Skylight rotating seat detection equipment
By designing a sunroof rotating seat detection device that includes a rotation detection mechanism, a continuous unloading mechanism and a quick clamping mechanism, the problem that the existing technology cannot achieve continuous clamping, automatic unloading and torque detection of the sunroof rotating seat is solved, and efficient and accurate detection effects are achieved.
Patent Information
- Application Number
- CN202510840247.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-09-16
AI Technical Summary
The existing technology is unable to achieve continuous clamping and fixing of the sunroof rotating seat, automatic unloading, and detection of torque during opening and closing.
A sunroof swivel seat inspection device was designed, comprising a rotation detection mechanism, a continuous unloading mechanism, and a quick clamping mechanism. The rotation detection mechanism uses a linear module and a stepper motor to detect the torque of the sunroof swivel seat. The continuous unloading mechanism uses a servo reduction motor and a belt conveyor for automatic unloading. The quick clamping mechanism uses a pneumatic cylinder and an L-shaped plate to continuously clamp the sunroof swivel seat.
The continuous clamping and automatic unloading of the sunroof rotating seat are realized, and the torque of the sunroof rotating seat when opening and closing can be effectively detected, thereby improving the detection efficiency and accuracy.
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Figure CN120651402A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of skylight detection, in particular to a skylight rotating seat detection device. Background Art
[0002] The sunroof is installed on the roof, which can effectively circulate air in the car and increase the intake of fresh air. The sunroof rotating seat provides support for the opening or closing of the sunroof. The rotation performance test of the sunroof rotating seat can be done by manually rotating the rotating seat to feel whether it rotates smoothly and whether there is any jamming, blockage or abnormal resistance. You can also use a professional rotation torque tester to measure the torque required for the rotation of the rotating seat to ensure that it is within the specified torque range. Generally speaking, the rotation torque should be uniform and not exceed the maximum value specified in the design to ensure that the sunroof can be easily opened and closed.
[0003] Chinese patent CN218984506U proposes a fixture for detecting a car sunroof, comprising a base, a sliding platform is provided above the base, the upper surface of the sliding platform is provided with four sliding holes, a sliding column is slidably connected to the inside of each sliding hole, the bottom end of each sliding column is fixedly connected to the upper surface of the base, a hood is fixedly installed on the upper surface of the sliding platform, a driving motor is fixedly installed inside the hood, a bearing is fixedly inlaid on the upper surface of the sliding platform, the output end of the driving motor is fixedly connected to a rotating shaft, the bottom end of the rotating shaft passes through the bearing and is fixedly connected to a clamping frame, four supporting legs are fixedly connected to the bottom surface of the base, the top end of each sliding column is fixedly connected to a limit plate, a cover plate is fixedly installed on the upper surface of the hood by screws, and two handles are fixedly connected to the upper surface of the cover plate, and heat dissipation windows are provided on the left and right sides of the hood, and two electric push rods are fixedly installed on the upper surface of the base, and the output end of each electric push rod is fixedly connected to the bottom surface of the sliding platform.
[0004] However, the technical solution of this patent has the following problems: This patent cannot continuously clamp and fix the sunroof rotating seat for testing, cannot automatically unload materials after the test is completed, and cannot detect the torque when the sunroof rotating seat is opened and closed.
[0005] Based on this, the present invention designs a sunroof rotating seat detection device to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a sunroof rotating seat detection device.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A skylight rotating seat detection device includes a cabinet body, and also includes: a rotation detection mechanism, a continuous feeding mechanism and a quick clamping mechanism, the rotation detection mechanism is installed on the left side of the cabinet body, the continuous feeding mechanism is installed on the right side of the cabinet body, and multiple quick clamping mechanisms are installed on the continuous feeding mechanism, the quick clamping mechanism includes: a supporting cross plate, a fixed block, a fixed shaft, an L-shaped plate and a positioning pin, the supporting cross plate is installed on the continuous feeding mechanism, the fixed block is fixedly installed on the supporting cross plate, slots are provided on the front and back sides of the fixed block, the fixed shaft is fixedly installed in the slot, one end of the L-shaped plate is rotatably connected to the fixed shaft, the end of the L-shaped plate away from the fixed shaft is located on the upper side of the fixed block, and multiple positioning pins are fixedly installed on the fixed block.
[0008] Furthermore, the quick clamping mechanism further includes: a driving assembly, and two driving assemblies are respectively installed on the front and rear sides of the supporting cross plate.
