; 2 2. Electric push rod; 23. Extrusion block; 24. Fixed plate; 25. Second screw rod; 26. Moving plate; 27. First oblique block; 28. Second oblique block; 29. ​​Rotating frame; 30. Second motor; 31. Fixing bolt; 32. Diversion chamber; 33. Diversion pipe; 34. Mounting ear; 35. Support plate; 36. Heat dissipation pipe; 37. Inner fin; 38. Short seal; 39. Heat dissipation belt; 40. Partition; 41. Long seal. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0029] like Figure 1-7 As shown, an embodiment of the present invention provides a new structure intercooler assembly device.

[0030] It includes a frame 1, in which two flat plates 2 are slidably fitted, and first cylinders 3 are installed on both sides of the frame 1. The output ends of the two first cylinders 3 are respectively fixedly connected to the opposite outer sides of the two flat plates 2, and the two flat plates 2 are slidably fitted with limit baffles 4; a moving mechanism 5 is provided between the flat plates 2 and the limit baffle 4, and one end of the limit baffle 4 is rotatably fitted with an adjustment plate 6, and an adjustment mechanism 7 is provided between the limit baffle 4 and the adjustment plate 6; a pad 8 is provided at the bottom of one side of the frame 1, and a core 9 is provided on the top of the pad 8, and a rotating mechanism 10 is provided on the top of the frame 1, and a second cylinder 11 is provided on the rotating mechanism 10, and a pressure plate 12 is installed at the output end of the second cylinder 11, and the pressure plate 12 is located at the top of the core 9, and a pneumatic suction cup 21 is provided at the bottom of the pressure plate 12.

[0031] Reference Figure 2In this embodiment, a mounting plate 13 is provided on the first cylinder 3. An arc-shaped plate corresponding to the first cylinder 3 is disposed within the mounting plate 13. Multiple mounting bolts 14 are provided on one side of the mounting plate 13, which threadably engage with the frame 1. Slide grooves are defined at the top and bottom of the inner wall of the frame 1, with the top and bottom ends of the plate 2 slidingly engaging with the two slide grooves, respectively. The mounting plate 13 can be removed or installed using the mounting bolts 14, securing the first cylinder 3 with the arc-shaped plate on the mounting plate 13. The position of the first cylinder 3 can be adjusted as needed, and the plate 2 moves stably left and right along the two slide grooves.

[0032] Reference Figure 2 In this embodiment, the internal thread of the spacer block 8 is engaged with two first screw rods 15. The top ends of the two first screw rods 15 are rotatably engaged with support blocks 16. Two grooves 17 corresponding to the two support blocks 16 are formed on the top of the spacer block 8. The two support blocks 16 are respectively located on both sides of the top of the spacer block 8. By setting the first screw rod 15, the first screw rod 15 can be rotated to drive the support blocks 16, so that the support blocks 16 move out of the grooves 17, and the height of the support blocks 16 can be adjusted, so that the two support blocks 16 can respectively provide stable support for the two sides of the bottom of the core 9.

[0033] Reference Figure 2 The rotating mechanism 10 of this embodiment includes a third cylinder 18 installed in the top of the frame 1, a first motor 19 installed at the output end of the third cylinder 18, and a movable base 20 installed at the output end of the first motor 19. The second cylinder 11 is arranged in the movable base 20. The third cylinder 18 is arranged so that the third cylinder 18 can drive the first motor 19 to move upward, so that the first motor 19 drives the movable base 20 to move upward, and the movable base 20 drives the second cylinder 11 to move upward. After the second cylinder 11 and the pressing plate 12 move to the appropriate position, the first motor 19 drives the movable base 20 to rotate, so that the movable base 20 drives the second cylinder 11 and the pressing plate 12 to move, so that the pressing plate 12 can move to the position of the parts, allowing the pneumatic suction cup 21 to transfer and assemble the parts.

[0034] Reference Figure 2 In this embodiment, two electric push rods 22 are installed on the top of the pressing plate 12. The output end of the electric push rod 22 passing through the pressing plate 12 is equipped with a squeezing block 23. The two squeezing blocks 23 are respectively located on both sides of the bottom of the pressing plate 12. By setting the electric push rod 22, the pressing plate 12 and the cushion block 8 squeeze the core 9 so that the electric push rod 22 can be started to drive the squeezing block 23, so that the two squeezing blocks 23 respectively provide stable support on both sides of the top of the core 9.

