Heavy truss diagonal web member rapid hoisting in-place device and construction method

The combination of the placement rack and the lifting rack solves the problem of controlling the installation angle of the heavy truss diagonal web, achieves an efficient and precise installation process, and simplifies the construction process.

CN120646684APending Publication Date: 2025-09-16MCC TIANGONG GROUP
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Patent Information

Application Number
CN202510850058.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-24
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

In the prior art, it is difficult to control the installation angle of the diagonal web members of a heavy truss, which affects the installation accuracy and efficiency.

Method used

A combination of a display rack and a hoisting rack is used. The display rack is used to place the diagonal braces and tilt them at an installation angle. The hoisting rack maintains the tilt angle of the diagonal braces during the hoisting process to ensure installation accuracy and efficiency.

Benefits of technology

By placing the diagonal braces at the correct angle directly on site, subsequent adjustments are avoided, which improves installation efficiency and accuracy. The structure is simple and the operation is convenient.

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Abstract

The invention provides a heavy truss diagonal web member rapid hoisting in-place device and a construction method.The device comprises a placing frame and a hoisting frame, the placing frame is used for placing a to-be-installed diagonal web member so that the diagonal web member can be obliquely placed at an installation angle, and the hoisting frame is arranged above the placing frame and used for hoisting the diagonal web member; and in the hoisting process, the diagonal web members are inclined at the installation angle. The method has the beneficial effects that after being transported to a construction site, the truss diagonal web members can be directly unloaded to the placing frame, the placing angle of the placing frame is consistent with the mounting angle of the diagonal web members, subsequent repeated adjustment of the diagonal web members is avoided, and the mounting efficiency is improved. The inclined angle of the diagonal web member is kept during hoisting of the hoisting frame, rapid installation is facilitated after the diagonal web member is hoisted to a set position, and the installation precision is guaranteed. The structure is simple and operation is convenient.
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Description

Technical Field

[0001] The invention belongs to the technical field of construction engineering, and in particular relates to a device for quickly hoisting and placing a heavy-duty truss diagonal web member and a construction method. Background Art

[0002] With the rapid development of the construction industry, steel structures are increasingly being used in construction projects. In particular, aesthetic demands in urban construction have led to the emergence of a variety of multi-dimensional and irregular steel structures, which in turn present significant difficulties and challenges in component installation. In particular, for components with fixed installation angles, such as truss diagonals, existing technology requires the use of multiple fall chains to adjust the installation angle and position during each installation, making precision control difficult and significantly impacting installation efficiency. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides a heavy-duty truss diagonal member rapid lifting and positioning device and construction method, which effectively solves the technical problem that the installation angle of the heavy-duty truss diagonal member cannot be controlled, affecting the installation accuracy and installation efficiency, and overcomes the shortcomings of the existing technology.

[0004] The technical solution adopted by the present invention is: a device for quickly lifting and placing heavy-duty truss diagonal web members, comprising:

[0005] A placement rack is used to place the diagonal braces to be installed so that the diagonal braces are tilted at an installation angle;

[0006] The hoisting frame is arranged above the display frame and is used for hoisting the diagonal brace. During the hoisting process, the diagonal brace is tilted at the installation angle.

[0007] Furthermore, the placing rack includes a placing horizontal rod, and a plurality of longitudinal placing rods are supported on the placing horizontal rod. The plurality of longitudinal placing rods form a placing inclined plane, and the inclination angle of the placing inclined plane is the same as the installation angle.

[0008] Furthermore, placement reinforcement rods are provided between the multiple longitudinal placement rods.

[0009] Furthermore, a vertical support rod and an oblique support rod are provided on the horizontal placement rod, and the vertical support rod and the oblique support rod are cross-arranged at one end away from the horizontal placement rod to support the longitudinal placement rod.