[0009] Furthermore, the driving assembly includes: a heightening pad, a driving cylinder and a connecting rod, the heightening pad is fixedly mounted on the supporting cross plate, the driving cylinder is fixedly mounted on the heightening pad, one end of the connecting rod is rotatably connected to the end of the L-shaped plate away from the fixed axis through a rotating shaft, and the end of the connecting rod away from the L-shaped plate is rotatably connected to the output end of the driving cylinder through a rotating shaft.
[0010] Furthermore, the continuous unloading mechanism includes: a bearing seat, a rotating block and a servo reduction motor, the two bearing seats are fixedly mounted on the lower side of the cabinet, the rotating block is rotatably connected to the bearing seat through a rotating shaft, the servo reduction motor is fixedly mounted on the lower side of the cabinet through a motor bracket, the output shaft of the servo reduction motor is fixedly connected to the rotating shaft of one of the rotating blocks, and the supporting cross plate is fixedly mounted between the two rotating blocks.
[0011] Furthermore, a connecting frame is fixedly installed on the middle side of the supporting transverse plate, and the connecting frame is located between the two rotating blocks to improve the strength of the connection between the supporting transverse plates and avoid deformation of the supporting transverse plates due to the excessive weight of the skylight rotating seat.
[0012] Furthermore, the continuous unloading mechanism also includes: an intermittent conveying component, which is installed on the lower right side of the cabinet. The intermittent conveying component includes: a proximity sensor and a belt conveyor, which is fixedly installed on the lower right side of the cabinet through a bracket, and the belt conveyor is fixedly installed on the lower side of the cabinet.
[0013] Furthermore, the rotation detection mechanism includes: a linear module, a moving frame and a stepper motor, the linear module is fixedly installed on the left side of the cabinet, the moving frame is fixedly installed on the output end of the linear module, and the stepper motor is fixedly installed on the left side of the moving frame.
[0014] Furthermore, the rotation detection mechanism also includes: a detection component, which is installed on the moving frame. The detection component includes: a conductive slip ring, an electric clamp and a torque sensor. The fixed end of the conductive slip ring is fixedly installed on the moving frame, the electric clamp is fixedly installed on the right side of the rotating end of the conductive slip ring, the torque sensor housing is fixedly installed on the output shaft of the stepper motor, and the left side of the rotating end of the conductive slip ring is fixedly installed on the detection end of the torque sensor.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention places the sunroof rotating seat on the fixed block, and the positioning pin positions the sunroof rotating seat. The output shaft of the driving cylinder of the driving assembly extends to drive the connecting rod to move toward the L-shaped plate. The connecting rod pushes the L-shaped plate, causing the L-shaped plate to rotate, clamping and fixing the sunroof rotating seat. The output shaft of the servo reduction motor rotates to drive the rotating block to rotate, and the rotation of the rotating block drives the supporting cross plate to rotate, so that multiple quick clamping mechanisms rotate intermittently, and the uppermost quick clamping mechanism rotates ninety degrees so that the sunroof it clamps The window rotating seat moves to the belt conveyor position. After the proximity sensor detects the skylight rotating seat above the belt conveyor, it transmits an electrical signal to the controller. The controller controls the driving cylinder to start. At this time, the output shaft of the driving cylinder shortens and drives the connecting rod to move away from the L-shaped plate. The connecting rod pulls the L-shaped plate, causing the L-shaped plate to rotate, loosening the skylight rotating seat, so that the skylight rotating seat that has been inspected and labeled falls onto the belt conveyor and is transported away by the belt conveyor. This is conducive to continuously clamping and fixing the skylight rotating seat for inspection, and automatically unloading after the inspection is completed; 2. The linear module output end of the rotation detection mechanism moves to the right, driving the electric gripper to move to the right. The electric gripper moves to the right to the position of the sunroof rotating seat. The electric gripper starts to clamp the input shaft of the sunroof rotating seat. The stepper motor output shaft rotates to drive the torque sensor to rotate. The torque sensor rotates to drive the electric gripper to rotate. The forward and reverse rotation of the electric gripper drives the sunroof rotating seat to start opening in the forward direction and closing in the reverse direction. The torque when opening and closing is detected by the torque sensor, and the electrical signal is transmitted to the controller. The controller controls the label printer to print the data on the label. The label is attached to the sunroof rotating seat manually or by a robotic arm, which is conducive to detecting the torque when the sunroof rotating seat is opened and closed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.
