Automatic rubber tube waste yarn treatment device

By designing an automatic device for processing waste yarn from the hose, the waste yarn and the hose are automatically separated and collected, which solves the health risks and low efficiency problems caused by manual operation, improves processing efficiency and cleanliness, and reduces labor intensity.

CN120646620APending Publication Date: 2025-09-16HUANGSHI HONGHE ELECTRONIC MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510968899.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

In the prior art, the processing of waste yarn from rubber sleeves requires manual operation, which leads to occupational health risks, low efficiency and high labor intensity, and is difficult to automate.

Method used

An automatic device for processing waste yarn from a rubber hose is designed. It includes a pressure component, a lifting component, a cutting component and a collecting component. The waste yarn is automatically separated and collected from the rubber hose by mechanized means, and the waste yarn is automatically collected by a negative pressure pump and a filter plate.

Benefits of technology

The automation of waste yarn processing of rubber cylinders is realized, which avoids the health risks brought by manual operation, improves processing efficiency and cleanliness, reduces labor intensity and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic rubber tube waste yarn treatment device which comprises a bottom plate and a placement block, the placement block is connected with the upper end of the bottom plate, the upper end of the placement block is provided with a containing through groove used for containing a rubber barrel, the bottom plate is provided with a pressure applying assembly used for applying pressure to the rubber barrel, and the pressure applying assembly can move to abut against the outer end of the rubber barrel. A pressing assembly is arranged on the base plate, a lifting assembly used for lifting a rubber barrel is arranged on the pressing assembly, a cutting assembly used for cutting waste yarn is arranged on the base plate, the lifting assembly can move to lift the rubber barrel so as to cancel limiting of the rubber barrel to the waste yarn, and a collecting assembly used for collecting the waste yarn is arranged on the placing block. According to the device, automation of waste yarn treatment of the rubber cylinder can be effectively achieved, the whole process of separating the waste yarn and the rubber cylinder is completed without manual work, the working efficiency of waste yarn and rubber cylinder treatment can be effectively improved, meanwhile, the labor intensity of operators is reduced, and the working environment is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of textiles, in particular to a device for automatically processing waste yarn from a hose. Background Art

[0002] In the textile industry, after the production workshop completes garment making, a large amount of waste yarn remains on the rubber drum. It is often necessary to manually remove the excess yarn from the drum so that the drum can be reused.

[0003] In the prior art, waste yarn needs to be separated from the rubber drum manually. The worker needs to step on the rubber drum to deform the rubber drum and separate them from the waste yarn, then pass one hand through the gap between the waste yarn and the rubber drum, and then hold the rubber drum with the other hand, and then move both hands in opposite directions to separate the waste yarn from the rubber drum. During this laborious process, the worker needs to bend over for a long time and exert force with both hands, which not only causes damage to the worker's body, but also greatly reduces the efficiency of waste yarn separation by manually separating the waste yarn. Summary of the Invention

[0004] (1) Purpose of the invention

[0005] In order to solve the technical problems existing in the background technology, the present invention proposes an automatic device for processing waste yarn of rubber tubes, which realizes the automation of the processing of waste yarn of rubber tubes, avoids the occupational health risks brought by manual operation, and the device does not need manual collection of waste yarn, further improving the efficiency and cleanliness of waste yarn processing. Therefore, the device as a whole does not need manual completion of the entire process of separating waste yarn and rubber tubes, which can effectively improve the work efficiency of waste yarn and rubber tube processing, while reducing the labor intensity of operators and improving the working environment.

[0006] (2) Technical solution

[0007] The present invention provides an automatic device for processing waste yarn of a rubber tube, comprising a base plate and a placement block, the placement block being connected to the upper end of the base plate, the upper end of the placement block being provided with an accommodating groove for accommodating a rubber tube, the base plate being provided with a pressure-applying component for applying pressure to the rubber tube, the pressure-applying component being movable to abut against the outer end of the rubber tube, the pressure-applying component being provided with a lifting component for lifting the rubber tube, the base plate being provided with a cutting component for cutting the waste yarn, the lifting component being movable to lift the rubber tube to cancel the limitation of the rubber tube on the waste yarn, and the placement block being provided with a collecting component for collecting the waste yarn.

[0008] Preferably, the collection assembly includes a collection box and a filter plate, the placement block is provided with a first groove, the collection box is detachably arranged in the first groove and seals the first groove, the collection box is slidingly arranged in contact with the inner wall of the first groove, a first through hole is provided on the bottom wall of the first groove, an air vent cooperating with the first through hole is provided on the bottom plate, a negative pressure pump is provided in the first through hole, a first opening is provided on the collection box that passes through from top to bottom, the filter plate is fixedly arranged in the collection box and is located at the bottom wall of the collection box, and a plurality of suction ports that are interconnected with the first groove are provided at the bottom end of the accommodating groove.