[0035] Reference Figure 3The moving mechanism 5 of this embodiment includes a fixed plate 24 arranged on one side of the flat plate 2, a second screw rod 25 threadedly engaged in the fixed plate 24, and a moving plate 26 slidingly engaged on one side of the flat plate 2. One end of the second screw rod 25 is rotatably engaged with one side of the moving plate 26. The limit baffle 4 and the moving plate 26 are both L-shaped. A first oblique block 27 and a second oblique block 28 are respectively provided at both ends of the moving plate 26. The first oblique block 27 abuts against one end of the limit baffle 4, and the second oblique block 28 abuts against the corner of the limit baffle 4. By setting the second screw rod 25, the second screw rod 25 can be rotated to push the movable plate 26 to move, so that the movable plate 26 drives the first inclined block 27 and the second inclined block 28 to move. At this time, the first inclined block 27 will squeeze one end of the limit baffle 4, so that one end of the limit baffle 4 moves backward in the flat plate 2. Rotating the second screw rod 25 in the opposite direction can make the second screw rod 25 pull the movable plate 26 to move, so that the movable plate 26 drives the first inclined block 27 and the second inclined block 28 to move. At this time, the second inclined block 28 will squeeze the corner of the limit baffle 4, so that the limit baffle 4 moves forward in the flat plate 2. The position of the adjusting plate 6 at one end of the limit baffle 4 can be adjusted as needed to adapt to the thickness of the core 9.

[0036] Reference Figure 3 The adjustment mechanism 7 of this embodiment includes a rotating frame 29 that rotates with one end of the limit baffle 4, and a second motor 30 mounted at the bottom of the limit baffle 4. The output end of the second motor 30 is fixedly connected to one end of the rotating frame 29. The adjustment plate 6 slides within the rotating frame 29. One side of the rotating frame 29 is provided with multiple fixing bolts 31 corresponding to the adjustment plates 6. The rotating frame 29 can be activated by the second motor 30 to drive the rotating frame 29 to rotate, so that the rotating frame 29 drives the adjustment plates 6 to rotate. The two adjustment plates 6 can be rotated to open and check the assembly of the core 9. The fixing bolts 31 can adjust the extension length of the adjustment plates 6, facilitating the placement of components during the assembly of the core 9.

[0037] Reference Figure 4 The present invention provides a novel intercooler structure, suitable for use in an assembly device for an intercooler structure according to any one of claims 1 to 7. A core 9 includes a support plate 35 and a plurality of heat dissipation tubes 36. A guide chamber 32 is provided on each side of the support plate 35 and the plurality of heat dissipation tubes 36. A guide tube 33 is provided at the top of the guide chamber 32. A plurality of mounting ears 34 are provided on one side of the guide chamber 32. Each of the plurality of heat dissipation tubes 36 is provided with internal fins 37. The guide chamber 32 allows communication between the guide chamber 32 and the plurality of heat dissipation tubes 36, allowing the guide tubes 33 on the guide chamber 32 to be connected to the outside. Heat dissipation is achieved using the plurality of heat dissipation tubes 36. The mounting ears 34 securely mount the entire intercooler.

[0038] Reference Figure 6In this embodiment, multiple heat pipes 36 are stacked sequentially on top of the support plate 35. Two short seals 38 are provided between each pair of adjacent heat pipes 36 and between each heat pipe 36 and the support plate 35. The two short seals 38 are located at both ends of the heat pipe 36. A heat dissipation belt 39 is provided between the two corresponding support plates 35. The short seals 38 can separate the multiple heat pipes 36, allowing the heat dissipation belt 39 to be provided between the heat pipes 36 for heat dissipation.

[0039] Reference Figure 7 The heat pipe 36 of this embodiment includes two baffles 40 and two long seals 41. The two long seals 41 are located between the two baffles 40. The inner fins 37 are wavy in shape, with the top and bottom of the inner fins 37 respectively abutting against opposite sides of the two baffles 40. The baffles 40 and the two long seals 41 are arranged to form a square tube. The inner fins 37 are assembled within the square tube formed by the two baffles 40 and the two long seals 41, thereby increasing the heat dissipation area and improving heat exchange efficiency.

[0040] Working principle: When in use, first, the support plate 35 is the overall support structure of the intercooler. The support plate 35 is placed on the top of the pad 8. The support height of the pad 8 can be adjusted. Then, it is adjusted according to the width and thickness of the support plate 35. First, the first cylinder 3 is started to drive the flat plate 2 to move. The flat plate 2 will drive the limit baffle 4 to move. When the two flat plates 2 move toward each other, the two limit baffles 4 limit and fix the two ends of the support plate 35. Then, the moving mechanism 5 is mobilized to drive the limit baffle 4 to move back and forth, so that the limit baffle 4 drives the adjustment plate 6 to move, so that the adjustment plate 6 limits Fix the front side of the support plate 35 so that the flat plate 2 and the adjustment plate 6 limit and fix the support plate 35, and then the rotating mechanism 10 drives the second cylinder 11 to move, so that the second cylinder 11 drives the pressure plate 12 to move, and the pressure plate 12 will drive the pneumatic suction cup 21 to move, so that the pneumatic suction cup 21 can transfer the corresponding parts as needed, and stack multiple short seals 38 and multiple heat pipes 36 on the top of the support plate 35 in turn to assemble the core 9. After the assembly is completed, the pressure plate 12 and the pad 8 limit and fix the top and bottom of the core 9, and the subsequent fixed installation operation can be carried out to install and fix the guide chamber 32.

