Novel intelligent feeding equipment of corn husking machine
Through the connecting rod feeding, belt conveyor and chain drive feeding mechanism, combined with camera recognition and cylinder control, the problem of uneven distribution of fresh corn is solved, and the automation and working efficiency of the corn peeling machine are improved.
Patent Information
- Application Number
- CN202510947568.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-09-16
AI Technical Summary
The loading device of the existing corn peeling machine cannot ensure that the roots and heads of fresh corn are in the same direction, resulting in uneven distribution, affecting work efficiency and requiring manual re-sorting.
It adopts connecting rod feeding mechanism, belt conveying mechanism and chain drive loading mechanism, combined with camera to identify the direction of corn, and uses feeding cylinder and pushing cylinder to ensure the orderly transportation of corn and ensure the consistency of roots or heads.
It realizes the orderly transportation of fresh corn, reduces manual intervention, and improves the working efficiency of the corn peeling machine and the degree of automation of the equipment.
Smart Images

Figure CN120646504A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of corn processing, and in particular to a novel intelligent feeding device for a corn peeling machine. Background Art
[0002] Fresh corn refers to young, tender corn with a unique flavor and quality. Compared to regular corn, it is sweeter, more glutinous, more tender, and more fragrant. Market demand for fresh corn is increasing, making its preservation and processing particularly important. Because the edible portion of fresh corn consists of immature, tender kernels, they experience vigorous respiration and metabolism, rapidly convert sugars, and are prone to dehydration and deterioration, making long-term storage difficult. Therefore, quick freezing is necessary for long-term storage or year-round supply.
[0003] Currently, fresh corn is usually peeled by machine, but the feeding device of most corn peelers cannot ensure that the root and head of the fresh corn are facing the same direction. The fresh corn is not well distributed during the feeding process, and the fresh corn cannot be effectively transported to the corn peeler. Manual picking is required, which affects the working efficiency of the corn peeler. Summary of the Invention
[0004] The purpose of the present invention is to solve the problem that in the prior art, fresh corn is usually peeled by machine, but the feeding device of most corn peeling machines cannot ensure that the root and head of the fresh corn are facing the same direction, the fresh corn is not well distributed during the feeding process, the fresh corn cannot be effectively transported to the corn peeling machine, and manual picking is required, which affects the working efficiency of the corn peeling machine, and thus provides a new type of intelligent feeding equipment for corn peeling machines.
[0005] The technical solution adopted by the present invention to solve the above problems is: a new type of intelligent feeding equipment for corn peeling machine, including a connecting rod feeding mechanism, a belt conveyor mechanism and a chain drive feeding mechanism; the belt conveyor mechanism includes a belt, the connecting rod feeding mechanism is arranged on the side of the belt, and the chain drive feeding mechanism is arranged at the end of the belt; the corn is fed to the belt of the belt conveyor mechanism through the connecting rod feeding mechanism, and then transported to the chain drive feeding mechanism by the belt.
[0006] Furthermore, the connecting rod feeding mechanism includes a feeding rack, a feeding cylinder, a front feeding rack, a rear feeding rack and a connecting rod transmission unit; the front feeding rack and the rear feeding rack are adjacently arranged on the feeding rack, and the front feeding rack and the rear feeding rack are connected at both ends along the length direction by connecting rod transmission units respectively, each connecting rod transmission unit is connected to the feeding cylinder, and the feeding cylinder is installed on the feeding rack.
[0007] Furthermore, the connecting rod transmission unit includes a first connecting rod, a second connecting rod, a third connecting rod and a cylinder connecting rod; one end of the first connecting rod is hinged to the front feeding rack, and the other end is hinged to the second connecting rod; one end of the third connecting rod is hinged to the rear feeding rack, and the other end is hinged to the second connecting rod; the middle part of the second connecting rod is rotatably connected to the feeding rack, and the left and right ends are respectively hinged to the first connecting rod and the third connecting rod; one end of the cylinder connecting rod is hinged to the second connecting rod, and the other end is hinged to the cylinder rod end of the feeding cylinder; the hinge point of the cylinder connecting rod and the second connecting rod is arranged between the hinge point of the first connecting rod and the second connecting rod and the hinge point of the second connecting rod and the feeding rack.