[0009] Preferably, it also includes a mounting block and a limiting plate, the mounting block is connected to the placement block, the mounting block is provided with a first notch at one end facing the placement block, the limiting plate is slidably set in the first notch, the limiting plate can be moved to extend out of the first notch and fit into the collection box, and the mounting block is provided with a limiting unit for limiting the limiting plate.

[0010] Preferably, the limiting unit includes a bolt, the mounting block is provided with a strip notch interconnected with the first notch, the limiting plate is provided with a threaded through hole interconnected with the strip notch, one end of the bolt is threadedly arranged in the strip through hole, and the other end of the bolt extends out of the strip notch, and the bolt can be moved to abut against the placement block.

[0011] Preferably, the pressure assembly includes two pressure rods, which are spaced apart and located above the placement block. The mounting plate is located above the pressure rods. The pressure rods are connected to the mounting plate through a fixing rod. A driving unit for driving the mounting plate is provided on the base plate.

[0012] Preferably, the driving unit includes a cylinder and a first connecting frame, the fixed end of the cylinder is connected to the upper end of the base plate, and the telescopic rod of the cylinder is vertically arranged upward and connected to the upper ends of the two mounting plates through the first connecting frame.

[0013] Preferably, a positioning plate is further included, wherein the positioning plate is connected to one end of the placement block facing the cylinder, and the rubber cylinder can be moved to abut against the positioning plate.

[0014] Preferably, the lifting assembly includes a push rod, which is located below the pressure rod. The end of the pressure rod facing the positioning plate is provided with a power unit for driving the push rod to extend into or out from under the pressure rod. There is a gap between the pressure rod and the push rod for the rubber cylinder to pass through. The push rod can be moved to extend into the rubber cylinder and fit with its inner circumference. A second opening for the push rod to pass through is provided on the positioning plate.

[0015] Preferably, the power unit includes a first telescopic cylinder, a first connecting rod, and a second connecting rod. The pressure rod is provided with a second groove at one end facing the positioning plate. The first telescopic cylinder is fixedly arranged in the second groove. The telescopic rod of the first telescopic cylinder is horizontally arranged and connected to the first connecting rod. The second connecting rod is connected to the top rod and is located below the first connecting rod. The first connecting rod and the second connecting rod are connected by a connecting plate.

[0016] Preferably, the cutting assembly includes a fixed plate, a second telescopic cylinder and a wire cutting mechanism, the fixed plate is connected to one end of the positioning plate toward the placement block, the fixed plate is located above the placement block, a second telescopic cylinder is provided at the bottom end of the fixed plate, the telescopic rod of the second telescopic cylinder is vertically downwardly arranged and connected to the wire cutting mechanism, the wire cutting mechanism is located above the placement block, and the wire cutting mechanism can be moved to contact the waste yarn and cut the waste yarn.

[0017] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0018] In the present invention: the device realizes the automation of the waste yarn processing of the rubber cylinder, avoids the occupational health risks brought by manual operation, and the device does not need manual collection of the waste yarn, further improving the efficiency and cleanliness of the waste yarn processing, so that the device as a whole does not need manual completion of the entire process of separating the waste yarn and the rubber cylinder, which can effectively improve the work efficiency of the waste yarn and rubber cylinder processing, while reducing the labor intensity of the operator and improving the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of an automatic hose waste yarn processing device proposed by the present invention.

[0020] Figure 2 This is a rear structural schematic diagram of an automatic hose waste yarn processing device proposed by the present invention.

[0021] Figure 3 The diagram is a top view of the structure of an automatic device for processing waste yarn of a hose proposed by the present invention.

[0022] Figure 4 This is a schematic structural diagram of a partially enlarged portion A of a device for automatically processing waste yarn from a hose proposed by the present invention.

[0023] Figure 5 This is a structural schematic diagram of a collection box in a device for automatically processing waste yarn from a hose proposed by the present invention.

[0024] Figure numerals: 1. base plate; 2. placement block; 3. cylinder; 4. first connecting frame; 5. mounting plate; 6. fixing rod; 7. pressure rod; 8. collecting box; 9. filter plate; 10. mounting block; 11. limit plate; 12. bolt; 13. first telescopic cylinder; 14. first connecting rod; 15. connecting plate; 16. second connecting rod; 17. push rod; 18. fixing plate; 19. second telescopic cylinder; 20. wire cutting mechanism; 21. positioning plate. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessary confusion of the concepts of the present invention.

