Integrated cyclone separation and concentration self-adaptive sedimentation tank scraper suction sludge machine
By integrating a cyclone separator with a submersible pump, and combining a U-shaped frame and elastic sheet design, the system achieves instant sludge suction and efficient separation, solving the problem of the single function of the scraper and improving sludge treatment efficiency and concentration adaptability.
Patent Information
- Application Number
- CN202510759460.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-06-09
AI Technical Summary
The existing sludge suction machine has a simple scraper structure, limited function, and its efficiency needs to be improved.
The integrated hydrocyclone separator and submersible pump, combined with the design of U-shaped frame, push plate and elastic plate, realize the instant suction and efficient separation of sludge. The hydrocyclone separator uses centrifugal force to separate solid and liquid, and the clarified liquid is circulated or discharged through the overflow pipeline. Combined with multi-spectral sludge concentration meter and intelligent control module, it realizes concentration adaptive sludge suction.
It significantly improved sludge treatment efficiency, reduced subsequent treatment load, optimized the operation of sedimentation tanks, and enhanced concentration adaptability.
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Figure CN120661980B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sedimentation tank scraping and suction sludge machines, in particular to a sedimentation tank scraping and suction sludge machine integrating cyclone separation and concentration self-adaptation. BACKGROUND
[0002] The suction sludge machine is used for sewage treatment plants and waterworks to scrape the sludge settled at the bottom of the tank to the suction sludge port, suck the sludge while walking, and then discharge the sludge outside the tank to relieve the pain of cleaning the sludge at the bottom of the tank. The suction sludge machine is composed of a working bridge, a suction sludge pipe, a sludge discharge pipe, a driving mechanism, an electric control box, a guide rail, etc.
[0003] The suction sludge machine generally includes a sludge scraping plate for collecting the sludge at the bottom of the tank. The sludge scraping plate in the prior art has a relatively simple structure and can usually only push and scrape the sludge, which has a single function and needs to be improved in use efficiency.
[0004] Therefore, it is necessary to provide the sedimentation tank scraping and suction sludge machine integrating cyclone separation and concentration self-adaptation to solve the above problems. SUMMARY
[0005] The present application aims to provide a sedimentation tank scraping and suction sludge machine integrating cyclone separation and concentration self-adaptation to solve the problem that the suction sludge machine generally includes a sludge scraping plate for collecting the sludge at the bottom of the tank, the sludge scraping plate in the prior art has a relatively simple structure and can usually only push and scrape the sludge, which has a single function and needs to be improved in use efficiency.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0007] A sedimentation tank scraping and suction sludge machine integrating cyclone separation and concentration self-adaptation, comprising a truss arranged at the top of a sedimentation tank, a scraper is arranged below the truss, the truss is further fixedly connected with a cyclone separator, the cyclone separator is connected with a submerged sewage pump, the submerged sewage pump is connected with a suction sludge pipe, the suction sludge pipe is in communication with the feed end of the submerged sewage pump, the discharge end of the submerged sewage pump is in communication with the cyclone separator, the bottom end of the cyclone separator is in communication with a sludge discharge pipeline, one end of the sludge discharge pipeline away from the cyclone separator extends to the outside of the sedimentation tank, and the top end of the cyclone separator is in communication with an overflow pipeline.
[0008] Preferably, a U-shaped frame is slidably arranged in the interior of the scraper, a push plate is hingedly connected to the U-shaped frame, one end of the push plate away from the U-shaped frame is attached to the bottom of the scraper, an elastic sheet is fixedly connected to the inner wall of the scraper at the middle of the end of the elastic sheet away from the push plate, a suction hood is arranged above the elastic sheet, and a moving frame for driving the suction hood to swing up and down is arranged above the elastic sheet by means of a communication assembly.
[0009] Preferably, the communication assembly comprises a rubber sleeve and a hard pipe, one end of the hard pipe is communicated with the suction hood, the other end of the hard pipe is communicated with the rubber sleeve, and the hard pipe is fixedly connected to the moving frame.