[0008] Furthermore, the belt conveyor mechanism includes a belt frame, a conveying motor, a driving roller, a driven roller and a belt; the driving roller and the driven roller are rotatably connected to the belt frame, the belt is arranged between the driving roller and the driven roller, the conveying motor is installed on the belt frame, and the conveying motor is connected to the driving roller through a coupling.
[0009] Furthermore, both ends of the rotating shafts of the active roller and the driven roller are rotatably connected to bearing seats respectively, and the bearing seats are installed on the belt frame.
[0010] Furthermore, an arcuate slideway is provided at the end of the belt close to the driven roller, and guard plates are provided on both sides of the belt along the length direction, and the arcuate slideway and the guard plates are both connected to the belt frame.
[0011] Furthermore, the chain drive feeding mechanism includes a feeding frame, a feeding motor, a chain, a positioning plate, a driven sprocket and a driving sprocket; the driven sprocket and the driving sprocket are rotatably connected to the feeding frame, and a chain is arranged between the driven sprocket and the driving sprocket; the feeding motor drives the driving sprocket and is installed on the feeding frame.
[0012] Furthermore, a plurality of positioning plates are evenly spaced on the chain links, and the chain gaps between adjacent positioning plates are used for placing corn.
[0013] Furthermore, the chain-driven feeding mechanism also includes a camera and a pushing cylinder; the camera and the pushing cylinder are arranged correspondingly and respectively on both sides of the chain; the camera and the pushing cylinder are both arranged parallel to the positioning plate.
[0014] Furthermore, the width of the end of the arc-shaped slide is set corresponding to the diameter of a single corn, and the corn can be transported from the arc-shaped slide along the length direction to the chain between adjacent positioning plates of the chain transmission feeding mechanism.
[0015] The present invention has the following beneficial technical effects: The feeding cylinder of the connecting rod feeding mechanism of the present invention drives the front feeding rack and the rear feeding rack to reciprocate up and down, and feeds corn between the front feeding rack and the rear feeding rack. The corn can fall onto the belt along the inclined surface of the feeding mechanism, and the conveying motor drives the belt to convey the corn to the arc-shaped slide. The width of the end of the arc-shaped slide is set corresponding to the diameter of the corn, and the corn is controlled to be arranged in an orderly manner in the arc-shaped slide, avoiding the disordered distribution of corn conveyed by the existing corn conveying device, being conducive to the root cutting and peeling of fresh corn, and improving the working efficiency of the corn conveying device.
[0016] A camera and a pushing cylinder are provided at the end of the arc-shaped slideway of the present invention. The camera is used to identify the root and head of fresh corn. The pushing cylinder pushes down the corn with inconsistent directions on the chain, ensuring that the roots or heads of the fresh corn transported to the corn peeler are in the same direction, which is convenient for the subsequent peeling process and does not require manual re-picking, thereby reducing labor intensity and improving the working efficiency of the corn peeler. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 is a top view of the present invention; Figure 3 It is a structural diagram of the connecting rod feeding mechanism; Figure 4 yes Figure 3 The main view; Figure 5 yes Figure 3 Left view of; Figure 6 This is the working principle diagram of the connecting rod feeding mechanism; Figure 7 It is a structural diagram of the belt conveyor mechanism; Figure 8 It is a structural diagram of the chain drive feeding mechanism; Figure 9 It is a structural diagram of chain drive; Figure 10 It is a working state diagram of the present invention; In the figure, 1, connecting rod feeding mechanism; 11, feeding frame; 12, feeding cylinder; 13, front feeding frame; 131, front feeding limiter; 132, front feeding slope; 133, front feeding guide; 14, rear feeding frame; 141, rear feeding slope; 142, rear feeding guide; 15, first connecting rod; 16, second connecting rod; 17, third connecting rod; 18, cylinder connecting rod; 2. Belt conveyor mechanism; 21. Belt frame; 22. Conveying motor; 23. Active roller; 24. Driven roller; 25. Belt; 26. Guard plate; 27. Curved slideway; 28. Bearing seat; 3. Chain drive feeding mechanism; 31. Feeding frame; 32. Feeding motor; 33. Chain; 34. Chain link; 35. Positioning plate; 36. Driven sprocket; 37. Driving sprocket; 38. Camera; 39. Pushing cylinder. DETAILED DESCRIPTION
[0018] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0019] Specific implementation method 1: Combination Figures 1 to 10 To describe this embodiment, this embodiment provides a new intelligent feeding device for a corn peeler, comprising a connecting rod feeding mechanism 1, a belt conveyor mechanism 2 and a chain drive feeding mechanism 3; the belt conveyor mechanism 2 comprises a belt 25, the connecting rod feeding mechanism 1 is arranged on the side of the belt 25, and the chain drive feeding mechanism 3 is arranged at the end of the belt 25; the corn is fed to the belt 25 of the belt conveyor mechanism 2 through the connecting rod feeding mechanism 1, and then transported to the chain drive feeding mechanism 3 by the belt 25.