[0010] Furthermore, the placement horizontal rod includes a transverse horizontal rod and a longitudinal horizontal rod, the vertical support rod and the oblique support rod are arranged on the transverse horizontal rod near one end of the placement horizontal rod, and the longitudinal horizontal rod is arranged on the side of the vertical support rod and the oblique support rod.

[0011] Furthermore, a placement positioning rod is provided on the lower side of the placement horizontal rod close to the placement inclined surface.

[0012] Furthermore, the hoisting frame includes a hoisting horizontal rod, and a fixed-angle hoisting rod is provided on the hoisting horizontal rod for tilting the diagonal brace at the installation angle.

[0013] Furthermore, the fixed-angle hanger includes a first hanger and a second hanger, and the first hanger and the second hanger have different lengths, so that the diagonal web member is inclined at the installation angle.

[0014] Furthermore, a hoisting reinforcement rod is provided between the first hoist rod and the second hoist rod.

[0015] The present invention further provides a construction method for the above-mentioned device for quickly hoisting and placing a heavy-duty truss diagonal web, comprising the following steps:

[0016] According to the installation angle of the diagonal brace, the display rack and the hanging rack are manufactured;

[0017] Placing the diagonal braces on the placement rack in sequence, so that the diagonal braces are placed at the installation angle;

[0018] The diagonal brace is hoisted to an installation position using the hoisting frame. During the hoisting process, the diagonal brace is tilted at the installation angle.

[0019] The advantages and positive effects of this invention are as follows: Due to the adoption of the above-mentioned technical solution, the truss diagonal webs can be directly unloaded onto a storage rack after being transported to the construction site. The placement angle of the rack aligns with the installation angle of the diagonal webs, eliminating the need for subsequent multiple adjustments of the diagonal webs and improving installation efficiency. The hoisting rack maintains the diagonal webs' tilt angle during hoisting, facilitating quick installation and ensuring installation accuracy after hoisting to the designated location. The structure is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and other objects, features, and advantages of the present invention will become more apparent through a more detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. The accompanying drawings are provided to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and are not intended to limit the present invention. In the drawings, the same reference numerals generally represent the same components or steps.

[0021] Figure 1 The present invention is a schematic diagram of the overall structure of a device for quickly lifting and placing a heavy-duty truss diagonal web member.

[0022] In the picture:

[0023] 1. Place the rod vertically 2. Place the reinforcement rod 3. Place the vertical support rod

[0024] 4. Oblique support rod 5. Horizontal rod 6. Vertical horizontal rod

[0025] 7. Place the positioning rod 8. Install the horizontal rod 9. First lifting rod

[0026] 10. Second suspender rod 13. Lifting reinforcement rod 14. Lifting lug

[0027] 15. Oblique abdominal bar DETAILED DESCRIPTION

[0028] An embodiment of the present invention provides a device and a construction method for quickly hoisting and placing a heavy-duty truss diagonal web member. The embodiment of the present invention is described below with reference to the accompanying drawings.

[0029] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a communication between the internal parts of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood based on specific circumstances.

[0030] like Figure 1 As shown, an embodiment of the present invention provides a device for quickly hoisting and placing a heavy-duty truss diagonal brace, comprising a display rack and a hoisting rack. The display rack is used to place the diagonal brace 15 to be installed, tilting the diagonal brace 15 at an installation angle. The hoisting rack is disposed above the display rack and is used to hoist the diagonal brace 15, tilting the diagonal brace 15 at the installation angle during the hoisting process. By providing the display rack and the hoisting rack, the diagonal brace 15 can be tilted according to the installation angle during the display and hoisting processes. During the installation process, there is no need to adjust the angle of the diagonal brace 15, thereby improving installation accuracy and efficiency.

[0031] Specifically, the display rack includes a horizontal display bar that supports a plurality of longitudinal display bars 1. The plurality of longitudinal display bars 1 are horizontally arranged and spaced parallel to each other. The plurality of longitudinal display bars 1 are supported at different heights, varying in a stepwise manner, so that the plurality of longitudinal display bars 1 form an inclined display surface. The inclined display surface has an angle that is the same as the installation angle of the diagonal brace bars 15. The diagonal brace bars 15 are placed perpendicular to the longitudinal display bars 1 on the inclined display surface, thereby tilting the diagonal brace bars 15 at the installation angle.