[0041] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. A new structure intercooler assembly device, comprising a frame (1), characterized in that: Two flat plates (2) are slidably fitted in the frame (1), and first cylinders (3) are installed on both sides of the frame (1). The output ends of the two first cylinders (3) are fixedly connected to the opposite outer sides of the two flat plates (2), and a limit baffle (4) is slidably fitted in the two flat plates (2). A moving mechanism (5) is provided between the flat plates (2) and the limit baffle (4), and an adjusting plate (6) is rotatably fitted at one end of the limit baffle (4). The limit baffle (4) is rotatably fitted with the adjustment plate (6). An adjusting mechanism (7) is provided between the adjusting plates (6), a cushion block (8) is provided at the bottom of one side of the frame (1), a core body (9) is provided on the top of the cushion block (8), a rotating mechanism (10) is provided at the top of the frame (1), a second cylinder (11) is provided on the rotating mechanism (10), a pressing plate (12) is installed at the output end of the second cylinder (11), the pressing plate (12) is located on the top of the core body (9), and a pneumatic suction cup (21) is provided at the bottom of the pressing plate (12).

2. A new structure intercooler assembly equipment according to claim 1, characterized in that: A mounting plate (13) is provided on the first cylinder (3), an arc-shaped plate corresponding to the first cylinder (3) is provided inside the mounting plate (13), a plurality of mounting bolts (14) threadedly engaged with the frame (1) are provided on one side of the mounting plate (13), and sliding grooves are provided at the top and bottom of the inner wall of the frame (1), and the top and bottom ends of the flat plate (2) are respectively slidably engaged with the two sliding grooves.

3. The new structure intercooler assembly equipment according to claim 1, characterized in that: The internal thread of the cushion block (8) is engaged with two first screw rods (15), and the top ends of the two first screw rods (15) are rotatably engaged with support blocks (16). The top of the cushion block (8) is provided with two grooves (17) corresponding to the two support blocks (16), and the two support blocks (16) are respectively located on both sides of the top of the cushion block (8).

4. The new structure intercooler assembly equipment according to claim 1, characterized in that: The rotating mechanism (10) comprises a third cylinder (18) installed in the top of the frame (1), a first motor (19) installed at the output end of the third cylinder (18), and a moving seat (20) installed at the output end of the first motor (19); the second cylinder (11) is arranged in the moving seat (20).

5. The new structure intercooler assembly equipment according to claim 1, characterized in that: Two electric push rods (22) are installed on the top of the pressing plate (12), and an extrusion block (23) is installed at the output end of the electric push rod (22) passing through the pressing plate (12). The two extrusion blocks (23) are respectively located on both sides of the bottom of the pressing plate (12).

6. The new structure intercooler assembly equipment according to claim 1, characterized in that: The moving mechanism (5) comprises a fixed plate (24) arranged on one side of the flat plate (2), a second screw rod (25) threadedly engaged in the fixed plate (24), and a moving plate (26) slidably engaged on one side of the flat plate (2); one end of the second screw rod (25) is rotationally engaged with one side of the moving plate (26); the limit baffle (4) and the moving plate (26) are both L-shaped; a first inclined block (27) and a second inclined block (28) are respectively provided at both ends of the moving plate (26); the first inclined block (27) abuts against one end of the limit baffle (4), and the second inclined block (28) abuts against the corner of the limit baffle (4).

7. The new structure intercooler assembly equipment according to claim 1, characterized in that: The adjusting mechanism (7) comprises a rotating frame (29) rotatably engaged with one end of the limiting baffle (4), a second motor (30) mounted at the bottom of the limiting baffle (4), an output end of the second motor (30) being fixedly connected to one end of the rotating frame (29), the adjusting plate (6) being slidably engaged in the rotating frame (29), and a plurality of fixing bolts (31) corresponding to the adjusting plate (6) being provided on one side of the rotating frame (29).

8. A new structure intercooler, suitable for the new structure intercooler assembly equipment according to any one of claims 1 to 7, characterized in that: The core (9) comprises a support plate (35) and a plurality of heat dissipation tubes (36); a guide chamber (32) is provided on both sides of the support plate (35) and the plurality of heat dissipation tubes (36); a guide tube (33) is provided on the top of the guide chamber (32); a plurality of mounting ears (34) are provided on one side of the guide chamber (32); and inner fins (37) are provided in the plurality of heat dissipation tubes (36).

9. The new structure intercooler according to claim 8, characterized in that: A plurality of heat dissipation tubes (36) are stacked in sequence on top of the support plate (35); two short seals (38) are provided between each two adjacent heat dissipation tubes (36) and between the heat dissipation tube (36) and the support plate (35); the two short seals (38) are respectively located at both ends of the heat dissipation tube (36); and a heat dissipation belt (39) is provided between the corresponding two support plates (35).

10. The new structure intercooler according to claim 8, characterized in that: The heat dissipation pipe (36) comprises two partitions (40) and two long seals (41), wherein the two long seals (41) are located between the two partitions (40), and the inner fin (37) is wavy in shape, and the top and bottom of the inner fin (37) are respectively in contact with opposite sides of the two partitions (40).

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