[0020] Specific implementation method 2: Combination Figures 1 to 10 To illustrate this embodiment, in this embodiment, the connecting rod feeding mechanism 1 includes a feeding rack 11, a feeding cylinder 12, a front feeding rack 13, a rear feeding rack 14 and a connecting rod transmission unit; the front feeding rack 13 and the rear feeding rack 14 are adjacently arranged on the feeding rack 11, and the front feeding rack 13 and the rear feeding rack 14 are connected at both ends along the length direction by connecting rod transmission units respectively, and each connecting rod transmission unit is connected to the feeding cylinder 12, and the feeding cylinder 12 is installed on the feeding rack 11.
[0021] In a preferred embodiment, the connecting rod transmission unit includes a first connecting rod 15, a second connecting rod 16, a third connecting rod 17 and a cylinder connecting rod 18; one end of the first connecting rod 15 is hinged to the front feeding rack 13, and the other end is hinged to the second connecting rod 16; one end of the third connecting rod 17 is hinged to the rear feeding rack 14, and the other end is hinged to the second connecting rod 16; the middle part of the second connecting rod 16 is rotatably connected to the feeding rack 11, and the left and right ends are respectively hinged to the first connecting rod 15 and the third connecting rod 17; one end of the cylinder connecting rod 18 is hinged to the second connecting rod 16, and the other end is hinged to the cylinder rod end of the feeding cylinder 12; the hinge point of the cylinder connecting rod 18 and the second connecting rod 16 is arranged between the hinge point where the first connecting rod 15 and the second connecting rod 16 are hinged and the hinge point of the second connecting rod 16 and the feeding rack 11.
[0022] In this embodiment, a front feeding guide portion 133 is provided at the bottom of the front feeding rack 13, and a rear feeding guide portion 142 is provided at the bottom of the rear feeding rack 14. The front feeding guide portion 133 and the rear feeding guide portion 142 are arranged inside the feeding rack 11 to play a guiding role. During the up and down reciprocating movement of the front feeding rack 13 and the rear feeding rack 14, the front feeding guide portion 133 and the rear feeding guide portion 142 always remain in the feeding rack 11; The top of the front feeding rack 13 is provided with a front feeding limit part 131 and a front feeding slope 132, and the top of the rear feeding rack 14 is provided with a rear feeding slope 141. A limiting gap is formed between the front feeding limit part 131 and the front feeding slope 132 for placing fresh corn, and the slopes of the front feeding slope 132 and the rear feeding slope 141 are equal.
[0023] Other components and connection relationships are the same as those in the first embodiment.
[0024] Specific implementation method three: Combination Figures 1 to 10 To describe this embodiment, in this embodiment, the belt conveyor mechanism 2 includes a belt frame 21, a conveying motor 22, a driving roller 23, a driven roller 24 and a belt 25; the driving roller 23 and the driven roller 24 are rotatably connected to the belt frame 21, the belt 25 is arranged between the driving roller 23 and the driven roller 24, the conveying motor 22 is installed on the belt frame 21, and the conveying motor 22 is connected to the driving roller 23 through a coupling.
