Generator aluminum profile heat treatment device and method

Abstract

The invention discloses a generator aluminum profile heat treatment device and method. The generator aluminum profile heat treatment device comprises a supporting table, and a lifting cylinder is arranged on the inner side of the supporting table; the rotating block is rotationally installed on the lifting cylinder, and a supporting block is fixed to the side wall of the rotating block; the clamping jaw assembly is arranged at one end of the supporting block so as to clamp and fix the motor aluminum profile; the driving assembly is arranged on the edge of the upper surface of the supporting table to drive the rotating block to rotate; the heat treatment furnace is arranged on one side of the supporting table and is used for carrying out heat treatment on the aluminum profile; by arranging the conveyor, the supporting table, the lifting cylinder, the clamping jaw assembly, the supporting block and the rotating block, automatic heat treatment can be conveniently conducted on the annular motor shell aluminum profile, the treatment efficiency of the motor aluminum profile is greatly improved, the labor cost is reduced, and the automation degree is high.

Description

Technical Field

[0001] The present invention specifically relates to a heat treatment device and method for generator aluminum profiles. Background Art

[0002] Aluminum profile generators usually refer to generators that use aluminum profiles as structural materials. Aluminum profiles are a lightweight, high-strength material with good thermal conductivity, corrosion resistance and plasticity. During processing, aluminum profiles need to be heat treated.

[0003] During the heat treatment of existing generator aluminum profiles, the aluminum profiles are usually manually placed in a high-temperature furnace, the surface of the aluminum profiles is heated at high temperature for a few minutes, and then taken out. When processing multiple aluminum profiles, the aluminum profiles are manually placed in and taken out one by one, which is troublesome and time-consuming, with low efficiency. In addition, the high-temperature aluminum profiles also have the risk of accidental contact with manual labor, causing a risk of burns to workers and low safety. For this reason, we propose a generator aluminum profile heat treatment device and method. Summary of the Invention

[0004] The object of the present invention is to provide a device and method for heat treatment of aluminum profiles of generators to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a heat treatment device for generator aluminum profiles, comprising:

[0006] A support platform, wherein a lifting cylinder is provided inside the support platform;

[0007] A rotating block is rotatably mounted on the lifting cylinder, and a supporting block is fixed to the side wall of the rotating block;

[0008] A claw assembly is provided at one end of the support block to clamp the motor aluminum profile;

[0009] A driving assembly, disposed on the edge of the upper surface of the support platform to drive the rotating block to rotate;

[0010] A heat treatment furnace is provided on one side of the support platform for heat treating the aluminum profile;

[0011] The conveyor is arranged on the other side of the support platform to convey the aluminum profile to the support platform.

[0012] Preferably, the driving assembly includes a rotating motor and a gear. The rotating motor is fixed to the edge of the upper surface of the support platform, and the top of the rotating motor has a gear. The outer wall of the rotating block is provided with a tooth groove along the height direction to cooperate with the gear.

[0013] Preferably, the jaw assembly includes a housing, a spring, a guide rod, a jaw and a moving block. The housing is detachably mounted at one end of the support block. A guide rod is fixed inside the housing. The jaw is slidably mounted on the guide rod, and a connecting plate is rotatably connected to the jaw. The moving block is rotatably mounted at one end of the connecting plate, and a spring contacting the housing is provided on the moving block.

[0014] Preferably, there are four jaws arranged circumferentially along the moving block, and a guide slope is provided on one side wall at the lower end of the jaw.

[0015] Preferably, there are multiple guide rods, and the guide rods are "L"-shaped.

[0016] Preferably, a blanking component for unloading the motor aluminum profile from the jaw assembly is detachably connected to one side wall of the conveyor.

[0017] Preferably, the blanking component includes a guide rail, a support plate and a blanking guide block. The guide rail is fixed to one side wall of the conveyor. The support plate is slidably connected inside the guide rail, and an adjusting bolt for locking the support plate is provided on the front surface of the guide rail. A blanking guide block for guiding the motor aluminum profile is fixed to the top end of the support plate.

[0018] Preferably, the blanking guide block is "factory"-shaped.

[0019] Preferably, there are two conveyors.

