Photovoltaic support device, installation method thereof and photovoltaic system
The rotatable photovoltaic bracket structure and galvanized aluminum-magnesium main beam material solve the problems of large transportation volume and difficult assembly of traditional photovoltaic brackets, achieve lightweight transportation and simple assembly, and reduce costs.
Patent Information
- Application Number
- CN202511012809.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2025-09-16
AI Technical Summary
Traditional photovoltaic brackets have the problems of large transportation volume due to their integral structure, special tools required for on-site assembly and difficulty in angle adjustment.
It adopts a rotatably connected base, column, beam and short beam structure, uses the first, second and third rotating shafts and fasteners to achieve structural storage and angle adjustment, and uses galvanized aluminum-magnesium main beam carbon steel material to reduce costs.
The transportation volume of the integral structure is reduced, no special tools are required for on-site assembly, the angle adjustment is easy, and the transportation and installation costs are reduced.
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Figure CN120658188A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic equipment, and in particular to a photovoltaic support device and an installation method thereof, and a photovoltaic system. Background Art
[0002] Photovoltaic agriculture utilizes solar photovoltaic systems to provide energy for agricultural production while optimizing the agricultural environment. This model not only effectively increases crop yields and quality, but also significantly reduces agricultural pollution. Photovoltaic technology converts solar energy into electricity.
[0003] Traditional photovoltaic brackets have the following defects: 1. The integral structure has a large transportation volume; 2. Special tools are required for on-site assembly; 3. Angle adjustment is difficult. Summary of the Invention
[0004] In view of this, in order to solve the above technical problems, the purpose of the present invention is to propose a photovoltaic bracket device and its installation method and photovoltaic system, which can reduce the transportation volume of the integral structure, do not require special tools for on-site assembly, and are easy to adjust the angle.
[0005] The technical solutions adopted are:
[0006] A photovoltaic support device of the present invention comprises:
[0007] base;
[0008] A column, the bottom end of which is rotatably connected to the base via a first rotating shaft;
[0009] a crossbeam rotatably connected to the top end of the column via a second rotating shaft;
[0010] A short beam, wherein the middle end of the short beam is rotatably connected to the cross beam via a third rotating shaft; the short beam can be horizontally rotated and adjusted in angle up and down via the third rotating shaft;
[0011] The base, columns, cross beams and short beams can be rotated to the same length direction when stored; and can be rotated to a required position and fastened and limited by fasteners when installed.
[0012] Furthermore, the first rotating shaft is a first bolt, the second rotating shaft is a second bolt, and the third rotating shaft is a third bolt.
[0013] Furthermore, a clamping plate is fixed to the base, and a plurality of first coupling holes are provided on the clamping plate, for the fasteners to pass through the first coupling holes and be fastened and limited with the columns.
[0014] Furthermore, the fastener is a fourth bolt.
[0015] Furthermore, the crossbeam is provided with a plurality of second coupling holes for the fasteners to pass through the second coupling holes and be fastened and limited with the columns.
[0016] Furthermore, there are two short beams, and there are two corresponding third rotating shafts, and the two third rotating shafts are arranged on both sides of the cross beam.
[0017] Furthermore, after the short beam is adjusted up and down at an angle on the cross beam, the upper and lower positions of the third bolts can be tightened and fastened with fasteners to fix the short beam at a position of a desired angle.
[0018] Furthermore, the base, columns, cross beams and short beams are all made of galvanized aluminum-magnesium main beam carbon steel.
[0019] A method for installing a photovoltaic support device according to the present invention comprises the following steps:
[0020] S1. First fix the base on the foundation,
[0021] S2. Rotate the column to a vertical position and secure it with fasteners.
[0022] S3. Rotate the beam to a position perpendicular to the column and secure it with fasteners.
[0023] S4. Rotate the short beam horizontally to a position perpendicular to the crossbeam, adjust the up and down angles, and then tighten it with fasteners.
[0024] A photovoltaic system according to the present invention comprises:
[0025] The photovoltaic support device;
[0026] Longitudinal beams mounted on short beams;
[0027] A photovoltaic panel is fixed to the longitudinal beam via a clamping piece.
[0028] The beneficial effects of the present invention are:
[0029] Due to the provision of the first rotating shaft, the second rotating shaft and the third rotating shaft, the base, the column, the cross beam and the short beam can be rotated to the same length direction when stored; during installation, they can be rotated to the required position and fastened and limited by fasteners, so that when rotated to the same length direction, the transportation volume of the integral structure is greatly reduced. Since the fasteners can be standard parts, no special tools are required for on-site assembly, and the angle adjustment is easy through the third rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0031] Figure 1 This is a schematic structural diagram of a photovoltaic support device according to Example 1.
[0032] Figure 2 for Figure 1 A in the figure is an enlarged structural diagram.
[0033] Figure 3 for Figure 1 Schematic diagram of the left and right pallet structures at A in FIG.
[0034] Figure 4 for Figure 1 Schematic diagram of the front and rear pallet structure at A in FIG.