[0017] Figure 1Schematic diagram of the three-dimensional structure of the present invention Figure 1 ; Figure 2 It is a front view of the present invention; Figure 3 It is a side view of the present invention; Figure 4 To follow Figure 3 Cross-sectional view in the AA direction; Figure 5 It is a partial structural diagram of the rotation detection mechanism of the present invention; Figure 6 It is a partial structural schematic diagram of the continuous feeding mechanism of the present invention; Figure 7 It is a partial structural schematic diagram of the supporting horizontal plate of the present invention.
[0018] The numbers in the figure represent: 1. Cabinet; 2. Rotation detection mechanism; 21. Linear module; 22. Moving frame; 23. Stepper motor; 24. Conductive slip ring; 25. Electric gripper; 26. Torque sensor; 3. Continuous feeding mechanism; 31. Bearing seat; 32. Rotating block; 33. Servo reduction motor; 34. Connecting frame; 35. Proximity sensor; 36. Belt conveyor; 4. Quick clamping mechanism; 41. Support cross plate; 42. Fixed block; 43. Fixed shaft; 44. L-shaped plate; 45. Locating pin; 46. Slot; 47. Heightening pad; 48. Driving cylinder; 49. Connecting rod. DETAILED DESCRIPTION
[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0020] The present invention will be further described below with reference to the embodiments.
[0021] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0022] Example 1: In some embodiments, please refer to Figure 1-Figure 7, a skylight rotation seat detection device includes a cabinet 1, and also includes: a rotation detection mechanism 2, a continuous feeding mechanism 3 and a quick clamping mechanism 4, the rotation detection mechanism 2 is installed on the left side of the cabinet 1, and the continuous feeding mechanism 3 is installed on the right side of the cabinet 1, and multiple quick clamping mechanisms 4 are installed on the continuous feeding mechanism 3, and the quick clamping mechanism 4 includes: a supporting cross plate 41, a fixing block 42, a fixing shaft 43, an L-shaped plate 44 and a positioning pin 45, the supporting cross plate 41 is installed on the continuous feeding mechanism 3, the fixing block 42 is fixedly installed on the supporting cross plate 41, and slots 46 are provided on the front and rear sides of the fixing block 42, and the fixing shaft 43 is fixedly installed in the slot 46, one end of the L-shaped plate 44 is rotatably connected to the fixing shaft 43, and the end of the L-shaped plate 44 away from the fixing shaft 43 is located on the upper side of the fixing block 42, and multiple positioning pins 45 are fixedly installed on the fixing block 42.
[0023] A controller and a label printer are fixedly installed on the right side of the cabinet 1. The controller is used to read the detection data of the rotation detection mechanism 2 and transmit it to the label printer. The label printer prints the data on a label and affixes the label to the skylight rotating seat manually or by a robotic arm.
[0024] The sunroof rotating seat is placed on the quick clamping mechanism 4 through an external robotic arm or manually, the positioning pin 45 positions the sunroof rotating seat, and the L-shaped plate 44 rotates to clamp the front and rear ends of the sunroof rotating seat. The rotation detection mechanism 2 performs rotation detection on the clamped sunroof rotating seat to measure its torque during forward and reverse rotation. The detection data is printed into a label, and the label is manually affixed to the sunroof rotating seat so that products with unqualified torque can be further fine-tuned. The continuous unloading mechanism 3 continuously unloads the sunroof rotating seat that has been labeled after detection.
[0025] The quick clamping mechanism 4 further includes a driving assembly, wherein two driving assemblies are respectively mounted on the front and rear sides of the supporting horizontal plate 41 .
[0026] The driving assembly includes: a raising pad 47, a driving cylinder 48 and a connecting rod 49. The raising pad 47 is fixedly mounted on the supporting horizontal plate 41, and the driving cylinder 48 is fixedly mounted on the raising pad 47. One end of the connecting rod 49 is rotatably connected to the end of the L-shaped plate 44 away from the fixed shaft 43 through a rotating shaft. The end of the connecting rod 49 away from the L-shaped plate 44 is rotatably connected to the output end of the driving cylinder 48 through a rotating shaft. The driving cylinder 48 is connected to the controller.
