Light-cutting slag-iron separation integrated equipment

By designing an integrated optical cutting slag and iron separation device, the automatic separation of slag and iron is achieved by using primary screening, centrifugal crushing and screening mechanisms, which solves the problem of unsatisfactory manual screening effects and improves separation efficiency.

CN120662408APending Publication Date: 2025-09-19CHANGDE JIAXUAN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202410317046.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

In the prior art, the slag produced by laser flame cutting contains iron, and screening mainly relies on manual operation, which is not ideal.

Method used

An integrated optical cutting slag and iron separation device is designed, including a primary screening mechanism, a centrifugal crushing mechanism and a screening mechanism, which realizes automatic separation of slag and iron through vibration screening, centrifugal crushing and screening.

Benefits of technology

It realizes efficient automatic screening and fine separation of slag, solves the problem of poor manual cleaning and selection effect, and improves separation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses light-cutting slag-iron separation integrated equipment which comprises a first rack, the right end of the first rack is fixedly connected with a collecting tank, the right end of the collecting tank is fixedly connected with a second rack, the outer side of the second rack is fixedly connected with a side protection plate, the right end of the second rack is fixedly connected with a third rack, and the third rack is fixedly connected with a side protection plate. A guardrail is fixedly connected to the upper end of the third rack, a spiral elevator is arranged in the collecting tank and fixedly connected with a second rack, a feeding port is fixedly connected to the top of the second rack, a primary screening mechanism is arranged on the first rack, a centrifugal crushing mechanism is arranged on the second rack, and a discharging port is fixedly connected to the top of the third rack. And a screening mechanism is arranged on the second rack. The invention relates to light-cutting slag-iron separation integrated equipment, which has the characteristics of convenience in slag screening and fine screening.
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Description

Technical Field

[0001] The present invention belongs to the technical field of laser flame slag treatment and classification, and specifically relates to integrated laser cutting slag and iron separation equipment. Background Art

[0002] Laser cutting involves focusing laser light emitted from a laser source into a high-power-density beam through an optical system. The laser beam strikes the workpiece surface, causing it to reach its melting or boiling point. Simultaneously, high-pressure gas coaxial with the beam displaces the molten or vaporized metal. As the beam and workpiece move relative to each other, a kerf is eventually formed, achieving the desired effect. Laser flame cutting offers excellent cutting performance for thick carbon steel and is relatively inexpensive. It is widely applicable for cutting carbon steel and thick plate. During the laser flame cutting process, slag is produced, which contains some iron. After cutting, the slag must be screened and the iron recovered. Currently, slag screening is performed manually, requiring unsatisfactory cleaning and sorting. Therefore, it is necessary to design a laser cutting and slag iron separation system that combines both laser cutting and laser slag separation. Summary of the invention:

[0003] The purpose of the present invention is to provide an integrated optical cutting slag and iron separation device in order to solve the above problems, thereby solving the problems mentioned in the background technology.

[0004] In order to solve the above problems, the present invention provides a technical solution:

[0005] The integrated optical cutting slag and iron separation equipment includes a first frame, a collecting trough is fixedly connected to the right end of the collecting trough, a second frame is fixedly connected to the right end of the collecting trough, a side guard plate is fixedly connected to the outer side of the second frame, the right end of the second frame is fixedly connected to the third frame, the upper end of the third frame is fixedly connected to the guardrail, a screw elevator is provided inside the collecting trough, the screw elevator is fixedly connected to the second frame, a feed port is fixedly connected to the top of the second frame, a primary screening mechanism is provided on the first frame, a centrifugal crushing mechanism is provided on the second frame, and a screening mechanism is provided on the second frame.

[0006] As an advantage, the number of the side guard plates is two, and the two side guard plates are symmetrically distributed at the front and rear ends of the second frame. By designing the side guard plates, the structure of the second frame can be protected.

[0007] As preferred, the right end of the spiral elevator is provided with a discharge port, which is arranged above the feed port. By designing the discharge port, the material conveyed by the spiral elevator can be discharged into the feed port.