[0035] Figure 5 for Figure 1 The enlarged structural diagram at B in FIG.
[0036] Figure 6 for Figure 1 The enlarged structural diagram at C in FIG.
[0037] Figure 7 This is a schematic diagram of the installation process of a photovoltaic support device.
[0038] Figure 8 This is a schematic diagram of the photovoltaic system structure of Example 2.
[0039] Figure 9 for Figure 8 The enlarged structural diagram at D in FIG.
[0040] Figure 10 for Figure 8 The enlarged structural diagram at E in FIG.
[0041] The serial numbers and corresponding features in the figure are as follows:
[0042] 1-base; 2-column; 3-crossbeam; 4-short beam; 5-clip board; 6-fastener; 7-longitudinal beam; 8-long beam; 9-photovoltaic panel; 10-clip-on fitting. DETAILED DESCRIPTION
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0044] Example 1
[0045] See also Figure 1-Figure 7 As shown, a photovoltaic support device of this embodiment includes a base 1, a column 2, a beam 3 and a short beam 4.
[0046] The bottom end of the column 2 is rotatably connected to the base 1 via a first rotating shaft;
[0047] The crossbeam 3 is rotatably connected to the top of the column 2 via a second rotating shaft;
[0048] The short beam 4, the middle end of which is rotatably connected to the cross beam 3 via a third rotating shaft; the short beam 4 can be rotated horizontally and adjusted in angle up and down via the third rotating shaft;
[0049] The base 1 , the uprights 2 , the cross beams 3 and the short beams 4 can be rotated to the same length direction when stored; and can be rotated to a desired position and fastened and limited by the fasteners 6 when installed.
[0050] Preferably, the first rotating shaft is a first bolt, the second rotating shaft is a second bolt, the third rotating shaft is a third bolt, and the fastener is a fourth bolt.
[0051] Due to the provision of the first rotating shaft, the second rotating shaft and the third rotating shaft, the base, the column, the cross beam and the short beam can be rotated to the same length direction when stored; during installation, they can be rotated to the required position and fastened and limited by fasteners, so that when rotated to the same length direction, the transportation volume of the integral structure is greatly reduced. Since the first rotating shaft, the second rotating shaft, the third rotating shaft and the fasteners can be standard parts, no special tools are required for on-site assembly, and the angle adjustment is easy through the third rotating shaft.
[0052] As a specific embodiment, the base 1 is fixed with a clamping plate 5, which is provided with a plurality of first coupling holes for fasteners to pass through the first coupling holes and fasten and limit with the column. Figure 2-Figure 4As shown, preferably, there can be multiple clamping plates, which are arranged around the column, so that they can be fastened and limited to the column in the front, back, left, and right directions by bolts passing through the first connecting holes, thereby achieving four-way limitation. Of course, this is the fastening and limiting after the column, crossbeam and short beam are rotated to the required position during installation. In this way, the base, as the basic structure, is different from the traditional welding process in the basic structure. The base is formed by an integrated processing process, and is positioned with the clamping plates to reduce welding processing. While installing the limit, it can achieve the limitation in the four directions of east, west, south and north, ensuring strength while further reducing material costs.
[0053] As a specific embodiment, the crossbeam is provided with a plurality of second coupling holes for fasteners to pass through the second coupling holes and fasten and limit with the columns. This is also the fastening and limiting after the columns, crossbeams and short beams are rotated to the required positions during installation.
[0054] As a specific embodiment, there are two short beams and two corresponding third rotating shafts, and the two third rotating shafts are arranged on both sides of the beam. This makes it easier to install photovoltaic panels later.
[0055] In a specific embodiment, after the short beam is adjusted vertically on the crossbeam, the vertical position of the third bolt can be tightened and secured with fasteners to secure the short beam at the desired angle. This allows for rotation and vertical angle adjustment using the third bolt. During horizontal rotation, the third bolt serves as a third rotation axis. During vertical angle adjustment (i.e., inclination adjustment), the vertical position of the third bolt secures the short beam after the inclination is adjusted by tightening it vertically.
[0056] As a specific implementation method, the base, columns, crossbeams, and short beams are all made of galvanized aluminum-magnesium main beam carbon steel. In this way, the mainstream galvanized aluminum-magnesium carbon steel material is used to achieve the best cost-effective material with high strength, easy processing, and low cost. In addition, the columns, crossbeams, and short beams serve as the upper structure, and the upper structure also uses galvanized aluminum-magnesium main beam carbon steel, and realizes a fully pre-assembled assembly method. The columns integrate the main accessories, crossbeams, and short beams. The fully pre-assembled integrated packaging reduces the over-packaging of consumables, while reducing the waste of cabinet space, and further reducing transportation costs.