[0027] The sunroof rotating seat is placed on the fixed block 42, and the output shaft of the driving cylinder 48 of the driving assembly extends to drive the connecting rod 49 to move toward the L-shaped plate 44. The connecting rod 49 pushes the L-shaped plate 44, causing the L-shaped plate 44 to rotate, clamping and fixing the sunroof rotating seat.
[0028] The continuous unloading mechanism 3 includes: a bearing seat 31, a rotating block 32 and a servo reduction motor 33. The two bearing seats 31 are fixedly mounted on the lower side of the cabinet 1. The rotating block 32 is rotatably connected to the bearing seat 31 through a rotating shaft. The servo reduction motor 33 is fixedly mounted on the lower side of the cabinet 1 through a motor bracket. The output shaft of the servo reduction motor 33 is fixedly connected to the rotating shaft of one of the rotating blocks 32. The supporting cross plate 41 is fixedly mounted between the two rotating blocks 32.
[0029] A connecting frame 34 is fixedly installed on the middle side of the supporting transverse plate 41. The connecting frame 34 is located between the two rotating blocks 32 to improve the strength of the connection between the supporting transverse plates 41 and prevent the supporting transverse plates 41 from being deformed due to the excessive weight of the sunroof rotating seat.
[0030] The continuous unloading mechanism 3 also includes: an intermittent conveying component, which is installed on the lower right side of the cabinet 1. The intermittent conveying component includes: a proximity sensor 35 and a belt conveyor 36. The proximity sensor 35 is fixedly installed on the lower right side of the cabinet 1 through a bracket, and the belt conveyor 36 is fixedly installed on the lower side of the cabinet 1. The proximity sensor 35 and the belt conveyor 36 are electrically connected to the controller.
[0031] The output shaft of the servo reduction motor 33 rotates to drive the rotating block 32 to rotate, and the rotation of the rotating block 32 drives the supporting cross plate 41 to rotate, so that multiple quick clamping mechanisms 4 rotate intermittently, and the uppermost quick clamping mechanism 4 rotates ninety degrees so that the skylight rotating seat it clamps is rotated to the position of the belt conveyor 36. After the proximity sensor 35 detects the skylight rotating seat above the belt conveyor 36, it transmits an electrical signal to the controller. The controller controls the driving cylinder 48 to start. At this time, the output shaft of the driving cylinder 48 shortens and drives the connecting rod 49 to move away from the L-shaped plate 44. The connecting rod 49 pulls the L-shaped plate 44, causing the L-shaped plate 44 to rotate, loosening the skylight rotating seat, so that the skylight rotating seat that has been inspected and labeled falls onto the belt conveyor 36 and is transported away by the belt conveyor 36.
[0032] Embodiment 2: In some embodiments, as Figure 1-Figure 7 As shown, as a preferred embodiment of the present invention, the rotation detection mechanism 2 includes: a linear module 21, a moving frame 22 and a stepper motor 23, the linear module 21 is fixedly installed on the left side of the cabinet 1, the moving frame 22 is fixedly installed on the output end of the linear module 21, and the stepper motor 23 is fixedly installed on the left side of the moving frame 22.
[0033] The rotation detection mechanism 2 also includes: a detection component, which is installed on the moving frame 22. The detection component includes: a conductive slip ring 24, an electric clamp 25 and a torque sensor 26. The fixed end of the conductive slip ring 24 is fixedly installed on the moving frame 22, and the electric clamp 25 is fixedly installed on the right side of the rotating end of the conductive slip ring 24. The housing of the torque sensor 26 is fixedly installed on the output shaft of the stepper motor 23, and the left side of the rotating end of the conductive slip ring 24 is fixedly installed on the detection end of the torque sensor 26. The linear module 21, the stepper motor 23, the electric clamp 25 and the torque sensor 26 are all electrically connected to the controller.
[0034] The output end of the linear module 21 of the rotation detection mechanism 2 moves to the right, driving the electric clamp 25 to move to the right. The electric clamp 25 moves to the right to the position of the sunroof rotating seat. The electric clamp 25 starts to clamp the input shaft of the sunroof rotating seat. The output shaft of the stepper motor 23 rotates to drive the torque sensor 26 to rotate. The torque sensor 26 rotates to drive the electric clamp 25 to rotate. The electric clamp 25 rotates forward and reversely to drive the sunroof rotating seat to start opening in the forward direction and start closing in the reverse direction. The torque when opening and closing is detected by the torque sensor 26, and the electrical signal is transmitted to the controller. The controller controls the label printer to print the data on the label, and the label is attached to the sunroof rotating seat manually or by a robotic arm.