[0032] Specifically, a plurality of longitudinal placement bars 1 are provided with placement reinforcement bars 2. The placement reinforcement bars 2 are arranged perpendicular to the longitudinal placement bars 1 and are fixedly connected to the plurality of longitudinal placement bars 1. A plurality of placement reinforcement bars 2 are provided and arranged at equal intervals to prevent deformation of the longitudinal placement bars 1.

[0033] Specifically, the horizontal placement rod is provided with a vertical support rod 3 and a diagonal support rod 4. The vertical support rod 3 and the diagonal support rod 4 are intersecting at one end, away from the horizontal placement rod, to support the longitudinal placement rod 1. The intersecting ends of the vertical support rod 3 and the diagonal support rod 4 are fixedly connected, and the longitudinal placement rod 1 is placed within and fixedly connected to the intersecting ends. The vertical support rod 3 and the diagonal support rod 4 provide a stable support for the longitudinal placement rod 1.

[0034] Specifically, the horizontal placement rods include a transverse horizontal rod 5 and a longitudinal horizontal rod 6, which are arranged vertically. The vertical support rods 3 and the diagonal support rods 4 are fixed to the transverse horizontal rod 5 at one end close to the horizontal placement rods, and the longitudinal horizontal rods 6 are fixed to both sides of the vertical support rods 3 and the side of the diagonal support rods 4 away from the vertical support rods 3. The longitudinal horizontal rods 6 can play a certain positioning role for the vertical support rods 3 and the diagonal support rods 4, making the support effect of the vertical support rods 3 and the diagonal support rods 4 more secure.

[0035] Preferably, a placement positioning rod 7 is fixed to the lower side of the placement horizontal rod near the placement slope. The placement positioning rod 7 is fixed to the outside of the placement slope and is arranged parallel to the longitudinal placement rod 1. When the diagonal brace 15 is placed on the placement slope, the end of the diagonal brace 15 can abut against the placement positioning rod 7 to prevent the diagonal brace 15 from slipping.

[0036] Specifically, the hoisting frame includes a hoisting horizontal rod 8, which is provided with a fixed angle hoisting rod for tilting the diagonal brace 15 at an installation angle. A lifting lug 14 is fixed at the middle of the hoisting horizontal rod 8 for connecting a lifting device.

[0037] Specifically, the fixed-angle suspender includes a first suspender 9 and a second suspender 10. The first suspender 9 and the second suspender 10 are of different lengths and are arranged vertically. The tops of the first suspender 9 and the second suspender 10 are fixedly connected to the hoisting horizontal rod 8. The distance between the first suspender 9 and the second suspender 10 is the same as the horizontal distance between the two lifting ears 14 on the diagonal brace 15 when the suspender 15 is tilted. Due to the different lengths of the first suspender 9 and the second suspender 10, they are used to connect to the two lifting ears 14 on the diagonal brace 15, respectively, so that the diagonal brace 15 maintains the installation angle and is hoisted at an angle.

[0038] Preferably, in order to facilitate connection, a lifting ring is fixed to the bottom of the first hanger 9 and the second hanger 10, and a lifting rope is connected to the lifting ring, and the lifting rope can be connected to the lifting lug 14 on the diagonal member 15. If the length of the first hanger 9 and the second hanger 10 is set according to the installation angle of the diagonal member 15, the lifting ropes connected to the first hanger 9 and the second hanger 10 can be set to the same length. During the specific construction process, if the processing length of the first hanger 9 and the second hanger 10 deviates, so that the lifting angle of the diagonal member 15 deviates from the installation angle, the lifting angle can be fine-tuned by adjusting the length of the lifting ropes at the bottom of the first hanger 9 and the second hanger 10 to ensure that the lifting angle is consistent with the installation angle.