[0008] Preferably, the primary screening mechanism includes a mounting seat, the upper end of the first frame is fixedly connected to the mounting seat, the upper end of the mounting seat is fixedly connected to the vibration motor, the output end of the vibration motor is fixedly connected to the primary screening slot, the lower end of the primary screening slot is fixedly connected to the discharge slot, the front and rear ends of the primary screening slot are fixedly connected to the connecting seat, the lower end of the connecting seat is fixedly connected to the upper support block, the outer side of the upper support block is provided with a first spring, the lower end of the first spring is provided inside the lower end of the first spring, the lower end of the lower support block is fixedly connected to the support seat, and the support seat is fixedly connected to the first frame. The slag agglomerates are transported to the primary screening trough, and the vibration motor works at the same time, which drives the primary screening trough to vibrate. When the primary screening trough vibrates downward, it will drive the connecting seat to move downward, and the connecting seat will drive the upper support block to move. The connecting seat will squeeze the first spring, and through the elastic force of the first spring, the primary screening trough can achieve high-frequency vibration. Larger iron will be discharged through the left end of the primary screening trough, and small particles of slag iron will fall into the discharge trough after screening, and then be discharged into the collection trough through the discharge trough.

[0009] Preferably, one end of the first spring is fixedly connected to the connecting seat, and the other end of the first spring is fixedly connected to the supporting seat. By designing the first spring, the force of the first spring can act on the connecting seat.

[0010] Preferably, the centrifugal crushing mechanism includes a drive motor, a drive motor fixedly connected to the top of the third frame, an output end of the drive motor fixedly connected to a drive wheel, a belt sleeved on the outside of the drive wheel, and a transmission wheel sleeved on the other end of the belt, the transmission wheel rotatably connected to the second frame, a drive shaft fixedly connected to the left end of the transmission wheel, a crushing barrel rotatably sleeved on the outside of the drive shaft, a bracket fixedly connected to the lower end of the crushing barrel, the bracket fixedly connected to the second frame, a plurality of evenly distributed connecting discs fixedly sleeved on the outside of the drive shaft, each of the connecting discs fixedly connected to a connecting rod, and a crushing head fixedly sleeved on the outside of the connecting rod. When the screw elevator is in operation, the screw elevator lifts and transports the material in the collection trough, and the material is discharged into the feed port through the discharge port, and then discharged into the crushing barrel through the feed port. The output end of the drive motor then drives the drive wheel to rotate, which in turn drives the belt to rotate, which in turn drives the drive shaft to rotate, which in turn drives the connecting disc, connecting rod, and crushing head to rotate, thereby crushing the material in the crushing barrel.

[0011] Preferably, the number of the connecting rods is multiple, and the multiple connecting rods are distributed in a ring shape on the connecting disk. By designing multiple connecting rods, multiple crushing heads can be driven to rotate.

[0012] Preferably, the screening mechanism includes a vibrating screen trough, the inner side of the second frame is fixedly connected to two vibrating screen troughs distributed up and down, the front and rear ends of the vibrating screen trough are fixedly connected to a fixed seat, the lower end of the fixed seat is fixedly connected to a second spring, the lower end of the second spring is fixedly connected to a support rod, the support rod is fixedly connected to the second frame, the interior of the vibrating screen trough is provided with a pushing roller, each of the vibrating screen troughs is provided with a guide trough below, the guide trough is fixedly connected to the second frame, the right end of the vibrating screen trough is provided with a discharge trough, and the discharge trough is fixedly connected to the third frame. The crushed material is discharged to the vibrating screen trough below, and by cooperating with the elastic force of the second spring, the vibration screening of the crushed material can be achieved, the small particles of slag are discharged through the guide trough, and the iron is discharged through the discharge trough, which can be collected and classified separately, solving the problem of poor manual cleaning and sorting effect.

[0013] The beneficial effects of the present invention are as follows: the present invention relates to an integrated optical cutting slag and iron separation device, which has the characteristics of convenient and fine slag screening. In specific use, compared with the traditional integrated optical cutting slag and iron separation device, the integrated optical cutting slag and iron separation device has the following beneficial effects:

[0014] By designing the function of the primary screening trough, the waste slag raw materials can be preliminarily screened, and larger iron can be screened out. The smaller slag mixture enters the crushing barrel through the spiral elevator, and the material can be crushed under the high-speed rotation of the crushing head. The separation of slag and iron can be achieved through the action of centrifugal force, crushing force and gravity. Finally, the processed slag and iron will be collected and classified through the guide trough and discharge trough, solving the problem of poor manual cleaning and sorting effects. Description of the drawings:

[0015] For ease of explanation, the present invention is described in detail with reference to the following specific implementations and accompanying drawings.