[0010] Preferably, the scraper is provided with a mounting channel, and a suction pipe is fixedly connected in the mounting channel and communicated with the rubber sleeve.
[0011] Preferably, an ear plate is fixedly connected to the inner wall of the scraper, a through hole is formed in the ear plate, a round rod is slidably arranged in the through hole, the bottom end of the round rod is fixedly connected to the U-shaped frame, and a horizontal plate is fixedly connected to the top of the round rod.
[0012] Preferably, a limiting block is fixedly connected to the inner wall of the scraper, the limiting block is located above the moving frame, a through slot is formed in the limiting block, an elastic telescopic rod is slidably arranged in the through slot, the bottom end of the elastic telescopic rod is fixedly connected to the moving frame, the top end of the elastic telescopic rod is fixedly connected to a connecting plate, the connecting plate is in abutting engagement with the horizontal plate, a first electric push rod is fixedly connected to the outer wall of the suction pipe, and the connecting plate is fixedly connected to the telescopic end of the first electric push rod.
[0013] Preferably, an electric sliding seat is arranged on the truss, a second electric push rod is fixedly connected to the bottom of the electric sliding seat, a fixing frame is fixedly connected to the telescopic end of the second electric push rod, and a submersible sewage pump is fixedly connected to the fixing frame.
[0014] Preferably, a multi-spectrum sludge concentration meter is mounted on the scraper.
[0015] Preferably, a sliding groove is formed in the inner wall of the scraper, and a sliding block is slidably arranged in the sliding groove and fixedly connected to the push plate.
[0016] Preferably, two left and right hangers are arranged on the truss, the suction pipe is arranged between the two hangers, the submersible sewage pump and the cyclone separator are also arranged between the two hangers, the hangers are connected with the cyclone separator, the submersible sewage pump and the suction pipe and move synchronously, the bottom of each of the two hangers is provided with a reversible V-shaped scraper plate, the V-shaped scraper plate is composed of a front baffle and a rear baffle, the V-shaped scraper plate is rotatably installed on the two sides of the hanger through a hinge, the V-shaped scraper plate is connected with a driving device, and the V-shaped scraper plate can be kept in a horizontal expanded state or a vertical recovered state under the driving of the driving device.
[0017] The technical effects of the present application are as follows: by integrating the cyclone separator and the sewage pump in the scraping sludge pump of the sedimentation tank, the instant suction and efficient separation of sludge can be realized, the cyclone separator utilizes the centrifugal force to rapidly separate the mixed liquid sucked by the sludge suction pipe into solid and liquid, the separated high-concentration sludge is discharged to the outside of the sedimentation tank through the sludge discharge pipeline, and the clarified liquid is recycled or discharged through the overflow pipeline, thereby significantly improving the efficiency and concentration self-adaptive ability of sludge treatment, reducing the subsequent treatment load, and optimizing the operation effect of the sedimentation tank. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of an embodiment of the present application, which is a scraping sludge pump of a sedimentation tank integrating cyclone separation and concentration self-adaptation.
[0019] Figure 2 It is a structural schematic view of a scraping shovel, a U-shaped frame and a push plate.
[0020] Figure 3 It is a structural schematic view of a scraping shovel, a U-shaped frame and a push plate. Figure 2 It is an enlarged structural schematic view of the structure at A in the present application.
[0021] Figure 4 It is a structural schematic view of a U-shaped frame and an elastic sheet.
[0022] Figure 5 It is an enlarged structural schematic view of the structure at B in the present application. Figure 4
[0023] Figure 6 It is an enlarged structural schematic view of the structure at C in the present application. Figure 4
[0024] Figure 7 It is an enlarged structural schematic view of the structure at D in the present application. Figure 6
[0025] Figure 8 It is a structural schematic view of a sliding groove and a sliding block.