[0039] Preferably, a hoisting reinforcement rod 13 is fixed between the first hoisting rod 9 and the second hoisting rod 10. The hoisting reinforcement rod 13 is fixed crosswise and tilted.

[0040] Embodiment: A device for quickly hoisting and placing diagonal web members of a heavy-duty truss comprises a placement frame and a hoisting frame. Both the placement frame and the hoisting frame are fixed by welding. The placement frame comprises a placement horizontal bar, on which a plurality of longitudinal placement bars 1 are supported. The plurality of longitudinal placement bars 1 are placed horizontally and arranged parallel to each other at intervals. The support heights of the plurality of longitudinal placement bars 1 are different, and the heights vary in a step-like manner, so that the plurality of longitudinal placement bars 1 form a placement inclined plane, and the inclination angle of the placement inclined plane is the same as the installation angle of the diagonal web member 15. Placement reinforcement bars 2 are provided between the plurality of longitudinal placement bars 1. The placement reinforcement bars 2 are arranged perpendicular to the longitudinal placement bars 1 and are fixedly connected to the plurality of longitudinal placement bars 1. There are a plurality of placement reinforcement bars 2, which are arranged at equal intervals. The placement horizontal bar is provided with vertical support bars 3 and diagonal support bars 4. The vertical support bars 3 and the diagonal support bars 4 are arranged crosswise at one end away from the placement horizontal bar to support the longitudinal placement bars 1. The intersection ends of the vertical support bars 3 and the diagonal support bars 4 are fixedly connected, and the longitudinal placement bars 1 are placed within the intersection end and fixedly connected to the intersection end. The horizontal placement rods include a transverse horizontal rod 5 and a longitudinal horizontal rod 6, which are arranged vertically. The vertical support rods 3 and the diagonal support rods 4 are fixed to the transverse horizontal rod 5 at their ends closest to the placement rods. The longitudinal horizontal rods 6 are fixed to both sides of the vertical support rods 3 and to the side of the diagonal support rods 4 away from the vertical support rods 3. A placement positioning rod 7 is fixed to the lower side of the placement rod near the placement slope. The placement positioning rod 7 is fixed to the outside of the placement slope and arranged parallel to the longitudinal placement rod 1. The hanging frame includes a lifting horizontal rod 8, which is equipped with a fixed-angle hanging rod. A lifting lug 14 is fixed to the middle of the lifting horizontal rod 8. The fixed-angle hanging rods include a first hanging rod 9 and a second hanging rod 10. The first hanging rod 9 and the second hanging rod 10 are of different lengths and arranged vertically. The tops of the first hanging rod 9 and the second hanging rod 10 are fixedly connected to the lifting horizontal rod 8. The distance between the first hanging rod 9 and the second hanging rod 10 is the same as the horizontal distance between the two lifting lugs 14 on the diagonal brace 15 when the placement is tilted. A lifting ring is fixed at the bottom of the first and second suspenders 9 and 10, and a lifting rope is connected to the lifting ring. The lifting rope can be connected to the lifting lug 14 on the diagonal brace 15. A lifting reinforcement rod 13 is fixed between the first and second suspenders 9 and 10. The lifting reinforcement rod 13 is fixed at an angle and crosswise.

[0041] A construction method for a device for quickly lifting and placing a heavy-duty truss diagonal web as described above comprises the following steps:

[0042] S1. Use corresponding software to calculate the installation angle of the diagonal brace at high altitude. According to the installation angle of the diagonal brace 15, make a display rack and a hanging rack so that the display rack's display angle and the hanging rack's hanging angle are consistent with the installation angle.

[0043] S2. After the diagonal braces 15 are transported to the construction site, the diagonal braces 15 are placed on the placement rack in sequence using a lifting device, and the ends of the diagonal braces 15 are abutted against the placement positioning rods 7 to prevent the diagonal braces 15 from slipping.