[0020] A method for a heat treatment device of a generator aluminum profile includes the following steps:

[0021] Step A: Place the annular motor aluminum profile on the conveyor, convey it to one end through the conveyor, and the rotating motor drives the rotating block to rotate through a gear, so that the jaw assembly on the side wall of the rotating block moves above the motor aluminum profile;

[0022] Step B: The lifting cylinder drives the rotating block to descend, and the jaw inserts into the inside of the aluminum profile through the inclined surface at the lower end. At this time, the elastic force of the spring is used to push the connecting plate to slide the jaw along the guide rod, so that one side wall of the jaw abuts against the inner wall of the aluminum profile;

[0023] Step C: The lifting cylinder drives the rotating block to rise, so that the jaw rises to drive the aluminum profile to move out of the conveyor. The rotating motor continues to drive the rotating block to rotate until the aluminum profile moves to the heat treatment furnace. Similarly, through Step B, the aluminum profile is driven to descend and enter the inside of the heat treatment furnace for heat treatment;

[0024] Step D: After heat treatment, the lifting cylinder drives the aluminum profile to rise and move out from the inside of the heat treatment furnace through the rotating block. The rotating motor drives the aluminum profile to rotate to one end of the unloading guide block through the rotating block. When the rotating motor drives the aluminum profile to move along the "factory"-shaped unloading guide block, the aluminum profile is guided by the unloading guide block and moves out from the lower end of the clamping claw to unload the heat-treated aluminum profile.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] The present invention is provided with a conveyor, a support platform, a lifting cylinder, a claw assembly, a support block and a rotating block, which facilitates the automated heat treatment of the annular motor housing aluminum profile, avoiding the traditional need to manually place the aluminum profiles of the motor housing into the inside of the heat treatment furnace one by one, and then take them out one by one after heat treatment, which is time-consuming and laborious. The device greatly improves the processing efficiency of the motor aluminum profile, reduces labor costs, has a high degree of automation, and increases the convenience of aluminum profile processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the present invention;

[0028] Figure 2 This is a schematic diagram of the lifting cylinder structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the installation structure of the claw assembly of the present invention;

[0030] Figure 4 It is a schematic structural diagram of the claw assembly of the present invention;

[0031] Figure 5 This is a schematic structural diagram of the connecting plate of the present invention;

[0032] Figure 6 It is a schematic structural diagram of the blanking component of the present invention.

[0033] In the figure: 1. Conveyor; 2. Heat treatment furnace; 3. Support platform; 4. Lifting cylinder; 501. Rotating motor; 502. Gear; 6. Claw assembly; 601. Housing; 602. Spring; 603. Guide rod; 604. Claw; 605. Moving block; 606. Connecting plate; 7. Unloading assembly; 701. Guide rail; 702. Support plate; 703. Unloading guide block; 8. Support block; 9. Rotating block. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] See also Figures 1-6 The present invention provides a technical solution: a heat treatment device for generator aluminum profiles, comprising:

[0036] A support platform 3, inside which a lifting cylinder 4 is provided;

[0037] The rotating block 9 is rotatably mounted on the lifting cylinder 4, and the supporting block 8 is fixed to the side wall of the rotating block 9;

[0038] The claw assembly 6 is provided at one end of the support block 8 to clamp the motor aluminum profile;

[0039] It is convenient to take out the motor aluminum profile on the conveyor 1 so that the motor aluminum profile can be moved to the heat treatment furnace 2 for heat treatment.

[0040] A driving assembly is provided on the edge of the upper surface of the support platform 3 to drive the rotating block 9 to rotate;

[0041] It is convenient to rotate and move the motor aluminum profile to the heat treatment furnace 2;

[0042] The heat treatment furnace 2 is arranged on one side of the support platform 3 to perform heat treatment on the aluminum profile;

[0043] The conveyor 1 is arranged on the other side of the support platform 3 to convey the aluminum profile to the support platform 3;

[0044] It is convenient to transport multiple motor aluminum profiles to be processed to the support platform 3 in sequence for subsequent heat treatment.

[0045] Preferably, the driving assembly includes a rotating motor 501 and a gear 502. The rotating motor 501 is fixed to the edge of the upper surface of the support platform 3, and the top of the rotating motor 501 has a gear 502. The outer wall of the rotating block 9 is provided with a tooth groove along the height direction to cooperate with the gear 502.