[0016] Figure 1 The overall structure of the present invention is three-dimensional Figure 1 ;

[0017] Figure 2 The overall structure of the present invention is three-dimensional Figure 2 ;

[0018] Figure 3 For the present invention Figure 2 A magnified view of point A;

[0019] Figure 4 For the present invention Figure 1 A three-dimensional diagram of the local structure;

[0020] Figure 5 For the present invention Figure 4 Enlarged view of point B;

[0021] Figure 6 For the present invention Figure 4 A three-dimensional diagram of the local structure;

[0022] Figure 7 For the present invention Figure 6 Enlarged view of point C.

[0023] In the figure: 1. first frame; 2. collecting trough; 3. second frame; 4. side guard plate; 5. third frame; 6. guardrail; 7. primary screening mechanism; 8. centrifugal crushing mechanism; 9. screening mechanism; 10. screw elevator; 11. discharge port; 12. feed port; 71. mounting seat; 72. vibration motor; 73. primary screening trough; 74. discharge trough; 75. support seat; 76. lower support block; 77. first spring; 78. upper support block; 79. connecting seat; 81. drive motor; 82. drive wheel; 83. belt; 84. transmission wheel; 85. drive shaft; 86. crushing barrel; 87. connecting plate; 88. connecting rod; 89. crushing head; 891. bracket; 91. vibrating screen trough; 92. fixing seat; 93. second spring; 94. support rod; 95. push roller; 96. guide trough; 97. discharge trough. Specific implementation method:

[0024] like Figure 1-7 As shown, this specific embodiment adopts the following technical solutions:

[0025] Example:

[0026] The integrated optical slag and iron separation equipment includes a first frame 1, a collecting trough 2 is fixedly connected to the right end of the first frame 1, a second frame 3 is fixedly connected to the right end of the collecting trough 2, a side guard plate 4 is fixedly connected to the outer side of the second frame 3, and the number of the side guard plates 4 is two. The two side guard plates 4 are symmetrically distributed at the front and rear ends of the second frame 3. By designing the side guard plates 4, the structure of the second frame 3 can be protected. The right end of the second frame 3 is fixedly connected to the third frame 5, and the upper end of the third frame 5 is fixedly connected to the guardrail 6. A screw elevator 10 is provided inside the sump 2, and the screw elevator 10 is fixedly connected to the second frame 3. A feed port 12 is fixedly connected to the top of the second frame 3. A discharge port 11 is provided at the right end of the screw elevator 10, and the discharge port 11 is provided above the feed port 12. By designing the discharge port 11, the material transported by the screw elevator 10 can be discharged into the feed port 12. A primary screening mechanism 7 is provided on the first frame 1, a centrifugal crushing mechanism 8 is provided on the second frame 3, and a screening mechanism 9 is provided on the second frame 3.

[0027] Among them, the primary screening mechanism 7 includes a mounting seat 71, the upper end of the first frame 1 is fixedly connected to the mounting seat 71, the upper end of the mounting seat 71 is fixedly connected to the vibration motor 72, the output end of the vibration motor 72 is fixedly connected to the primary screening slot 73, the lower end of the primary screening slot 73 is fixedly connected to the discharge slot 74, the front and rear ends of the primary screening slot 73 are fixedly connected to the connecting seat 79, the lower end of the connecting seat 79 is fixedly connected to the upper support block 78, the outer side of the upper support block 78 is provided with a first spring 77, one end of the first spring 77 is fixedly connected to the connecting seat 79, and the other end of the first spring 77 is fixedly connected to the support seat 75. By designing the first spring 77, the force of the first spring 77 can act on the connecting seat 79, and a lower support block 76 is provided inside the lower end of the first spring 77. The lower end of the lower support block 76 is fixedly connected to the support seat 75, and the support seat 75 is fixedly connected to the first frame 1. The slag agglomerates are transported to the primary screening trough 73, and at the same time, the vibration motor 72 works, and the vibration motor 72 drives the primary screening trough 73 to vibrate. When the primary screening trough 73 vibrates and moves downward, it will drive the connecting seat 79 to move downward, and the connecting seat 79 drives the upper support block 78 to move. The connecting seat 79 will squeeze the first spring 77, and through the elastic force of the first spring 77, the primary screening trough 73 can achieve high-frequency vibration. Larger iron will be discharged through the left end of the primary screening trough 73, and small-particle slag iron blocks will fall into the discharge trough 74 after screening, and then be discharged into the collection trough 2 through the discharge trough 74.