[0057] A method for installing a photovoltaic support device of the present invention comprises the following steps:
[0058] S1. First fix the base 1 on the foundation,
[0059] S2. Rotate the column 2 to a vertical position and fasten it with fasteners 6;
[0060] S3. The beam 3 is rotated to a position perpendicular to the column 2 and fastened with fasteners 6;
[0061] S4. Rotate the short beam 4 horizontally to a position perpendicular to the cross beam 3, adjust the up and down angles, and then tighten and lock it with the fastener 6.
[0062] The steps of the above installation method can be summarized as "one erection, one expansion and one leveling", namely the steps of erecting the columns, expanding the beams and leveling and adjusting the inclination of the short beams. Figure 7 The following is a schematic diagram of the installation process of the photovoltaic bracket device to understand the three main steps.
[0063] In terms of design and installation, there are certain requirements for the height of agricultural supports, usually above 2 meters. At lower heights, the main columns are pre-assembled, achieving a three-step installation method of "erecting, unfolding, and leveling." After placing the columns on the foundation structure (base) and installing the first rotating shaft, the columns can be erected manually, and the columns are limited using clamps. The crossbeams are then unfolded and locked with fasteners. Finally, the short beams are unfolded for leveling and tilt adjustment. This completes the installation of the main columns, reducing the need for large equipment. At higher heights, the entire system can be assembled on the ground, and then a small traction device is used to erect the entire photovoltaic support system, further reducing labor installation costs. As a result, the cost is far lower than the lowest price in the local market.
[0064] The application scenario of this photovoltaic bracket device is mainly used in agriculture, for agricultural projects that require a high shading rate for crops, to achieve an "agriculture + photovoltaic" scenario.
[0065] Example 2
[0066] See also Figures 8-10 As shown, a photovoltaic system of this embodiment includes:
[0067] The photovoltaic support device of Example 1;
[0068] Longitudinal beam 7 mounted on short beam 4;
[0069] Photovoltaic panel 9 , the photovoltaic panel 9 is fixed to the longitudinal beam 7 via a clamping piece 10 .
[0070] The photovoltaic support device of embodiment 1 is multiple. Figure 8 The four shown are located at the four vertices of the rectangle. The left and right photovoltaic racks are secured together by long beams 8 in combination with fasteners 6, and the front and rear photovoltaic racks are secured together by longitudinal beams 7. Longitudinal beams 7 are secured to the short beams 4 of the front and rear photovoltaic racks. Photovoltaic panels 9 are then secured to longitudinal beams 7 using connectors 10.
[0071] The series of detailed descriptions listed above are only specific descriptions of feasible embodiments of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent embodiments or changes that do not deviate from the technical spirit of the present invention should be included in the scope of protection of the present invention.
Claims
1. A photovoltaic support device, characterized in that: It includes: base; A column, the bottom end of which is rotatably connected to the base via a first rotating shaft; a crossbeam rotatably connected to the top end of the column via a second rotating shaft; A short beam, wherein the middle end of the short beam is rotatably connected to the cross beam via a third rotating shaft; the short beam can be horizontally rotated and adjusted in angle up and down via the third rotating shaft; The base, columns, cross beams and short beams can be rotated to the same length direction when stored; and can be rotated to a required position and fastened and limited by fasteners when installed.
2. The photovoltaic support device according to claim 1, characterized in that: The first rotating shaft is a first bolt, the second rotating shaft is a second bolt, and the third rotating shaft is a third bolt.
3. The photovoltaic support device according to claim 1, characterized in that: The base is fixed with a clamping plate, and the clamping plate is provided with a plurality of first coupling holes for the fasteners to pass through the first coupling holes and be fastened and limited with the columns.
4. The photovoltaic support device according to claim 1, characterized in that: The fastener is a fourth bolt.
5. The photovoltaic support device according to claim 1, characterized in that: The crossbeam is provided with a plurality of second coupling holes for the fasteners to pass through the second coupling holes and be fastened and limited with the columns.
6. The photovoltaic support device according to claim 1, characterized in that: There are two short beams, and two corresponding third rotating shafts, and the two third rotating shafts are arranged on both sides of the cross beam.
7. The photovoltaic support device according to claim 2, characterized in that: After the short beam is adjusted up and down at an angle on the cross beam, the upper and lower positions of the third bolts can be tightened and fastened with fasteners to fix the short beam at a position at a desired angle.
8. The photovoltaic support device according to claim 2, characterized in that: The base, columns, cross beams and short beams are all made of galvanized aluminum-magnesium main beam carbon steel.
9. A method for installing a photovoltaic support device according to any one of claims 1 to 8, characterized in that: The steps include: S1. First fix the base on the foundation, S2. Rotate the column to a vertical position and secure it with fasteners. S3. Rotate the beam to a position perpendicular to the column and secure it with fasteners. S4. Rotate the short beam horizontally to a position perpendicular to the crossbeam, adjust the up and down angles, and then tighten it with fasteners.
10. A photovoltaic system, characterized in that: It includes: The photovoltaic support device according to any one of claims 1 to 8; Longitudinal beams mounted on short beams; A photovoltaic panel is fixed to the longitudinal beam via a clamping piece.
Citation Information
Cited By
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