[0046] It is convenient to rotate the rotating block 9 so as to move the motor aluminum profile from the conveyor 1 to the heat treatment furnace 2.

[0047] Preferably, the jaw assembly 6 includes a housing 601, a spring 602, a guide rod 603, jaws 604 and a moving block 605. The housing 601 is detachably mounted at one end of the support block 8. A guide rod 603 is fixed inside the housing 601. The jaws 604 are slidably mounted on the guide rod 603, and a connecting plate 606 is rotatably connected to the jaws 604. The moving block 605 is rotatably mounted at one end of the connecting plate 606, and a spring 602 contacting the housing 601 is provided on the moving block 605;

[0048] It is convenient to make the jaws 604 closely cooperate with the annular motor aluminum profile housing through the elastic force of the spring 602 to drive the movement of the motor aluminum profile.

[0049] Preferably, four jaws 604 are circumferentially arranged along the moving block 605, and a guide inclined surface is provided on one side wall of the lower end of the jaws 604;

[0050] It is convenient for the jaws 604 to be better inserted into the inside of the annular motor aluminum profile when moving downward.

[0051] Preferably, multiple guide rods 603 are provided. The guide rods 603 are "L"-shaped, which is convenient for the jaws 604 to move better along one side of the guide rod 603.

[0052] Preferably, a blanking component 7 for unloading the motor aluminum profile from the jaw assembly 6 is detachably connected to one side wall of the conveyor 1, which is convenient for automatically blanking the heat-treated motor aluminum profile.

[0053] Preferably, the blanking component 7 includes a guide rail 701, a support plate 702 and a blanking guide block 703. The guide rail 701 is fixed to one side wall of the conveyor 1. A support plate 702 is slidably connected inside the guide rail 701, and an adjusting bolt for locking the support plate 702 is provided on the front surface of the guide rail 701. A blanking guide block 703 for guiding the motor aluminum profile is fixed to the top end of the support plate 702, which is convenient for the annular motor aluminum profile to gradually move out from the lower end of the jaws 604 through the blanking guide block 703.

[0054] Preferably, the blanking guide block 703 is "factory"-shaped, which is convenient for better moving the position of the motor aluminum profile.

[0055] Preferably, two conveyors 1 are provided, which is convenient for better processing efficiency.

[0056] A method for a heat treatment device of a generator aluminum profile includes the following steps:

[0057] Step A: Place the annular motor aluminum profile on the conveyor [1], convey it to one end through the conveyor [1], and the rotating motor 501 drives the rotation block 9 to rotate through the gear 502, so that the jaw assembly 6 on the side wall of the rotation block 9 moves above the motor aluminum profile;

[0058] Step B: The lifting cylinder 4 drives the rotating block 9 to descend, and the claw 604 passes through the inclined surface at the lower end to be inserted into the inner side of the aluminum profile. At this time, the elastic force of the spring 602 causes the connecting plate 606 to push the claw 604 to slide along the guide rod 603, so that one side wall of the claw 604 contacts the inner wall of the aluminum profile;

[0059] Step C: The lifting cylinder 4 drives the rotating block 9 to rise, so that the claw 604 rises to drive the aluminum profile to move out of the conveyor 1. The rotating motor 501 continues to drive the rotating block 9 to rotate until the aluminum profile moves to the heat treatment furnace 2. Similarly, step B is performed to drive the aluminum profile to descend and enter the heat treatment furnace 2 for heat treatment.

[0060] Step D: After heat treatment, the lifting cylinder 4 drives the aluminum profile to rise and move out from the inside of the heat treatment furnace 2 through the rotating block 9. The rotating motor 501 drives the aluminum profile to rotate to one end of the unloading guide block 703 through the rotating block 9. When the rotating motor 501 drives the aluminum profile to move along the "factory"-shaped unloading guide block 703, the aluminum profile is guided by the unloading guide block 703 to move out from the lower end of the clamping claw 604, so as to unload the heat-treated aluminum profile.