[0028] Among them, the centrifugal crushing mechanism 8 includes a driving motor 81, the top of the third frame 5 is fixedly connected to the driving motor 81, the output end of the driving motor 81 is fixedly connected to a driving wheel 82, the outer side of the driving wheel 82 is sleeved with a belt 83, and the other end of the belt 83 is sleeved with a transmission wheel 84, the transmission wheel 84 is rotatably connected to the second frame 3, the left end of the transmission wheel 84 is fixedly connected to a driving shaft 85, the outer side of the driving shaft 85 is rotatably sleeved with a crushing barrel 86, the lower end of the crushing barrel 86 is fixedly connected to a bracket 891, and the bracket 891 is fixedly connected to the second frame 3, the outer side of the driving shaft 85 is fixedly sleeved with a plurality of evenly distributed connecting disks 87, each of the connecting disks 87 is fixedly connected with a connecting rod 88, the outer side of the connecting rod 88 is fixedly sleeved with a crushing head 89, and the number of the connecting rods 88 is multiple, and the multiple connecting rods 88 are distributed in a ring on the connecting disk 87. By designing multiple connecting rods 88, multiple crushing heads 89 can be driven to rotate. The screw elevator 10 is working, and the screw elevator 10 lifts and transports the material in the collecting trough 2. The material will be discharged into the feed port 12 through the discharge port 11, and the material will be discharged into the crushing barrel 86 through the feed port 12. Then the output end of the driving motor 81 drives the driving wheel 82 to rotate, and the driving wheel 82 drives the belt 83 to rotate. The belt 83 drives the transmission wheel 84 to rotate, and then drives the driving shaft 85 to rotate. The driving shaft 85 drives the connecting plate 87, the connecting rod 88 and the crushing head 89 to rotate, which can crush the material inside the crushing barrel 86.

[0029] Among them, the screening mechanism 9 includes a vibrating screen material trough 91, and two vibrating screen material troughs 91 distributed up and down are fixedly connected to the inner side of the second frame 3. The front and rear ends of the vibrating screen material trough 91 are fixedly connected with a fixed seat 92, and the lower end of the fixed seat 92 is fixedly connected with a second spring 93, and the lower end of the second spring 93 is fixedly connected with a support rod 94, and the support rod 94 is fixedly connected to the second frame 3. A pushing roller 95 is provided inside the vibrating screen material trough 91, and a guide trough 96 is provided under each of the vibrating screen material troughs 91, and the guide trough 96 is fixedly connected to the second frame 3. A discharge trough 97 is provided at the right end of the vibrating screen material trough 91, and the discharge trough 97 is fixedly connected to the third frame 5. The crushed material is discharged to the vibrating screen trough 91 below. By cooperating with the elastic force of the second spring 93, the crushed material can be vibrated and screened. Small particles of slag are discharged through the guide trough 96, and iron is discharged through the discharge trough 97. They can be collected and classified separately, solving the problem of poor manual cleaning and sorting effects.

[0030] The use state of the present invention is as follows: when in use, the slag agglomerates are first conveyed to the primary screening trough 73, and at the same time the vibration motor 72 works, and the vibration motor 72 drives the primary screening trough 73 to vibrate. When the primary screening trough 73 vibrates downward, it drives the connecting seat 79 to move downward, and the connecting seat 79 drives the upper support block 78 to move. The connecting seat 79 squeezes the first spring 77, and through the elastic force of the first spring 77, the primary screening trough 73 can achieve high-frequency vibration. The larger iron will be discharged through the left end of the primary screening trough 73, and the small particles of slag iron will fall into the discharge trough 74 after screening, and then be discharged into the collecting trough 2 through the discharge trough 74. Then, the screw elevator 10 works, and the screw elevator 10 lifts and conveys the material in the collecting trough 2, and the material will pass through the outlet The material is discharged from the material port 11 to the feed port 12, and the material is discharged into the crushing barrel 86 through the feed port 12. Then, the output end of the driving motor 81 drives the driving wheel 82 to rotate, and the driving wheel 82 drives the belt 83 to rotate. The belt 83 drives the transmission wheel 84 to rotate, and then drives the driving shaft 85 to rotate. The driving shaft 85 drives the connecting plate 87, the connecting rod 88 and the crushing head 89 to rotate, which can crush the material inside the crushing barrel 86, and the crushed material is discharged to the vibrating screen trough 91 below. By cooperating with the elastic force of the second spring 93, vibration screening of the crushed material can be achieved, and small particles of slag are discharged through the guide trough 96, and iron is discharged through the discharge trough 97, which can be collected and classified separately, solving the problem of poor manual cleaning and sorting effects.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated optical cutting slag and iron separation device, comprising a first frame (1), characterized in that: The right end of the first frame (1) is fixedly connected to a collecting trough (2), the right end of the collecting trough (2) is fixedly connected to a second frame (3), the outer side of the second frame (3) is fixedly connected to a side guard plate (4), the right end of the second frame (3) is fixedly connected to a third frame (5), the upper end of the third frame (5) is fixedly connected to a guardrail (6), a spiral elevator (10) is provided inside the collecting trough (2), the spiral elevator (10) is fixedly connected to the second frame (3), the top of the second frame (3) is fixedly connected to a feed port (12), a primary screening mechanism (7) is provided on the first frame (1), a centrifugal crushing mechanism (8) is provided on the second frame (3), and a screening mechanism (9) is provided on the second frame (3).