[0026] Figure 9 It is a working state schematic view of a cyclone separator.
[0027] Figure 10 It is a structural schematic view of a V-shaped baffle in a horizontal expansion state according to another embodiment of the present application.
[0028] Figure 11 It is a structural schematic view of a V-shaped baffle in a vertical recovery state according to another embodiment of the present application.
[0029] Figure 12 It is a top view of a V-shaped baffle in a horizontal expansion state.
[0030] Figure 13 Fig. 1 is a top view of the V-shaped baffle in the erected and recovered state according to the present application.
[0031] In the figure: 1, truss; 2, scraper; 3, U-shaped frame; 4, push plate; 5, sliding groove; 6, sliding block; 7, elastic sheet; 8, suction hood; 9, mounting channel; 10, suction pipe; 11, rubber sleeve; 12, hard pipe; 13, ear plate; 14, through hole; 15, round rod; 16, cross plate; 17, moving frame; 18, limiting block; 19, through slot; 20, elastic telescopic rod; 21, first electric push rod; 22, connecting plate; 23, multi-spectrum sludge concentration meter; 24, submersible sewage pump; 25, fixing frame; 26, second electric push rod; 27, overflow pipeline; 28, sludge discharge pipeline; 29, cyclone separator; 30, hanging frame; 31, V-shaped scraper; 31a, front baffle; 31b, rear baffle; 32, traction rope. DETAILED DESCRIPTION
[0032] The present application provides a sedimentation tank scraping and suction sludge machine integrating cyclone separation and concentration self-adaptation as shown in Figures 1-9 The truss 1 is provided below the truss 1 with a scraper 2, and the truss 1 is further fixedly connected with a cyclone separator 29, the cyclone separator 29 is connected with a submersible sewage pump 24, the submersible sewage pump 24 is connected with a suction pipe 10, the suction pipe 10 is in communication with the feed end of the submersible sewage pump 24, the discharge end of the submersible sewage pump 24 is in communication with the cyclone separator 29, the bottom end of the cyclone separator 29 is communicated with a sludge discharge pipeline 28, the end of the sludge discharge pipeline 28 away from the cyclone separator 29 extends to the outside of the sedimentation tank, and the top end of the cyclone separator 29 is communicated with an overflow pipeline 27.
[0033] The present embodiment can realize instant suction and efficient separation of sludge by integrating the cyclone separator 29 and the submersible sewage pump 24 in the sedimentation tank scraping and suction sludge machine, the cyclone separator 29 utilizes centrifugal force to rapidly separate the mixed liquid sucked by the suction pipe, the high-concentration sludge separated out is discharged to the outside of the sedimentation tank through the sludge discharge pipeline 28, and the clarified liquid is recycled or discharged through the overflow pipeline 27, thereby significantly improving the efficiency and concentration self-adaptation capability of sludge treatment, reducing the subsequent treatment load, and optimizing the operation effect of the sedimentation tank.
[0034] As an embodiment, the truss 1 is arranged at the top of the sedimentation tank, and since the scraper 2 is arranged below the truss 1, when the scraper 2 is used to clean the sludge inside the sedimentation tank, the scraper 2 is attached to the bottom of the sedimentation tank and pushes and scrapes the sludge on the bottom of the sedimentation tank during movement. Considering that the sludge has certain viscosity and is easy to remain inside the scraper 2, in order to improve the efficiency of sludge treatment, a U-shaped frame 3 is arranged inside the scraper 2, and the U-shaped frame 3 can slide up and down inside the scraper 2. A push plate 4 is hinged to the U-shaped frame 3, the end of the push plate 4 away from the U-shaped frame 3 is attached to the bottom of the scraper 2, a sliding groove 5 is formed in the inner wall of the scraper 2, and a sliding block 6 is slidably arranged in the sliding groove 5 and fixedly connected to the push plate 4.