[0026] In the description of the invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of the invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, such as welding, riveting, or bonding, or a detachable connection, such as threaded connection, key connection, or pin connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium, or it may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0028] like Figure 1-5 As shown, the present invention proposes an automatic device for processing waste yarn of a rubber tube, comprising a base plate 1 and a placement block 2, the placement block 2 being connected to the upper end of the base plate 1, the upper end of the placement block 2 being provided with a accommodating groove for accommodating a rubber tube, a pressure-applying component for applying pressure to the rubber tube being provided on the base plate 1, the pressure-applying component being movable to abut against the outer end of the rubber tube, a lifting component for lifting the rubber tube being provided on the pressure-applying component, a cutting component for cutting the waste yarn being provided on the base plate 1, the lifting component being movable to lift the rubber tube to cancel the limitation of the rubber tube on the waste yarn, and a collecting component for collecting the waste yarn being provided on the placement block 2.

[0029] In the present invention, the rubber cylinder is first placed in the accommodating groove, the pressure-applying component moves to abut against the outer end of the rubber cylinder, and pressure is applied to the rubber cylinder to deform it, thereby separating the waste yarn from the rubber cylinder, and the separated waste yarn is cut by the cutting component to break the waste yarn. Then the lifting component moves to lift the rubber cylinder, canceling the limit of the rubber cylinder on the waste yarn, and finally the collecting component collects the cut waste yarn. The device realizes the automation of the waste yarn processing of the rubber cylinder, avoids the occupational health risks brought by manual operation, and the device does not require manual collection of the waste yarn, further improving the efficiency and cleanliness of the waste yarn processing. Therefore, the device as a whole does not require manual completion of the entire process of separating the waste yarn and the rubber cylinder, which can effectively improve the work efficiency of the waste yarn and rubber cylinder processing, while reducing the labor intensity of the operator and improving the working environment.

[0030] The present application further proposes that the collection assembly includes a collection box 8 and a filter plate 9, a first groove is provided on the placement block 2, the collection box 8 is detachably arranged in the first groove and the first groove is sealed, the collection box 8 is slidingly arranged in contact with the inner wall of the first groove, a first through hole is provided on the bottom wall of the first groove, an air vent that cooperates with the first through hole is provided on the bottom plate 1, a negative pressure pump is provided in the first through hole, a first opening that passes through the top and bottom is provided on the collection box 8, the filter plate 9 is fixedly arranged in the collection box 8 and is located at the bottom wall of the collection box 8, and a plurality of suction ports that are interconnected with the first groove are provided at the bottom end of the accommodating groove.

[0031] Specifically, when the waste yarn is separated from the rubber cylinder, the negative pressure pump is started and negative pressure is formed in the first groove, and the waste yarn is sucked into the collection box 8 through the suction port, and the filter plate 9 intercepts the waste yarn in the collection box 8, and the air is filtered by the filter plate 9 and discharged through the first opening. After the waste yarn accumulates to a set amount, the collection box 8 can be slid out along the first groove and directly cleaned or replaced. Since the collection box 8 fits tightly with the inner wall of the first groove, the waste yarn will not be scattered during the disassembly process. At the same time, when the rubber cylinder and waste yarn are placed on the placement block 2 through the negative pressure component, the negative pressure pump can limit the rubber cylinder and waste yarn through the first groove and the suction port, thereby improving the stability of the device during use. The device realizes automatic collection of waste yarn, and the detachable collection box 8 is designed to facilitate regular cleaning of waste yarn, thereby effectively improving the waste yarn processing efficiency, reducing manual operation, and improving the working environment.

[0032] The present application further proposes that the mounting block 10 is connected to the placement block 2, and a first notch is set at one end of the mounting block 10 toward the placement block 2, and a limiting plate 11 is slidably set in the first notch. The limiting plate 11 can be moved to extend out of the first notch and fit into the collection box 8, and a limiting unit is set on the mounting block 10 for limiting the limiting plate 11.

[0033] Specifically, when the collection box 8 is fully inserted into the first groove, the operator pushes the limiting plate 11 to slide along the first notch until it contacts the side wall of the collection box 8, and the position of the limiting plate 11 is locked through the limiting unit, thereby completing the limitation of the collection box 8, thereby effectively preventing the collection box 8 from sliding during use, thereby further improving the stability of the device during use.