[0044] S3. Connect the hoisting frame to the lifting device, connect the hoisting rope of the hoisting frame to the lifting lug 14 on the diagonal brace 15, and hoist the diagonal brace 15 to the installation position at an installation angle, and then dock and fix it.

[0045] S4. Repeat the above operation to lift and install the next truss diagonal member 15.

[0046] The advantages and positive effects of the present invention are:

[0047] 1. After the truss diagonal webs are transported to the construction site, they can be directly unloaded onto the placement rack. The placement angle of the placement rack is consistent with the installation angle of the diagonal webs, avoiding the need for multiple subsequent adjustments to the diagonal webs and improving installation efficiency.

[0048] 2. The lifting frame maintains the inclination angle of the diagonal brace during lifting, which is more conducive to rapid installation after lifting to the predetermined position and ensures installation accuracy.

[0049] 3. Simple structure and easy operation.

[0050] The embodiments of the present disclosure have been described in detail with reference to the accompanying drawings. It should be noted that any implementations not depicted or described in the drawings or the main text of the specification are known to those skilled in the art and are not described in detail. Furthermore, the definitions of the various components described above are not limited to the specific structures, shapes, or methods described in the embodiments; those skilled in the art may easily modify or replace them.

[0051] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A device for quickly lifting and placing heavy truss diagonal members, characterized in that: include: A placement rack is used to place the diagonal braces to be installed so that the diagonal braces are tilted at an installation angle; The hoisting frame is arranged above the display frame and is used for hoisting the diagonal brace. During the hoisting process, the diagonal brace is tilted at the installation angle.

2. A device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 1, characterized in that: The placing rack includes a placing horizontal rod, and a plurality of longitudinal placing rods are supported on the placing horizontal rod. The plurality of longitudinal placing rods form a placing inclined plane, and the inclination angle of the placing inclined plane is the same as the installation angle.

3. The device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 2, characterized in that: Placement reinforcement rods are provided between the multiple longitudinal placement rods.

4. A device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 2 or 3, characterized in that: A vertical support rod and an oblique support rod are provided on the horizontal placement rod, and the vertical support rod and the oblique support rod are cross-arranged at one end away from the horizontal placement rod to support the longitudinal placement rod.

5. The device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 4, characterized in that: The placement horizontal rod includes a transverse horizontal rod and a longitudinal horizontal rod. The vertical support rod and the oblique support rod are arranged on the transverse horizontal rod near one end of the placement horizontal rod, and the longitudinal horizontal rod is arranged on the side of the vertical support rod and the oblique support rod.

6. The device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 2, characterized in that: A placement positioning rod is provided on a side of the placement horizontal rod close to the lower side of the placement inclined surface.

7. A device for quickly lifting and placing a heavy-duty truss diagonal member according to any one of claims 1-3 and 5-6, characterized in that: The hoisting frame includes a hoisting horizontal rod, and a fixed-angle hoisting rod is provided on the hoisting horizontal rod for tilting and hoisting the diagonal brace at the installation angle.

8. The device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 7, characterized in that: The fixed-angle suspension rod includes a first suspension rod and a second suspension rod, and the first suspension rod and the second suspension rod have different lengths, so that the diagonal web member is inclined at the installation angle.

9. The device for quickly lifting and placing a heavy-duty truss diagonal member according to claim 8, characterized in that: A hoisting reinforcement rod is provided between the first hoist rod and the second hoist rod.

10. A construction method for a device for quickly hoisting and placing a heavy-duty truss diagonal member as claimed in claim 1, characterized in that: The following steps are involved: According to the installation angle of the diagonal brace, the display rack and the hanging rack are manufactured; Placing the diagonal braces on the placement rack in sequence, so that the diagonal braces are placed at the installation angle; The diagonal brace is hoisted to an installation position using the hoisting frame. During the hoisting process, the diagonal brace is tilted at the installation angle.