[0035] Referring to Figure 4 As shown in FIG. 6, when the U-shaped frame 3 slides upward in the inside of the scraper 2, the bottom end of the push plate 4 moves toward the U-shaped frame 3, and the sliding block 6 moves synchronously in the sliding groove 5. At this time, the push plate 4 is in an inclined state, and the top end is inclined toward the U-shaped frame 3. At this time, the sludge can also enter the U-shaped frame 3 along the inclined surface of the push plate 4 to ensure that the pushing and scraping treatment can be performed. When the U-shaped frame 3 slides downward in the inside of the scraper 2, the bottom end of the push plate 4 moves away from the U-shaped frame 3, and the sliding block 6 moves synchronously in the sliding groove 5. The push plate 4 returns to the horizontal state, and the pushing and scraping treatment can be performed.
[0036] In addition, when the U-shaped frame 3 slides to the highest position, the angle between the U-shaped frame 3 and the position below the push plate 4 is still an obtuse angle, that is, the top end is inclined toward the U-shaped frame 3, so that the pushing and scraping treatment can be performed. After the U-shaped frame 3 slides upward in the inside of the scraper 2, the push plate 4 can prevent the sludge from entering the position below the U-shaped frame 3 in the inside of the scraper 2. The sliding groove 5 and the sliding block 6 are arranged in the embodiment to improve the stability of the sliding of the push plate 4, and limit the movement range of the end of the push plate 4 away from the U-shaped frame 3. The elastic sheet 7 is fixedly connected to the inner wall of the U-shaped frame 3. The upper portion of the elastic sheet 7 is provided with the suction cover 8. The middle portion of the end of the elastic sheet 7 away from the push plate 4 is fixedly connected to the inner wall of the scraper 2. The two sides of the end of the elastic sheet 7 away from the push plate 4 are attached to the inner wall of the scraper 2. In specific use, the hard sliding strips can be arranged on the two sides of the end of the elastic sheet 7 away from the push plate 4 to ensure the attachment to the inner wall of the scraper 2.
[0037] Referring to Figure 2 As shown in FIG. 6, when the U-shaped frame 3 slides upward in the inside of the scraper 2, the bottom end of the push plate 4 moves toward the U-shaped frame 3, and the sliding block 6 moves synchronously in the sliding groove 5. At this time, the push plate 4 is in an inclined state, and the top end is inclined toward the U-shaped frame 3. At this time, the sludge can also enter the U-shaped frame 3 along the inclined surface of the push plate 4 to ensure that the pushing and scraping treatment can be performed. When the U-shaped frame 3 slides downward in the inside of the scraper 2, the bottom end of the push plate 4 moves away from the U-shaped frame 3, and the sliding block 6 moves synchronously in the sliding groove 5. The push plate 4 returns to the horizontal state, and the pushing and scraping treatment can be performed.
[0038] Further, when the U-shaped frame 3 is controlled to slide up and down in the inside of the scraper 2, the elastic sheet 7 produces a shaking effect to accelerate the sludge to slide to the suction cover 8, thereby improving the efficiency of the sludge scraping and sucking treatment.
[0039] Further, when the U-shaped frame 3 is controlled to slide up and down in the inside of the scraper 2, the elastic sheet 7 produces a shaking effect to accelerate the sludge to slide to the suction cover 8, thereby improving the efficiency of the sludge scraping and sucking treatment.
[0040] The upper part of the elastic sheet 7 is provided with a moving frame 17 for driving the suction cover 8 to swing up and down by a communication assembly. The suction cover 8 swings up and down, which can expand the range of suction and further improve the efficiency of sludge scraping and suction treatment. When specifically arranged, the communication assembly includes a rubber sleeve 11 and a hard pipe 12, one end of the hard pipe 12 is communicated with the suction cover 8, the other end of the hard pipe 12 is communicated with the rubber sleeve 11, and the hard pipe 12 is fixedly connected to the moving frame 17; the scraper 2 is provided with a mounting channel 9, the inside of the mounting channel 9 is fixedly connected with a suction pipe 10, and the suction pipe 10 is communicated with the rubber sleeve 11.