[0025] In a preferred embodiment, both ends of the rotating shafts of the active roller 23 and the driven roller 24 are rotatably connected to a bearing seat 28 , respectively. The bearing seat 28 is mounted on the belt frame 21 .
[0026] In a preferred embodiment, an arcuate slide 27 is provided at the end of the belt 25 near the driven roller 24 , and guard plates 26 are provided on both sides of the belt 25 along the length direction. The arcuate slide 27 and the guard plates 26 are both connected to the belt frame 21 .
[0027] In a preferred embodiment, the width of the end of the arc-shaped slide 27 is set corresponding to the diameter of a single corn. The width range of the arc-shaped slide 27 limits the passage of a single corn along the length direction. The corn can be transported from the arc-shaped slide 27 along the length direction to the chain 33 between the adjacent positioning plates 35 of the chain drive feeding mechanism 3.
[0028] Other components and connection relationships are the same as those in the first embodiment.
[0029] Specific implementation method four: Combination Figures 1 to 10To illustrate this embodiment, in this embodiment, the chain drive feeding mechanism 3 includes a feeding frame 31, a feeding motor 32, a chain 33, a positioning plate 35, a driven sprocket 36 and a driving sprocket 37; the driven sprocket 36 and the driving sprocket 37 are rotatably connected to the feeding frame 31, and a chain 33 is arranged between the driven sprocket 36 and the driving sprocket 37; the feeding motor 32 drives the driving sprocket 37 and is installed on the feeding frame 31.
[0030] In a preferred embodiment, a plurality of positioning plates 35 are evenly spaced apart on the links 34 of the chain 33 , and the gaps in the chain 33 between adjacent positioning plates 35 are used to place corn.
[0031] In a preferred embodiment, the chain-driven feeding mechanism 3 further includes a camera 38 and a push cylinder 39; the camera 38 and the push cylinder 39 are disposed in correspondence with each other and are respectively arranged on either side of the chain 33; the camera 38 and the push cylinder 39 are both arranged parallel to the positioning plate 35. The camera 38 is used to identify the root and head orientation of the fresh corn. The corn visual recognition technology used is existing technology and does not involve software innovation.
[0032] Other components and connection relationships are the same as those in the first embodiment.
[0033] Working principle of the present invention: The feeding cylinder 12 of the connecting rod feeding mechanism 1 of the present invention drives the front feeding rack 13 and the rear feeding rack 14 to reciprocate up and down. When the rear feeding rack 14 is relatively upward, corn is fed between the front feeding rack 13 and the rear feeding rack 14. The front feeding limiter 131 and the rear feeding guide 142 form a space for accommodating fresh corn. Then the front feeding rack 13 moves upward relative to the rear feeding ramp 132 and the rear feeding ramp 141. The fresh corn falls along the ramp onto the belt 25 of the belt conveyor mechanism 2, and the conveying motor 22 drives the belt 25 to transport the fresh corn to the arc-shaped slide 27; finally, the fresh corn is transported from the end of the arc-shaped slide 27 to the chain 33 between the positioning plates 35 in the chain drive feeding mechanism 3. The camera 38 is used to identify the direction of the root and head of the corn. The pushing cylinder 39 pushes the corn with inconsistent directions on the chain 33 off to ensure that the roots or heads of the fresh corn transported to the corn peeler are in the same direction, which is convenient for the subsequent peeling process and does not require manual re-picking, reducing labor intensity and improving the working efficiency of the corn peeler.
[0034] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A new type of intelligent feeding equipment for corn husking machine, characterized by: It includes a connecting rod feeding mechanism (1), a belt conveying mechanism (2) and a chain transmission feeding mechanism (3); The belt conveying mechanism (2) comprises a belt (25), the connecting rod feeding mechanism (1) is arranged on the side of the belt (25), and the chain drive feeding mechanism (3) is arranged at the end of the belt (25); corn is fed to the belt (25) of the belt conveying mechanism (2) through the connecting rod feeding mechanism (1), and then transported to the chain drive feeding mechanism (3) by the belt (25).