[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A skylight rotating seat detection device, comprising a cabinet (1), characterized in that: Also includes: A rotation detection mechanism (2), a continuous feeding mechanism (3) and a quick clamping mechanism (4), wherein the rotation detection mechanism (2) is mounted on the left side of the cabinet (1), the continuous feeding mechanism (3) is mounted on the right side of the cabinet (1), and a plurality of quick clamping mechanisms (4) are mounted on the continuous feeding mechanism (3), wherein the quick clamping mechanism (4) comprises: a supporting transverse plate (41), a fixing block (42), a fixing shaft (43), an L-shaped plate (44) and a positioning pin (45), wherein the supporting transverse plate (41) The fixed block (42) is fixedly mounted on the supporting horizontal plate (41), and slots (46) are provided on both the front and rear sides of the fixed block (42). The fixed shaft (43) is fixedly mounted in the slot (46). One end of the L-shaped plate (44) is rotatably connected to the fixed shaft (43), and one end of the L-shaped plate (44) away from the fixed shaft (43) is located on the upper side of the fixed block (42). A plurality of positioning pins (45) are fixedly mounted on the fixed block (42).
2. The sunroof rotating seat detection device according to claim 1, characterized in that: The quick clamping mechanism (4) further comprises: a driving assembly, wherein two driving assemblies are respectively mounted on the front and rear sides of the supporting transverse plate (41).
3. The sunroof rotating seat detection device according to claim 2, characterized in that: The driving assembly comprises: a heightening pad (47), a driving cylinder (48) and a connecting rod (49), wherein the heightening pad (47) is fixedly mounted on the supporting horizontal plate (41), the driving cylinder (48) is fixedly mounted on the heightening pad (47), one end of the connecting rod (49) is rotatably connected to the end of the L-shaped plate (44) away from the fixed axis (43) via a rotating shaft, and the end of the connecting rod (49) away from the L-shaped plate (44) is rotatably connected to the output end of the driving cylinder (48) via a rotating shaft.
4. The sunroof rotating seat detection device according to claim 3, characterized in that: The continuous unloading mechanism (3) comprises: a bearing seat (31), a rotating block (32) and a servo reduction motor (33), wherein the two bearing seats (31) are fixedly mounted on the lower side of the cabinet (1), the rotating block (32) is rotatably connected to the bearing seat (31) via a rotating shaft, the servo reduction motor (33) is fixedly mounted on the lower side of the cabinet (1) via a motor bracket, the output shaft of the servo reduction motor (33) is fixedly connected to the rotating shaft of one of the rotating blocks (32), and the supporting cross plate (41) is fixedly mounted between the two rotating blocks (32).
5. The sunroof rotating seat detection device according to claim 4, characterized in that: A connecting frame (34) is fixedly mounted on the middle side of the supporting transverse plate (41), and the connecting frame (34) is located between the two rotating blocks (32).
6. The sunroof rotating seat detection device according to claim 5, characterized in that: The continuous unloading mechanism (3) further comprises: an intermittent conveying component, which is installed on the lower right side of the cabinet (1).
7. The sunroof rotating seat detection device according to claim 6, characterized in that: The rotation detection mechanism (2) comprises: a linear module (21), a moving frame (22) and a stepping motor (23); the linear module (21) is fixedly mounted on the left side of the cabinet (1); the moving frame (22) is fixedly mounted on the output end of the linear module (21); and the stepping motor (23) is fixedly mounted on the left side of the moving frame (22).
8. The sunroof rotating seat detection device according to claim 7, characterized in that: The rotation detection mechanism (2) further comprises: a detection component, the detection component being mounted on the moving frame (22), the detection component comprising: a conductive slip ring (24), an electric clamp (25) and a torque sensor (26), the fixed end of the conductive slip ring (24) being fixedly mounted on the moving frame (22), the electric clamp (25) being fixedly mounted on the right side of the rotating end of the conductive slip ring (24), the housing of the torque sensor (26) being fixedly mounted on the output shaft of the stepping motor (23), and the left side of the rotating end of the conductive slip ring (24) being fixedly mounted on the detection end of the torque sensor (26).
Citation Information
Patent Citations
Clamp for detecting automobile sunroof
CN218984506U