[0041] When the hard pipe 12 is driven by the moving frame 17 to move upward, the suction cover 8 moves upward synchronously, and the rubber sleeve 11 deforms adaptively; when the hard pipe 12 is driven by the moving frame 17 to move downward, the suction cover 8 moves downward synchronously, and the rubber sleeve 11 deforms adaptively, and the suction cover 8 swings up and down, and the suction cover 8 always keeps a communication state with the suction pipe 10 through the hard pipe 12 and the rubber sleeve 11. The inner wall of the scraper 2 is fixedly connected with an ear plate 13, the ear plate 13 is provided with a through hole 14, and the inside of the through hole 14 is slidably provided with a round rod 15. The bottom end of the round rod 15 is fixedly connected to the U-shaped frame 3, the top of the round rod 15 is fixedly connected with a horizontal plate 16, the U-shaped frame 3 can be driven by the horizontal plate 16 and the round rod 15 to reciprocatingly slide up and down in the inside of the scraper 2. The inner wall of the scraper 2 is fixedly connected with a limiting block 18, the limiting block 18 is located above the moving frame 17, the limiting block 18 is provided with a through slot 19, the inside of the through slot 19 is slidably provided with an elastic telescopic rod 20, the bottom end of the elastic telescopic rod 20 is fixedly connected to the moving frame 17, the top end of the elastic telescopic rod 20 is fixedly connected with a connecting plate 22, and the connecting plate 22 is in abutting cooperation with the horizontal plate 16; the outer wall of the suction pipe 10 is fixedly connected with a first electric push rod 21, and the connecting plate 22 is fixedly connected to the telescopic end of the first electric push rod 21. In actual use, the telescopic end of the first electric push rod 21 is controlled to be retracted, the suction cover 8 is swung upward by the connecting plate 22, the elastic telescopic rod 20 and the moving frame 17, and the top of the moving frame 17 is not in contact with the limiting block 18, the telescopic end of the first electric push rod 21 is controlled to be extended, the suction cover 8 is swung downward by the connecting plate 22, the elastic telescopic rod 20 and the moving frame 17, and only the suction cover 8 swings up and down in the above process, and the U-shaped frame 3 and the elastic sheet 7 are not moved. The telescopic end of the first electric push rod 21 is controlled to be retracted, the suction cover 8 is swung upward by the connecting plate 22, the elastic telescopic rod 20 and the moving frame 17, then the top of the moving frame 17 is in contact with the limiting block 18, the telescopic end of the first electric push rod 21 is continuously retracted, the elastic telescopic rod 20 is elongated, the connecting plate 22 is in contact with the horizontal plate 16 and drives the U-shaped frame 3 to slide upward in the inside of the scraper 2 by the round rod 15; the telescopic end of the first electric push rod 21 is controlled to be extended, the structures such as the moving frame 17 are reset, the suction cover 8 and the elastic sheet 7 swing downward, and the suction cover 8, the U-shaped frame 3 and the elastic sheet 7 swing simultaneously in the above process. The structures such as the first electric push rod 21 are all waterproof treated.
[0042] The present application sets the scraper 2, the U-shaped frame 3 and the elastic sheet 7 and other structures, the elastic sheet 7 generates the effect of shaking, accelerates the sludge to slide to the suction cover 8, and the suction cover 8 swings, thereby improving the effect of sludge scraping and sucking, and ensuring the use efficiency of the sludge scraping and sucking machine of the sedimentation tank.