[0034] The present application further proposes that the limiting unit includes a bolt 12, a strip notch interconnected with the first notch is provided on the mounting block 10, and a threaded through hole interconnected with the strip notch is provided on the limiting plate 11. One end of the bolt 12 is threadedly arranged in the strip through hole, and the other end of the bolt 12 extends out of the strip notch. The bolt 12 can be moved to abut against the placement block 2. The device can more conveniently drive the limiting plate 11 to move through the bolt 12, and after the limiting plate 11 is fitted with the collection box 8 during the movement, the bolt 12 can be rotated. The bolt 12 is rotated to abut against the placement block 2 to increase the friction between the bolt 12 and the placement block 2, thereby completing the limitation of the limiting plate 11.

[0035] The present application further proposes that the pressure assembly includes two pressure rods 7, which are arranged at intervals and located above the placement block 2, and the mounting plate 5 is located above the pressure rods 7. The pressure rods 7 are connected to the mounting plate 5 through a fixing rod 6. A driving unit for driving the mounting plate 5 is provided on the base plate 1. The driving unit drives the two mounting plates 5 to move downward, thereby driving the pressure rods 7 to move downward through the fixing rod 6 to squeeze the rubber cylinder. The device realizes automatic tightening of the rubber cylinder without manual operation, thereby improving work efficiency.

[0036] The present application further proposes that the driving unit includes a cylinder 3 and a first connecting frame 4, the fixed end of the cylinder 3 is connected to the base plate 1, and the telescopic rod of the cylinder 3 is vertically arranged upward and connected to the upper ends of the two mounting plates 5 through the first connecting frame 4.

[0037] The cylinder 3 and the first connecting frame 4 can effectively drive the mounting plate 5 to move, thereby improving the processing efficiency and quality of the rubber cylinder waste yarn. The drive by the cylinder 3 can effectively avoid manual operation, reduce the labor intensity of workers, and improve work safety.

[0038] The present application further proposes that the positioning plate 21 is connected to one end of the placement block 2 facing the cylinder 3, and the rubber cylinder can be moved to abut against the positioning plate 21. The positioning plate 21 can effectively limit the installation position of the rubber cylinder. After the rubber cylinder is moved to abut against the positioning plate 21, the installation of the rubber cylinder can be completed.

[0039] The present application further proposes that the lifting assembly includes a push rod 17, which is located below the pressure rod 7. The pressure rod 7 is provided with a power unit at one end facing the positioning plate 21 for driving the push rod 17 to extend into or out from under the pressure rod 7. There is a gap between the pressure rod 7 and the push rod 17 for the rubber cylinder to pass through. The push rod 17 can be moved to extend into the rubber cylinder and fit with its inner circumference. The positioning plate 21 is provided with a second opening for the push rod 17 to pass through. The power unit can effectively drive the push rod 17 to move, and the push rod 17 moves into the rubber cylinder, thereby driving the push rod 17 to move upward through the pressure rod 7, so that the push rod 17 can effectively drive the rubber cylinder to move upward, so as to cancel the limit of the rubber cylinder on the waste yarn.

[0040] The present application further proposes a power unit comprising a first telescopic cylinder 13, a first connecting rod 14, and a second connecting rod 16. The first telescopic cylinder 13 is fixed in the second groove at the end of the pressure rod 7, and its telescopic rod extends horizontally and is connected to the first connecting rod 14. The second connecting rod 16 is fixedly connected to the push rod 17 and is located below the first connecting rod 14. The two are connected by a connecting plate 15. When the telescopic rod of the first telescopic cylinder 13 moves horizontally, it drives the first connecting rod 14 to move horizontally, and then drives the second connecting rod 16 and the push rod 17 to move synchronously through the connecting plate 15. The movement direction of the push rod 17 is consistent with the extension and contraction direction of the telescopic rod, thereby controlling the push rod 17 to extend into or out of the rubber cylinder.

[0041] The present application further proposes that the cutting assembly includes a fixed plate 18, a second telescopic cylinder 19 and a wire cutting mechanism 20. The fixed plate 18 is connected to one end of the positioning plate 21 toward the placement plate. The fixed plate 18 is located above the placement block 2. A second telescopic cylinder 19 is provided at the bottom end of the fixed plate 18. The telescopic rod of the second telescopic cylinder 19 is vertically downwardly arranged and connected to the wire cutting mechanism 20. The wire cutting mechanism 20 is located above the placement block 2. The wire cutting mechanism 20 can be moved to contact the waste yarn and cut the waste yarn. The device can effectively control the up and down movement of the wire cutting mechanism 20 through the second telescopic cylinder 19, and complete the cutting operation of the waste yarn through the wire cutting assembly, and the cutting line of the wire cutting assembly can effectively ensure that the waste yarn is completely cut off.

[0042] It should be understood that the above-described specific embodiments of the present invention are merely illustrative or illustrative of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included within the scope of protection of the present invention. In addition, the appended claims are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.