[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for generator aluminum profiles, characterized in that: Comprising: A support platform (3), with a lifting cylinder (4) arranged inside the support platform (3); A rotating block (9), rotatably installed on the lifting cylinder (4), and a support block (8) fixed to the side wall of the rotating block (9); A claw assembly (6), arranged at one end of the support block (8) to clamp the motor aluminum profile; A driving assembly, arranged on the upper surface edge of the support platform (3) to drive the rotating block (9) to rotate; A heat treatment furnace (2), arranged on one side of the support platform (3) to perform heat treatment on the aluminum profile; A conveyor (1), arranged on the other side of the support platform (3) to convey the aluminum profile to the support platform (3).

2. The generator aluminum profile heat treatment device according to claim 1, characterized in that: The driving assembly includes a rotating motor (501) and a gear (502). The rotating motor (501) is fixed to the upper surface edge of the support platform (3), and the rotating motor (501) has a gear (502) at its top. A tooth groove cooperating with the gear (502) is arranged on the outer wall of the rotating block (9) along the height direction.

3. The generator aluminum profile heat treatment device according to claim 1, characterized in that: The claw assembly (6) includes a housing (601), a spring (602), a guide rod (603), a claw (604) and a moving block (605). The housing (601) is detachably installed at one end of the support block (8). A guide rod (603) is fixed inside the housing (601). The claw (604) is slidably installed on the guide rod (603), and a connecting plate (606) is rotatably connected to the claw (604). The moving block (605) is rotatably installed at one end of the connecting plate (606), and a spring (602) contacting the housing (601) is arranged on the moving block (605).

4. The generator aluminum profile heat treatment device according to claim 3, characterized in that: Four claws (604) are arranged circumferentially along the moving block (605), and a guide inclined surface is arranged on one side wall at the lower end of the claw (604).

5. The generator aluminum profile heat treatment device according to claim 3, characterized in that: A plurality of guide rods (603) are arranged, and the guide rods (603) are "L"-shaped.

6. The generator aluminum profile heat treatment device according to claim 1, characterized in that: One side wall of the conveyor (1) is detachably connected with a blanking component (7) for unloading the motor aluminum profile from the claw assembly (6).

7. The generator aluminum profile heat treatment device according to claim 6, characterized in that: The blanking component (7) includes a guide rail (701), a support plate (702) and a blanking guide block (703). The guide rail (701) is fixed to one side wall of the conveyor (1). A support plate (702) is slidably connected inside the guide rail (701), and an adjusting bolt for locking the support plate (702) is arranged on the front surface of the guide rail (701). A blanking guide block (703) for guiding the motor aluminum profile is fixed to the top of the support plate (702).

8. The generator aluminum profile heat treatment device according to claim 7, characterized in that: The blanking guide block (703) is "factory"-shaped.

9. The generator aluminum profile heat treatment device according to claim 1, characterized in that: Two conveyors (1) are arranged.

10. The method for heat treatment of generator aluminum profiles according to any one of claims 1 to 9, characterized in that: Including the following steps: Step A: Place the annular motor aluminum profile on the conveyor (1), convey it to one end through the conveyor (1), and the rotating motor (501) drives the rotating block (9) to rotate through the gear (502), so that the claw assembly (6) on the side wall of the rotating block (9) moves above the motor aluminum profile; Step B: The lifting cylinder (4) drives the rotating block (9) to descend. The claw (604) is inserted into the inner side of the aluminum profile through the inclined surface at the lower end. At this time, the elastic force of the spring (602) causes the connecting plate (606) to push the claw (604) to slide along the guide rod (603), so that one side wall of the claw (604) abuts against the inner wall of the aluminum profile. Step C: The lifting cylinder (4) drives the rotating block (9) to rise, so that the claw (604) rises to drive the aluminum profile to be removed from the conveyor (1). The rotating motor (501) continues to drive the rotating block (9) to rotate until the aluminum profile moves onto the heat treatment furnace (2). Similarly, through Step B, the aluminum profile is driven to descend and enter the inside of the heat treatment furnace (2) for heat treatment. Step D: After heat treatment, the lifting cylinder (4) drives the aluminum profile to rise and be removed from the inside of the heat treatment furnace (2) through the rotating block (9). The rotating motor (501) drives the aluminum profile to rotate to one end of the blanking guide block (703) through the rotating block (9). When the rotating motor (501) drives the aluminum profile to move along the "factory" - shaped blanking guide block (703), the aluminum profile is guided by the blanking guide block (703) and removed from the lower end of the claw (604) to facilitate the blanking of the heat - treated aluminum profile.

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