[0043] The truss 1 is provided with an electric sliding rail, and the electric sliding rail is provided with an electric sliding seat. The bottom of the electric sliding seat is fixedly connected with a second electric push rod 26. The second electric push rod 26 is fixedly connected with a fixing frame 25 on the extension end. The fixing frame 25 is fixedly connected with a submersible sewage pump 24. The suction pipe 10 is communicated with the feeding end of the submersible sewage pump 24. The electric sliding seat slides on the electric sliding rail. The second electric push rod 26 drives the submersible sewage pump 24 to move synchronously through the fixing frame 25. The submersible sewage pump 24 drives the scraper 2 to move through the suction pipe 10, so that the bottom position of the sedimentation tank is covered and cleaned. Meanwhile, the second electric push rod 26 drives the scraper 2 to move up and down through the suction pipe 10.
[0044] The fixing frame 25 is fixedly connected with a cyclone separator 29. The discharge end of the submersible sewage pump 24 is communicated with the cyclone separator 29. The bottom end of the cyclone separator 29 is communicated with a mud discharge pipeline 28. The end, away from the cyclone separator 29, of the mud discharge pipeline 28 extends to the outside of the sedimentation tank. The top end of the cyclone separator 29 is communicated with an overflow pipeline 27. The scraper 2 is provided with a multi-spectrum sludge concentration meter 23. The multi-spectrum sludge concentration meter 23 scans the bottom of the tank, marks the area with a sludge concentration greater than or equal to 8%, and generates a sludge distribution thermal map in real time. When the sludge concentration is small, the second electric push rod 26 pulls up the scraper 2 through the suction pipe 10, so as to avoid disturbing the sludge during operation. The pump speed of the submersible sewage pump 24 and the suction arm dwell time are adjusted in real time according to the sludge concentration, so as to ensure the sludge suction efficiency.
[0045] In specific use, an intelligent control module can be arranged between the multi-spectrum sludge concentration meter 23 and the second electric push rod 26, the submersible sewage pump 24 and the like. The intelligent control module includes a controller and other structures, integrates an edge computing unit and runs a fuzzy PID algorithm, dynamically adjusts the sludge suction position, the pump speed of the submersible sewage pump 24 and the cyclone pressure of the cyclone separator 29 and the like. The intelligent control module and its working principle are both common existing technologies, and will not be described herein. Through real-time detection of the sludge concentration and intelligent control, directional sludge suction in a high-concentration area is realized, and the sludge suction efficiency is improved. The sludge mixed liquid enters the cyclone separator 29 under the suction of the submersible sewage pump 24, the suction pipe 10 and the suction cover 8. The high-concentration sludge is discharged from the mud discharge pipeline 28, and the low-concentration water is returned to the sedimentation tank from the overflow pipeline 27. The cyclone separator 29 and its working principle are both common existing technologies, and will not be described herein. The cyclone separator 29 is directly integrated at the outlet of the submersible sewage pump 24, so as to reduce the intermediate conveying link and reduce energy consumption. The cyclone separation and concentration self-adaptation are integrated.
[0046] The application further discloses a control method of the integrated rotary flow separation and concentration self-adaptive sludge scraping and sucking machine, and comprises the following operation steps: S1, the sludge in the sedimentation tank is cleaned by the scraper 2; S2, when the U-shaped frame 3 reciprocally slides up and down inside the scraper 2, the elastic sheet 7 accelerates the sludge to slide to the suction hood 8; S3, the sludge is sucked by the suction hood 8 which swings up and down; and S4, the sludge sucking speed and the sludge sucking residence time are adjusted in real time according to the sludge concentration.
[0047] As shown in Figures 10 to 13 As another embodiment of the application, the integrated rotary flow separation and concentration self-adaptive sludge scraping and sucking machine is provided with two left and right hangers 30 on the truss 1, the sludge sucking pipe 10 is arranged between the two left and right hangers 30, the sewage pump 24 and the rotary flow separator 29 are also arranged between the two hangers; from the advancing direction of the truss 1, the two hangers 30 are located on the left and right sides of the sludge sucking pipe 10, from the height direction, the height of the sludge sucking pipe 10 is lower than that of the sewage pump 24, and the height of the sewage pump 24 is lower than that of the rotary flow separator 29, the hanger 30 can be connected with the rotary flow separator 29, the sewage pump 24 connected with the rotary flow separator 29 and the sludge sucking pipe 10 and synchronously moved.