Claims

1. An automatic device for processing waste yarn from a hose, characterized in that: The utility model comprises a base plate and a placement block, the placement block is connected to the upper end of the base plate, the upper end of the placement block is provided with an accommodating groove for accommodating the rubber cylinder, the base plate is provided with a pressure-applying component for applying pressure to the rubber cylinder, the pressure-applying component can be moved to abut against the outer end of the rubber cylinder, the pressure-applying component is provided with a lifting component for lifting the rubber cylinder, the base plate is provided with a cutting component for cutting the waste yarn, the lifting component can be moved to lift the rubber cylinder to cancel the limitation of the rubber cylinder on the waste yarn, and the placement block is provided with a collecting component for collecting the waste yarn.

2. The automatic hose waste yarn processing device according to claim 1 is characterized in that: The collecting assembly includes a collecting box and a filter plate. The placing block is provided with a first groove. The collecting box is detachably arranged in the first groove and seals the first groove. The collecting box is slidingly arranged in contact with the inner wall of the first groove. A first through hole is provided on the bottom wall of the first groove. An air vent cooperating with the first through hole is provided on the bottom plate. A negative pressure pump is provided in the first through hole. A first opening is provided on the collecting box that passes through from top to bottom. The filter plate is fixedly arranged in the collecting box and is located at the bottom wall of the collecting box. The bottom end of the accommodating groove is provided with a plurality of suction ports that are interconnected with the first groove.

3. The automatic hose waste yarn processing device according to claim 2 is characterized in that: It also includes a mounting block and a limiting plate, the mounting block is connected to the placement block, the mounting block is provided with a first notch at one end facing the placement block, the limiting plate is slidably set in the first notch, the limiting plate can be moved to extend out of the first notch and fit into the collection box, and the mounting block is provided with a limiting unit for limiting the limiting plate.

4. The automatic hose waste yarn processing device according to claim 3 is characterized in that: The limiting unit includes a bolt, a strip notch connected to the first notch is provided on the mounting block, a threaded through hole connected to the strip notch is provided on the limiting plate, one end of the bolt is threadedly arranged in the strip through hole, and the other end of the bolt extends out of the strip notch, and the bolt can be moved to abut against the placement block.

5. The automatic hose waste yarn processing device according to claim 1 is characterized in that: The pressure assembly includes two pressure rods and a mounting plate. The two pressure rods are arranged at intervals and located above the placement block. The mounting plate is located above the pressure rods. The pressure rods are connected to the mounting plate through a fixing rod. A driving unit for driving the mounting plate is provided on the base plate.

6. The automatic hose waste yarn processing device according to claim 5, characterized in that: The driving unit includes a cylinder and a first connecting frame, the fixed end of the cylinder is connected to the upper end of the base plate, and the telescopic rod of the cylinder is vertically arranged upward and connected to the upper ends of the two mounting plates through the first connecting frame.

7. The automatic hose waste yarn processing device according to claim 6 is characterized in that: It also includes a positioning plate, which is connected to one end of the placement block facing the cylinder, and the rubber cylinder can be moved to abut against the positioning plate.

8. The automatic hose waste yarn processing device according to claim 7 is characterized in that: The lifting assembly includes a push rod, which is located below the pressure rod. The end of the pressure rod facing the positioning plate is provided with a power unit for driving the push rod to extend into or out from under the pressure rod. There is a gap between the pressure rod and the push rod for the rubber cylinder to pass through. The push rod can be moved to extend into the rubber cylinder and fit with its inner circumference. The positioning plate is provided with a second opening for the push rod to pass through.

9. The automatic hose waste yarn processing device according to claim 8, characterized in that: The power unit includes a first telescopic cylinder, a first connecting rod, and a second connecting rod. A second groove is provided at one end of the pressure rod facing the positioning plate. The first telescopic cylinder is fixedly arranged in the second groove. The telescopic rod of the first telescopic cylinder is horizontally arranged and connected to the first connecting rod. The second connecting rod is connected to the top rod and is located below the first connecting rod. The first connecting rod and the second connecting rod are connected by a connecting plate.

10. The automatic hose waste yarn processing device according to claim 7, characterized in that: The cutting assembly includes a fixed plate, a second telescopic cylinder and a wire cutting mechanism. The fixed plate is connected to one end of the positioning plate toward the placement block. The fixed plate is located above the placement block. A second telescopic cylinder is provided at the bottom end of the fixed plate. The telescopic rod of the second telescopic cylinder is vertically downwardly arranged and connected to the wire cutting mechanism. The wire cutting mechanism is located above the placement block and can be moved to contact the waste yarn and cut the waste yarn.