2. The novel intelligent feeding equipment for corn peeling machine according to claim 1 is characterized by: The connecting rod feeding mechanism (1) comprises a feeding frame (11), a feeding cylinder (12), a front feeding frame (13), a rear feeding frame (14) and a connecting rod transmission unit; The front feeding rack (13) and the rear feeding rack (14) are adjacently arranged on the feeding frame (11), and the front feeding rack (13) and the rear feeding rack (14) are connected at both ends along the length direction through connecting rod transmission units, each connecting rod transmission unit is connected to the feeding cylinder (12), and the feeding cylinder (12) is installed on the feeding frame (11).
3. The novel intelligent feeding equipment for corn peeling machine according to claim 2 is characterized by: The connecting rod transmission unit comprises a first connecting rod (15), a second connecting rod (16), a third connecting rod (17) and a cylinder connecting rod (18); One end of the first connecting rod (15) is hinged to the front feeding rack (13), and the other end is hinged to the second connecting rod (16); One end of the third connecting rod (17) is hinged to the rear feeding rack (14), and the other end is hinged to the second connecting rod (16); The middle portion of the second connecting rod (16) is rotatably connected to the feeding frame (11), and the left and right ends are respectively hinged to the first connecting rod (15) and the third connecting rod (17); One end of the cylinder connecting rod (18) is hinged to the second connecting rod (16), and the other end is hinged to the end of the cylinder rod of the feeding cylinder (12); The hinge point between the cylinder connecting rod (18) and the second connecting rod (16) is arranged between the hinge point between the first connecting rod (15) and the second connecting rod (16) and the hinge point between the second connecting rod (16) and the feeding frame (11).
4. The novel intelligent feeding device for corn peeling machine according to claim 1 is characterized in that: The belt conveying mechanism (2) comprises a belt frame (21), a conveying motor (22), a driving roller (23), a driven roller (24) and a belt (25); The active roller (23) and the driven roller (24) are rotatably connected to the belt frame (21); the belt (25) is arranged between the active roller (23) and the driven roller (24); the conveying motor (22) is installed on the belt frame (21); and the conveying motor (22) is connected to the active roller (23) via a coupling.
5. The novel intelligent feeding device for corn peeling machine according to claim 4 is characterized in that: Both ends of the rotating shafts of the active roller (23) and the driven roller (24) are rotatably connected to the bearing seat (28), and the bearing seat (28) is mounted on the belt frame (21).
6. The novel intelligent feeding device for corn peeling machine according to claim 4 is characterized in that: An arc-shaped slideway (27) is provided at the end of the belt (25) close to the driven roller (24), and guard plates (26) are provided on both sides of the belt (25) along the length direction. The arc-shaped slideway (27) and the guard plates (26) are both connected to the belt frame (21).
7. The novel intelligent feeding equipment for corn peeling machine according to claim 1 is characterized by: The chain drive feeding mechanism (3) comprises a feeding frame (31), a feeding motor (32), a chain (33), a positioning plate (35), a driven sprocket (36) and a driving sprocket (37); The driven sprocket (36) and the driving sprocket (37) are rotatably connected to the feeding frame (31), and a chain (33) is provided between the driven sprocket (36) and the driving sprocket (37); the feeding motor (32) drives the driving sprocket (37) and is mounted on the feeding frame (31).
8. The novel intelligent feeding device for corn peeling machine according to claim 7 is characterized in that: A plurality of positioning plates (35) are evenly spaced on the chain links (34) of the chain (33), and the gaps in the chain (33) between adjacent positioning plates (35) are used to place corn.
9. The novel intelligent feeding device for corn peeling machine according to claim 7 is characterized in that: The chain drive feeding mechanism (3) further comprises a camera (38) and a pushing cylinder (39); the camera (38) and the pushing cylinder (39) are arranged correspondingly and respectively on both sides of the chain (33); the camera (38) and the pushing cylinder (39) are arranged parallel to each other with the positioning plate (35).
10. The novel intelligent feeding device for corn peeling machine according to claim 6 is characterized in that: The width of the end of the arc-shaped slideway (27) is set corresponding to the diameter of a single corn, and the corn can be transported from the arc-shaped slideway (27) along the length direction to the chain (33) between adjacent positioning plates (35) of the chain drive feeding mechanism (3).