[0048] In the embodiment, a reversible V-shaped scraper 31 is arranged at the bottom of each of the two hangers 30, and the V-shaped scraper 31 is composed of a front baffle 31a and a rear baffle 31b, and the cross section of the V-shaped scraper 31 is V-shaped, and the V-shaped scraper 31 can be stretched and cast along the preset width during manufacturing.
[0049] Each V-shaped scraper 31 is provided with a front baffle 31a and a rear baffle 31b, and the front baffle 31a and the rear baffle 31b are respectively used for pushing the sludge during the advancing or retreating of the truss 1, and the included angle between the front baffle 31a and the rear baffle 31b on the same V-shaped scraper 31 is an acute angle, so that a larger coverage width is provided, and more sludge is pushed and scraped to be concentrated during the movement.
[0050] The two V-shaped scrapers 31 are symmetrically arranged relative to the truss 1 in the direction of movement, so that the front flaps 31a of the two V-shaped scrapers 31 converge the sludge towards the center during the movement of the truss 1, so as to converge the sludge below the sludge suction pipe for suction. Specifically, the included angle between the front flaps 31a of the left and right V-shaped scrapers 31 and the forward movement direction of the truss 1 is the same, the included angle between the rear flaps 31b of the left and right V-shaped scrapers 31 and the backward movement direction of the truss 1 is the same, the included angle between the front flaps 31a of the left and right V-shaped scrapers 31 is greater than 120°, the included angle between the rear flaps 31b of the left and right V-shaped scrapers 31 is greater than 120°, and the included angle between the front flaps 31a of the left and right V-shaped scrapers 31 is equal to the included angle between the rear flaps 31b of the left and right V-shaped scrapers 31.
[0051] The V-shaped scraper 31 in the embodiment is rotatably mounted on both sides of the hanger 30 through a hinge, and the V-shaped scraper 31 is connected with a driving device. The V-shaped scraper 31 can be kept in a horizontal expansion state or a vertical recovery state under the driving of the driving device. As an example, the driving device can use a traction rope 32 connected to the V-shaped scraper 31 or a driving motor arranged between the V-shaped scraper 31 and the hanger 30 to drive the V-shaped scraper 31 to rotate along the hinge shaft, so as to switch the V-shaped scraper 31 between the horizontal expansion state and the vertical recovery state on both sides of the hanger 30. When it is necessary to push and scrape the sludge to concentrate, the V-shaped scraper 31 is controlled to rotate to the horizontal expansion state. After the V-shaped scraper 31 is rotated to the horizontal expansion state, the two V-shaped scrapers 31 can push and scrape the sludge from both sides to the middle during the movement of the truss 1. When it is not necessary to push and scrape the sludge to the middle, for example, during suction, the V-shaped scraper 31 is switched to the vertical recovery state by driving. In the vertical recovery state, the length direction of the V-shaped scraper 31 is arranged upwards along the vertical direction, so as to facilitate the rapid movement of the sludge suction pipe 10 and other devices on the truss 1 for suction.