2. The integrated optical cutting and slag iron separation equipment according to claim 1 is characterized in that: There are two side guard plates (4), and the two side guard plates (4) are symmetrically distributed at the front and rear ends of the second frame (3).

3. The integrated optical cutting and slag iron separation equipment according to claim 1, characterized in that: The right end of the spiral elevator (10) is provided with a discharge port (11), and the discharge port (11) is arranged above the feed port (12).

4. The integrated optical cutting and slag iron separation equipment according to claim 1, characterized in that: The primary screening mechanism (7) comprises a mounting seat (71), the upper end of the first frame (1) is fixedly connected to the mounting seat (71), the upper end of the mounting seat (71) is fixedly connected to a vibration motor (72), the output end of the vibration motor (72) is fixedly connected to a primary screening slot (73), the lower end of the primary screening slot (73) is fixedly connected to a feed chute (74), the front and rear ends of the primary screening slot (73) are fixedly connected to a connecting seat (79), the lower end of the connecting seat (79) is fixedly connected to an upper support block (78), a first spring (77) is provided on the outer side of the upper support block (78), a lower support block (76) is provided inside the lower end of the first spring (77), the lower end of the lower support block (76) is fixedly connected to a support seat (75), and the support seat (75) is fixedly connected to the first frame (1).

5. The integrated optical cutting and slag iron separation equipment according to claim 4 is characterized in that: One end of the first spring (77) is fixedly connected to the connecting seat (79), and the other end of the first spring (77) is fixedly connected to the supporting seat (75).

6. The integrated optical cutting and slag iron separation equipment according to claim 1, characterized in that: The centrifugal crushing mechanism (8) includes a driving motor (81), the top of the third frame (5) is fixedly connected to the driving motor (81), the output end of the driving motor (81) is fixedly connected to a driving wheel (82), the outer side of the driving wheel (82) is sleeved with a belt (83), the other end of the belt (83) is sleeved with a transmission wheel (84), the transmission wheel (84) is rotatably connected to the second frame (3), and the left end of the transmission wheel (84) is fixedly connected to the driving wheel (82). A driving shaft (85) is provided, wherein a crushing barrel (86) is rotatably sleeved on the outer side of the driving shaft (85), a bracket (891) is fixedly connected to the lower end of the crushing barrel (86), and the bracket (891) is fixedly connected to the second frame (3). A plurality of evenly distributed connecting disks (87) are fixedly sleeved on the outer side of the driving shaft (85), and a connecting rod (88) is fixedly connected between each of the connecting disks (87), and a crushing head (89) is fixedly sleeved on the outer side of the connecting rod (88).

7. The integrated optical cutting and slag iron separation equipment according to claim 6, characterized in that: There are multiple connecting rods (88), and the multiple connecting rods (88) are distributed in a ring shape on the connecting disk (87).

8. The integrated optical cutting and slag iron separation equipment according to claim 1, characterized in that: The screening mechanism (9) comprises a vibrating screen trough (91), two vibrating screen troughs (91) distributed in an upper and lower manner are fixedly connected to the inner side of the second frame (3), the front and rear ends of the vibrating screen trough (91) are fixedly connected to a fixing seat (92), the lower end of the fixing seat (92) is fixedly connected to a second spring (93), the lower end of the second spring (93) is fixedly connected to a support rod (94), the support rod (94) is fixedly connected to the second frame (3), a pushing roller (95) is provided inside the vibrating screen trough (91), a guide trough (96) is provided below each vibrating screen trough (91), the guide trough (96) is fixedly connected to the second frame (3), a discharge trough (97) is provided at the right end of the vibrating screen trough (91), and the discharge trough (97) is fixedly connected to the third frame (5).