Claims
1. A sedimentation tank scraper / suction machine integrating cyclone separation and concentration self-adaptation, comprising a truss (1) installed at the top of the sedimentation tank, characterized in that: A scraper (2) is provided below the truss (1). A hydrocyclone separator (29) is also fixedly connected to the truss (1). A submersible pump (24) is connected to the hydrocyclone separator (29). A sludge suction pipe (10) is connected to the sludge suction pipe (10). The sludge suction pipe (10) is connected to the feed end of the submersible pump (24). The discharge end of the submersible pump (24) is connected to the hydrocyclone separator (29). A sludge discharge pipe (28) is connected to the bottom end of the hydrocyclone separator (29). The end of the sludge discharge pipe (28) away from the hydrocyclone separator (29) extends to the outside of the sedimentation tank. The hydrocyclone separator (29) is connected to the bottom end of the hydrocyclone separator (29). 9) has an overflow pipe (27) connected to its top; a U-shaped frame (3) is slidably arranged inside the scraper (2), and a push plate (4) is hinged on the U-shaped frame (3). The end of the push plate (4) away from the U-shaped frame (3) is attached to the bottom of the scraper (2). An elastic sheet (7) is fixedly connected to the inner wall of the U-shaped frame (3), and the middle part of the end of the elastic sheet (7) away from the push plate (4) is fixedly connected to the inner wall of the scraper (2); a suction cover (8) is arranged above the elastic sheet (7), and a moving frame (17) is arranged above the elastic sheet (7) to drive the suction cover (8) to swing up and down using the connecting component. The truss (1) is provided with two left and right hangers (30), and the sludge suction pipe (10) is located between the two hangers (30). The submersible pump (24) and the cyclone separator (29) are also located between the two hangers. The hangers (30) are connected to the cyclone separator (29), the submersible pump (24) and the sludge suction pipe (10) and move synchronously. The bottom of each of the two hangers (30) is provided with a flip-up V-shaped scraper (31). The V-shaped scraper (31) is composed of a front baffle (31a) and a rear baffle (31b). The V-shaped scraper (31) is rotatably installed on both sides of the hanger (30) by hinges. The V-shaped scraper (31) is connected to a driving device. The V-shaped scraper (31) can be kept in a horizontal unfolded state or a vertical retracted state under the drive of the driving device.
2. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 1, characterized in that: The connecting component includes a rubber sleeve (11) and a rigid tube (12). One end of the rigid tube (12) is connected to the suction cup (8), and the other end of the rigid tube (12) is connected to the rubber sleeve (11). The rigid tube (12) is fixedly connected to the movable frame (17).
3. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 2, characterized in that: The scraper (2) has an installation channel (9), and a suction pipe (10) is fixedly connected inside the installation channel (9). The suction pipe (10) is connected to the rubber sleeve (11).
4. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 1, characterized in that: The scraper (2) has an ear plate (13) fixedly connected to its inner wall. The ear plate (13) has a through hole (14). A round rod (15) is slidably arranged inside the through hole (14). The bottom end of the round rod (15) is fixedly connected to the U-shaped frame (3). The top of the round rod (15) is fixedly connected to a horizontal plate (16).
5. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 3, characterized in that: A limiting block (18) is fixedly connected to the inner wall of the scraper (2). The limiting block (18) is located above the moving frame (17). A through groove (19) is provided on the limiting block (18). An elastic telescopic rod (20) is slidably arranged inside the through groove (19). The bottom end of the elastic telescopic rod (20) is fixedly connected to the moving frame (17). A connecting plate (22) is fixedly connected to the top end of the elastic telescopic rod (20). The connecting plate (22) abuts against the horizontal plate (16). A first electric push rod (21) is fixedly connected to the outer wall of the suction pipe (10). The connecting plate (22) is fixedly connected to the telescopic end of the first electric push rod (21).
6. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 1, characterized in that: An electric slide is provided on the truss (1), and a second electric push rod (26) is fixedly connected to the bottom of the electric slide. A fixed frame (25) is fixedly connected to the telescopic end of the second electric push rod (26), and a submersible pump (24) is fixedly connected to the fixed frame (25).
7. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 1, characterized in that: A multispectral sludge concentration meter (23) is installed on the scraper (2).
8. The integrated cyclone separation and concentration adaptive sedimentation tank sludge scraper according to claim 1, characterized in that: The inner wall of the scraper (2) is provided with a groove (5), and a slider (6) is slidably arranged inside the groove (5). The slider (6) is fixedly connected to the push plate (4).
Citation Information
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